Page 1

TECHNICAL MANUAL

V.5 FEBRUARY 2018

USGBoral.com

Plasterboard

Ceilings

Interior Finishes

Metal Framing

Substrates


INTRODUCTION Category Title

INTRODUCTION

1

PARTITION SOLUTIONS

2

LINING SOLUTIONS

3

CEILING SOLUTIONS

4

SPECIALTY SOLUTIONS

5

WET AREA SOLUTIONS

6

FINISHING SOLUTIONS

7

PRODUCT SPECIFICATION

8

HEALTH AND SAFETY

9

REFERENCE

10

Table of Contents Contents Company Profile Green Products Products Range System Range USG Boral Optimum Service Package Project References Theory 1.8.1. Structural Strength 1.8.2. Acoustic 1.8.3. Fire 1.9. Design Consideration 1.10. The Advantage of Jayaboard Drywall System 2.1. Systems Introduction 2.2. Performance Tables 2.3. Single Stud Partition Systems 2.4. Twin Stud Partition Systems 2.5. Staggered Stud Partition Systems 2.6. Resilient Bar Partition Systems 2.7. Curved Partition 2.8. Installation Requirement 2.8.1. Metal Stud Frame 2.8.2. Plasterboard Installation 2.8.3. Installation Detail 2.8.4. Services outlet 2.8.5. M.E.P. Penetrations 2.8.6. Fixing to USG Boral plasterboard & partition systems 2.8.7 Jointing system between USG Boral partition with Door Frame 3.1. Systems Introduction 3.2. Performance Tables 3.3. Interior Wall Lining System (Stick on) 3.4. EasyFinishTM Close-Fit 3.5. EasyFinishTM Frame 3.6. Installation Detail of Wall Lining System 1.1. 1.2. 1.3. 1.4. 1.5. 1.6. 1.7. 1.8.

4.1. Systems Introduction 4.2. Ceiling System Performances 4.3. Concealed Ceiling Systems 4.4. Close-Fit Ceiling Systems 4.5. Exposed Grid Ceiling Systems 4.6. Jayaboard Access Panel 4.7. Installation Requirement 4.8. Installation Detail of Ceiling Junction 4.9. Fire Fixing Penetration 4.10. Installation Detail of Exposed Ceiling 5.1. Systems Introduction 5.2. Performance Tables 5.2.1. Shaftwall system 5.2.3. Column and beam encasement system 5.3. Shaftwall System 5.4. Column & Beam Encasement System 5.5. Tall Partition Systems 6.1. System Introduction 6.2. Kitchen Sinks & Bathroom Wash Basin Splash Backs 6.3. Tiling onto Plasterboards 6.3.1. Tiling onto Plasterboards - Stick on system 6.3.2. Tiling onto Plasterboards - independent frame 6.4. Detail Plumbing on Partition 7.1. 7.2. 7.3. 7.4.

Introduction Level of Finishing Taping and Jointing JayaBMS Plastering Accessories

1 2 3 4 5 6 7 8-9 10 10-11 12 - 13 14 15 - 16 17 - 20 21 22 - 35 36 - 37 38 - 39 40 - 41 42 - 43 44 - 45 46 46 47 48 - 51 52 53 54 - 55 56 57 58 - 61 62 - 63 64 - 65 66 - 67 68 - 71 72 73 - 79 80 - 81 82 - 83 84 - 85 86 - 87 88 - 89 90 - 94 95 96 - 97 98 99 - 100 101 - 104 105 - 108 109 - 112 113 114 114 114 116 116 117 118 119 - 121 122 - 124 125

8.1. USG BORAL Product Range Specification 8.2. System Material Calculator

126 - 145 146 - 149

9.1. Health and Safety Introduction 9.2. Health and Safety Data Sheet A. Plasterboard B. Fiberock C. Gypsum Based Ceiling Panels D. Mineral Fiber Based Ceiling Panels E. Metal Section F. Paper Tape G. Powdered Jointing Compounds and Adhesives H. Skimming Compound 10. Industrial Standard

150 151 151 - 152 153 - 154 155 - 156 157 - 158 159 - 160 161 162 - 163 164 - 165 166 - 167

1


INTRODUCTION USGBoral.com

1.1. Contents 1.2. Company Profile 1.3. Green Products 1.4. Products Range 1.5. System Range 1.6. USG Boral Optimum Service Package 1.7. Project References 1.8. Theory 1.8.1. Structural Strength 1.8.2. Acoustic 1.8.3. Fire 1.9. Design Consideration 1.10.The Advantage of Jayaboard Drywall System

Introduction

Product

1

System

Theory

Advantages


INTRODUCTION

1.1. Isi / Contents Panduan ini memperkenalkan USG BORAL Indonesia dan menyajikan sebuah panduan komprehensif mengenai produk, sistem dan pelayanan serta menjelaskan cara-cara kami dalam mendukung konstruksi yang berkelanjutan. Panduan ini menggabungkan informasi teknikal secara terperinci yang dibutuhkan untuk membantu pengguna dalam memilih dan menspesifikasikan sistem papan gipsum yang tepat dalam pengaplikasiannya, mulai dari residensial sampai dengan instalasi komersial dan industrial yang paling diminati.

www.usgboral.com

www.usgboral.com

This manual introduces USG BORAL Indonesia, provides a comprehensive guide to the company’s products, systems and services and explains the way we support sustainable construction. It incorporates the detailed technical information required to assist the user in selecting and specifying the correct plasterboard systems for applications ranging from the housing environment to the most demanding of commercial and industrial installations.

Solusi Kantor

www.usgboral.com

Solusi Hotel/Apartemen

www.usgboral.com

Solusi Pusat Perbelanjaan/Shopping Mall

Solusi Auditorium/Bioskop

Pengantar manual ini menawarkan sebuah gambaran yang luas dari produk dan sistem yang tersedia. Hal tersebut kemudian akan dibahas secara terperinci di dalam bagian-bagiannya tersendiri termasuk: gambar-gambar, data performa, dan semua informasi yang dibutuhkan untuk mempersiapkan spesifikasi lengkap yang dapat mencapai lingkup yang luas dari tantangan praktikal dan desain dan juga memastikan keefektivitasan instalasi. Jika Anda tidak dapat menemukan sistem standar yang sesuai dengan kebutuhan desain Anda, silahkan menghubungi layanan teknikal kami yang akan bekerja bersama Anda dalam mengembangkan solusi sesuai dengan yang Anda inginkan. The introduction to the manual offers a broad overview of the products and systems available. These are then covered in detail in individual sections including: drawings, performance data, and all the information needed to prepare full specifications which meet a broad range of practical and design challenges and ensure effective installation. If you can not find a standard system to match your design needs, contact our technical service who will work with you to develop a bespoke solution.

Jayaboard Technical Hotline : 021 797 7777 2


INTRODUCTION Category Title

1.2. Profil Perusahaan / Company Profile USG Boral Indonesia memproduksi papan gipsum pertama di Indonesia di tahun 1994 di pabrik Gresik dengan menggunakan Jayaboard sebagai mereknya. Kini, 95% dari rangkaian produk USG Boral dihasilkan di dua lokasi produksi. Hal ini secara unik memungkinkan USG Boral Indonesia untuk dapat memberikan jaminan terhadap kualitas dari keseluruhan sistem yang tersedia. Sebagai salah satu langkah proaktif USG Boral Indonesia dalam mendukung pembangunan yang berkelanjutan dan kepedulian terhadap lingkungan, bermula di tahun 2012 kami telah secara resmi terdaftar sebagai anggota aktif dari Green Building Council Indonesia. USG Boral Indonesia produced the first plasterboard in Indonesia in 1994 at the Gresik plant using Jayaboard as a brand. Today, 95% of USG Boral products range is manufactured at its two production sites. This uniquely enables USG Boral to guarantee the quality of its complete systems. As one of USG Boral Indonesia's proactive steps in supporting the sustainable development and caring for the environment, starting 2012 we have been formally registered as an active member of Green Building Council Indonesia.

Leader in Drywall in United States

Leader in Plasterboard system in Asia

Leader in Construction & Building material in Australia

CILEGON GRESIK

Gypsum Board, Compound, Plaster production, & Metal Frame

Gypsum Board, Ceiling Panel production

3


INTRODUCTION

1.3. Green Products Produk-produk USG Boral – Produk ramah lingkungan / USG Boral Products – Green products Papan gipsum USG Boral Indonesia adalah produk yang ramah lingkungan, baik material yg digunakan maupun proses produksinya. Bangunan dengan produk-produk USG Boral meninggalkan ecological foot prints yang lebih sedikit berkat sifat ringan beban yang dimiliki oleh produk USG Boral (sampai dengan 10 kali lebih ringan dari dinding bata). USG Boral Indonesia are green products and the entire manufacturing process itself is environment friendly. Buildings with USG Boral products leave smaller ecological foot prints, thanks to USG Boral’s light weight properties (up to 10 times lighter than brick walls).

Melindungi lingkungan kita / Protecting Our Environment Papan gipsum USG Boral dalam objektif bisnis Asia berjalan bersama dengan komitmen untuk menghormati komunitas di dalamnya dimana kami bekerja, dan juga untuk meminimalisir dampak lingkungan dalam pengoperasiannya. Kebijakan lingkungan USG Boral yang komperehensif mencakup semua aspek, mulai dari proses ekstrasi bahan-bahan mentah sampai tahap daur ulang dan dampak siklus hidup dari produk-produknya tersendiri. USG Boral in Asia business objectives go hand in hand with a commitment to respecting the communities within which we work and minimizing the environmental impact of our operations. USG Boral comprehensive environmental policy covers all aspects from the extraction of raw materials to recycling and the life cycle impacts of individual products. It includes the way we work with suppliers and the protection of wildlife habitats. Embodied Energy Penggunaan energi (Process Energy Requirement – PER) dari produksi papan gipsum lebih rendah dari produksi material pelapis lain pada umumnya. PER dari konstruksi yang ringan juga lebih rendah dibandingkan dengan alernatif-alternatif tradisional dengan beban berat. Embodied energy (Process Energy Requirement - PER) of plasterboard production is lower than other common lining materials. The PER of lightweight construction is also lower compare to that of traditional heavyweight alternatives.

