How to build a nuclear power plant (The Economist)

Link: http://www.economist.com/news/business/21715685-new-crop-developerschallenging-industry-leaders-how-build-nuclear-power-plant The following appeared in The Economist. Please see above link for original article.

From the print edition – Business, January 26th, 2017

The nuclear options How to build a nuclear-power plant A new crop of developers is challenging the industry leaders THE Barakah nuclear-power plant under construction in Abu Dhabi will never attract the attention that the Burj Khalifa skyscraper in neighbouring Dubai does, but it is an engineering feat nonetheless. It is using three times as much concrete as the world’s tallest building, and six times the amount of steel. Remarkably, its first reactor may start producing energy in the first half of this year—on schedule and (its South Korean developers insist) on budget. That would be a towering achievement.

In much of the world, building a nuclear-power plant looks like a terrible business prospect. Two recent additions to the world’s nuclear fleet, in Argentina and America, took 33 and 44 years to erect. Of 55 plants under construction, the Global Nuclear Power database reckons almost two-thirds are behind schedule (see chart). The delays lift costs, and make nuclear less competitive with other sources of electricity, such as gas, coal and renewables.

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Not one of the two technologies that were supposed to revolutionise the supply of nuclear energy—the European Pressurised Reactor, or EPR, and the AP1000 from America’s Westinghouse—has yet been installed, despite being conceived early this century. In Finland, France and China, all the EPRs under construction are years behind schedule. The main hope for salvaging their reputation—and the nuclear business of EDF, the French utility that owns the technology—is the Hinkley Point C project in Britain, which by now looks a lot like a Hail Mary pass.

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Meanwhile, delays with the Westinghouse AP1000 have caused mayhem at Toshiba, its owner. The Japanese firm may announce write-downs in February of up to $6bn on its American nuclear business. As nuclear assets are probably unsellable, it is flogging parts of its core, microchip business instead.

Yet relative upstarts in South Korea and China show that large reactors, such as the four 1,400-megawatt (MW) ones in Abu Dhabi, can be built. Moreover, the business case for a new breed of small reactors below 300MW is improving. This month, Oregon-based NuScale Power became the first American firm to apply for certification of a small modular reactor (SMR) design with America’s nuclear regulators.

“Clearly the momentum seems to be shifting away from traditional suppliers,” says William Magwood, director-general of the OECD’s Nuclear Energy Agency. Both small and large reactors are required. In places like America and Europe, where electricity demand is growing slowly, there is rising interest in small, flexible ones. In fast-growing markets like China, large nuclear plants make more economic sense.

If the South Koreans succeed with their first foreign nuclear programme in Abu Dhabi, the reason is likely to be consistency. Nuclear accidents such as Three-Mile Island in 1979 and Chernobyl in 1986 caused a long hiatus in nuclear construction in America and Europe. But South Korea has invested in nuclear power for four decades, using its own technology since the 1990s, says Lee Yong-ho, an executive at Korea Electric Power (KEPCO), which leads the consortium building Barakah. It does not suffer from the skills shortages that bedevil nuclear construction in the West.

KEPCO always works with the same, familiar suppliers and construction firms hailing from Korea Inc. By contrast, both the EPR and AP1000, first-of-a-kind technologies with inevitable teething problems, have suffered from being contracted out to global engineering firms. Also, South Korea and China both keep nuclear building costs low through repetition and standardisation, says the World Nuclear Association (WNA), an industry group. It estimates that South Korean capital costs have remained fairly stable in the past 20 years, while they have almost tripled in France and America.

The WNA also notes in a report this month a “revival” of interest in SMRs, partly because of rock-bottom sentiment toward large plants. Utilities are finding it tough to pay for big projects (Barakah, for instance costs a whopping $20bn), especially in deregulated power markets where prices have slumped because of an abundance of natural gas and renewable energy. Big investments can sink a firm’s credit rating and jack up its cost of capital.

It is less onerous to pay for an SMR, which means that even though they produce less energy, they can be cost-competitive with larger plants once they are being mass produced, says the WNA. Other advantages are that SMRs will be factory-built, easy to scale up by stacking them together, and quick to install.

America’s regulators expect to reach a decision on NuScale’s application within 40 months. Safety will be the crucial issue; both the reactor and the facilities where it will Page 3

be fabricated need to pass muster. It uses a well-established pressurised-water technology and claims not to be at risk from the problems that caused the Fukushima disaster in Japan in 2011; it has no pumps, and no need for external power or water. If approved, the success of the technology will not be known until many have been produced. Yet with the prospect of SMRs and the Abu Dhabi plant soon going into action, long-suffering backers of nuclear power at last have something to pin their hopes on.

This article appeared in the Business section of the print edition under the headline "Nuclear options"

Added: Nuclear power plants in France

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