Thermoweld Brochure

THERM

WELD

THERM WELD PWS

About Us Get to know our company Thermoweld PWS Limited are accredited and fully compliant using the Quality Management System ISO 9001:2015 Written management procedures and working instruction cover all critical quality operations, with the ability to deliver fully PED compliant, CE marked plant installations.

Our in house quality management team have a vast experience in delivering the very highest quality documentation for any project in the nuclear, petrochemical, pharmaceutical and food industries.

Your Project is our Passion We aim to understand exactly what you want and how we can deliver the most innovative, forward-thinking solutions in efficient and cost effective way.

Our Team Our team has been specifically selected due to their unique skills which when combined provides our clients with absolute confidence that their project is in the safest and most capable hands.

Our Philosophy We encourage a working environment that supports innovation and creativity and we maintain a customer focused, proactive approach to problem solving to ensure that we always deliver consistent standards of excellent service, safely and sustainably.

Industries Oil and Gas Water Treatment Chemical Works

Petrochemical Plants Biomass Plants Waste to Energy

Services Mechanical

Maintenance

Mechanical installation and engineering of predesigned piping systems. As our core business this includes the following:

Providing maintenance support for all your Mechanical Engineering requirements

STAINLESS STEEL LOW TEMPERATURE STEEL CARBON STEEL CHROME STEELS p235GH 16mo3 This is not an exclusive list as we have experience with other piping material systems. We can also undertake any steel work process utilising carbon and stainless steel materials. We have considerable experience within our management team who can undertake and carry out both small and large projects.

Welding All welding is carried out to an extremely high standard within the company. Thermoweld to date boasts its own set of company weld procedures to suit any individual project requirement.

All works carried out are completed within welding procedures covered by ASME IX and BSEN287-1 / BSEN15614-1 / BSEN9606-1

Projects Your Project is our Passion We have carried out new build and upgrade projects to new and existing plants and sites exclusive of (mechanical) plant and equipment installations. We are currently committed to a multi-million pound project in Worksop which is to include the system design, procurement and installation of the piping systems.

We undertake a vast spectrum of maintenance projects to site services and repair of various existing sites within the mechanical industry.

Mechanical Fitters Coded Welders Pipe fitter Welders Pipe fitters Steel Erectors Riggers Supervisors Foreman

Health & Safety Safety At Thermoweld, safety is always paramount so the company benefits from qualifying their core management and staff in the following safety training: ISO 9001:2015 accredited N.E.B.O.S.H I.O.S.H S.M.T.D 4 Core Modules Thermoweld also qualify all employees to a relevant safety passport standard i.e SCATS or CSCS as well as in house training in the following: Daily toolbox talks on all projects Risk assessments method statements Job site assessments To date on our current projects have 6,300 man hours without an L.T.A. We cover the following: CCNSG (SCATS) Safety For Supervisors & Managers Appointed Persons Risk Assessment First Aid Abrasive Wheels Forklift Truck Scaffold (PASMA) Confined Space Safe Slinging

Mobile Platforms (MEWPS) Telescopic Handler LGH Inspection 3M Mask Face Fit COSHH HIAB Loader Working at Heights Manual Handling Confined Space Awareness Fire Awareness

Quality Assurance Quality Assurance (QA) within Thermoweld embraces all those activities and functions concerned with the attainment of quality. Therefore, both Quality Assurance and Quality Control (QC) have wide visibility throughout our business, this involves all employees. We actively encourage the philosophy of continuous improvement to bring benefits to both Thermoweld and our clients.

We carry out risk and quality improvement workshops for our employees and encourage thinking and suggestions to improve our overall QA & QC delivery.

Thermoweld PWS Limited has now been accredited and are now fully compliant using the Quality Management System ISO 9001:2015.

Welder Testing Facility ThermoweldPWS are proud to announce the opening of their new welder testing and training facility.

Welding Procedures These are an integral part of any companies Quality Management System (QMS) and critical to the successful delivery of any mechanical project. To assist our clients in meeting the expectations of their clients we offer the following services • • • • • •

Development of Welding Procedure Specification index against project specifications and material bill of quantities.

Writing of pWPS,s (proposed Welding Procedure Specifications) Third party witnessing / Monitoring of welding procedures, using state of the art PAMS units (Portable Arc Monitoring Systems) Issuing of UKAS approved weld Procedure Qualification Records (wPQR) Drafting of weld data sheets, including all calculations Writing of WPSs (Welding Procedure Specifications) to maximise the scope of each wPQR, especially for multi process procedure.

Fabrication Standards & Codes • • • • • • • • • •

PD5500, EN 13480, EN 13445, BS 4515, EN 1011, BS5400, DIN 6700 ASME B&PV Section VIII, Section III, Section XI, B31.1, B31.3, B31.4, B31.8 AWS D1.1 API 1104, API 510, API 620 Consumables standards AWS, ASME Section IIC, EN standards Industry specific codes/standards EEMUA 153, 158, DNV OS F101, ISO15156, Lloyds rules, MOD, ABS rules etc.

BS 7570 (Validation of equipment) prEN50499 (EMF)

We offer the above material disciplines from carbon steel through to stainless steel alloys.

Case Study I AIRBP Rail Loading Facility Isle of Grain, Kent This was a project working closely with Murphy and AirBP to facilitate Heathrow airport with a direct rail link to provide additional aviation fuel for the airport.

ThermoweldPWS was awarded the contract to prefabricate and supply the project with 11 stainless steel rail loading sampling skids and 1 stainless steel filter house skid.

We then had the task of incorporating a thousand metres of carbon steel pipe ranging from 015NB through to 400NB and 1500 metres of 015NB through to 200NB of 316L stainless steel pipe.

This was to incorporate the new and existing tank together through the apron area and onto the filter house, onto the sampling skids where the fuel is then passed to the rail loading tankers for transportation.

ThermoweldPWS provided all senior supervision and trades to complete this project. We then successfully went onto execute the commissioning of the plant.

Case Study II East West Interconnector Project (EWIP) The East West Interconnector Project involved the installation of HVDV cable both under the sea and on land.

When work was complete the interconnector had laid a 186km in total, 30km of land cable in North Wales to which Thermoweld PWS was awarded the first phase of the project.

This involved a horizontal drill to pass under a rail crossing, therefore a high tensile steel pipe was needed to be used to carry the cable.

In total, we fabricated 4 pipe runs at 900m per run as you can see from the pictures working in conjunction with Bryn Thomas Crane hire and Volkerinfra the contract was a success from start to finish.

THERM WELD PWS THERM WELD 0151 639 1520 07818 293 770 thermoweld@hotmail.com thermoweldpws.co.uk Unit 25, Uveco Business Centre Dock Road Wallasey CH41 1FD