Material

PER Embodied Energy MJ/kg

Assembly

PER Embodied Energy MJ/m2

Plasterboard

4.4

Timber frame, timber weatherboard, plasterboard lining

188

Fibre cement

4.8

Cement stabilised rammed earth

376

Particleboard

8.0

Plywood

10.4

MDF

11.3

Hardboard

24.2

Source : Building Material Energy and the Environment, Bill Lawson, The Royal Australian Institute of Architect, 1996

Timber frame, aluminium weatherboard, plasterboard lining Timber frame, clay brick veneer, plasterboard lining Steel frame, clay brick veneer, plasterboard lining Double clay brick, plasterboard lined

403 561 604 906

Source : Building Material Energy and the Environment, Bill Lawson, The Royal Australian Institute of Architect, 1996

Rangkuman Green Building Credentials dari papan gipsum USG Boral:

Summary of USG Boral plasterboard Green Building credentials:

• Papan gipsum USG Boral diproduksi dari sumber-sumber berkelanjutan dan material daur ulang

• USG Boral plasterboard is manufactured from sustainable resources and recycled materials

• Konstruksi papan gipsum yang ringan menghabiskan energi yang rendah per meter persegi dari luas permukaan ketika dibandingkan dengan konstruksi beban berat

• Lightweight plasterboard construction has low embodied energy per sqm of surface area when compared to heavyweight construction

• Papan gipsum merupakan sebuah material bangunan yang ‘sehat’, berkontribusi terhadap peningkatan kualitas udara di dalam ruangan

• Plasterboard is a 'healthy' building material contributing to an enhanced indoor air quality

• Pengunaan dari sistem bangunan dengan papan gipsum beban ringan mengakibatkan penurunan ukuran pondasi yang kemudian meminimalisir gangguan/kerusakan terhadap subtanah dan dampak lingkungan pada lokasi bangunan

• The use of lightweight plasterboard building systems allows reduction in the size of footings thus minimizing disturbance to the subsoil and environmental impact on the building site • Thermal resistance of plasterboard walls and ceilings can be easily upgraded with the use of bulk or reflective insulation

• Daya tahan termal dari dinding dan plafon papan gipsum dapat dengan mudah ditingkatkan dengan menggunakan sejumlah insulasi reflektif

• Plasterboard walls allow the building to respond more quickly to mechanical heating and cooling

• Dinding papan gipsum menjadikan bangunan untuk dapat merespon lebih cepat terhadap penghangatan dan pendinginan mekanikal (Pemanas ruangan dan AC)

• Non load-bearing plasterboard walls can be easily removed or relocated to allow for changes in the building occupancy

• Dinding papan gipsum non-load bearing dapat dengan mudah dihilangkan atau dipindahkan untuk memudahkan perubahan penghuni bangunan

• Plasterboard walls can be easily repaired when dented or scraped

• Dinding papan gipsum dapat dengan mudah diperbaiki jika bengkok ataupun tergores • USG Boral menawarkan rangkaian produk dan sistem papan gipsum yang luas dengan peningkatan performa tahan api dan akustik.

4

• USG Boral offers a wide range of plasterboard products and systems with enhanced fire rated and acoustic properties


INTRODUCTION Category Title

1.4. Rangkaian Produk / Product Range

Jayaboard Sheetrock adalah sebuah papan gipsum standar terbuat dari material berkualitas tinggi, bebas asbestos dan aman untuk kesehatan. Tersedia untuk berbagai macam keperluan seperti tahan api, tahan lembab dan akustik. Pemasangan yang mudah untuk sistem plafon dan partisi. Jayaboard sheetrock is a standard plasterboard made by good quality materials, asbestos free and safe for health. Available for any purposes such as fire resistance, moisture resistance and acoustic. Easy installation methods as ceiling and partition systems. Wetarea optimum

Jayaboard Sheetrock

Soundstop

JayaBMS is the best framing solution for gypsum partition and ceiling systems. Designed and developed to fulfill any design need and project specifications.

Steel Stud Partition Systems

Shaftwall

Jayabell

Firestop

JayaBMS adalah solusi rangka terbaik untuk sistem partisi dan plafon gipsum. Didesain dan dikembangkan untuk memenuhi bermacam-macam kebutuhan desain dan spesifikasi proyek.

www.usgboral.com

Jayaboard Sheetrock®

JayaBMS

www.usgboral.com

Rangkaian produk lengkap dari USG Boral Indonesia: Complete product range of USG Boral Indonesia :

Drywall Masonry Systems

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Concealed Grid Ceiling Systems

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Exposed Grid Ceiling Systems

®

Heatstop

DONN DX Acoustical Suspension System

Moldstop

DONN® DX Acoustical Suspension System didesain secara spesial untuk menjaga tampilan dan integritas dari panel plafon Anda. Sistem ini memungkinkan penggunaan panel bertepi kotak standar, dan dapat menahan posisi panel tanpa lendut ataupun terpelintir.

USG Fiberock® Aqua-ToughTM

USG Fiberock Aqua-Tough adalah papan gipsum yang didesain khusus untuk melampaui performa papan gipsum berpermukaan kertas, terbuat dari material berkualitas baik, bebas asbestos dan aman untuk kesehatan. Produk ini dirancang untuk memberikan daya tahan yang lebih tinggi terhadap api, kelembaban, jamur, abrasi, lendutan dan penetrasi untuk dinding dan plafon interior dalam aplikasi konstruksi yang diminati. USG Fiberock Aqua-Tough is gypsum fiber panels are designed to out performe paper-faced gypsum board, made by good quality materials, asbestos free and safe for health. This product are engineered to provide increased resistance to fire, moisture, mold, abrasion, indentation and penetration for interior walls and ceilings in demanding construction applications.

Donn DX Acoustical Suspension System has specially design to maintain the appearance and integrity of your ceiling panels. It allows for the use of standard square edge panels, and will hold their position without sagging or twisting. ® ® ®

DONN DX I

®

®

DONN DX II

DONN DXM OMEGA

®

DONN DXT NARROW FACE

Jaya Compound USG Boral Jayaboard menyediakan 4 tipe bubuk kompon dalam kemasan 20 kg dengan tiga metode aplikasi berbeda seperti penyambung, perekat dan skimming untuk mencapai hasil akhir yang sempurna. USG Boral Jayaboard provide 4 types of compound powders in 20 kg with 3 different application methods such as jointing, adhesive and skimming to achieve perfect finishing.

Jayapanel 1. Jayapanel Gyptile

Jayapanel Gyptile adalah panel plafon gipsum yang memiliki kualitas premium dan metode instalasi yang cepat dan mudah. Sesuai untuk spesifikasi proyek yang membutuhkan performa akustik, fleksibilitas dalam estetika dan pencahayaan. Jayapanel gyptile is gypsum ceiling panel which has premium quality and fast - easy installation method. Suitable for project specification requires acoustic performance, flexibility in aesthetics and lighting. Jayadeko natura

Jayatekstur Byhua

Jayadura Condado

Jayaakustik Sopran / Tenor / Alto

Jayacasting Jayacasting adalah plaster spesial diformulasikan dengan waktu kerja yang sesuai dan direkomendasikan untuk cornice, panel plafon dan beragam kebutuhan dengan plaster sebagai bahan baku. Jayacasting is a special plaster formulated with suitable working time and recommended for cornice, ceiling panel and any requirements with plaster as the materials.

Tools

Hand sander

UB Steel

UB Tape

2. Jayapanel Mineral Fiber

sg

ClimaPlus

Radar

ClimaPlus

Impressions ClimaPlus

Pin Perf ClimaPlus

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Jayapanel Mineral Fiber is non-directional patern acoustical panel. Suitable for project specification requires acoustic performance, flexibility in aesthetics and lighting. Galaxy

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Jayapanel Mineral Fiber merupakan panel akustik dengan pola tidak berarah (non directional) Sesuai untuk spesifikasi proyek yang membutuhkan performa akustik, fleksibilitas dalam estetika dan pencahayaan. Small tool

www.usgb

oral.com

oral.com

www.usgboral.com

Olympia Micro

Stud Crimper

Stopper bit

ClimaPlus

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Jointing knifes

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Trowel Hawk

5


INTRODUCTION

1.5. Rangkaian Sistem / System Range USG Boral Indonesia menawarkan rangkaian komprehensif dari sistem papan gipsum untuk memenuhi kebutuhan praktikal dan performa, baik untuk proyek bangunan baru maupun proyek renovasi dalam lingkup residensial, komersial, industrial, hiburan, dan sektor-sektor publik. Rangkaian ini dilengkapi dengan sistem berorientasi desain yang menawarkan para arsitek lingkup yang luas dalam menerjemahkan konsep visual yang menarik menjadi kenyataan. USG Boral Indonesia offers a comprehensive range of plasterboard systems to meet the practical and performance needs of both new build and refurbishment projects in the housing, commercial, industrial, leisure, and public sectors. The range is complemented by design orientated systems that offer the architect and specifier huge scope in translating exciting visual concepts into reality on-site.

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m l.co a r o

Exposed Grid Ceiling Systems - Aplikasi cepat dan praktis - Performa akustik (NRC) maksimal - Pilihan papan yang bervariasi - Kemudahan dalam perawatan / fleksibilitas - Rangka metal dengan kualitas premium

- For aesthetic design flexibility - Fireproof maximum performance - Acoustic performance (CAC) maximum - Premium quality metal frame

- Quick and practical application - Acoustic performance (NRC) maximum - Varied selection panel - Ease of maintenance / flexibility - Premium quality metal frame

Wall Lining Systems - Konstruksi yang cepat dan kering - Performa tahan api maksimal - Penyelesaian praktis dan estetis

www.usgboral.com

www.usgb oral.com

6

- Dry and fast construction - Fireproof maximum performance - Practical and aesthetic finishing

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sg w.u ww

Steel Stud Partition Systems - Peforma tahan api maksimal - Performa akustik (STC) maksimal - Konstruksi kering dan minim beban - Rangka metal dengan kualitas premium

Columm & Beam Protection Systems - Proteksi struktur maksimal - Konstruksi kering dan bersih - Penyelesaian praktis dan estetis - Konstruksi cepat dan ringan

- Quick and practical application - Fireproof maximum performance - Acoustic performance (STC) maximum - Dry construction and minimum load - Premium quality metal frame

- Maximum structure protection - Dry Construction and clean - Practical and aesthetic finishing - Quick and lightweight construction

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INTRODUCTION Category Title

1.6. Paket Pelayanan Optimal USG Boral / USG Boral Optimum Service Package USG Boral Indonesia sebagai sebuah perusahaan manufaktur papan gipsum terkemuka di Indonesia, menawarkan pelayanan optimal kepada para pelanggan kami yang berharga, melingkupi para pemilik proyek, arsitek, kontraktor, manajer proyek sampai dengan para pekerja yang menginginkan: USG Boral Indonesia as a leading plasterboard manufacturer in Indonesia offers optimum services to our valuable customers ranging from project owners, architects, main contractors, project manager to workers who desires :

PROJECT SAFETY

CERTIFIED TECHNICAL SYSTEM

INSTALLATION QUALITY

Jayaboard Optimum Services* provide :

Technical Training Pre-project Briefing

Warranty

OPTIMUM SERVICE Product & System Proposal

Technical Presentation On-Line Technical Services * Terms and Conditions apply

7


INTRODUCTION

1.7. Referensi Proyek / Project References Di bawah ini merupakan contoh-contoh proyek yang telah selesai dibangun di Indonesia dengan menggunakan produk dan sistem USG Boral. Shown below are examples of projects that have been completed in the Indonesia using USG BORAL products and systems.

Central Park merupakan bagian dari Mega Project terintegrasi Podomoro City dengan total luas tanah 22 hektar, digunakan sebagai pengembangan mixed-use. Central Park is the part of the integrated Mega Project of Podomoro City with total land area 22 hectares, as a mixed-use development. Location: Jakarta Developer: Agung Podomoro Group Architect: DP Architect Singapore Contractor: Total Bangun Persada Systems used: - Concealed Ceiling System - USG Boral Partition System

SICC merupakan sebuah aula konferensi yang unik dengan desain yang sangat indah. SICC is a unique conference hall with a very beautiful nature. Location: Sentul - Bogor Developer: Yayasan Bagi Bangsa Architect: Acviron A Contractor: Tatamulia Nusantara / Murinda / Prosys Systems used: - Concealed Ceiling System

PAKUBUWONO SIGNATURE

www.usgboral.com

www.usgboral.com

MRCC SILOAM SEMANGGI HOSPITAL

www.usgboral.com

SENTUL INTERNATIONAL CONVENTION CENTER

www.usgboral.com

CENTRAL PARK

Salah satu dari rumah sakit berstandar internasional untuk perawatan kanker di Asia.

The Pakubuwono Signature adalah sebuah komplek apartemen premier di Kebayoran Baru, Jakarta, ibu kota dari Indonesia.

