Asa new power supply instruction manual final 2014 07 17

Serial No.：ˍˍˍˍˍˍ ASA Power Supply for Electric Screwdriver Operating Manual ○ Special Thanks to our customer Thank you for choosing our light and powerful electric screwdrivers. To ensure the tool fully utilizes its maximum performance and extend its life, please read this manual before use.

○ Feature □

Universal power source: It is suitable for any power source ranges between 100-240VAC 50/60Hz.

□

Stepless control: output stepless control and constant voltage makes the assembly of light, thin, short, and small works more efficient and they are key features electron industry pursues after. The smaller the screw, the higher locking and tightening is required. With this function, the requirements of high precision and low inertia in both long and short screws fastening can be me

□

Soft start: There is 0-1 sec. soft-start function inside the power supply. The speed of fastening will gradually change from slow to fast motion during the operation. This lowers the risk of screw shaking when fastening. (Corresponding model:APS-301B、APS-351B）

□

The attached output terminal can be connected to an external controller for single control purpose.

Corresponding model: DC19V(APS-201B), DC30V(APS-301A/B、APM-301B/C), and DC35V(APS-351B)

○ Specification Model Item Input Voltage (VAC) Output Voltage (VDC)

APS-201B

APS-301A

APS-331A

APS-301B

APM-301A

APM-301B

APM-301C

100~240V 、 50/60Hz

Soft-start (sec)

9-19 V

20-30 V

20-33 V

20-30 V

25-35 V

N/A

N/A

N/A

0 – 1 sec

0 – 1 sec

Output Voltage setting

20-30 V N/A

N/A

N/A

5pin

5pin

6pin

Stepless Control

Output Pin

5pin

5pin

3pin

Internal Signal Output External Signal Output No. of Screwdriver/power supply

5pin

5pin

Switch-on Signal/ Shut-off Signal Switch-on Signal 1 piece

Power (W)

Applicable Electric Screwdriver models

APS-351B

38 W

60 W

ASA-S1000M ASA-S2000M ASA-S2500M

BS-2000 BS-3000 BS-4000 BS-4000F BS-6000 BS-6500

56.1 W AS-3636 AS-4636 AS-6636

Dimension (mm)

164X64X42 mm

Weight (g)

300 g

60 W ASA-S1000M ASA-S2000M ASA-S2500M ASA-2000M/S ASA-3000M/S ASA-4000M/S ASA-5600M

59.5 W

75 W

ASA-2000/S ASA-3000/S ASA-4000/S ASA-4500/S ASA-5000M

ASA-7000/S ASA-8000/S ASA-7000/PS ASA-8000/PS

BS-6800

ASA-6000/PS ASA-6500/PS ASA-6800/PS ASA-7500/PS ASA-8500/PS

172X84X46 mm 380 g

AC cable length (M)

1.8 M

Safety Standards

CB,CE,UL(CUL),CCC,ROHS,REACH

Accessories

Small screwdriver, 2P/4P socket terminal 2 pieces, and AC cable

○Parts and functions Speed setting Turn the speed-setting screw through the hole on the side of the power supply with the small screw driver (standard accessory).

■Turn clockwise

010 on the scale to increase the speed 010 on the scale.

■ Turn counter-clockwise

100 on the scale to lower down the speed.

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APS-series

APM-series

Soft-start setting (APS-301B and APS-351B ONLY) Change the two-stage switch on the side of the power supply by hand.

■ Switch to SLOW mode 0  1 sec. The speed gradually increases from slow to constant faster speed.

■ Switch to FAST mode 0  0 sec. Constant speed without change.

 Power setting and AC input socket (C13 specification) ■ The input voltage of our power supply is ranged between 100-240VAC, 50/60 Hz. Please make sure you use the correct voltage to avoid any damage to the power supply.

■ Connect one side of the cable to the AC power socket and the other side to the AC input socket (C13 spefication).

■ Change the two-stage switch on the side of the power supply by hand. 

On mode, the power supply will be switched on.



