DescriptionsofServicePublications
FreightlinerLLCdistributesthefollowingmajorservicepublications.
WorkshopManual
Workshopmanualscontainserviceandrepairinformationforallvehiclesystemsandcomponents,exceptformajorcomponentssuchasengines,transmissions,andrearaxles.Eachworkshopmanualsectionisdividedintosubjects thatcanincludegeneralinformation,principlesofoperation,removal,disassembly,assembly,installation,specifications,andtroubleshooting.
MaintenanceManual
Maintenancemanualscontainroutinemaintenanceproceduresandintervalsfor vehiclecomponentsandsystems.Theyhaveinformationsuchaslubrication proceduresandtables,fluidreplacementprocedures,fluidcapacities,specifications,proceduresforadjustmentsandforcheckingthetightnessoffasteners. Maintenancemanualsdonotcontaindetailedrepairorserviceinformation.
Operator’sManual
Operator’smanualscontaininformationneededtoenhancethedriver’sunderstandingofhowtooperateandcareforthevehicleanditscomponents.Each manualcontainsachapterthatcoverspretripinspectionanddailymaintenance ofvehiclecomponents.Operator’smanualsdonotcontaindetailedrepairor serviceinformation.
PartsTechnicalManual
ServiceBulletins
FreightlinerLLCpublishesthismanualstoaidintheidentificationofserviceable replacementvehicleparts.Thismanualisusedinconjunctionwiththeparts bookandtheservicepartscatalogmicrofiche.
ServiceBulletinsprovidethelatestservicetips,fieldrepairs,productimprovements,andrelatedinformation.Someservicebulletinsareupdatestoinformationintheworkshopmanual.Thesebulletinstakeprecedenceoverworkshop manualinformation,untilthelatterisupdated;atthattime,thebulletinisusually canceled.Theservicebulletinsmanualisavailableonlytodealers.Whendoing serviceworkonavehiclesystemorpart,checkforavalidservicebulletinfor thelatestinformationonthesubject.
IMPORTANT:Beforeusingaparticularservicebulletin,checkthecurrent servicebulletinvaliditylisttobesurethebulletinisvalid.
RecallBulletins
Thesebulletinspertaintospecialsituationsthatinvolveserviceworkorreplacementofpartsinconnectionwitharecallnotice.Recallbulletinspertaintomattersofvehiclesafety.Allbulletinsaredistributedtodealers;customersreceive noticesthatapplytotheirvehicles.
FieldService Modifications
Thispublicationisconcernedwithnon-safety-relatedserviceworkorreplacementofparts.Allfieldservicemodificationsaredistributedtodealers;customersreceivenoticesthatapplytotheirvehicles.
Introduction
SchoolBusChassisMaintenanceManual,November2002 I–1
Forapageexampleoftheprintedmanual,see Fig.1 f020053 A BC D E 09/16/96 32 Suspension Suspension Inspecting, Freightliner Spring 32−01 U−Bolt Torque Checking, Freightliner Spring 32−01 Suspension Suspension Lubricating, Freightliner Spring 32−02 FRONT AND REAR SUSPENSION SPRING ASSEMBLIES FRONT SUSPENSION REAR SUSPENSION School Bus Chassis Maintenance Manual, October 1996 32/1 REAR SUSPENSION SPRING BRACKETS A.MaintenanceOperationNumberconsistsoftheGroupNumberfollowedbytheSequenceNumber B.GroupTitle C.GroupNumber D.ReleaseDate E.GroupNumber/PageNumber Fig.1,PageExampleofthePrintedManual Introduction PageDescription I–2 SchoolBusChassisMaintenanceManual,November2002
GroupNo.GroupTitle 00...................... GeneralInformation 01................................ Engine 09..............................Air Intake 15................... AlternatorsandStarters 20................... EngineCooling/Radiator 25................................ Clutch 26...........................Transmission 31............. FrameandFrameComponents 32............................ Suspension 33............................. FrontAxle 35............................. RearAxle 40........................WheelsandTires 41.............................. Driveline 42................................ Brakes 46............................... Steering 47................................. Fuel 49............................... Exhaust 54.......... Electrical,Instruments,andControls Introduction MaintenanceManualContents SchoolBusChassisMaintenanceManual,November2002 I–3
TitleofMaintenanceOperation(MOP)MOPNumber
DeterminingScheduledMaintenanceIntervals 00–01
InitialMaintenance(IM)Operations 00–06
LubricationandFluidLevelCheck 00–04
M1MaintenanceIntervalOperations 00–07
M2MaintenanceIntervalOperations .................................................... 00–08
M3MaintenanceIntervalOperations 00–09
MaintenanceIntervalTable ........................................................... 00–03
MaintenanceOperationSets 00–05
Metric/U.S.CustomaryConversionTable 00–12
NoiseEmissionControlsMaintenance 00–10
TorqueSpecificationsTables 00–13
VehicleMaintenanceScheduleTable ................................................... 00–02
VerificationofInspectionsLog 00–11
00
SchoolBusChassisMaintenanceManual,October2005
GeneralInformation
Index,Alphabetical
Description
CategoryI (urbantransport)appliestovehiclesthat annuallytravel upto 20,000miles(32000kilometers).