One of International Standard hospital for cancer treatmeant in Asia

The Pakubuwono Signature is a premier apartment complex in Kebayoran Baru, Jakarta, the Capital city of Indonesia

Location: Jakarta Developer: Lippo Karawaci Architect: Anggara Architeam Contractor: Pulau Intan Baja Perkasa Systems used: - Concealed Ceiling System - Partition System

8

Location: Jakarta Developer: The Pakubuwono Development Architect: Airmas Asri Contractor: PT. Acset Indonusa Systems used: - Concealed Ceiling System - Partition System - EasyFinishTM System


INTRODUCTION Category Title

Westin Hotel is an exclusive hotel in Jakarta's business district. Being on floors 56 - 66 at Gama Tower makes Westin the tallest hotel in Indonesia. There are about 270 rooms at the Westin Hotel Location: Jakarta Developer: PT. Wahana Nusantara Architect: PT. Sekawan Design Architect Contractor: PT. Tata Mulya Systems used: - Partitions system - Concealed system - High performance acoustic partition system - 2 hours fire rated partition

Location: Jimbaran - Bali Developer: Midplaza Prima Architect: WATG Singapore Contractor: Nusa Raya Cipta Systems used: - Partitions system - Concealed system - High performance acoustic ceiling and partition system

THE BRANZ BSD

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UNIVERSITAS NEGERI YOGYAKARTA

Rimba Jimbaran merupakan salah satu resort eksklusif di pulau Bali yang mengusung konsep modern dan merupakan bagian dari grup Ayana. Rimba Jimbaran is one of the exclusive resort on the island of Bali that bring modern concept and is part of the Ayana group.

UNIVERSITAS NEGERI YOGYAKARTA Location: Yogyakarta Developer: Universitas Negeri Yogyakarta Architect: UNY Technical Team Contractor: Rahayu Trade & Contractor Yogyakarta Systems used: - Concealed Grid Ceiling System - Partition System - High performance acoustic partition & ceiling system

www.usgboral.com

Westin Hotel merupakan hotel eksklusif di kawasan bisnis di Jakarta. Berada di lantai 56 - 66 di Gama Tower menjadikan Westin hotel tertinggi di Indonesia. ada sekitar 270 kamar di Westin Hotel.

www.usgboral.com

RIMBA JIMBARAN BALI BY AYANA

www.usgboral.com

HOTEL WESTIN - GAMA TOWER

Memiliki total lahan 5,3 hektar di BSD City, Branz BSD akan memiliki delapan tower berisi 3.000 hunian vertikal. Pada tahap pertama, akan dikembangkan tiga menara apartemen yang berisi 1.256 unit. Having a total land area of 5.3 hectares in BSD City, Branz BSD will have eight towers containing 3,000 vertical housing. In the first phase, three apartment towers will be built containing 1,256 units Location: Serpong Developer: PT. Tokyu Land Indonesia Architect: Anggara Architeam ft. NIKKEN SEKKEI Contractor: Nusa Raya Cipta Systems used: - EasyFinishTM system - Concealed system

9


INTRODUCTION

1.8. Teori / Theory 1.8.1. Structural Strength A. Partisi / Partitions – Non-load bearing Kekuatan dari sebuah partisi ditentukan dari kemampuannya untuk menahan defleksi ketika diberikan beban, atau dengan gaya yang dibutuhkan untuk mematahkan partisi ketika diberikan benturan baik oleh benda yang keras ataupun lunak. Faktor yang mempengaruhi aspek-aspek tersebut adalah: • Kekuatan sistem rangka • Ketinggian maksimal partisi • Ketebalan papan gipsum • Jumlah lapisan papan gipsum • Kekakuan dari fixing atas • Jarak antar rangka studs • Beban aksial (jika ada) dari atas • Beban angin - uniformly distributed load (UDL) jika ada • Titik beban temporer lainnya (jika ada) pada ketinggian menengah • Kekakuan papan gipsum • Kekerasan papan gipsum • Kuat tekuk papan gipsum The strength of a partition is judged by its ability to resist deflection under load, or by the force needed to break through the partition when subjected to an impact by either a hard or soft body. The factors which control these aspects of acceptability are : • The bending strength of the frame • Partition maximum height • The thickness of the plasterboards • The number of plasterboard layers • The rigidity of the head fixing • The spacing of the studs • The axial load (if any) from above • The wind load – uniformly distributed load (UDL) if any • Any temporary point load (if any) at mid height • The stiffness of the plasterboards • The hardness of the plasterboards • The bending/breaking strength of the plasterboards

Dari uji coba tersebut, dapat diketahui apakah sebuah partisi dapat dikategorikan sebagai: From these tests it is possible to judge whether the partition is graded as : • Light duty LD • Medium duty MD • Heavy duty HD • Severe duty SD Penilaian tahan beban untuk partisi ditunjukan pada tabel performa, pada bab-bab berikutnya dalam panduan teknikal Jayaboard ini. The duty ratings for partitions are shown in the tables of performance, in subsequent chapters of this Jayaboard Technical Manual.

Kelas-kelas partisi: Rangkuman dari persyaratan dan prinsip-prinsip tingkatan uji coba performa Partition grades: Summary of requirements and principle test performance levels Requirement & Test methode (1)

LD

Grade MD HD

SD

mm

25

20

15

10

Maximum deflection

mm

5

3

2

1

Maximum residual deformation

N.m

3

3

6

10

Judgement of incident

Perforation (D)

N.m

(2)

5

15

30

No perforation on facing

Large soft body impact : Damage (C)

N.m

20

20

40

100

2mm maximum deflection

N.m

60

60

120

120

No collapse or dislocation

No.

20

20

100

100

Maximum displacement

Stifness (A) Small hard body impact : Surface damage (B)

Structural Damage Door slam

USG Boral telah melakukan banyak uji coba yang disesuaikan dengan metode yang dijabarkan dalam BS 5234: Part 2: 1990. 5 uji coba utama adalah sebagai berikut : • Kekakuan/stiffness – 500 N tekanan temporer • Benturan benda kecil keras – 5 kg palu ayun • Benturan benda besar lunak – 50 kg kantung ayun • UDL dan crowd pressure – 2.5m tekanan balok • Bantingan pintu – 20 bantingan, pintu 35 kg untuk LD dan MD 100 bantingan, pintu 60 kg untuk HD dan SD USG Boral have carried out a great many tests in accordance with methods described in BS 5234: Part 2: 1990. The 5 main tests are : • Stiffness – 500 N temporary pressure • Small hard body impact – 5 kg swing hammer • Large soft body impact – 50 kg swinging bag • UDL and crowd pressure – 2.5m beam pressure • Door slamming – 20 slams, 35 kg door for LD and MD – 100 slams, 60 kg door for HD and SD

10

Principal Criteria

(1) Test methodes are shown by letters in bracket which refer to annexes in BS 5234 : Part 2 : 1992 (2) No requirements for this grade

Kelas-kelas partisi oleh kategori beban Partition grades by catagories of duty Grade

Light Duty

www.usgboral.com Large soft body impact test

Units

LD

Category of Duty

Examples

Ruang berdekatan hanya dapat diakses oleh user dengan kepentingan tinggi. Kecil kemungkinan terjadinya kecelakaan atau penyalahgunaan

Akomodasi domestik

Adjacent space only accesible to persons with high incentive to exercise care. Small chance of accident occuring or of missuse Ruang berdekatan cukup sering digunakan oleh user dengan beberapa kepentingan. Adanya beberapa kemungkinan terjadinya kecelakaan dan penyalahgunaan

Medium Duty

MD

Adjacent space moderately used primarily by persons with some incentive to exercise care. Some chance of accident occuring and of missuse

Domestic Accomodation

Akomodasi perkantoran Office Accomodation


INTRODUCTION Category Title

Grade

Heavy Duty

Category of Duty

HD

Ruang berdekatan sering kali digunakan oleh publik dan user lainnya dengan sedikit kepentingan. Besar kemungkinan terjadinya kecelakaan dan penyalahgunaan

Examples

Area sirkulasi publik Area industrial Public circulation areas Industrial areas

Adjacant space frequently used by public and others with littleincentive to exercise care. Chances of accident occuring and of missuse

Severe Duty

SD

Partisi standar didesain dan diuji coba mengacu pada standar Light Duty (LD). Partisi dengan kategori Light Duty, memiliki performa paling minimal. Domestic partitions would be expected to be designed and tested to the Light Duty (LD) standard. In practice, Light Duty (LD) has been shown to be too weak.

Ruang berdekatan secara intensif digunakan oleh publik dan user lainnya dengan sedikit kepentingan. Rentan terhadap vandalisme dan penyalahgunaan tingkat tinggi

Area sirkulasi besar Area industrial Major circulation areas Industrial areas

Adjacant space intensively used by public and others with little incentive to exercise care. Prone to vandalism and Heavy abnormaly rough use

B. Sistem Plafon JayaBMS / JayaBMS Ceiling Systems Sistem plafon yang ada dalam panduan ini diklasifikasikan sebagai NON-TRAFFICABLE dan tidak seharusnya dilalui oleh pemasang atau tukang. The ceiling systems within this manual are classed as NON-TRAFFICABLE and should not be walked on by installers or other trades people.

!

Ketika papan gipsum USG Boral digunakan sebagai sistem plafon gantung, maka sistem tersebut juga harus sudah mempertimbangkan pemasangan lampu dan instalasi sejenisnya. USG Boral Ceiling system is not designed for load bearing. Any additional load shall be designed properly.

Seluruh sistem plafon dalam panduan teknis ini telah didesain dan diujicoba untuk dapat mendukung beban, di mana faktor keamanannya paling sedikit 3x, yang berarti 3 kali dari berat sistem plafon, termasuk juga dengan beban papan gipsum. Apabila perlu menambahkan beban ekstra pada plafon, hubungi Technical Hotline Jayaboard untuk saran teknis.

www.u sgb

oral.c om

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All of the ceiling systems in the Technical Manual have been designed and tested to be capable of supporting a load, where the pull down safety factor is at least 3x, that is to say 3 times the weight of the ceiling system, inclusive of the plasterboard weight. Should extra load be added onto the ceiling then contact Jayaboard Technical Hotline for technical advices.

