Hose & Coupling Reference Guide • High Pressure Hose & Couplings • Low & Medium Pressure Hose & Couplings • Special Application Hose & Couplings HYDRAULICS Third Edition Caterpillar Hose And Coupling Reference Guide Full download: http://manualplace.com/download/caterpillar-hose-and-coupling-reference-guide/
High
CaterpillarDINFour-WireSpiralHose(1956)48 Caterpillar(1956)PermanentCouplings49 XT-5Hose(1036)62 XT-5HoseReusableCouplings63 XT-5HosePermanentCouplings72 XT-6Hose(1136)76 XT-6HoseReusableCouplings77 XT-6HosePermanentCouplings80
Low and Medium Pressure 83
CaterpillarHydraulicandSuctionHose(716,294,844).........................84 CaterpillarHoseCouplings(716,294,844)87
Special Application 115
CaterpillarThermoplasticHose(1028)..................................................116
CaterpillarHoseCouplings(1028)117
CaterpillarReducedO.D.ThermoplasticHose(2760)124 CaterpillarHoseCouplings(2760)....................................................125
CaterpillarEngine&AirBrakeHose(556,1130)132 CaterpillarHoseCouplings(556,1130)134 CaterpillarAirConditioningHose(1543)..............................................
Table of Contents SectionPage
2
Selection
W
.15
Introduction
Hose
5 IndustryStandardComparison6 SAEComparison.....................................................................................13 DINComparison13 JISComparison14
orkingPressure...................................................................................
FluidCompatibility16 CouplingIdentification18
Pressure 25 XT-3ESHose(736)26 XT-3HoseReusableCouplings27 XT-3HosePermanentCouplings40
.142
Caterpillar Specialty Hose 149 Seals and Miscellaneous Products 153 O-RingApplicationCharts.....................................................................154 Seals155 SealKits161 SplitFlanges&Hardware......................................................................165 HoseClamps171 ArmorGuard173 CaptiveFlanges.....................................................................................177 Adapters 181 NPTFAdapters182 JICAdapters188 ORFSAdapters214 MetricAdapters239 NPSMAdapters249 MiscellaneousAdapters255 Caps / Plugs 261 Tooling 277 Reference Material 311 Part Number Index........................................................................................315
CaterpillarHoseCouplings(1543)143
Assystempressuresandotherdemandsontoday'sequipmentincrease,sodoestheneedfor reliablehoseandcouplings.Whytolerateprematurehoseandcouplingfailureswhenwecan helpyouavoidthemwithsuperiorhoseproductsandservice?
Caterpillarstandsaloneastheonlyequipmentmanufacturerwhomakesitsownhoseand couplingproducts.ThiscatalogincludesinformationonCaterpillarlow,mediumandhigh pressurehoseandcouplingproductlines.Wehaveafullstockofreplacementproductsfor earthmovingandotherapplications.Thatmeansnomorerunningfromonesourcetoanother tofindthepartsyouneed.
Caterpillar Hose Products Exceed Industry Standards
Cathoseandcouplingsaredesignedtoworktogetherasasystemforproblem-free performance,nomatterwhatbrandofmachineyouoperate.Testingperformanceformost productsexceedsSAErequirements.MosthosesmeettheMSHAflameresistance requirementsaswell.
XT Hose and Couplings ... Differentiation
Caterpillar'ssuperiorhoseconstructionandtestingdifferentiatesitfromothermanufacturers. Caterpillarwasthefirsttodesignandmanufacturehighpressurehydraulichoseknown throughouttheindustryasXThose.XThosestandardsfarexceedindustrystandardsstill today.XThoseisimpulsetestedtoonemillioncycles-twicetheindustryrequirement-at 133%ofworkingpressureusingbothnewandagedhose.
Thedifferentiationdoesnotstopatthehose.CaterpillaroffersreusablecouplingsforXThose tohelpkeepyourowningandoperatingcostsataminimum.Caterpillarreusablecouplingsfor XThosearethelastcouplingyoushouldeverneed.
XT-3 ES Hose
Caterpillar'sXT-3EShoseprovidesupto20timesmoreabrasionresistancethantheindustry’s bestrubber-coveredhose,duetoanexclusivecoverformulatedandmanufacturedby Caterpillar.CatXT-3EShoseworksathalfoftheSAEbendradiuswithoutsacrificingcoldflex capability.
Caterpillar® 1956 Hose and Couplings Meet Your Mixed Fleet Needs
(1956hose(DIN200234SP)andcoupling)Theproductlinejoinstheextensivelineofhigh pressureXThosecomponentsthathavesettheindustrystandardforreliabilityanddurability fornearly30years.
2
Introduction
Caterpillar® Low and Medium Hose and Couplings
Caterpillarmanufacturesonewirebraid(716),twowirebraid(294)andhydraulicsuction(844) hoseandcouplings.ThesetooexceedSAErequirementsforthebestinreliablehoseand couplingperformance.Thesehosesareimpulsetestedinboththeunagedandagedcondition, uptotwoandahalftimesthenumberofcyclesrequiredbySAE,toassurereliable performance.
Caterpillar716and294hoseandcouplingsalsomeetDIN200221SNand200222SN standards.
Caterpillar Special Application Hose and Couplings
Caterpillaroffersacompletelineofthermoplastic,engine/airbrakeandairconditioninghose andcouplings,includingalineofreducedoutsidediameter(O.D.)thermoplastichoseand couplings(2760),usedextensivelyinearthmovingequipmenthydraulicpilotlines.
More of Your Equipment Can Be Converted to Cat Hose
WiththeCathoseandcouplingproductline,moresystemscanbeconvertedtohighqualityCat hoseandcouplings.Thisisonlyashortrundownofindustrieswhichhavefoundsuccessin theirconversionstoCatHose:
MiningPulpandPlywoodMills
LoggingManufacturingPlants
PetroleumAgriculture
RailroadsWaste/Refuse
Construction
Hydraulic System Services
Whenyouneedhoserepairs,wecanprovidefast,over-the-counterservicebymakinghose assembliestoyourspecificationswhileyouwait.Betteryet,callaheadandwecanhavethem waitingforyou.
Ifyouprefertomakeyourownassemblies,wecanhelpthere,too.Wewillsetyouupwiththe propertoolingandtrainingandevenassistwithstockingrequirements.
Whateveryourhydraulicsystemneeds,wehavetheresourcestogetyourmachinesupand runningquicklywiththeworkdonerightthefirsttime.
When you need quality hose and couplings, it makes sense to use the best available. You can trust Cat Hose and Couplings for all your needs!
3 Introduction
Before You Measure Hose and Stem Assemblies, Review This Information
1.Determinewhattypeofhoseassemblyistobereplaced.
2.Measuretheinsidediameterofthehose.
3.Measuretheangle,actualheadsize,andlengthofthestemassemblies.