Off mode, the power supply will be switched off.

Two-stage Switch

Top of the Power Supply

2

AC input socket (C13 specification)

 Indicator Light Model Item

APS-201B

Switch-on

Green light

After switch on, flash orange light three times, then turn to green light.

DC voltage output

APS-331A

◎

◎

◎

APS-301B

APS-351B

APM-301A

APM-301B

APM-301C

◎

◎

◎

◎

◎

◎

Brakes No

APS-301A

◎

◎

◎

◎

◎

◎

◎

◎

◎

short circuit protection

◎

◎

◎

◎

◎

◎

◎

◎

Over power protection

◎

◎

◎

◎

◎

◎

◎

◎

Red light

Brakes

◎

◎

◎

◎

◎

Flashing red

heating protection (temperature set at 75~85℃)

◎

◎

No light

Flashing green

Indicator light

Output (DC) Plug ■ Provide power to the electric screwdriver.  Plug specification Bottom of the Power Supply

3P connection

5P connection

6P connection

 OUTPUT-A: Signal output terminal (see picture 1) ■ A3 & A4: Switch on signal output. A3 and A4 will export DC voltage when the electric screwdriver is switched on.

■ A1 & A2: Shut-off signal output. When the electric screwdriver has reached its set torque and stopped, DC voltage will be exported.

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Shut-off and switch on signal output voltage will be change with right side speed button setting.: APS-201B (DC9-19V), APS-301A/B(DC-20-30V), APM-301B/C (DC 20-30V), and APS-351B (DC 25-35V) ■

Picture 1

Picture 2 DC V Please refer to the above description/15mA

_ A1 com

DC V Please refer to the above description/15mA

+

_

+

A2

A3

A4

break

com

JP-A: External controller use terminal  The

connection instruction between the power supply and the automation equipment (Except for APS-301A):

Connect A line to K5, H2 line to H1. When the lines are connected, the operator can use external controller to control the power supply (see picture 2). This is only for automation use.  The

connection instruction between the power supply and the automation equipment (for APS-301A): Connect

B line to K5, S1 line to H2. When the lines are connected, the operator can use external controller to control the power supply (see picture 3). This is only for automation use.  A5、A6: Start

signal for automation ONLY. Keeping press lever button (except APS-301A). Use the external

controller to control the conduction and non-conduction between the power supply and the electric screwdriver.

(Only for Forward.)

Picture 1

Picture 2

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Picture 3

Start

 Screw hole for the assembly of the power supply and the balancer ■ There are screw holes at the bottom of the power supply which you can combine the power supply with our SB-series balancer (optional accessory) and the fixed board. Please follow the instruction below: Back of the balancer

Screw M4 x 7 mm

The connecting fixed board

Screw M3.5 x 10 mm

55 x 46 x 5 mm

Bottom of the Power supply

○Please read the following notices before use:  Set-up Notice 

The AM controller should be used in places with room temperature, normal humidity level without the presence of dust and iron grindings.



The AM controller should be positioned on a stable surface to avoid falling caused by vibration.



The AM controller should be kept away from high voltage sources and noise generating sources to avoid electromagnetic interference.



No objects should be placed on the top of the AM controller. Keep its surrounding clear to allow heat dissipation.

□ Caution during the operation: ■ Please use the power supply with AC circuit where overload relay is included.

The plug of the power cord is attached with ground pin, which must be connected to the socket equipped with ground circuit to avoid electric shock.

■

▓

The plug of the power cord must be tightly plugged into the socket.

For plugging and withdrawing the connecting cord of the AM controller and the screwdriver, please hold the plug, do not pull the cable to avoid short circuit of the internal cable.

■

It is directional when you plug the connecting cord into the driver or the AM controller’s socket. You have to insert it in powerfully when align with guiding point in the socket; then twist it to fix it on the driver or the controller. Thus it will reduce the occurrence breakage of connecting cord due to drag. Use the knob to fix the cable with the AM controller. Please see the picture below: ■

■ Please do not suddenly switch between forward and reverse when the electric screwdriver is in operation.