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- Improper product specification - Not follow installation guide

11


INTRODUCTION

1.8.2. Akustik / Acoustic A. Insulasi Suara Airborne / Airborne Sound Insulation Reduksi kebisingan melalui struktur disebut dengan insulasi suara. Insulasi suara airborne adalah kemampuan dari sebuah konstruksi yang memisahkan dua ruang untuk menahan mengalirnya suara yang merambat di udara. Suara berpindah dari satu ruang ke ruang lainnya dengan cara merambat baik melalui elemen pemisah ataupun struktur pemisah (kebocoran transmisi). Evaluasi terhadap insulasi suara dari sebuah elemen bangunan tunggal, seperti sebuah partisi, dilakukan di laboratorium, yang terdiri dari sepasang ruangan dengan bukaan, di mana struktur uji coba didirikan. Di laboratorium tersebut, kebocoran transmisi dapat diabaikan sehingga insulasi suara optimal dari elemen dapat diperoleh. Insulasi suara dari sebuah elemen bangunan berhubungan dengan reduksi kekuatan suara melalui elemen tersebut. The reduction of noise through structures is called sound insulation. Airborne sound insulation is the ability of a construction separating two rooms to resist the passage of airborne sound. Sound passes from one room to another by travelling either through the dividing element or the surrounding structure (flanking transmission). The evaluation of the sound insulation of a single building element, such as a partition, takes place in purpose built laboratories comprising a pair of rooms with an aperture into which the test structure is erected. In such a laboratory, flanking transmission is negligible and so the optimum sound insulation of the element is obtained. The sound insulation of a building element is related to the sound power reduction through the element. Sound Transmission Class (STC) Sound Transmission Class merupakan sebuah penilaian nilai-tunggal dari performa hilangnya transmisi suara airborne pada sebuah konstruksi. Hilangnya transmisi pada sebuah spesimen uji coba konstruksi diukur pada 16 sepertiga oktaf sepanjang rentang frekuensi 125 Hz sampai 4000 Hz, didapatkan dengan penyesuaian dengan ASTM E90. Nilai STC ditentukan dengan membandingkan nilai hilangnya transmisi dengan kontur referensi STC, dinilai berdasarkan ASTM E413. Terdapat sebuah penilaian yang sangat serupa, dikembangkan oleh International Organization for Standardization (ISO) 717-1 yang disebut Weighted Sound Reduction Index (Rw). Penilaian ini menggunakan rentang frekuensi yang sedikit berbeda (100 Hz sampai 3150 Hz versus 125 Hz sampai 4000 Hz untuk STC) dan tidak termasuk limitasi dari tidak adanya titik yang lebih dari 8 dB di bawah kurva penilaian/rating curve. Secara umum kedua penilaian ini memberikan baik nilai yang sama ataupun hanya berbeda 1-2 poin, sehingga keduanya cukup dapat digunakan secara bergantian. The Sound Transmission Class is a single-number rating of the airborne sound transmission loss performance of a construction. The transmission loss of a construction test specimen is measured at 16 one-third octave bands across the frequency range 125 Hz to 4000 Hz, obtained in accordance with ASTM E90. The STC value is determined by comparing the transmission loss values with the STC reference contour, rated in accordance with ASTM E413. There is a very similar rating developed by International Organization for Standardization (ISO) 717-1 which is called Weighted Sound Reduction Index (Rw). This uses a slightly different frequency range (100 Hz to 3150 Hz versus 125 Hz to 4000 Hz for STC) and doesn't include a limitation of no point more than 8 dB below the rating curve. In general the two ratings give either the same number or only 1-2 points difference, so they can be used fairly interchangeably. STC / Rw

Ceiling Attenuation Class (CAC) Suara dapat dengan mudah merambat melalui sebuah papan akustik atau menaiki plafon gantung dan melewati atas dari sebuah partisi yang berbatasan dengan bagian bawah dari plafon gantung. Hal tersebut merupakan sumber transmisi suara pada umumnya, khususnya ketika plafon rentan pada suara. Di mana insulasi suara merupakan hal yang penting, partisi harus, jika memungkinkan, diinstal menerus melewati plafon sampai ke sofit struktur dan disegel sekelilingnya. Dalam kasus ini nilai suara pada elemen plafon disebut sebagai Kelas Peredaman Plafon / Ceiling Attenuation Class (CAC) atau sering juga disebut STC pada plafon. Sebuah unit akustikal dengan CAC yang tinggi memiliki NRC yang rendah. Sebuah sistem plafon dengan CAC < 25 dianggap memiliki performa rendah, di mana sistem dengan CAC > 35 dianggap memiliki performa tinggi. Sound can easily travel through an acoustic tile or board suspended ceiling and over the top of a partition where it abuts the underside of a suspended ceiling. This is a common source of sound transmission particularly where the ceiling is porous to sound. Where sound insulation is important, partitions should, wherever possible, continue through the ceiling to the structural soffit and be sealed at the perimeter. In this case the sound rating of the ceiling element is stated as the Ceiling Attenuation Class (CAC). ` An acoustical unit with a high CAC may have a low NRC. A ceiling system with a CAC < 25 is considering low performance, whereas one with CAC > 35 is high performance.

www.usgboral.com B. Noise Rating (NR) / Noise Criterion (NC) Kurva Noise Rating (NR) atau Noise Criterion (NC) dikembangkan oleh International Organization for Standardization (ISO) untuk menentukan kondisi lingkungan ruang dalam yang dapat diterima untuk preservasi pendengaran, komunikasi percakapan dan gangguan. Grafik NR untuk tingkat tekanan suara berbeda ditempatkan pada frekuensi yang berbeda-beda. Tingkat tekanan suara yang dapat diterima bervariasi bergantung pada ruangan dan kegunaannya. Kurva-kurva yang berbeda didapatkan untuk tiap tipe kegunaaan. Tiap kurva diperoleh dari nilai NR. The Noise Rating (NR) or Noise Criterion (NC) - curves are developed by the International Organization for Standardization (ISO) to determine the acceptable indoor environment for hearing preservation, speech communication and annoyance. The NR graphs for different sound pressure levels are plotted at different frequencies. Acceptable sound pressure levels vary with the room and the use of it. Different curves are obtained for each type of use. Each curve is obtained by an NR number. The Noise Rating level for different uses should not exceed the Noise Ratings indicated in the table below : Noise rating curve NR 30 NR 35 NR 40

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NR 45

STC / Rw

Effect of Sound Reduction Noise Source values on audibility

12

NR 50

25

Normal speech can be heard easily

30

Some speech will be quite intelligible

35

Possible to understand some normal speech

42

Speech will be audible but most normal conversation will not be intelligible

45

Must strain to hear normal speech

48

Only some loud speech will be audible but unintelligible

50

Loud speech cannot be heard

Aplikasi / Application Ruang Konferensi / Conference rooms Ruang Tamu / Guest rooms Restoran, Ruang Dansa / Restaurants, Ballrooms Area Lobi dan Kantor Umum / Lobby Area and General offices Ruang Olahraga / Gymnasium


INTRODUCTION Category Title C. Penyerapan Suara / Sound Absorption Para desainer mungkin kerap kali ingin memilih material yang memiliki nilai serap suara yang efisien dan menggabungkannya ke dalam desain bangunan. Hal tersebut sering kali menjadi persyaratan pada area-area seperti koridor, ruang rapat, aula konferensi dan kantor, di mana suara yang terdengar harus dapat diserap di dalam ruangan. Designers may often want to choose materials which have an efficient sound absorbency value and incorporate them within a building design. This is often a requirement in areas like corridors, meeting rooms, conference halls and offices where audible sound needs to be absorbed within the room. Noise Reduction Coefficient (NRC) Sebuah penilaian nilai-tunggal yang digunakan untuk menyatakan kemampuan sebuah material menyerap suara. Rata-rata dari koefisien penyerapan suara berada pada octave-bands 250 Hz sampai 2000 Hz. NRC 0 mengindikasikan refleksi sempurna; NRC 1 mengindikasikan penyerapan sempurna. A single number rating used to express the ability of a material to absorb sound. The average of the sound absorption coefficients in the octave-bands 250 Hz to 2000 Hz. NRC of 0 indicates perfect reflection; NRC of 1 indicates perfect absorption.

suara dipantulkan (gema)

suara diserap sebagian

USB Boral Jayabell dan Jayakustik Sopran merupakan sebuah solusi sempurna ketika material penyerap suara dibutuhkan pada plafon, partisi ataupun pelapis dinding. Selain memiliki performa penyerapan suara yang sempurna, melalui desain dekoratifnya produk ini juga memberikan sebuah penyelesaian yang estetis pada sebuah ruangan.

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USG Boral Jayabell and Jayaakustik Sopran are a perfect solution when a sound absorbent material is required on ceilings, partitions or wall linings. As well as having excellent sound absorbent performance the board through its decorative design also provides an aesthetic finish to a room

The ratings and values stated in this manual have been achieved by testing and calculation under ideal controlled conditions. To repeat the performance in the field, attention to detail in the design and construction of the partition/ceiling and its associated structure is of prime importance. Even the most basic principles, if ignored, can seriously downgrade the sound insulation performance. USG Boral Indonesia cannot guarantee the field performance ratings matching laboratory or estimated opinions. However, with careful attention during erection of the wall or ceiling, correct installation to specification and proper caulking/sealing, the assembly should produce a field performance close to and comparable with tested or estimated values. Apart from installation procedures, workmanship and caulking the following items can also affect the acoustic performance on site. E. Kebocoran Suara / Noise Flanking Kebocoran suara dapat dengan signifikan mengurangi isolasi pada dinding atau sistem lantai/plafon sehingga hal tersebut perlu lebih diperhatikan. Noise flanking can significantly reduce the perceived isolation of a wall or floor/ceiling system and should therefore be given careful consideration. Tipikal celah-celah kebocoran untuk dinding termasuk : • Melalui plafon dan di atas lubang plafon • Melalui lantai dan ruang di bawah lantai • Melalui jendela • Melalui saklar lampu, atau GPO, yang berlokasi pada dinding • Melalui elemen bangunan yang saling berbagi seperti papan lantai, balok lantai, dinding papan gipsum menerus, plafon gipsum menerus, dan bahkan dinding dan lantai beton menerus • Melalui kebocoran suara manapun • Melalui sekeliling sambungan antara dinding dengan lantai, atau dinding dengan plafon (atau di bawah balok lantai) atau sambungan dinding. Typical flanking paths for a wall include : • Through ceilings and the above ceiling cavity • Through floors and the below floor crawl space • Through windows • Through light switches, or GPO's, located in the wall • Through shared building elements such as floor boards, floor joists, continuous plasterboard walls, continuous plasterboard ceilings, and even continuous concrete walls and floors • Through any sound leaks • Through the perimeter joints between the wall and the floor, or the wall and the ceiling (or underside of the floor slab) or wall junctions. Tipikal celah-celah kebocoran untuk sistem lantai/plafon termasuk: • Melalui jendela • Melalui instalasi lampu atau AC pada plafon • Melalui elemen bangunan yang saling berbagi seperti dinding-dinding eksternal • Melalui kebocoran suara manapun • Melalui sekeliling sambungan antara lantai dengan dinding, atau plafon dengan dinding. Typical flanking paths for a floor/ceiling system include : • Through windows • Through light fittings or air conditioning fixtures in the ceiling • Through shared building elements, such as external walls • Through any sound leaks • Through the perimeter joints between the floor and walls or between the ceiling and wall.

D. Performa Akustik pada Lokasi / Acoustic Performance on Site Penilaian dan nilai yang disebutkan dalam panduan ini telah dicapai melalui uji coba dan kalkulasi di bawah kondisi ideal yang terkontrol. Untuk mengulang performa di lapangan, perhatian terhadap detail desain dan konstruksi partisi/plafon dan struktur yang terasosiasi merupakan kepentingan utama. Bahkan prinsip-prinsip yang paling dasarpun, jika diabaikan, dapat dengan serius menurunkan performa insulasi suara. USG Boral Indonesia tidak dapat menjamin penilaian performa lapangan sesuai dengan penilaian laboratorium ataupun berdasarkan estimasi. Namun, dengan perhatian yang cermat selama pemasangan dinding ataupun plafon, instalasi yang tepat sesuai spesifikasi dan aplikasi sealent yang sesuai, pemasangan tersebut seharusnya dapat menghasilkan performa lapangan yang mendekati dan dapat dibandingkan dengan nilai-nilai yang sudah teruji atapun diestimasikan. Selain dari prosedur instalasi, kemampuan pekerja dan penyegelan juga dapat mempengaruhi performa akustik pada lokasi.

www.usgboral.com Diagram Kunci 1. Panel di atas pintu 2. Pintu dan jendela 3. Kebocoran udara melalui celah, retak ataupun lubang kecil 4. Transmisi suara melalui plafon atau partisi 5. Sistem ventilasi umum tanpa penanganan akustik 6. Rongga/saluran pada lantai 7. Panel elektrikal dan pipa-pipa 8. Sistem dilatasi pada dinding 9. Ducting 10. Performa partisi

Diagram Key 1. Panels above doors 2. Doors and windows 3. Air leaks through gaps, cracks and holes 4. Sound transmission via suspended ceilings or partition 5. Common ventilation system without sound absorbent treatment 6. Common floor duct 7. Electrical outlets and service pipes 8. Dilatation system on the wall 9. Continuous runs of ducting 10. Partition performance

13


INTRODUCTION

1.8.3. Api / Fire Produk-produk papan gipsum telah digunakan untuk perlindungan terhadap api. Struktur molekular dari gipsum mengandung gabungan molekul-molekul air. Evaporasi dari gabungan air ini menyerap energi dalam jumlah besar dari api sebelum material gipsum yang sebenarnya terdegradasi sehingga penyebaran api dapat tertunda.