4.Selecttheproperstemassemblyfromthepartnumberspages.
a.Locateinsidediametersforyourhose.
b.Checkthelistofactualheadsizesandlengthsofstemassemblies.
c.Locatethedesiredangleforyourstemassembly.
d.Whenallthedimensionsagree,locatethepartnumber.
5.Addthecut-offfactorsforyourstemassemblies.
6.Subtractthistotallengthfromtheoveralllengthofthehoseassembly.
7.Cutbulkhosetolengthneededforhoseassembly.
8.Assemblethenewhoseassemblyusingsleeves,stems,andarmorifneeded.
Coupling Dimensions
Hose Assembly Measurements
Flange-type Assembly–Subtractthe cut-offfactorsfromtheoverallassembly lengthtodeterminethelengthofbulk hoserequired.
Thread-type Assembly–Subtractthe cut-offfactorsandthe assembledlengthofthe adapterfromtheoverall assemblylengthtodetermine thebulkhoserequired. Assembliesaremeasured tothecenterlineofthesealing surface.
Coupling Angle of Orientation
Theangleoforientationbetweenthe stemassembliesismeasuredwiththe farstemassemblyvertically downwardandviewingthe assemblyfromthenearstem assemblyend.
A. ActualHeadSize B. StemAssemblyLength C. Cut-OffFactor D. DropLength E. DegreeofAngle F. HoseInsideDiameter
4
Introduction
Capacity Nomograph 5
Selection
Flow
Hose
Flow Capacities of Caterpillar Hose at Recommended Flow Velocities
VELOCITY(FT/SEC) Recommended MaximumVelocity forSuctionLines Recommended MaximumVelocityfor PressureLines Inside Diameter of Hose, Inches Flow, Gallons per Minute (gpm) Velocity, Feet Per Second
Thechartbelowisdesignedandprovidedasanaidinthe determinationofthecorrecthosesize. 1.determineflowandvelocityofsystem; 2.findthemonindexesbelow; 3.connectlinewithstraightedgetodeterminecorrecthosesize. AREA(IN2)=FLOW(GPM)X.3208
Industry Standard Comparison
SAE 100R1AT vs Cat One-Wire Braid Hose (716)
WORKING PRESSURE*
HOSEINNERINNERMAX. WORK. PRESS.MAX. WORK. PRESS.MAX. WORK. PRESS. DASHDIAMETERDIAMETER(psi)(BAR)(kPa) SIZE(in)(mm)100R1716100R1716100R1716 -30.1884.83000—207—20,700— -40.2506.42750275019019019,00019,000 -50.3137.92500—172—17,200— -60.3759.52250225015515515,50015,500 -80.50012.72000200013813813,80013,800 -100.62515.91500150010310310,30010,300 -120.75019.112501250868686008600 -161.00025.410001000696969006900 -201.25031.8625625434343004300 -241.50038.1500500343434003400 -322.00050.8375375262626002600
*Minimumburstpressurewillalwaysbe4XthemaximumworkingpressureforbothCaterpillarand SAEstandardhose.
#Forthistest,716hoseisagedat+300°F(+150°C)for200hoursand-25°F(-32°C)for18hoursprior toimpulsetesting.Inaddition,inthemiddleandattheendofeachimpulsetest,noleaksareallowed aftertheoilcoolstoroomtemperatureandthetestmachineisrestarted.SAEdoesnotrequireaged samplesorroomtemperatureleakchecks.
◆W.P.=WorkingPressure
DIN 20022 1SN vs Cat One-Wire Braid Hose (716)
WORKING PRESSURE*
DININNERINNERMAX. WORK. PRESS.MAX. WORK. PRESS.MAX. WORK. PRESS. DNDIAMETERDIAMETER(psi)(BAR)(kPa) SIZE(in)(mm)20022 1SN71620022 1SN71620022 1SN716 50.1884.83625—250—25,000— 60.2506.43263326322522522,50022,500 80.3137.93118—215—21,500— 100.3759.52610261018018018,00018,000 120.50012.72320232016016016,00016,000 160.62515.91885188513013013,00013,000 200.75019.11523152310510510,50010,500 251.00025.412761276888888008800 321.25031.8914914636363006300 401.50038.1725725505050005000 502.00050.8580580404040004000
*Minimumburstpressurewillalwaysbe4XthemaximumworkingpressureforbothCaterpillarand SAEstandardhose.
#Forthistest,716hosewastestedagainsttheDIN200221SNspecificationsforuseinDIN applications. ◆W.P.=WorkingPressure
IMPULSE TESTING
NUMBER
TESTTESTOF PRESSURETEMPERATURECYCLES 100R1
-3to-16125%ofW.P.◆ +212°F(+100°C)150,000 -20to-32100%ofW.P.+212°F(+100°C)150,000 716
AllSizes100%ofW.P.+275°F(+135°C)250,000#
TEMPERATURE CAPABILITIES
100R1: -40°Fto+212°F(-40°Cto+100°C) 716: -40°Fto+275°F(-40°Cto+135°C)
IMPULSE TESTING
NUMBER
TESTTESTOF PRESSURETEMPERATURECYCLES
DIN 20022 1SN 5to25125%ofW.P.◆ +212°F(+100°C)150,000 32to50100%ofW.P.+212°F(+100°C)150,000 716 5to25125%ofW.P.+212°F(+100°C)150,000# 32to50100%ofW.P.+212°F(+100°C)150,000#
TEMPERATURE CAPABILITIES
DIN 20022 1SN: -40°Fto+212°F(-40°Cto+100°C) 716: -40°Fto+212°F(-40°Cto+100°C)
6
SAE
Industry Standard Comparison
100R2AT " vs Cat Two-Wire Braid Hose
WORKING PRESSURE*
(294)
HOSEINNERINNERMAX. WORK. PRESS.MAX. WORK. PRESS.MAX. WORK. PRESS. DASHDIAMETERDIAMETER(psi)(BAR)(kPa) SIZE(in)(mm)100R2294100R2294100R2294 -30.1884.85000—345—34,500— -40.2506.45000500034534534,50034,500 -50.3137.94250425029329329,30029,300 -60.3759.54000400027627627,60027,600 -80.50012.73500350024124124,10024,100 -100.62515.92750275019019019,00019,000 -120.75019.12250225015515515,50015,500 -161.00025.42000200013813813,80013,800 -201.25031.81625162511211211,20011,200 -241.50038.112501250868686008600 -322.00050.811251125787878007800
*Minimumburstpressurewillalwaysbe4XthemaximumworkingpressureforbothCaterpillarand SAEstandardhose.
#Forthistest,294hoseisagedat+225°F(+107°C)for150hoursand-25°F(-32°C)for18hoursprior toimpulsetesting.Inaddition,inthemiddleandattheendofeachimpulsetest,noleaksareallowed aftertheoilcoolstoroomtemperatureandthetestmachineisrestarted.SAEdoesnotrequireaged samplesorroomtemperatureleakchecks.
◆W.P.=WorkingPressure
" ATdesignatesthethinnercoverusedonno-skivehose.
