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21.0- Ford Bronco

Page 1


Upper Control Arms

JBA- 21.0

INSTRUCTION MANUA

Ford Bronco 2021 - Current

PLEASE READ, INS THAN FACTORY CONTROL ARMS.

INTRODUCTION

Warranty Information

JBA upper control arms are engineered for specific vehicle applications. Use outside intended specifications voids warranty coverage. Warranty determinations are made at JBA’s discretion. JBA Offroad components should be installed by a qualified technician or experienced installer.

JBAUCAWARRANTY

JBA has a lifetime warranty on the structural integrity of our upper control arms.

JBA has a one-year warranty on ball joints, bushings, and powder coating.

WHATWILLVOIDYOURJBAWARRANTY?

Adding ball joint spacers to the JBA upper control arms. Adding bump stops that hit the JBA upper control arms.

Adding limiting straps attached to the JBA upper control arms.

Cutting, grinding, welding, or modifying the JBA upper control arms.

Using the JBA arms on a vehicle, and/or a lift kit they were not designed for.

JBA upper control arms are not designed to be used when stacking two lift kits together.

WARRANTYCLAIMS

To submit a claim, please provide: Proof of purchase (including order ID).

Description of the issue.

Scan to begin your claim.

Clear photos of the affected component.

VerifyingYour Order

BEFORE INSTALLATION, CONFIRM THE FOLLOWING:

Part number matches your order.

High Caster or Stock geometry version.

Driver or Passenger side (USA driven vehicles).

Matching left and right arms.

If anything is incorrect, contact us before installation and we will resolve it as quickly as we can.

Do not disassemble your vehicle until your parts have been verified.

EXAMPLE: EXAMPLE:

PS PS

DRIVER/PASS DRIVER/PASS SIDE(USA) SIDE(USA)

JBA Build Database

REAL PEOPLE. REAL BUILDS. REAL RESULTS.

Explore our database of customer builds using JBA Upper Control Arms. Filter by vehicle, lift height, tire size, and more.

Owner: @Panahrama

2016 Toyota Tacoma

Tire Size: 315/70/r17

Wheel Offset: -38

Life Height: 3"

Control Arm: HD High Caster

Owner: @LooseAxles

2007 Toyota 4Runner

Tire Size: 35x12 5 R17

Wheel Offset: -38

Life Height: 3.5"

Control Arm: HD High Caster

PRODUCT OVERVIEW

ENGINEERED. NOT IMITATED.

JBA EZ Lube Bushings

EZLUBEBUSHINGOVERVIEW

JBA EZ Lube Bushings are patented, fully serviceable bushings designed for durability and quiet performance.

One way relief valves seal out dirt and water. Advanced synthetic elastomer construction.

Internal lubrication channels for full surface greasing.

Serviceable without loosening control arm mounting bolts.

EZ Lube Bushings are used in all JBA Upper Control Arms.

GREASING&INSPECTION

To Service Bushings:

Do not loosen mounting bolts during greasing.

Attach grease gun to bushing fitting.

11,953,070

12,247,631

Pump moly fortified lithium EP grease until fresh grease appears between washers.

Wipe away excess grease.

Service Interval:

Grease every 3,000 to 5,000 miles.

After deep mud, water crossings, or heavy off road use.

Inspect For:

Squeaking, binding, and excess movement.

Damaged fittings.

JBA Ball Joints

BALLJOINTOVERVIEW

JBA joints are fully serviceable and designed for long term durability.

Heavy duty construction for off road use.

Replaceable internal components.

Greaseable design for extended life.

Serviceable without replacing the entire control arm.

90 degrees of articulation.

GREASING&INSPECTION

For long lasting ball joints, ensure you:

Add 3 to 5 pumps of moly fortified EP grease until the boot slightly expands. Old grease may vent out of the boot.

Clean the grease fitting before and after servicing.

Service every 3,000 to 5,000 miles or after mud, water, or heavy off road use.

Inspect for:

Boot cracks or tears. loose or damaged fittings.

Excess play or noise. Contamination.

How to Check

JBA Ball Joints: Scan to learn more!

Forgreasespecifications,seeMaintenanceProcedure(page15)orvisitourFAQ.

Powder Coat Process

INDUSTRIALPOWDERCOATING

JBA steel upper control arms undergo a 10-stage industrial powder coating process.

Each step prepares the steel, prevents corrosion, and ensures maximum coating adhesion for long term durability.

This multi stage system protects against rust, chipping, peeling, and premature coating failure.

FINALQUALITYINSPECTION

Every JBA upper control arm undergoes a final visual inspection to verify coating consistency, full coverage, and finish quality before leaving our facility.

WHATPOWDERCOATDOYOUUSE?