The contribution made by a construction is determined by testing or assessment in accordance with British Standard (BS) 476 : Fire Testing on Building and Structures Parts 20, 21, 22, 23 & 24, or ASTM E119-07 Standard Test Methods for Fire Tests of Building Construction and Building Materials and is measured in minutes, according to how long the construction satisfied the requirements of the appropriate standard. Only a complete construction, as opposed to a material, can be evaluated for fire resistance.

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Secara teori, semua material yang digunakan dalam konstruksi bagunan harus memenuhi banyak tingkat performa yaitu, reaksi terhadap api dan daya tahan api. Plasterboard products has been used to protect against fire. The molecular structure of gypsum contains combined water molecules. The evaporation of this combined water absorbs a large amount of energy from the fire before the actual gypsum material is degraded and fire spread is therefore delayed. Teoritically, all materials to be used in building construction are required to satisfy various levels of performance, under two main fields, Reaction to Fire and Fire Resistance.

A. Reaksi terhadap Api / Reaction to Fire Regulasi reaksi terhadap api disangkutkan dengan kontribusinya terhadap segala kemungkinan munculnya api yang disebabkan oleh sebuah material. Potensi kontribusi ini dievaluasikan dengan uji coba yang disesuaikan dengan: Reaction to fire regulations are concerned with the contribution to any fire that a material is likely to make. This potential contribution is evaluated by testing in accordance with :

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British Standard 476: Fire Testing on Building and Structures Part 4 (Non-Combustibility), Part 6 (Fire Propagation) and Part 7 (Surface Spread of Flame), or ASTM E84-07: Standard Method of Test for Surface Burning Characteristic of Building Materials. Dengan standar uji coba BS 476 yang disebutkan di atas, sebagaian besar produk papan gipsum USG Boral memperoleh hasil yang menjadikan mereka mendapatkan klasifikasi sebagai Material of Limited Combustibility / material dengan kemampuan terbakar terbatas dan memperoleh Klasifikasi Kelas O. Klasifikasi Kelas O yang ternama tersebut merupakan sebuah kombinasi dari hasil uji coba BS 476 Part 6 dan 7. Uji coba di atas tersebut dilakukan pada material-material dasar itu sendiri. Under the above BS 476 tests, most USG Boral plasterboard products achieve results which enabled them to be classified as Materials of Limited Combustibility and to achieve the Class O classification. The well-known Class O classification is a combination of results from testing to BS 476 Parts 6 and 7. These above tests are carried out on the basic materials themselves.

Kondisi Pengujian Partisi Tahan Api

B. Daya Tahan Api / Fire Resistance Regulasi tahan api berkaitan dengan lamanya sebuah konstruksi dapat menunda penyebaran api yang terjadi pada suatu ruangan ke ruangan atau properti lainnya yang berdekatan, atau lamanya sebuah konstruksi dapat menunda runtuhnya bangunan yang terbakar. Penundaan penyebaran api atau runtuhnya bangunan yang dimiliki oleh suatu konstruksi sangatlah vital dalam hal dilakukannya evakuasi dan pemadaman api, begitu juga dengan membatasi kerusakan yang disebabkan oleh api.

INTEGRITAS / INTEGRITY Kemampuan dalam menahan penyebaran api ke bagian yang tidak terekspos The ability to resist the spread of flames to the unexposed side. INSULASI / INSULATION Kemampuan untuk menjaga suhu pada permukaan yang tidak terekspos

The fire resistance regulations are concerned with the length of time a construction can delay any fire from spreading from the compartment already involved in the fire into any adjoining compartment or property, or the length of time the construction can delay collapse of any building involved in the fire. The delay in fire spread or building collapse provided by the construction is vital to allow evacuation or fire fighting to take place as well as limiting the extent of damage caused by a fire. Kontribusi yang dihasilkan dari sebuah konstruksi ditentukan melalui uji coba atau penilaian yang disesuaikan dengan British Standard (BS) 476: Fire Testing on Building and Structures Parts 20, 21, 22, 23 & 24, atau ASTM E119-07 Standard test Methods for Fire Tests on Building Construction and Building Materials dan diukur dalam satuan menit, berdasarkan berapa lama sebuah konstruksi memenuhi persyaratan dari standar yang sesuai. Hanya konfigurasi full system yang dapat dipertimbangkan sebagai sistem ketahanan api.

14

m co

al. or

b sg

w

w

u w.

The ability to maintain a temperature on the unexposed surface.

m co

w

w

l. ra

bo

sg

u w.


INTRODUCTION Category Title

1.9. Pertimbangan Desain / Design Consideration 1.9.1. Suhu Ruang dan Kelembaban Nisbi / Room Temperatures & Relative Humidity

1.9.2. Tahan Lembab / Moisture Resistance • Gunakan Jayaboard Wetarea Optimum, Wetarea Firestop atau USG Fiberock Aqua Tough untuk penerapan di area lembab sampai dengan 95%. • Lantai beton harus diberikan penanganan menggunakan membran anti-air seperti pada pengaplikasian tradisional seperti bata/semen. Penanganan membran anti-air dan perekat keramik anti-air harus dipasang sesuai dengan spesifikasi pabrik. Silahkan mengacu pada bagian Wet Area Solution untuk detail lebih lanjut. • Use Jayaboard Wetarea optimum, Wetarea Firestop or USG Fiberock Aqua Tough for application in humid area up to 95% RH. • Concrete floor shall be treated with a waterproof membrane just like other traditional masonry/cement backgrounds. Waterproof membrane treatment and waterproof ceramic tile adhesive must be installed as specified by the supplying manufacturer. Refer to Wet Area Solution section for more detail.

1.9.3. Pemasangan Keramik pada Sistem Partisi / Tiling on to Partition System • Keramik atau marmer yang memiliki berat sampai dengan 32 kg/m2 (termasuk perekat/mortar/penanganan anti-air) dapat direkatkan pada permukaan papan gipsum USG Boral (sistem stick-on), dan yang memiliki berat sampai dengan 73 kg/m2 keseluruhan dapat direkatkan pada USG Fiberock Aqua Tough 12,7mm. Ketebalan rangka harus menggunakan minimum 0.5mm BMT dengan jarak 400mm. Silahkan mengacu pada bagian Wet Area Solution untuk detail lebih lanjut. • Di luar dari keterangan di atas, sistem rangka perlu diterapkan. Hubungi Technical Hotline Jayaboard untuk detail lebih lanjut. • Tiles or marbles weight up to 32 kg/m2 (include adhesive/mortar/water proofing treatments) may be bonded on to USG Boral plasterboards surface (stick-on system), and up to 73 kg/m2 total on to USG Fiberock Aqua Tough 12,7mm. Frames thickness shall use min 0.5mm BMT with spacing 400mm. Refer to Wet Area Solution section for more detail. • Otherwise, independent framing system shall be applied. Contact Jayaboard Technical Hotline for more details.

1.9.4. Akustik / Acoustic

• Untuk kebutuhan detail instalasi yang tidak termasuk di dalam panduan ini, hubungi Technical Hotline Jayaboard untuk detail lebih lanjut. Installation detail requirements which not included in this manual please contact Jayaboard Technical Hotline.

1.9.5. Fire Rating • Nilai ketahanan api didasari berdasarkan hasil uji coba lab atau saran dari spesialis/ahli Fire rating levels are based on lab test result or expert opinions • Ketebalan rangka harus menggunakan minimum 0.5mm BMT Frames thickness shall use min 0.5mm BMT. • Penanganan perimeternya harus didukung dengan sealant tahan api sesuai spesifikasi Perimeters treatment shall be supported by fireproof sealant as specified. • Deflection Head Track harus digunakan untuk mencegah retak yang disebabkan oleh defleksi struktur Deflection Head Track shall be used to prevent cracking caused by structural deflection. • Kepadatan mineral wool minimum 60kg/m3 Mineral wool density min 60kg/m3

87

o

87

o

45,51,64,76,92,100 mm Standard Track

50mm

• All of USG Boral plasterboard could achieve a maximum performance when installed in normal & dry conditions with room’s temperature 5-40 degree Celsius and Relative Humidity up to 90%. • Otherwise, special treatments shall be applied. Contact Jayaboard Technical Hotline for more detail.

• Penanganan perimeter sebaiknya didukung dengan sealent akustik sesuai spesifikasi. Perimeters treatment shall be supported by acoustic sealant as specified.

32mm

• Semua papan gipsum USG Boral dapat mencapai performa maksimal jika dipasang dalam kondisi normal dan kering dengan suhu ruang 5-40° Celcius dan kelembaban nisbi sampai dengan 90%. • Di luar dari keterangan di atas, penanganan khusus harus dilakukan. Hubungi Technical Hotline Jayaboard untuk detail lebih lanjut.

87

o

87

o

45,51,64,76,92,100 mm Deflection Head Track

Kegagalan sistem akibat defleksi struktur System failure caused by structure deflection

The acoustic ratings in this manual are calculations from INSUL and not laboratory test results. INSUL calculations are based on simple theoretical models that make reasonable estimates of acoustic performance. Comparisons with test data show that it is generally within +/- 3 STC points for simple constructions, however can be as high as +/- 5 STC points for hybrid systems or triple panel constructions. Like any calculation tool, INSUL should not be regarded as a substitute for test data or an opinion from a suitably qualified Acoustic Engineer. For this reason the supplied INSUL calculations should be used as a guide only, and not form part of a Project specification or used for certification purposes. (Note: INSUL calculations on steel studs are based on a steel gauge of 0.5mm.

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• Nilai akustik pada panduan ini merupakan hasil perhitungan dari INSUL (software untuk menghitung STC) dan bukan hasil uji coba laboratorium. Kalkulasi INSUL berdasarkan pada model teoritikal sederhana yang menghasilkan estimasi yang masuk akal dari performa akustik. Dibandingkan dengan data uji coba, terlihat bahwa secara umum terdapat ± 3 STC untuk konstruksi sederhana, namun dapat lebih tinggi mencapai ± 5 STC untuk sistem gabungan atau konstruksi papan tiga lapis. Seperti alat perhitungan lainnya, INSUL seharusnya tidak dijadikan sebagai sebuah pengganti dari data uji coba atau sebuah saran dari seorang spesialis akustik berkualifikasi. Berdasarkan alasan inilah maka perhitungan INSUL yang dimiliki sebaiknya hanya digunakan sebagai panduan, dan bukan menjadi bagian dari spesifikasi proyek atau digunakan untuk tujuan sertifikasi. (Catatan: Kalkulasi INSUL pada steel stud berdasarkan pada ukuran baja setebal 0.5 mm).