SIZE(in)(mm)20022 2SN29420022 2SN29420022 2SN294 50.1884.86018—415—41,500— 60.2506.45800580040040040,00040,000 80.3137.95075507535035035,00035,000 100.3759.54785478533033033,00033,000 120.50012.73988398827527527,50027,500 160.62515.93625362525025025,00025,000 200.75019.13118311821521521,50021,500 251.00025.42393239316516516,50016,500 321.25031.81813181312512512,50012,500 401.50038.113051305909090009000 502.00050.811601160808080008000
IMPULSE TESTING
NUMBER TESTTESTOF PRESSURETEMPERATURECYCLES 100R2 AllSizes133%ofW.P.◆ +212°F(+100°C)200,000 294 AllSizes133%ofW.P.+212°F(+100°C)500,000#
TEMPERATURE CAPABILITIES
100R2: -40°Fto+212°F(-40°Cto+100°C) 294: -40°Fto+212°F(-40°Cto+100°C)
IMPULSE TESTING
NUMBER TESTTESTOF PRESSURETEMPERATURECYCLES DIN 20022 2SN AllSizes133%ofW.P.◆ +212°F(+100°C)200,000 294 AllSizes133%ofW.P.+212°F(+100°C)200,000#
TEMPERATURE CAPABILITIES
DIN 20022 2SN: -40°Fto+212°F(-40°Cto+100°C) 294: -40°Fto+212°F(-40°Cto+100°C)
2SN
Cat
DIN 20022
vs
Two-Wire Braid Hose (294) WORKING PRESSURE* DININNERINNERMAX. WORK. PRESS.MAX. WORK. PRESS.MAX. WORK. PRESS. DNDIAMETERDIAMETER(psi)(BAR)(kPa)
7
*Minimumburstpressurewillalwaysbe4XthemaximumworkingpressureforbothCaterpillarand SAEstandardhose. #Forthistest,294hosewastestedagainsttheDIN200222SNspecificationsforuseinDIN applications. ◆W.P.=WorkingPressure
Industry Standard Comparison
SAE 100R4 vs Cat Hydraulic Suction Hose
WORKING PRESSURE*
(844)
HOSEINNERINNERMAX. WORK. PRESS.MAX. WORK. PRESS.MAX. WORK. PRESS. DASHDIAMETERDIAMETER(psi)(BAR)(kPa) SIZE(in)(mm)100R4844100R4844100R4844 -30.1884.8—————— -40.2506.4—————— -50.3137.9—————— -60.3759.5—————— -80.50012.7—————— -100.62515.9——————
-120.75019.1300300212121002100 -161.00025.4250250171717001700 -201.25031.8200200141414001400 -241.50038.1150150101010001000 -322.00050.810010077700700
*Minimumburstpressurewillalwaysbe4XthemaximumworkingpressureforbothCaterpillarand SAEstandardhose.
SAE 100R5
vs Cat One-Wire Braid
WORKING PRESSURE*
IMPULSE TESTING
NUMBER
TESTTESTOF PRESSURETEMPERATURECYCLES 100R4
AllSizesNOIMPULSETESTINGPERFORMED 844
AllSizesNOIMPULSETESTINGPERFORMED
TEMPERATURE CAPABILITIES
100R4: -40°Fto+212°F(-40°Cto+100°C) 844: -40°Fto+275°F(-40°Cto+135°C)
Hose - Fabric Covered (556)
HOSEINNERINNERMAX. WORK. PRESS.MAX. WORK. PRESS.MAX. WORK. PRESS. DASHDIAMETERDIAMETER(psi)(BAR)(kPa) SIZE(in)(mm)100R5556100R5556100R5556 -40.1884.83000300020720720,70020,700 -50.2506.43000300020720720,70020,700 -60.3137.92250225015515515,50015,500 -80.40610.32000200013813813,80013,800 -100.50012.71750175012112112,10012,100 -120.62515.91500150010310310,30010,300 -160.87522.2800800555555005500 -201.12528.6625625434343004300 -241.37534.9500500343434003400 -321.81346.0350—24—2400—
*Minimumburstpressurewillalwaysbe4XthemaximumworkingpressureforbothCaterpillarand SAEstandardhose.
#Forthistest,556hoseisagedat+275°F(+135°C)for200hoursand-25°F(-32°C)for18hoursprior toimpulsetesting.Inaddition,inthemiddleandattheendofeachimpulsetest,noleaksareallowed aftertheoilcoolstoroomtemperatureandthetestmachineisrestarted.SAEdoesnotrequireaged samplesorroomtemperatureleakchecks.
◆W.P.=WorkingPressure
IMPULSE TESTING
100R5
NUMBER
TESTTESTOF PRESSURETEMPERATURECYCLES
-4to-16125%ofW.P.◆ +212°F(+100°C)150,000 -20to-32100%ofW.P.+212°F(+100°C)100,000 556
-4to-16125%ofW.P.+250°F(+120°C)150,000# -20to-32100%ofW.P.+250°F(+120°C)100,000#
TEMPERATURE CAPABILITIES
100R5: -40°Fto+212°F(-40°Cto+100°C) 556: -40°Fto+250°F(-40°Cto+121°C)
8
Industry Standard Comparison
SAE 100R7 vs Cat Thermoplastic Hose
WORKING PRESSURE*
(1028)
HOSEINNERINNERMAX. WORK. PRESS.MAX. WORK. PRESS.MAX. WORK. PRESS. DASHDIAMETERDIAMETER(psi)(BAR)(kPa) SIZE(in)(mm)100R71028100R71028100R71028 -30.1884.83000300020720720,70020,700 -40.2506.42750275019019019,00019,000 -50.3137.92500250017217217,20017,200 -60.3759.52250225015515515,50015,500 -80.50012.72000200013813813,80013,800 -100.62515.91500—103—10,300— -120.75019.11250125086868,6008,600 -161.00025.41000—69—6,900— -201.25031.8—————— -241.50038.1—————— -322.00050.8——————
*Minimumburstpressurewillalwaysbe4XthemaximumworkingpressureforbothCaterpillarand SAEstandardhose.
#Forthistest,1028hoseisagedat+200°F(+93°C)for150hoursand-25°F(-32°C)for18hoursprior toimpulsetesting.Inaddition,inthemiddleandattheendofeachimpulsetest,noleaksareallowed aftertheoilcoolstoroomtemperatureandthetestmachineisrestarted.SAEdoesnotrequireaged samplesorroomtemperatureleakchecks.