CategoryII (ruraltransport)appliestovehiclesthat annuallytravel over 20,000miles(32000kilometers).
Thetableunder VehicleMaintenanceScheduleTable showsthetwocategoriesofvehicleusage.Foreach category,theappropriatedistanceandtimeintervals aregivenforperformingInitialMaintenanceandfor repeatingeachmaintenanceoperationset(M1 throughM3).
Thetableunder MaintenanceIntervalTableshows whichmaintenanceoperationsetmustbeperformed attheactualdistances(milesandkilometers)oractualmonthsofoperationforeachmaintenancecategory.Thescheduleofactualdistances(and months)isbasedontheintervalsgivenintheVehicleMaintenanceScheduleTable.
Thetableunder MaintenanceOperationSetslists,in numericalorder,thetextreferencenumbersanddescriptionsof all maintenanceoperations,andindicatesallmaintenanceoperationsetsatwhicheach operationmustbeperformed.
Each MaintenanceIntervalOperations table(IM throughM3)liststheappropriatetextreferencenumbersanddescriptionsofonlythosemaintenanceoperationsthatmustbeperformedatthatmaintenance operationset.Eachmaintenanceoperationsetis listedinaseparateMaintenanceIntervalOperations table.
Use
Beforeplacingyournewvehicleinservice,determine themaintenancecategory(CategoryIorII)thatappliestoyourintendeduseofthevehicle.Seethe VehicleMaintenanceScheduleTabletodetermine thedistance(ortime)intervalatwhicheachmaintenanceoperationsetmustbeperformedforyourcategoryofvehicle.
Whenthevehiclereachestheactualdistance(or months)givenforaninterval,seetheMaintenance IntervalTabletofindthemaintenanceoperationset thatappliestothatinterval.ThenperformthemaintenanceoperationslistedintheapplicableMainte-
nanceIntervalOperationstable.Usethemaintenanceoperationreferencenumberstofind instructionsinthemanualforcompletionofeachoperation.
Completeeachmaintenanceoperationsetattherequiredinterval.Then,whenyouhavecompleted maintenanceoperationsetM3underthe12thMaintenanceNumberlistedintheMaintenanceInterval Table,repeatthepattern.The13thMaintenance NumberwillbeginatmaintenanceoperationsetM1, underthe1stMaintenanceNumberlistedinthe MaintenanceIntervalTable.
NOTE:Whenperformingoperationsforthe13th MaintenanceNumber,completetheM1operationsonly,nottheInitialMaintenanceoperations.
Todeterminethedistance/monthsforthe13thMaintenanceNumber,addyourcategory’s distance/monthsforthe1stMaintenanceNumberto thedistance/monthsforthe12thMaintenanceNumber,thenperformtheoperationslistedintheapplicabletableintheMaintenanceIntervalOperations tables.Forthe14thMaintenanceNumber,addthe distance/monthsforthe2ndtothedistance/months forthe12th;continuethispatternforeachsuccessiveMaintenanceNumber.
GeneralInformation 00
SchoolBusChassisMaintenanceManual,October2005 00/1
DeterminingScheduledMaintenanceIntervals:00–01
DescriptionMaintenanceOperationSet
CATEGORYI (UrbanTransport)
vehiclesthatannuallytravelupto 20,000miles(32000km)
CATEGORYII (RuralTransport)
vehiclesthatannuallytravelover20,000 miles(32000km)
MaintenanceIntervals
FrequencyMileskmMonths
InitialMaintenance(IM)first250040003 Maintenance1(M1)every250040003 Maintenance2(M2)every10,0001600012 Maintenance3(M3)every30,0004800036
InitialMaintenance(IM)first500080003 Maintenance1(M1)every500080003 Maintenance2(M2)every20,0003200012 Maintenance3(M3)every60,0009650036
VehicleMaintenanceScheduleTable
00
SchoolBusChassisMaintenanceManual,October2005 00/2
GeneralInformation
VehicleMaintenanceScheduleTable:00–02
GeneralInformation
MaintenanceIntervalTable
Maint.No. Maint.Oper. Set CategoryICategoryII milesx100kmx100monthsmilesx100kmx100months 1stIM+M12540350803 2ndM1508061001606 3rdM17512091502409 4thM21001601220032012 5thM11252001525040015 6thM11502401830048018
7thM11752802135056021 8thM22003202440064024 9thM12253602745072027 10thM12504003050080030 11thM12754403355088533 12thM33004803660096536
00
SchoolBusChassisMaintenanceManual,October2005 00/3 Freightliner School
Chassis Maintenance Manual
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MaintenanceIntervalTable:00–03
Bus
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