15


INTRODUCTION

1.9.6. Struktural / Structural • Semua sistem partisi dan plafon di dalam panduan ini didesain non-load bearing All drywall & ceiling systems inside this manual are designed as a Non-Load Bearing. • Tinggi maksimum dari seluruh partisi berdasarkan pada kriteria defleksi L/240 di bawah UDL statis (Uniformly Distributed Load) 0.25 kPa All maximum heights of drywall are based on deflection criteria of L/240 under a static UDL (Uniformly Distributed Load) of 0.25kPa. • Untuk partisi dengan tinggi 3.6m ke atas, JayaBMS Deflection Head Track harus digunakan, minimum 1 baris mid-nogging untuk memberikan kestabilan struktur di dalam proses konstruksi. Untuk informasi lebih lanjut, hubungi Technical Hotline Jayaboard. For partitions height 3.6m or above, JayaBMS Deflection Head Track shall be used, also min. 1 row of Mid-Nogging to gives a structural stability within construction process. Otherwise contact Jayaboard Hotline for further information Metal C Stud

Movement control joints shall be required to relieve normal structural movement without loading the partition. Movement control joints are required in partitions & ceilings at intervals not exceeding 10 metres. Where the partition or ceiling crosses or abuts a structural movement joint, and where it meets dissimilar materials in the same plane.

Ceiling Movement Control Joint Max 200mm jaya bms Suspension Rod PN 225/226 jaya bms Suspension Clip PN 223/224

om l.c ora

gb

us w. ww

• Movement control joints dibutuhkan untuk mengantisipasi pergerakan struktur normal tanpa membebani partisi. Movement control joints dibutuhkan pada partisi dan plafon dengan interval maksimal 10mm di mana partisi atau plafon bersilangan atau berbatasan dengan sambungan gerak struktur, dan pada pertemuan dengan material yang tidak serupa pada bidang yang sama.

jaya bms Top Cross Rail PN 200/201/202

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Nogging

• Sambungan stud / Splicing Stud: minimum 400mm bertumpang tindih dengan minimum 4 sekrup di tiap sisinya Splicing Stud; minimum 400mm overlapped with min. 4 pcs of screws each sides.

jaya bms Furring Channel PN 204/205

jaya bms Control Joint PN 310

jaya bms Connector PN 210

Max.50mm

Max.50mm

jaya bms Control Joint PN 310

Insulation (optional)

Min. 400mm

Max.100mm

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Partition Movement Control Joint

Spliced stud harus dipasang bersilangan Spliced Stud Position must be staggered

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Plasterboard as Specified

• Arah pemasangan papan: (1) Secara vertikal, memberikan kekuatan struktural dari machine direction (MD) papan, digunakan ketika tinggi partisi dapat tercukupi dengan oleh panjang papan. (2) Secara horizontal, memberikan kekuatan struktural dengan lebih banyaknya rangka yang menopang papan, diperlukan ketika penanganan pencahayaan kritis dibutuhkan Boarding direction : (1) Vertically, gives a structural strength from machine direction of boards, use it when partitions height could be covered-up by its length. (2) Horizontally, gives a structural strength by more frames holds the board and uses it when critical lighting treatment is required.

15 mm

jaya bms Stud

• Beban eksternal tambahan di atas sistem plafond harus secara terpisah didukung oleh elemen struktur, seperti fitting lampu, ceiling fan, peralatan MEP, dan lain-lain. Additional external loads above ceiling system shall be independently supported to structural elements, such as light fitting, ceiling fan, MEP equipment, etc. • Nilai performa sistem dapat bervariasi, selalu gunakan komponen USG Boral Indonesia. Perubahan apapun dapat mengurangi kriteria performa yang disebutkan. Performance values are for imperforate, jointed systems using only USG Boral components and installed to the USG Boral Indonesia's specification given. Any alterations may well impair the quoted performance criteria.

(1) Vertically

16

(2) Horizontally


INTRODUCTION Category Title

1.10. Keuntungan dari Sistem Drywall Jayaboard / The Advantage of Jayaboard Drywall Systems a. Lebih ringan dan hemat air / Lighter, Less Water usage Sistem drywall Jayaboard menawarkan sistem yang lebih ringan daripada sistem dinding konvensional, dan juga dapat menghemat penggunaan air selama proses konstruksi. Jayaboard Drywall System offer Lighter system than conventional wall system, and also can saving water usage during construction process. AAC Wall

Brickwall

www.u sgb

oral .com

Jayaboard Systems

c. Manajemen lokasi kerja yang mudah / Easy working site management Sistem dinding bata konvensional / Conventional brickwall system • Material beban berat untuk dipindahkan ke lokasi • Memakan ruang lantai selama konstruksi • Konstruksi yang lambat • Pekerjaan di lokasi sering berantakan dan basah • Material terbuang lebih banyak • Heavy materials to move onto site • Consumes floor space during construction • Slow construction • Job-site often messy & wet • High waste (damaged/cut bricks)

www.usgbo

ral.com www.usgbo

ral.com

124mm 2 layers Jayaboard Standard 12mm

29 Kg/m2

250 Kg/m2

Water consumption* (Jointing) = 0.5 Lt/m2

Water consumption* = 22 Lt/m2

80 Kg/m2 Water consumption* = 15 Lt/m2

* Based on Jayaboard internal calculation

b. Hemat waktu dan biaya untuk mengangkat material ke bangunan tinggi / Time, cost saving to lift material into high rise building 1000 kg bata = 5m2 Area / 1000 kg bricks = 5m2 Coverage

14x hemat waktu / 14x time saving

Sistem Drywall / Drywall system • Material beban ringan • Menggunakan area lebih sedikit selama konstruksi. • Konstruksi lebih cepat • Pekerjaan di lokasi lebih bersih • Material buangan lebih sedikit • Lightweight materials, easier to move onto site. • Can consume less floor space during construction • Faster construction • Cleaner job-sites • Low waste

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1000 kg papan gipsum = 70m2 Area (Partisi standar) / 1000 kg plasterboard = 70 m2 Coverage (Standard Partition)

Cleaner job-sites

www.usgboral.com

VS

Lightweight materials, easier to move onto site

17


INTRODUCTION

d. Komponen lebih simple dan lebih bersih saat pemasangan / Less component, less dirt during installation Komponen sistem dywall / Drywall systemâ&#x20AC;&#x2122;s component ww w.u s

f. Waktu instalasi lebih cepat / Faster installation time Sistem drywall Jayaboard / Jayaboard Drywall system

www.usgboral.com

gbo

ral. com

com ral.

gbo

s w.u ww

Preparation

Construction

Finishing

00 : 40*

Sistem dinding bata / Brick Wall system Komponen sistem dinding bata / Brick wall systemâ&#x20AC;&#x2122;s component

Preparation

Construction

Finishing

04 : 16*

(without curing time)

Sistem beton ringan / Lightweight concrete system

e. Fleksibilitas desain dan integrasi tinggi / Design Flexibility dan High Integration Sistem partisi lebih fleksibel dalam mendesain layout dan tidak bergantung pada grid struktur. Jayaboard Drywall System are Flexible in Lay-out design and not depend on structural grid.

18

www.usgboral.com

Jayaboard Drywall Systems

www.usgboral.com

Conventional Systems

Preparation

Construction

Finishing

* berdasarkan kalkulasi internal Jayaboard / Based on Jayaboard internal calculation

02 : 40*

(without curing time)


INTRODUCTION Category Title

g. Tanpa merusak dinding, mudah untuk memasang utilitas / No wall hacking, easy to install utility Dinding bata konvensional dengan instalasi utilitas / Conventional brick wall utility installation

i. Area lantai lebih besar / Bigger floor space Brick wall / AAC Wall

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sgbora

l.com www.u

sgbora

l.com

BRICKWALL

13 cm

X

X

www.usgboral.com

usgb

oral.co m

Drywall www.

drywall Jayaboard dengan instalasi utilitas / Jayaboard drywall utility installation

X

DRYWALL

www.usgboral.com

10 cm / Less

+1.3%*

X

+1.3%*

www.usgboral.com

* Based on Jayaboard internal calculation

j. Hasil Akhir yang Lebih Baik dengan Sistem Partisi / Better finishing with Jayaboard drywall system Masalah keretakan pada sistem dinding konvensional merupakan hal yang umum / Cracking issue on conventional wall system is common

h. Mudah diperbaiki / Easy to repair www.usgboral.com

www.usgboral.com

Sistem drywall Jayaboard memiliki penyelesaian yang mulus, tidak ada masalah keretakan* / Jayaboard drywall system has smooth finishing, no cracking issue*

2 Perbaiki papan yang rusak dengan papan yang baru

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4 Lakukan proses finishing

www.usgboral.com

www.usgboral.com

3 Rapikan pada bagian sambungan

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1 Potong pada bagian papan gipsum yang rusak

* dengan metode aplikasi rekomendasi Jayaboard * with Jayaboard recomendation application method

19


INTRODUCTION

k. Performa akustik lebih tinggi / Higher acoustic performance

m. Performa tahan gempa / Seismic resistance performance

Dengan sistem drywall Jayaboard dapat diperoleh drywall dengan performa akustik lebih tinggi dengan luas area yang lebih besar dibanding dengan dinding bata konvensional. With Jayaboard Drywall System we can achieve higher acoustic performances drywall with bigger floor space area compare to conventional brick wall.

Sound Transmission Class (STC)

90 db

Sistem partisi memiliki performa yang lebih baik terhadap gempa dibanding dengan dinding konvensional. Sistem drywall mencegah terjadinya cedera ketika terjadi gempa yang disebabkan oleh rubuhnya dinding bata, selain itu drywall juga mudah untuk diperbaiki. Jayaboard Drywall System bring safer and better resistance to seismic movement than brickwall. Drywall system prevent numbers of injury people during earthquake caused by brickwall fall down and also drywall easy to repair.

Drywall merupakan solusi yang lebih aman untuk gempa bumi / Drywall is saver solution for earthquake

35 db

Parallelogram

STC 55

Vertical Movement

Out of Plane Out of Plane Deflection Shear

Telah diuji coba pada laboratorium seismik (shaking table) / Tested in seismic Rig ( shaking table )

Untuk mencapai STC 55 diperlukan: / To achieve STC 55 we need : Dinding bata konvensional / Conventional brick wall

Sistem drywall Jayaboard (SS24) / Jayaboard Drywall system (SS24) www .usg

bora

l.com

www.usgboral.com

or

Failed

No Failure

m l.co

bora

ww

sg w.u

ketebalan 400mm berat 500kg/m2 / 400mm thickness 500kg/m2 weight

ketebalan 148mm; berat 47kg/m2 / 148mm thickness 47kg/m2 weight

l. Performa fixing drywall / Drywall fixing performance Lightweight Fixing

Medium Fixing

Sebanding dengan gempa berskala Mw 6.1 richter / Equivalent to an earthquake of Mw 6.1 on richter scale - Gerakan tanah diakibatkan oleh gempa dengan energi sebesar Mw 6.1 pada skala logaritmik richter - Bangunan 15 lantai berlokasi 15km dari pusat gempa - Gerakan seismik antara dua lantai menengah dengan: Bata standar tanpa rendering -Bata dengan tebal 5cm -Mortar semen -Pekerjaan bata ekspos -Tinggi partisi: 2.5m -Panjang: 3m antara dua pilar

Partisi Drywall -2 lapis papan gipsum 12mm pada ke dua sisi -Stud metal ganda, dipasang back to back -Centerness: 60cm -Tinggi partisi: 2.5m -Panjang: 3m antara 2 pilar -penambahan beban massa +20kg

- Ground motion due to seism whose energetic release is Mw 6.1 on the logaritmic richter scale - 15 storey building located at 15km from epicenter of such a seism - Seismic motion between two intermediate floors with : Standard bricks without rendering - Bricks 5cm thickness - Cement mortar - Naked brickwork - Height of partition : 2.5m - Length : 3m between 2 pilars

Drywall partition - 2 layers of 12mm plasterboard both sides - Metal stud double, back to back - Centerness : 60cm - Height of partition wall : 2.5m - Length : 3m between 2 pilars - +20kg mass on shelf

n. Performa tahan api / Fire rating performance

Sistem drywall Jayaboard dapat memenuhi kebutuhan tahan api Anda. Jayaboard Drywall System can fullfill your fire proof requirement. Heavy Fixing

www.usgboral.com

* Heavy Fixing test * Untuk detail instalasi silahkan lihat bagian partisi atau hubungi Technical Hotline Jayaboard * For installation detail see on partition section or call Jayaboard Technical Hotline.