◆W.P.=WorkingPressure
SAE 100R12 vs XT-3 ES Hose
WORKING PRESSURE*
IMPULSE TESTING
NUMBER TESTTESTOF PRESSURETEMPERATURECYCLES 100R7
AllSizes125%ofW.P.◆ +200°F(+93°C)150,000 1028
AllSizes100%ofW.P.+200°F(+93°C)1,000,000 OR133%ofW.P.+200°F(+93°C)150,000#
TEMPERATURE CAPABILITIES
100R7: -40°Fto+200°F(-40°Cto+93°C) 1028: -70°Fto+200°F(-56°Cto+93°C)
(736)
HOSEINNERINNERMAX. WORK. PRESS.MAX. WORK. PRESS.MAX. WORK. PRESS. DASHDIAMETERDIAMETER(psi)(BAR)(kPa) SIZE(in)(mm)100R12XT-3100R12XT-3100R12XT-3 -30.1884.8—————— -40.2506.4—————— -50.3137.9—————— -60.3759.54000400028028028,00028,000 -80.50012.74000400028028028,00028,000 -100.62515.9—4000—280—28,000 -120.75019.14000400028028028,00028,000 -161.00025.44000400028028028,00028,000 -201.25031.83000300021021021,00021,000 -241.50038.12500250017517517,50017,500 -322.00050.82500250017517517,50017,500
*Minimumburstpressurewillalwaysbe4XthemaximumworkingpressureforbothCaterpillarandSAE standardhose.
#Forthistest,XT-3EShoseisagedat+250°F(+121°C)for150hoursand-25°F(-32°C)for18hours priortoimpulsetesting.Inaddition,inthemiddleandattheendofeachimpulsetest,noleaksare allowedaftertheoilcoolstoroomtemperatureandthetestmachineisrestarted.SAEdoesnot requireagedsamplesorroomtemperatureleakchecks.
◆W.P.=WorkingPressure
IMPULSE TESTING
NUMBER TESTTESTOF PRESSURETEMPERATURECYCLES 100R12
AllSizes133%ofW.P.◆ +250°F(+121°C)500,000 XT-3 ES
AllSizes133%ofW.P.+250°F(+121°C)1,000,000#
TEMPERATURE CAPABILITIES
100R12: -40°Fto+250°F(-40°Cto+121°C) XT-3 ES: -40°Fto+250°F(-40°Cto+121°C)
BEND RADIUS
100R12: SAE XT-3 ES: 1/2SAE
9
Industry Standard Comparison
DIN 20023 4SPvs Cat DIN Four-Wire Spiral Hose (1956)
WORKING PRESSURE*
HOSEINNERINNERMAX. WORK. PRESS.MAX. WORK. PRESS.MAX. WORK. PRESS. DASHDIAMETERDIAMETER(psi)(BAR)(kPa) SIZE(in)(mm)20023 4SP195620023 4SP195620023 4SP1956 -30.1884.8—————— -40.2506.4—————— -50.3137.9——————
-60.3759.56453645344544544,50044,500 -80.50012.76018601841541541,50041,500 -100.62515.95075507535035035,00035,000 -120.75019.15075507535035035,00035,000 -161.00025.44060406028028028,00028,000 -201.25031.83045304521021021,00021,000 -241.50038.12683268318518518,50018,500 -322.00050.82393239316516516,50016,500
*Minimumburstpressurewillalwaysbe4Xthemaximumworkingpressure.
◆W.P.=WorkingPressure
SAE 100R13 vs XT-5 Hose (1036)
WORKING PRESSURE*
HOSEINNERINNERMAX. WORK. PRESS.MAX. WORK. PRESS.MAX. WORK. PRESS. DASHDIAMETERDIAMETER(psi)(BAR)(kPa) SIZE(in)(mm)100R13XT-5100R13XT-5100R13XT-5 -30.1884.8—————— -40.2506.4—————— -50.3137.9—————— -60.3759.5—————— -80.50012.7—————— -100.62515.9—————— -120.75019.15000500034534535,00035,000 -161.00025.45000500034534535,00035,000 -201.25031.85000500034534535,00035,000 -241.50038.15000500034534535,00035,000 -322.00050.8—5000—345—35,000
*Minimumburstpressurewillalwaysbe4XthemaximumworkingpressureforbothCaterpillarand SAEstandardhose.
#Forthistest,XT-5hoseisagedat+250°F(+121°C)for150hoursand-25°F(-32°C)for18hours priortoimpulsetesting.Inaddition,inthemiddleandattheendofeachimpulsetest,noleaksare allowedaftertheoilcoolstoroomtemperatureandthetestmachineisrestarted.SAEdoesnot requireagedsamplesorroomtemperatureleakchecks.
◆W.P.=WorkingPressure
IMPULSE TESTING
NUMBER
TESTTESTOF PRESSURETEMPERATURECYCLES
DIN 20023 4SP
AllSizes133%ofW.P.◆ +212°F(+100°C)400,000 1956 AllSizes133%ofW.P.+212°F(+100°C)400,000
TEMPERATURE CAPABILITIES
DIN 20023 4SP: -40°Fto+212°F(-40°Cto+100°C) 1956: -40°Fto+212°F(-40°Cto+100°C)
IMPULSE TESTING
NUMBER TESTTESTOF PRESSURETEMPERATURECYCLES
100R13
AllSizes120%ofW.P.◆ +250°F(+121°C)500,000 XT-5
AllSizes120%ofW.P.+250°F(+121°C)1,000,000#
TEMPERATURE CAPABILITIES
100R13: -40°Fto+250°F(-40°Cto+121°C) XT-5: -40°Fto+250°F(-40°Cto+121°C)
10
Industry Standard Comparison
SAE J1402 vs Cat Engine and Air Brake Hose
WORKING PRESSURE*
(1130)
HOSEINNERINNERMAX. WORK. PRESS.MAX. WORK. PRESS.MAX. WORK. PRESS. DASHDIAMETERDIAMETER(psi)(BAR)(kPa) SIZE(in)(mm)J14021130J14021130J14021130 -40.1884.8225200016138160013,800 -50.2506.4225150016103160010,300 -60.3137.9225150016103160010,300 -80.40610.32251250168616008,600 -100.50012.72251000166916006,900 -120.62515.9225750165216005,200 -160.87522.2—400—28—2,800 -201.12528.6—300—21—2,100 -241.37534.9—250—17—1,700 -321.81346.0——————
*Minimumburstpressurewillalwaysbe4XthemaximumworkingpressureforbothCaterpillarand SAEstandardhose.
#Cat1130hosepassesaseverehotoilcirculationtestthatexposesthehoselinerto+300°Foilfor 750hourswithnocrackingorleakagepermitted;SAEJ1402requiresnosuchtest.
IMPULSE TESTING
NUMBER TESTTESTOF PRESSURETEMPERATURECYCLES J1402
AllSizesNOIMPULSETESTINGPERFORMED 1130
AllSizesNOIMPULSETESTINGPERFORMED#
TEMPERATURE CAPABILITIES
J1402: -40°Fto+200°F(-40°Cto+93°C) 1130: -40°Fto+275°F(-40°Cto+135°C)
SAE J51 Type D vs Cat Air Conditioning Hose (1543)
IMPULSE TESTING
SIZE(in)(mm)J51-D1543J51-D1543J51-D1543 -40.1884.8—————— -50.2506.4—————— -60.3137.9450500313431003400 -80.40610.3450500313431003400 -100.50012.7450—31—3100— -120.62515.9300500313431003400 -160.87522.2—————— -201.12528.6—————— -241.37534.9—————— -321.81346.0——————
*Minimumburstpressurewillalwaysbe4XthemaximumworkingpressureforbothCaterpillarand SAEstandardhose.