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■ Please use the electric screwdriver with under 80% of the rated maximum torque to avoid inaccurate clutch escape (The rate maximum torque may vary with the flexibility of the fastened object). If you need to use over 80% of the rated maximum torque, please be advised to use the screwdriver with higher torque.  Safety notice ■ If notice smog, smell anything unusual, or hear any unusual noise from the AM controller, please stop using to avoid any hazard. Turn off the power immediately and contact your nearest sales agent after no more smog is found.

■ Keep the two-stage switch in OFF position when the controller is not in use. Pull out the plug from the power source socket when the controller is not in use for a longer period.

■ Our AM controller is for ASA electric screwdriver use only. Do not use it with other tools to avoid any hazard.

Caution: Output terminal 5P-5P/6P-6P: needle NO: 1 is “-”potential and NO: 4 is “+” potential.

○Troubleshooting If the screwdriver does not work properly, follow the check-list below to examine your screwdriver. If none of the following points apply to the problems you encountered, do not open the unit and contact your local sales agent immediately for further guidance.  The screwdriver is out of operation Please check whether the power plug is correctly and tightly plugged into the designated power source.

■ Please check whether there is designated DC voltage between 5P-5P or 6P-6P terminal block needle NO: 1“-” potential, NO. 4“+” potential, 3P-3P needle NO.1 “+” potential, and No.3 “-“ potential.

■

˙Caution: If the screwdriver is 6-pin output in design, needle No. 3 and needle NO. 5 should be conductive.

After you turn on the relay inside the screwdriver, you are able to measure the output voltage.

Please check whether the connection wire plug of 3P-3P, 5P-5P, and 6P-6P is broken. If yes, please replace it

■

with a new connection wire or a new plug. (This problem usually occurs to the plug which connects to the screwdriver.)

■

APS-series : Please check whether the contact point of relay’s braking circuit is melted and the contact point

cannot depart normally (NONC). (Except APS-331A, APS-301A) 

Inspection tip: Slightly shake the power supply 2-3 times. If you hear “click” sound, it means the relay contact point has departed. When you use the screw driver, it should work normally. If not, please replace the relay with a new one (Please consult your R&D staff).

APM-series :The power supply is designed with electric braking system. If you notice this problem, please contact your sales agent.

■

 The screwdriver keeps rotating (Except reversed rotating, APS-331A,APS-301A) APS-series : Please check whether the contact point of relay’s braking circuit is melted and if the contact point cannot depart normally (NONC).

■



Inspection tip: Slightly shake the power supply 2-3 times. If you hear “click” sound, it means the relay contact point has departed. When you use the screw driver, it should work normally. If not, please replace the relay with a new one (Please consult your R&D staff).

APM-series : The power supply is designed with electric braking system. If you notice this problem, please contact your sales agent.

■

 The screwdriver does not stop automatically when the clutch shut off at preset torque (Except reversed rotating, APS-331A,APS-301A) ■ APS-series : Please check whether the contact point of relay’s braking circuit is melted and if the contact point cannot depart normally (NONC).

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

Inspection tip: Slightly shake the power supply 2-3 times. If you hear “click” sound, it means the relay contact point has departed. When you use the screw driver, it should work normally. If not, please replace the relay with a new one (Please consult your R&D staff).

APM-series :The power supply is designed with electric braking system. If you notice this problem, please contact your sales agent.

■

 Warranty We offer one-year free repair service with this product. The warranty is valid for one year from the date of purchase entered on the Product Information Form. Please note that this warranty policy does not apply to the circumstances listed below and we will charge for repair or labor cost if necessary.

 Normal damage to the spare parts: relay (switch or brake circuit).  Improper use of the electric screwdriver may cause internal discontinuity between the two ends (3P-3P/5P-5P/6P-6P) of the connector cord.  The unit was not plugged to designated power source.  Improper use or attempt to repair unit by user.  Out of the warranty period or the user cannot present the manual.

Sales Agent Stamp

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