20


PARTITION SOLUTIONS USGBoral.com

2.1. Partition Systems Introduction 2.2. Performance Tables 2.3. Single Stud Partition Systems 2.4. Twin Stud Partition Systems 2.5. Staggered Stud Partition Systems 2.6. Resilient Bar Partition Systems 2.7. Curved Partition 2.8. Installation Requierment 2.8.1. JayaBMS C Stud Frame 2.8.2. Plasterboard Installation 2.8.3. Installation Detail of Partition Junction 2.8.4. Service Outlets 2.8.5. M.E.P Penetrasions 2.8.6. Fixing to plasterboard 2.8.7. Door Frame Jointing Systems

Partition

Single Stud

2

Staggered

Twin Stud

Curved

Resilient Bar


2.1. Pengenalan Sistem Partisi / Partition System Introduction

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bora l.com

Sistem Partisi Rangka Tunggal Sistem partisi rangka stud tunggal menjamin performa yang dapat dicapai dalam lingkup yang luas dari aplikasi residensial, komersial dan industrial. Sistem ini memberikan pendekatan biaya yang efektif dan serba guna dalam pemasangan partisi non-load bearing dan dapat mencapai tingkat tinggi dari ketahanan api dan insulasi akustik. Single Stud Partition System Single Stud Partition Systems allow guaranteed performance to be achieved across a broad range of residential, commercial and industrial applications. These systems provide a cost-effective, versatile approach to the assembly of non-loadbearing partitions and are able to achieve high levels of fire resistance and acoustic insulation.

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ral.com

Sistem Partisi Rangka Ganda Sistem partisi stud ganda menawarkan sejumlah keuntungan dibanding konstruksi dinding konvensional yang berat. Sistem ini ringan, instalasi cepat, biaya efektif, praktis dan menawarkan performa tahan api dan akustik yang tinggi. Dengan konstruksi rangka ganda, partisi ini dapat mencapai ketinggian 10m, dan merupakan solusi yg ideal untuk kemudahan instalasi utilitas di dalam partisi.

Sistem Partisi Rangka Staggered/ Staggered Stud Sistem partisi staggered stud memiliki performa akustik yang lebih baik dengan menggunakan JayaBMS C Studs yang dipasang pada JayaBMS Wall Track yang berukuran lebih besar, memungkinkan rangka stud saling silang dan memberi celah pada rangka partisi.

www .usgbo ral.com

Twin Stud Partition Systems Twin Stud Partition Systems offer a number of advantages over heavy masonry construction. They are lightweight, quick to construct, cost-effective, compact and offer high levels of fire resistance and acoustic insulation. Due to the twin frame construction these partitions can reach heights in excess of 10m and provide an ideal solution for easy installation of M&E services into the air-gap between the frames.

Staggered Stud Partition Systems Staggered Stud Partition Systems have improved acoustic performance by using JayaBMS C Studs set into larger JayaBMS Wall Tracks allowing studs to be staggered to create frame separation within the partition.

ww

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Sistem Partisi Resilient Bar Sistem partisi resilient bar meningkatkan performa akustik dari partisi dengan menambahkan sedikit lebar atau tinggi pada partisi. USG Boral Resilient Bars dipasangkan hanya pada salah satu sisi partisi. Resilient Bar Partition Systems Resilient Bar Partition Systems improves the acoustic performance of partitions with little increase to partition width or weight. USG Boral Resilient Bars are fixed to one side of the stud partition prior to facing with USG Boral plasterboard. Partisi Lengkung Partisi lengkung yang mudah dibuat menggunakan komponen JayaBMS bersama dengan papan gipsum USG Boral. Menggunakan JayaFlex 6.5mm yang memungkinkan untuk mencapai radius kecil sebesar 450-500mm. Curved Partitions Smooth curved partitions are easily created using Jayabms components together with USG Boral plasterboards. Using the JayaFlex 6.5mm allows a tight radius of 450- 600mm to be achieved.

al.com usgbor

www.

Untuk performa dari konfigurasi sistem custom, hubungi Technical Hotline Jayaboard: (021)7977777 For performance of customize system configuration contact Jayaboard technical Hotline: (021) 797 7777 Disclaimer : Pertimbangan Struktural: -Seluruh sistem drywall di dalam panduan ini didesain sebagai sistem non-load bearing -Seluruh tinggi maksimum didasari oleh kriteria defleksi L/240 dengan UDL (Uniformly Distributed Load) yang statis sebesar 0.25kPa -Untuk partisi dengan tinggi 3.6m ke atas, harus menggunakan JayaBMS Deflection Head Track -Nogging direkomendasikan untuk memberikan stabilitas struktur untuk partisi dengan tinggi 3.6m ke atas -Arah penempatan papan: (1) Vertikal, akan memberikan kekuatan struktur dari machine direction (MD) papan, digunakan ketika tinggi partisi dapat tercukupi dengan panjang papan. (2) Horizontal, akan memberikan kekuatan struktur dikarenakan lebih banyaknya rangka yang menyangga papan, digunakan ketika penanganan pencahayaan kritis dibutuhkan -Nilai performa dapat bervariasi, sistem sambungan yang hanya menggunakan komponen USG Boral dan dipasang pada papan gipsum USG Boral sesuai dengan spesifikasi yang diberikan. Perubahan apapun dapat mengurangi kriteria performa yang disebutkan. Structural Consideration: - All drywall systems inside this manual are designed as a Non-Load Bearing - All maximum heights are based on a deflection criteria of L/240 under a static UDL (Uniformly Distributed Load) of 0.25kPa. - For partitions height 3.6m or above, JayaBMS Deflection Head Track shall be used. - Nogging is recommended to gives a structural stability for partitions height 3.6m or above. - Boarding direction: (1) Vertically, will gives you structural strength from machine direction of boards, use it when partitions height could be covered-up by itâ&#x20AC;&#x2122;s length. (2) Horizontally, will gives you structural strength by more frames holds your board and use it when critical lighting treatment is required. - Performance values are for imperforate, jointed systems using only USG Boral components and installed to the USG Boral Plasterboard Indonesia's specification given. Any alterations may well impair the quoted performance criteria. Pertimbangan Ketahanan Api: -Tingkat fire rating didasari berdasarkan uji coba lab, pendapat ahli atau perangkat perhitungan spesialis -Ketebalan rangka yang digunakan minimum 0.5mm BMT -Penanganan perimeternya harus didukung dengan sealent tahan api sesuai spesifikasi -Deflection Head Track harus digunakan untuk mencegah terjadinya retak yang disebabkan oleh defleksi struktur Fire Rating Consideration: - Fire rating levels are based on lab test, expert opinions or specialist calculation software - Frames thickness shall use min 0.5mm BMT - Perimeters treatment shall be supported by fireproof sealant as specified - Deflection Head Track shall be used to prevent cracking caused by structural deflection Pertimbangan Akustik: -Nilai akustik pada panduan ini merupakan hasil perhitungan dari INSUL dan bukan hasil uji coba laboratorium. Kalkulasi INSUL berdasarkan pada model teoritikal sederhana yang menghasilkan estimasi yang masuk akal dari performa akustik. Dibandingkan dengan data uji coba, terlihat bahwa secara umum terdapat kisaran +/- 3 STC untuk konstruksi sederhana, namun dapat lebih tinggi mencapai +/- 5 STC untuk sistem gabungan atau konstruksi papan lapis tiga. Seperti alat perhitungan lainnya, INSUL seharusnya tidak dijadikan sebagai sebuah pengganti dari data uji coba atau sebuah saran dari seorang spesialis akustik berkualifikasi. Berdasarkan alasan inilah maka perhitungan INSUL yang dimiliki sebaiknya hanya digunakan sebagai panduan, dan bukan menjadi bagian dari spesifikasi proyek atau digunakan untuk tujuan sertifikasi. (Catatan: Kalkulasi INSUL pada steel stud berdasarkan pada ukuran baja setebal 0.55mm. Ukuran baja yang lebih berat akan menghasilkan nilai akustik yang lebih rendah.) -Penanganan sekelilingnya harus didukung dengan sealent akustik sesuai spesifikasi -Insulasi akustik 50mm sesuai spesifikasi -Untuk persyaratan detail instalasi yang tidak termasuk di dalam panduan ini, hubungi Technical Hotline Jayaboard untuk detail lebih lanjut. -USG Boral Indonesia menyajikan prediksi STC tapi tidak menjamin hasil STC untuk sistem apapun. Acoustic Consideration: - The acoustic ratings in this document are calculations from INSUL and not laboratory test results. INSUL calculations are based on simple theoretical models that make reasonable estimates of acoustic performance. Comparisons with test data show that it is generally within +/- 3 STC points for simple constructions, however can be as high as +/- 5 STC points for hybrid systems or triple panel constructions. Like any calculation tool, INSUL should not be regarded as a substitute for test data or an opinion from a suitably qualified Acoustic Engineer. For this reason the supplied INSUL calculations should be used as a guide only, and not form part of a Project specification or used for certification purposes. (Note: INSUL calculations on steel studs are based on a steel gauge of 0.55mm BMT. A heavier gauge stud will yield a lower acoustic rating.) - Perimeters treatment shall be supported by acoustic sealant as specified - Acoustic insulation 50mm as specified - Installation detail requirements which not included in this manual please contact Jayaboard Technical Hotline. - USG Boral Indonesia provides STC prediction but does not waranty STC result for any system

21


2.2. Tabel Performa / Performance Tables

bora l.com

Sistem Partisi Rangka Tunggal / Single Stud Partition System www .usg

Standard Optimum (SS-8) Description Frame : JayaBMS Wall Track, JayaBMS C Stud, JayaBMS Deflection Head Track Board : 2 layers of Jayaboard Sheetrock 12mm (both sides) Weight : ± 29 kg/m2 STUD SIZE (mm) Width 51 64

76 92 100

Thickness

@600mm centres

@400mm centres

0.4 0.5 0.4 0.5 0.7 0.4 0.5 0.7 0.5 0.7 0.5 0.7 0.7

3650 3700 4250 4300 4450 4650 4750 4950 5350 5550 5600 5850 7350

3800 3900 4400 4500 4700 4850 5000 5250 5600 5900 5900 6250 8150

FIRE RATING (minutes)

Grade BS 5234 99 112 Heavy Duty

124 130 138 188

Non FRL up to 60 Non FRL up to 60 up to 60 Non FRL up to 60 up to 60 up to 60 up to 60 up to 60 up to 60 up to 60