#1543meetsSAEstandardsfortype-DhoseconcerningFreonpermeationandmoistureingression. 1543hasamaximumFreonpermeationof5lbs/ft2peryearat+300°F(+150°C).1543hasamaximum moistureingressionof16g/100in2peryear.ThishosecanbeusedwithSAEJ2064R134A refrigerant.Maximumpermeationrateis2lbs/ft2peryearat+176°F(+80°C).
NUMBER TESTTESTOF PRESSURETEMPERATURECYCLES J51-D AllSizesNOIMPULSETESTINGPERFORMED 1543 AllSizesNOIMPULSETESTINGPERFORMED#
TEMPERATURE CAPABILITIES
J51-D: -22°Fto+248°F(-30°Cto+120°C) 1543: -22°Fto+257°F(-30°Cto+125°C)
11
WORKING PRESSURE* HOSEINNERINNERMAX. WORK. PRESS.MAX. WORK. PRESS.MAX. WORK. PRESS. DASHDIAMETERDIAMETER(psi)(BAR)(kPa)
Industry Standard Comparison
SAE 100R15 vs. XT-6 Hose (1136)
WORKING PRESSURE*
HOSEINNERINNERMAX. WORK. PRESS.MAX. WORK. PRESS.MAX. WORK. PRESS DASHDIAMETERDIAMETER(psi)(BAR)(kPa) SIZE(in)(mm)100R15XT-6100R15XT-6100R15XT-6 -30.1884.8—————— -40.2506.4—————— -50.3137.9——————
-60.3759.56000600041441442,00042,000 -80.50012.76000600041441442,00042,000 -100.62515.9——————
-120.75019.16000600041441442,00042,000 -161.00025.46000600041441442,00042,000 -201.25031.86000600041441442,00042,000 -241.50038.16000—414—42,000— -322.00050.8——————
*Minimumburstpressurewillalwaysbe4XthemaximumworkingpressureforCaterpillarhose.
#Forthistest,XT-6hoseisagedat+250°F(+121°C)for150hoursand-25°F(-32°C)for18hours priortoimpulsetesting.Inaddition,inthemiddleandattheendofeachimpulsetest,noleaksare allowedaftertheoilcoolstoroomtemperatureandthetestmachineisrestarted.SAEdoesnot requireagedsamplesorroomtemperatureleakchecks.
◆W.P.=WorkingPressure
IMPULSE TESTING
100R15
NUMBER
TESTTESTOF PRESSURETEMPERATURECYCLES
AllSizes120%ofW.P.◆ +250°F(+121°C)500,000 XT-6
AllSizes120%ofW.P.+250°F(+121°C)1,000,000#
TEMPERATURE CAPABILITIES
100R15: -40°Fto+250°F(-40°Cto+121°C) XT-6: -40°Fto+250°F(-40°Cto+121°C)
12
SAEHOSE SPECIFICATIONCONSTRUCTIONDash-3-4-5-6-8-10-12-16-20-24-32
100R11wirebraid**716294716716716716716716716716
100R22wirebraid**294294294294294294294294294294
100R32fiberbraid**716294716716716716716716**
100R4Helicalwire******844844844844844
100R51wirebraid*556556556556556556556556556**
100R61fiberbraid**716294716716716*****
100R7Thermoplasticfiberbraid10281028102810281028**1028*****
100R8Thermoplasticfiberbraid*******294294294294***
100R94spiralwire***XT-6XT-3*XT-3XT-3XT-3XT-3XT-3
100R104spiralwire**********XT-5XT-5XT-5XT-5XT-5
100R116spiralwire************XT-5XT-5XT-5XT-5
100R124spiralwire***XT-3XT-3*XT-3XT-3XT-3XT-3XT-3 100R134or6spiralwire******XT-5XT-5XT-5XT-5XT-5 100R14Teflon®lined*****************
100R156spiralwire******XT-6XT-6**XT-6XT-6XT-6****
DINHOSEDN5681012162025324050
200211TE1fiberbraidbar252520201616***** psi363363290290232232*****
200212TE2fiberbraidbar8075686358504540*** psi11601088986914841725653580***
200213TE2fiberbraidbar16014513011093807055454033 psi2320210318851595134911601015798653580479
200221ST,1SN1wirebraidbar25022521518016013010588635040 psi36253263311826102320188515231276914725580 200222ST,2SN2wirebraidbar4154003503302752502151651259080 psi60185800507547853988362531182393181313051160
200234SP4spiralwirebar*450*445415350350280210185165 psi*6522*64536018507550754060304526832393 200234SH4or6bar******420380325290250 spiralwirepsi******60905510471342053625
200211TE1fiberbraid1028716294716716716***** 200212TE2fiberbraid1028716294716716716716716*** 200213TE2fiberbraid1028716294716716716716716716XT-3XT-3 200221ST,1SN1wirebraid**716294716716716716716716716716 200222ST,2SN2wirebraid**294294294294294294294294294294 200234SP4spiralwire****19561956195619561956195619561956 200234SH4or6spiralwire******XT-6XT-6XT-5XT-5XT-5
13
Comparison
SAE Comparison / DIN
Recommended Caterpillar Hose Replacements for SAESpecification Hoses CATERPILLAR HOSE REPLACEMENTS for the indicated dash size
*NoSAEspecificationinthissize **NoCaterpillarreplacementhoseavailable
20021, 20022, and 20023 Specifications: Maximum Working
DIN
Pressure (bar/psi)
MAXIMUM WORKING PRESSURE (bar/psi) for the indicated DNsize/dash size
SPECIFICATIONCONSTRUCTIONUNITSDash-3-4-5-6-8-10-12-16-20-24-32
*NoDINspecificationinthissize Recommended Caterpillar Hose Replacements for DIN Specification Hoses CATERPILLAR HOSE REPLACEMENTS for the indicated DN size/dash size DINHOSEDN5681012162025324050 SPECIFICATIONCONSTRUCTIONDash-3-4-5-6-8-10-12-16-20-24-32
*NoDINspecificationinthissize **NoCaterpillarreplacementhoseavailable
JIS K6349 Specifications: Hose Construction
HOSE CONSTRUCTION for the indicated hose classes
HOSEMAXIMUM WORKINGNOM6912151925323850
CLASSPRESSUREDash-3-4-5-6-8-10-12-16-20-24-32
3535kg/cm2*1fb*1fb1fb*1fb1fb1wb1wb1wb 500psi 7070kg/cm2*1wb*1wb1wb1wb1wb1wb2wb2wb2wb 1000psi 105105kg/cm2*1wb*1wb1wb1wb1wb2wb2wb1wb2sw1wb2sw 1500psi
140140kg/cm2*1wb*1wb1wb2wb2wb2wb1wb2sw1wb2sw4sw 2000psi
175175kg/cm2*1wb*2wb2wb2wb2wb2or3wb*** 2500psi
210210kg/cm2*1wb*2wb2wb2or3wb3wb3wb4sw4sw6sw 3000psi
250250kg/cm2*2wb*2wb2or3wb3wb3wb4sw6sw6sw6sw 3500psi 280280kg/cm2*2wb*3wb3wb4sw4sw4sw6sw6sw6sw 4000psi
320320kg/cm2****4sw4sw4sw6sw6sw6sw6sw 4500psi 350350kg/cm2*2wb*4sw4sw4sw4sw6sw6sw6sw6sw 5000psi
*NoJISspecificationthissize
Constructionnomenclature:number=layersofreinforcement,f=fiber,w=wire,b=braid,s=spiral
Example:1wbhosehas1layerofwirebraidedreinforcement