The upper control arms are finished with Tiger Drylac Bengal Red powder coating and oven cured at 400°F to achieve a fully cured, durable, and long-lasting finish.

LOOKINGFORTOUCHUPPAINT?

Minor chips or shop accidents can happen. We offer factory matched touch up paint. Scan the code for ordering details.

INSTALLATION

DONE RIGHT THE FIRST TIME.

Upper Control Arm Removal

Removal Procedure

1.Verify the part number received matches your order. Confirm Driver and Passenger side arms are correctly identified and oriented prior to removal (stamped near the ball joint).

2.Raise the vehicle and support it securely with jack stands placed under the frame rail behind the front wheel. Remove wheel. Never work under an unsupported vehicle.

3.Remove the nut from the ball joint stud.

4.Separate the ball joint from the steering knuckle. Strike the steering knuckle with a hammer to release the ball joint.

5.Remove the nut on each bushing, pull out the bolts, and remove the upper control arm.

Driver Side Only:

Remove plastic fastener located on the splash guard. Behind the bracket, loosen the bolt that secures the upper steering shaft and universal joint.

Use a pen to mark the steering shaft and universal joint so that they line back up when reassembled. Once the bolt is removed, push the steering shaft towards the firewall, giving you room for step 5.

Upper Control Arm Installation

Installation Procedure

1.Remove the factory washer on the sheer bolt. To remove the factory washer, use a large socket that fits over the flange bolt head without contacting the bolt itself. Place the socket against the washer and strike the socket until the washer is freed from the bolt. Install the JBA supplied washer before proceding.

2.Lubricate the bushing surfaces before installation with lithuim moly fortified EP grease.

3.Hold the UCA in place and insert the long sheer bolt. Add Loctite (thread-locker) before tightening the bolt. Keep the factory washer connected to the nut. Torque the bolt to 90 ft-lbs.

4.Insert the upper ball joint stud into the steering knuckle and install the retaining nut. Use a 3/8" open end wrench on the stud to keep it from spinning.

Torque the ball joint stud nut to 60 ft-lbs.

Torque ball joint retaining nuts to 13 ft-lbs.

Driver Side Only:

Pull the steering shaft toward the universal joint and reconnect where the markings from the removal line up. Behind the bracket, loosen the bolt that secures the upper steering shaft and universal joint. Install the bolt, and the plastic fastener in the splash guard.

Installation continued on next page.

Upper Control Arm Installation

Installation Procedure Continued

5.Grease the ball joint with 3–5 pumps of lithium moly fortified EP grease until the ball joint boot just begins to swell.

6.Grease the bushings with lithium moly fortified EP grease until fresh grease is visibly pushing out from the EZ Lube ports.

7.Reinstall the wheel and torque lug nuts in a star pattern. Lower the vehicle from the jack stands.

8.Repeat the procedure on the opposite side.

9.Re-check all mounting hardware torque specifications after the first 100–300 miles. Forgreasespecifications,seeMaintenanceProcedure(page15)orvisitourFAQ.

PREFERVIDEOINSTRUCTIONS?

Sometimes watching the process can be a lot easier than reading about it!

Scan the QR code for an installation video!

Front End Alignment

OPTIMIZEDALIGNMENTSPECIFICATIONS

The following specifications are recommended for your specific JBA equipped vehicle:

ALIGNMENTTERMS&LIFTEFFECTS

Camber is the inward or outward tilt of the tire when viewed from the front of the vehicle. Too much negative or positive camber can cause uneven tire wear.

Caster is the forward or rearward tilt of the steering axis when viewed from the side. More positive caster improves straight-line stability and steering wheel return to center.

Toe is the direction the tires point relative to each other when viewed from above. Incorrect toe is the fastest way to destroy tires.

Lifting an independent front suspension reduces positive caster, which can cause light steering and reduced highway stability. JBA upper control arms restore lost caster to improve tracking, steering return, and overall stability.

Maintenance Procedure

BALLJOINTS

Pumpgreaseintotheballjointzerkfittinguntiltherubberboot juststartstoswell,atleast3-4pumps.

EZ-LUBEBUSHINGS

Pumpgreaseintothebushingzerkfittinguntilfreshgrease exitstheEZ-Lubeports.

SERVICEINTERVAL

PumpfreshgreaseintotheballjointsandEzLubeBushingsevery3000-5000milesor afterdeepmud,watercrossings,orheavy offroaduse.

WHATGREASESHOULDI USE?