size/dash size HOSEMAXIMUM WORKINGNOM6912151925323850 CLASSPRESSUREDash-3-4-5-6-8-10-12-16-20-24-32 3535kg/cm2*716*716716*716716716716294 500psi 7070kg/cm2*716*716716716716716294294294 1000psi 105105kg/cm2*716*716716716294294294XT-3XT-3 1500psi 140140kg/cm2*716*716716294294294294XT-3XT-3 2000psi 175175kg/cm2*716*294294294294294*** 2500psi 210210kg/cm2*294*294294294294XT-3XT-3XT-5XT-5 3000psi 250250kg/cm2*294*294294294XT-3XT-3XT-5XT-5XT-5 3500psi
280280kg/cm2*294*294294XT-3XT-3XT-3XT-5XT-5XT-5 4000psi 320320kg/cm2****XT-61956XT-5XT-5XT-5XT-5XT-5 4500psi 350350kg/cm2*294*XT-6XT-61956XT-5XT-5XT-5XT-5XT-5 5000psi *NoJISspecificationthissize
14
JIS Comparison
REPLACEMENTS
Recommended Caterpillar Hose Replacements for JISSpecification Hoses CATERPILLAR HOSE
for the indicated nominal
Working Pressure
Caterpillar Hydraulic Hose Specifications:
Maximum Working Pressure (psi, bars, kg/cm2)
MAXIMUM WORKING PRESSURE (psi, bar, kg/cm2) for the indicated dash size/DN size/nominal size Dash-3-4-5-6-8-10-12-16-20-24-32 CATERPILLARHOSEDN5681012162025324050 HOSECONSTRUCTIONUNITSNom6912151925323850
2942wirebraidpsi*5000425040003500275022502000162512501125 bar*3452932762411901551381128678 kg/cm2*3502982802451931581401148879
7161wirebraidpsi*2750*22502000150012501000625500375 bar*190*1551381038669433426 kg/cm2*193*1581411058870443526
844Helicalwirepsi******300250200150100 (Hydraulicsuction)bar******211714107 kg/cm2******211814117
XT-34spiralwirepsi***40004000400040004000300025002500 bar***276276276276276207172172 kg/cm2***281281281281281211176176
19564spiralwirepsi***64536018507550754060304526832393 bar***445415350350280210185165 kg/cm2***454424357357286214189169
XT-54or6psi******50005000500050005000 spiralwirebar******345345345345345 kg/cm2******352352352352352
XT-66spiralwirepsi***6000**600060006000** bar***414**414414414** kg/cm2***422**422422422**
15
Caterpillar Special Application Hose Specifications: Maximum Working Pressure (psi, bars, kg/cm2) MAXIMUM WORKING PRESSURE (psi, bar, kg/cm2) for the indicated dash size CATERPILLARHOSE
*NoCaterpillarhoseavailableinthissize
HOSECONSTRUCTIONUNITS-3-4-5-6-8-10-12-16-20-24-32 5561wirebraidpsi*300030002250200017501500800625500* fabriccoveredbar*207207155138121103554334* kg/cm2*211211158141123105564435* 11301wirebraidpsi*20001500150012501000750400300250* fabriccoveredbar*138103103866952282117* engine/airbrakekg/cm2*141105105887053282118* 1543Thermoplastic,psi***500500*500**** fiberbraidbar***3434*34**** airconditioningkg/cm2***3535*35**** 1028Thermoplastic,psi30002750250022502000*1250**** fiberbraidbar207190172155138*86**** kg/cm2211193176158141*88**** 2760fiberbraid,psi*1500150015001500****** wirebraidbar*103103103103****** kg/cm2*105105105105****** *NoCaterpillarhoseavailableinthissize
Fluid Compatability
AAcceptable
CConditional-Undersomeconditionsoftemperatureandpressure,hoselifewillbe adverselyaffected.Forguidance,consultyourCaterpillardealerhosespecialist. XUnacceptable
—TestingRecommended
HOSE TYPE
1956294 XT-3556 XT-57162760
AGENT TO BE CARRIEDXT-684410281130
AcetateAcid, Dilute(10%)XXCA
AceticAcid,GlacialX———
AcetoneCXAA
AcetyleneCX——
Air—AAA
AluminumChlorideCAAA
AluminumFlouride20%CA——
AluminumSulfateCA—A
AlumsCA—A
AmmoniaGas,ColdC———
Ammonia,Liquid (Anhydrous)XXXX
Ammonia,AqueousA———
Ammonia,ChlorideXXXX
AmmoniumHydroxideCC—C
AmmoniumNitrateCA—C
AmmoniumPhosphateXAXX
AmmoniumSulfateCA—C
AmylAcetateXXXX
AmylAlcoholX—XX
Aniline,AnilineOilXXXC
AnilineDyesXXXX
AnimalFats—CCC
Asphaltupto180°FXXXX
BariumChlorideCA—C
BariumHydroxideCA—C
BariumSulfideXXXX
BeerXXXX
BeetSugarLiquors—C——
Benzene,BenzolXXCA
Benzine(PetroleumEther)—X—A
Benzine
(PetroleumNaphtha)—X—A
BlackSulfateLiquor—C—C
BoraxCC—C
BoricAcidXAXX
BrakeFluidCX—X
HOSE TYPE
1956294 XT-3556 XT-57162760
AGENT TO BE CARRIEDXT-684410281130
BrineXXXX
BromineXX—X
ButylAcetateXX——
ButylAlcohol,ButanolCACC
CalciumBisulfiteXXXX
CalciumChlorideCACC
CalciumHydroxideAA—A
CalciumHypochloriteXXXX
CalicheLiquorsA——A
CaneSugarLiquors———A
CarbolicAcidPhenolX—XX
CarbonDioxideAAAA
CarbonDisulfideXXCC
CarbonMonoxide(Hot)CACC CarbonTetrachlorideXXXC
CarbonicAcidX—XX CastorOil—AAA CellosolveAcetateXXXX
ChinaWoodOil(Tung)A——— ChlorinatedSolventsXXXX Chlorine(Dry)CXXX Chlorine(Wet)XX—— ChloraceticAcidXXXX ChloroformXXXX ChlorosulphonicAcidXX—X ChromicAcid30%XXXX CitricAcid10%X—XX CokeOvenGasCC—A
CopperChlorideXAXX CopperSulfateXAXX CornOilA———
CottonseedOilAC—C
CreosoteXXXX
CrudeOilXXXX
DieselOilLightCAAA
DowthermAandE—X—C
EthersXCCA
EthylAcetateXX—C
HOSE TYPE
1956294 XT-3556 XT-57162760
AGENT TO BE CARRIEDXT-684410281130
EthylAlcoholCACC EthylCelluloseXCXX EthylChlorideCX—X
EthyleneDichlorideXXXX EthyleneGlycol2150AAAA
FerricChlorideXAXX FerricSulfateXAXX
FerrousSaltSolutionsX———
FormaldehydeXXXX
FormicAcidXXXX
Freon(seeRefrigerant) FuelOilCAAC FurfuralCX—C GasolineXCAC GelatineAA—— GlucoseAA—— GlueACC— Glycerine,GlycerolAAAA Grease,PetroleumCAAA GreenSulfateLiquorXXXX HeptaneA——A HexaneA—AA HydraulicFluidsandLubricatingOils StraightPetroleumBaseAAAA WaterandPetroleum Emulsion(FR)CAAA WaterandGlycolSolution*AAAA
StraightPhosphate —Ester(FR)XX—A
Phosphate—EsterandPetroleumOil Blend(FR)—XCA EsterBlend (MIL-L-7808)XX—A
SiliconeOilsA———
HydrobromicAcidXX— HydrochloricAcidXXX
HydrocyanicAcidCX——
HydrofluoricAcid,HotXXXX HydrogluosilicAcidXXXX (cont.)
CAUTION:ThischartismeanttooffergeneralguidelinesfortheuseofCatHoseandCouplingswiththesubstanceslistedinthe chart.Manyfactors,suchastemperature,concentrationandlengthofexposure,arerelevanttoindividualsituations.Thechartis basedonthecompatibilityofthesesubstanceswiththecouplingsandtheinnerlinerofthehose.Theremaybeinstanceswhere theoutercovercouldbeadverselyaffectedbysubstanceswhichwouldnotchemicallyaffecttheinnerliner.Conversely,some substanceswhichadverselyaffecttheinnerlinerofCatHosemaynothaveadeterioratingeffectontheoutercover.
*TO85°C.
16
Fluid Compatability
AAcceptable CConditional-Undersomeconditionsoftemperatureandpressure,hoselifewillbe adverselyaffected.Forguidance,consultyourCaterpillardealerhosespecialist. XUnacceptable —TestingRecommended
HOSE TYPE 1956294 XT-3556 XT-57162760
AGENT TO BE CARRIEDXT-684410281130
HydrogenCCAX
HydrogenPeroxide (Dilute)XX—A
HydrogenPeroxide (Concentrated)XXXX
HydrogenSulfideXXXX Isooctane——AC
IsopropylAlcohol—CAA KeroseneC—AA LacquerXXXX LacquerSolventsXXX LacticAcidXXXX LinseedOilAAAA LPG—CCX
LubricatingOils(seeHydraulicFluids)
MagnesiumChlorideXAXX
MagnesiumHydroxideCC—C
MagnesiumSulfateAA—A MercuricChlorideC——— MercuryAAAA Methane—CCA
HOSE TYPE
1956294 XT-3556 XT-57162760
AGENT TO BE CARRIEDXT-684410281130
OleicAcidXCXX
OleumSpiritsXXXX OxalicAcidCC—C
OxygenXXXX Ozone—XCA Paint—XAX PalmIiticAcidXXXX
PerchlorethyleneXXXC
PetroleumOils (seeHydraulicFluids)AAAA
PhosphoricAcid (Commercial)XXXX
PicricAcid,MoltenXX—X
PicricAcid,SolutionCX—X
PotassiumChlorideXAXX
PotassiumCyanideAA—A
PotassiumHydroxideXC—C
PotassiumSulfateAA—A
Refrigerant** Freon12CAXX Freon13———— Freon22—XXX
SeaWater—CXX Sewage———C
SoapSolution—AAA SodaAsh, SodiumCarbonate—ACA SodiumBisulfateXAXX SodiumChlorideXXXX SodiumCyanide———A SodiumHydroxide50%XX—A SodiumHypochloriteXXXX SodiumNitrate—C—A SodiumPerborateXXXX SodiumPeroxideXXXX
SodiumPhosphatesXXXX SodiumSilicate—A—A
SodiumSulfate—A—A
SodiumThiosulfate
“Hypo”XXXX SoybeanOilAA—A StannicChlorideXXXX Steam—upto250°FXXXX StearicAcidCC—C SulfurA—A— SulfurChlorideCC—C SulfurDioxideXXXX SulfurTrioxideXXXX
SulfuricAcid—10%ColdX——— SulfuricAcid—10%HotX——— SulfuricAcid—75%ColdX——— SulfuricAcid—75%HotX———
SulfuricAcid—95%ColdX—XX SulfuricAcid—95%HotX———
17
MethylAlcohol, MethanolCACC MethylChloride,ColdXXXC MethylMethylKetone—XCC MethylIsopropyl —Ketone—XAX MineralOil—AAA NaphthaC—AA NaphthaleneXXAA NaturalGasAAC— NickelChlorideXXXX NickelSulfateXXXX NitricAcid,CrudeXX—X NitricAcid10%XX—X NitricAcid70%XXXX NitrobenzeneXXXX
Wine———— Xylene—XCX ZincChlorideCCCX ZincSulfateCC—X **Cat1543AirConditioningHoseis AcceptablewithFreon-12andFreon-R134A CAUTION: ThischartismeanttooffergeneralguidelinesfortheuseofCatHoseandCouplingswiththesubstanceslistedinthe chart.Manyfactors,suchastemperature,concentrationandlengthofexposure,arerelevanttoindividualsituations.Thechartis basedonthecompatibilityofthesesubstanceswiththecouplingsandtheinnerlinerofthehose.Theremaybeinstanceswhere theoutercovercouldbeadverselyaffectedbysubstanceswhichwouldnotchemicallyaffecttheinnerliner.Conversely,some substanceswhichadverselyaffecttheinnerlinerofCatHosemaynothaveadeterioratingeffectontheoutercover.