UseonlylithiummolyfortifiedEPgrease.Usingthewronggreasecanlead toprematurewearandfailure. OUR#1PICK:

APPROVEDGREASEEXAMPLES:

Mobilgrease XHP 222 Special Grease

Chevron EP Moly

Valvoline Multi Vehicle Moly Fortified

REPEATEVERY3-5KMILES

Pennzoil EP with Moly

John Deere HD Moly

Motomaster Moly Extreme Pressure

Shell Rotella SD Moly

Phillips 66 Megaplex XD5

Liqui Moly LM 47 Grease Plus MoS2

MOBILGREASEXHP222 SPECIALGREASE

Bushing Replacement

BUSHING KIT

REPLACEMENT PROCEDURE - PART 1

Part Number: #JBA-TC-69000-EZ-21.0

1.Press the inner bushings into the control arm first.

2.Open the supplied grease packet. Apply grease evenly to the inside surface of each bushing bore (¾" inner diameter).

3.Apply a thin, even coat of grease to the steel sleeves.

4.Apply additional grease between the inner bushing faces to ensure the cavity between the bushings is fully lubricated.

5.Press the outer bushings into the control arm housing until fully seated.

Bushing Replacement

BUSHING KIT

REPLACEMENT PROCEDURE - PART 2

Part Number: #JBA-TC-69000-EZ-21.0

6.Install the steel sleeves through the bushings until flush and fully seated.

Spread any excess grease evenly around the outer faces of the

8.Continue installation per the Upper Control Arm Installation Procedure.

The Proper Orientation: Shear bolt head, 0.162" washer, black bushing, red bushing housing, black bushing, 0.162" washer, UCA tube mounted to the chassis, other side 0.162" washer, black bushing, red bushing housing, black bushing, 0.162” washer, and nut.

Owner Record

INSTALLRECORD

InstallationDate:

VehicleMileage:

InstallationNotes:

RIDEHEIGHTMEASUREMENTS

Measurefromcenterofwheelhubtobottomedgeoffenderflare.

FRONT REAR

DriverSide

Before: After: __________________________

PassengerSide Before: After: __________________________

MAINTENANCEINTERVAL

Every3monthsor3,000-5,000miles.

Mileage: Date:

Mileage: Date:

Mileage: Date:

Mileage: Date:

DriverSide Before: After: __________________________

PassengerSide Before: After: __________________________

Mileage: Date:

Mileage: Date:

Mileage: Date:

Mileage: Date:

Retainyouralignmentprintoutwiththisrecordforfutureservicereference.

ABOUT US WHY JBA EXISTS.

Our Story

WHEREITBEGAN

JBAstartedin2004whenAlHandyliftedhisJeep Libertyandthefactoryuppercontrolarmsfailed prematurely.Asanengineer,herefusedtoacceptthat compromisewasnormal.Hedesignedabetterupper controlarm,modeledafterovaltrackracecar geometry,andinstalledthefirstgenerationonhisown vehicle.Onesolutionbecomeamission.

HOWITGREW

Throughmultiplegenerationsofrefinementandexpandedplatforms,that originaldesignevolved.In2007,MarlinGehman’sownershipcarriedthevision forward,improvingserviceability,introducingbolt-inballjoints,andultimately focusingexclusivelyonbuildingthebestuppercontrolarmspossible.Growth didn’tmeanchasingeverything.Itmeantsharpeningourfocus.

BUILTWITHCONVICTION

Weareafamily-runcompany,andwestrivetotreatpeoplethewaywewould wantourownfamilytreated.Thatappliestoourcustomers,ourteam,andour partners.

OurChristianfaithguideshowwedobusiness.Forus,thatmeanshonesty, humility,fairness,andkeepingourword.Itmeanstakingresponsibilitywhen wefallshortandworkingtomakeitright.Webelievetheopportunitytobuild andserveothersissomethingwe’reentrustedwith,andwetakethatseriously. Business,tous,isstewardship usingourskillsandresourcesinawaythat reflectsintegrityandrespect.

Customer Service

WE’REHERETOSUPPORTYOU

Ifyouhavequestionsaboutyourparts,installation,maintenance,orfitment, we’regladtohelp.Youcanreachusbyphoneoremailduringregularbusiness hours.

Phone:(215)660-3770

Email:sales@jbaoffroad.com

MailingAddress: 704FormanRoad

CONTACTINFORMATION: BUISINESSHOURS: Monday–Friday 8:30AM–4:30PM Closedonholidays Westrivetorespondpromptlyand respectfullytoeveryinquiry.

Souderton,PA18964

CONNECTWITHUS

FollowusonInstagram,Facebook,andYoutubeforproductupdates,installs, customerbuilds,ando befeatured:@jbaoffroad

Our FAQ (Frequency Asked Questions) page on our website may have the answers you are looking for - scan the QR code to check!

Team Gear

OFFICIALJBAOFFROADAPPAREL&ACCESSORIES

REPRESENTTHEBRAND

Official apparel and accessories. Built for the shop, the trail, and everyday wear.

Scan to shop the full collection.

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