BE CARRIEDXT-684410281130
SulfuricAcid—FumingX——X TannicAcidXCXX TarXXXX TartaricAcidXXXX TolueneXXCC TrichlorethyleneXXXX TurpentineXXAC Varnish—XCC Vinegar—XCA WaterCCCC Water(over+150°F)ACX— Whiskey—AA—
HOSE TYPE 1956294 XT-3556 XT-57162760 AGENT TO
Coupling Identification
THREADTHREADTHREADTHREADTHREADTHREADTHREADTHREADTHREADTHREAD DASHSIZESIZESIZESIZESIZESIZESIZESIZESIZE SIZE(in-TPI)(in-TPI)(in-TPI)(in-TPI)(in-TPI)(in-TPI)(in-TPI)(in-TPI)(dia x pitch) -21/8-275/16-245/16-24--5/16-241/8-275/16-281/8-28--3--3/8-243/8-24--3/8-24--3/8-24----41/4-187/16-207/16-209/16-187/16-201/4-187/16-241/4-19--5--1/2-201/2-20--1/2-20--1/2-20----63/8-189/16-185/8-1811/16-169/16-183/8-185/8-183/8-19M20x1.5 -81/2-143/4-163/4-1613/16-163/4-161/2-143/4-181/2-14M24x1.5 -10--7/8-147/8-141-147/8-14--7/8-185/8-14M30x1.5 -123/4-1411/16-1211/16-1413/16-1211/16-123/4-1411/16-163/4-14M36x1.5 -14--13/16-1211/4-12--13/16-12--------161-111/215/16-1213/8-1217/16-1215/16-121-111/2--1-11M45x1.5 -2011/4-111/215/8-12--111/16-1215/8-1211/4-111/2--11/4-11M52x1.5 -2411/2-111/217/8-12--2-1217/8-1211/2-111/2--11/2-11--322-111/221/2-12----21/2-122-111/2--2-11--
(1)NPTF-NATIONALPIPETAPEREDFUEL(REF.SAEJ476)
(2)ORFS-O-RINGFACESEAL(REF.SAEJ1453)
(3)STOR-SAESTRAIGHTTHREADO-RING(REF.SAEJ514)
(4)NPSM-NATIONALPIPESTRAIGHTMECHANICAL
(5)SAEINV.-SAEINVERTEDFLARE(REF.SAEJ512)
(6)BSP-BRITISHSTANDARDPIPE (7)GAZ-FRENCHMETRICGAZ
Head Thickness
Flange Head Guide
Head Size
SAE
FLANGEHEADHEADHEADHEADHEADHEADHEADHEADHEADHEADHEADHEAD DASHSIZESIZETHKNSTHKNSSIZESIZETHKNSTHKNSSIZESIZETHKNSTHKNS SIZE(in)(mm)(in)(mm)(in)(mm)(in)(mm)(in)(mm)(in)(mm) -81.1930.2.2656.71.2531.8.3057.8--------121.5038.1.2656.71.6341.3.3458.81.6341.3.56014.2 -161.7544.5.3158.01.8847.6.3759.51.8847.6.56014.2 -202.0050.8.3158.02.1354.0.40510.32.1354.0.56014.2 -242.3860.3.3158.02.5063.5.49512.62.5063.5.56014.2 -322.8171.4.3759.53.1379.4.49512.63.1379.4.56014.2 -403.3184.1.3759.5----------------
* AllCODE61flangeheadhosecouplingsandadapterfittingsmeetorexceedSAEJ518CODE61requirements forhydraulicsplitflangeconnections.TheCODE61flangeheaddesigncanwithstandamaximumoperating pressureof3000to5000psidependingonsize.
** AllcouplingshavingCaterpillarflangeheadsmeetorexceedtheperformancerequirementsofSAEJ518CODE 62specificationsforhydraulicsplitflangeconnections.ThethicknessofCaterpillarflangeheadsisgreaterthan CODE62sothatspecialsplitflangesarerequiredforproperinstallation.TheCODE62flangeheaddesigncan withstandamaximumoperatingpressureof6000psiregardlessofsize.
Note1:Referencechartsonpages165-170forsplitflangepartnumbers.
Note2:SAECODE61,DINFormR,andJISTypeIcouplingsareinterchangeableexceptforboltsizes.
Note3:SAECODE62,DINforS,andJISTypeIIcouplingsareinterchangeableexceptforboltsizes
18
STOR
Thread Guide NPTF (1) JIC 37°SAE 45°ORFS (2)
(3) NPSM (4) SAE INV. (5) BSP (6) GAZ (7)
CODE 61* SAE CODE 62** Caterpillar
Coupling Identification
Thread Identification Table
National Pipe Tapered for Fuels (NPTF)
DASHINCHTHREADFEMALE THREADMALE THREAD SIZESIZESIZEINSIDE DIAMETEROUTSIDE DIAMETER (dash)(in)(in-TPI)(mm)(in)(mm)(in) -21/81/8-278.70.3410.30.41 -41/41/4-1811.90.4714.30.56 -63/83/8-1815.10.5917.50.69 -81/21/2-1418.30.7221.40.84 -123/43/4-1423.80.9427.01.06 -1611-111/230.21.1933.31.31
-2011/411/4-111/238.91.5342.91.69 -2411/211/2-111/244.51.7548.41.91 -3222-111/257.22.2560.32.38
Thread Identification Table
National Pipe Straight Mechanical (NPSM)
DASHINCHTHREADFEMALE THREADMALE THREAD SIZESIZESIZEINSIDE DIAMETEROUTSIDE DIAMETER (dash)(in)(in-TPI)(mm)(in)(mm)(in)
-21/81/8-278.70.3410.30.41 -41/41/4-1811.90.4714.30.56 -63/83/8-1815.90.6317.50.69 -81/21/2-1419.10.7521.40.84 -123/43/4-1424.60.9727.01.06 -1611-111/231.01.2233.31.31 -2011/411/4-111/239.71.5642.91.69 -2411/211/2-111/245.21.7848.41.91 -3222-111/257.22.2560.32.38
Thread Identification Table SAE Straight Thread O-Ring Boss
DASHINCHTHREADFEMALE THREADMALE THREAD SIZESIZESIZEINSIDE DIAMETEROUTSIDE DIAMETER (dash)(in)(in-TPI)(mm)(in)(mm)(in) -21/85/16-246.90.277.80.31 -33/163/8-248.50.349.40.37 -41/47/16-209.90.3911.20.44 -55/161/2-2011.50.4512.60.49 -63/89/16-1812.90.5114.10.56 -81/23/4-1617.50.6918.90.74 -105/87/8-1420.50.8122.10.87 -123/411/16-1224.90.9826.91.06 -147/813/16-1228.11.1130.01.18 -16115/16-1231.31.2333.11.31 -2011/415/8-1239.21.5441.11.62 -2411/217/8-1245.61.7947.41.87 -32221/2-1261.42.4263.32.49
19
60° Thread Angle 30° NPTF Male NPTF Port 30° 60° Thread Angle 30° NPTF Male NPSM Female O-ring SAE Straight Thread O-ring Boss Male SAE Straight Thread O-ring Port Caterpillar Hose And Coupling Reference Guide Full download: http://manualplace.com/download/caterpillar-hose-and-coupling-reference-guide/ This is the cut pages sample. Download all 330 page(s) at: ManualPlace.com