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

43

50

44

51

45

52

46

52

46

53

45

52

bora

l.co m

150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

ww

w.u sg

Standard (SS-9) Description Frame : JayaBMS Wall Track, JayaBMS C Stud Board : 1 layer of Jayaboard Sheetrock 12mm (both sides) Weight : ± 15 kg/m2 STUD SIZE (mm) Width 45 51 64

76 92 100 150

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.4 0.5 0.4 0.5 0.4 0.5 0.7 0.4 0.5 0.7 0.5 0.7 0.5 0.7 0.7

2800 2900 3000 3100 3500 3600 3800 3800 4000 4300 4400 4800 4600 5050 6400

2950 3050 3200 3350 3700 3850 4150 4150 4350 4650 4950 5350 5150 5650 7400

WALL THICKNESS (mm)

FIRE RATING (minutes)

Grade BS 5234 69 75 88 Medium Duty

100 116 124 174

Non FRL 30 Non FRL 30 Non FRL 30 30 Non FRL 30 30 30 30 30 30 30

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

30

37

31

38

33

40

34

40

36

43

37

43

36

42

22


www .usg bora l.com

PARTITION SOLUTIONS

Standard X-Ray Protection (SS-16) Description Frame : JayaBMS Wall Track, JayaBMS C Stud Lining : 1 layer of Jayaboard Sheetrock 12mm (both sides) + 1mm minimum thickness lead sheet (1 side) Weight : ± 23 kg/m2 STUD SIZE (mm) Width

64

76 92 100

Thickness

@600mm centres

@400mm centres

0.4 0.5 0.7 0.4 0.5 0.7 0.5 0.7 0.5 0.7 0.7

2730 2940 3280 3100 3340 3730 3860 4310 4120 4590 6310

3120 3350 3740 3550 3810 4250 4410 4910 4700 5240 7190

FIRE RATING (minutes)

Grade BS 5234

Without Insulation

Insulation Mineral Wool 50mm

35

40

35

41

36

43

37

44

38

44

Non FRL 30 30 Non FRL 30 30 30 30 30 30 30

184

Medium Duty

ACOUSTIC RATING (STC)

208 240 256 356

ora

l.co

m

150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

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gb

Standard Optimum - Acoustic (SS-17) Description Frame : JayaBMS Wall Track, JayaBMS C Stud, JayaBMS Furring, JayaBMS Deflection Head Track Lining : 2 layers of Jayaboard Sheetrock 12mm (both sides) + 1 layer of USG Boral Jayabell 12mm (1 side) Weight : ± 39 kg/m2 STUD SIZE (mm) Width

64

76 92 100 150

23

Thickness 0.4 0.5 0.7 0.4 0.5 0.7 0.5 0.7 0.5 0.7 0.7

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

@600mm @400mm centres centres 4250 4300 4450 4650 4750 4950 5350 5550 5600 5850 7350

4400 4500 4700 4850 5000 5250 5600 5900 5900 6250 8150

WALL THICKNESS (mm)

FIRE RATING (minutes)

Grade BS 5234 149

Heavy Duty

161 177 185 235

Non FRL up to 60 up to 60 Non FRL up to 60 up to 60 up to 60 up to 60 up to 60 up to 60 up to 60

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

44

51

45

52

46

52

46

53

45

52


l.c om

PARTITION SOLUTIONS Category Title

ww

w.u sg bo ra

Moisture Resistance - Optimum (SSWA-1) Description Frame : JayaBMS Wall Track, JayaBMS C Stud Lining : 1 layer of USG Boral Wetarea Optimum 13mm (both sides) Weight : ± 17 kg/m2 STUD SIZE (mm) Width 64

76 92 100

Thickness

@600mm centres

@400mm centres

0.4 0.5 0.7 0.4 0.5 0.7 0.5 0.7 0.5 0.7 0.7

3500 3650 3850 3850 4050 4300 4450 4850 4650 5100 6450

3750 3900 4150 4200 4350 4700 4950 5350 5200 5700 7400

FIRE RATING (minutes)

Grade BS 5234 90

Medium Duty

102 118 126 176

Non FRL 30 30 Non FRL 30 30 30 30 30 30 30

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

34

43

35

43

37

44

38

45

37

44

w.u sg

bo

ral.

com

150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

ww

Moisture Resistance - Acoustic (SSWA-3) Description Frame : JayaBMS Wall Track, JayaBMS C Stud, JayaBMS Deflection Head Track Lining : 2 layers of USG Boral Wetarea Optimum 13mm (both sides) Weight : ± 32 kg/m2 STUD SIZE (mm) Width 64

76 92 100

Thickness

@600mm centres

@400mm centres

0.4 0.5 0.7 0.4 0.5 0.7 0.5 0.7 0.5 0.7 0.7

4350 4400 4550 4750 4850 5000 5400 5650 5700 5950 7400

4500 4600 4800 4950 5050 5300 5700 6000 6000 6300 8250

FIRE RATING (minutes)

Grade BS 5234 116

Heavy Duty

128 144 152 202

Non FRL Up to 60 Up to 60 Non FRL Up to 60 Up to 60 Up to 60 Up to 60 Up to 60 Up to 60 Up to 60

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

45

52

46

53

47

53

47

54

46

53

w.u sg

bora

l.co m

150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

ww

Fire Rating 1 Hour (SS-5) Description Frame : JayaBMS Wall Track, JayaBMS Deflection Head Track, JayaBMS C Stud Lining : 1 layer of USG Boral Firestop 16mm (both sides) Weight : ± 27 kg/m2 STUD SIZE (mm) Width 64 76 92 100 150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.5 0.7 0.5 0.7 0.5 0.7 0.5 0.7 0.7

3650 3900 4200 4450 4600 5000 4750 5200 6500

3950 4250 4500 4800 5050 5450 5300 5800 7450

FIRE RATING (minutes)

Grade BS 5234 96 108 Heavy Duty

124 132 182

60 60 60 60 60 60 60 60 60

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

38

46

39

46

40

47

40

47

40

46

24


www .usg bora l.com

PARTITION SOLUTIONS

Fire Rating 1 Hour - 1 side (SS-6) Description Frame : JayaBMS Wall Track, JayaBMS Deflection Head Track, JayaBMS C Stud Lining : 2 layers of USG Boral Firestop 16mm (1 side) Weight : ± 27 kg/m2

Width 64 76 92 100 150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.5 0.7 0.5 0.7 0.5 0.7 0.5 0.7 0.7

2850 3150 3200 3650 3800 4350 4100 4650 6350

3250 3700 3750 4350 4450 5000 4750 5300 7250

FIRE RATING (minutes)

Grade BS 5234 96 108 Heavy Duty

124 132 182

60 60 60 60 60 60 60 60 60

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

35

38

35

38

35

38

35

38

35

38

l.com

STUD SIZE (mm)

www .usg

bora

Fire Rating 2,5 Hours - Optimum (SS-2) Description Frame : JayaBMS Wall Track, JayaBMS Deflection Head Track, JayaBMS C Stud Lining : 2 layers of USG Boral Firestop 16mm (both sides) Weight : ± 53 kg/m2

Width 64 76 92 100 150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.5 0.7 0.5 0.7 0.5 0.7 0.5 0.7 0.7

4050 4200 4600 4850 5450 5800 5950 6200 7600

4250 4500 4900 5250 5900 6200 6250 6550 8350

FIRE RATING (minutes)

Grade BS 5234 128 140 Severe Duty

156 164 214

150 150 150 150 150 150 150 150 150

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

48

55

49

56

50

57

50

57

49

56 l.com

STUD SIZE (mm)

www .usg

bora

Fire Rating 2 Hours (SS-3) Description Frame : JayaBMS Track, JayaBMS Deflection Head Track, JayaBMS Stud Lining : 2 layers of USG Boral Firestop 13mm (both sides) Weight : ± 43 kg/m2 STUD SIZE (mm) Width 64 76 92 100 150

25

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.5 0.7 0.5 0.7 0.5 0.7 0.5 0.7 0.7

4050 4200 4650 4900 5550 5900 6050 6250 7850

4250 4500 4950 5250 6000 6250 6300 6600 8600

FIRE RATING (minutes)

Grade BS 5234 116 128 Severe Duty

144 152 202

120 120 120 120 120 120 120 120 120

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

47

54

48

55

49

56

49

56

48

55


w.u sgb ora l.co m

PARTITION SOLUTIONS Category Title

ww

Fire Rating 2 Hours - 1 side (SS-23) Description Frame : JayaBMS Wall Track, JayaBMS Deflection Head Track, JayaBMS CStud, JayaBMS Furring Lining : 4 layers of USG Boral Firestop 16mm (1 side) Weight : ± 53 kg/m2 STUD SIZE (mm) Width 64 76 92 100 150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.5 0.7 0.5 0.7 0.5 0.7 0.5 0.7 0.7

2700 2950 2950 3250 3350 3800 3550 4100 6350

3000 3300 3350 3800 3900 4550 4200 5000 7300

FIRE RATING (minutes)

Grade BS 5234 153 165 Severe Duty

181 189 239

120 120 120 120 120 120 120 120 120

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

42

43

42

43

42

43

42

43

42

43

ww

w.u s

gb o

ral. co m

Fire Rating 2,5 Hours - Acoustic (SS-21) Description Frame : JayaBMS Wall Track, JayaBMS Deflection Head Track, JayaBMS C Stud, JayaBMS Furring Lining : 2 layers of USG Boral Firestop 16mm (both sides) + 1 layer of USG Boral Jayabell 12mm (1 side) Weight : ± 63 kg/m2

Width 64 76 92 100 150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.5 0.7 0.5 0.7 0.5 0.7 0.5 0.7 0.7

4050 4200 4600 4850 5450 5800 5950 6200 7600

4250 4500 4900 5250 5900 6200 6250 6550 8350

FIRE RATING (minutes)

Grade BS 5234 165 177 Severe Duty

193 201 251

150 150 150 150 150 150 150 150 150

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

48

55

49

56

50

57

50

57

49

56 boral .com

STUD SIZE (mm)

www .usg

Fire Rating 3 Hours (SS-22) Description Frame : JayaBMS Wall Track, JayaBMS Deflection Head Track, JayaBMS C Stud Lining : 3 layers of USG Boral Firestop 16mm (both sides) Weight : ± 80 kg/m2 STUD SIZE (mm) Width 64 76 92 100 150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.5 0.7 0.5 0.7 0.5 0.7 0.5 0.7 0.7

5200 5350 5900 6050 6500 6650 6800 6950 8500

5400 5600 6100 6250 6700 6900 7000 7250 9150

FIRE RATING (minutes)

Grade BS 5234 160 172 Severe Duty

188 196 246

180 180 180 180 180 180 180 180 180

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

51

58

52

59

53

60

53

60

52

59

26


PARTITION SOLUTIONS

www .usg bora l.com

Soundstop (SS-24) Description Frame : JayaBMS Wall Track, JayaBMS Deflection Head Track, JayaBMS C Stud Lining : 2 layers of USG Boral Soundstop 12mm (both sides) Weight : ± 47 kg/m2 STUD SIZE (mm)

64

76 92 100 150

Thickness

@600mm centres

@400mm centres

0.4 0.5 0.7 0.4 0.5 0.7 0.5 0.7 0.5 0.7 0.7

3750 3800 4000 4250 4350 4600 5200 5550 5650 6050 7500

3900 4000 4250 4450 4650 5000 5600 6050 6100 6400 8300

FIRE RATING (minutes)

Grade BS 5234 112

Severe Duty

124 140 148 198

Non FRL 90 90 Non FRL 90 90 90 90 90 90 90

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

48

55

49

56

50

56

50

56

49

55 l.co m

Width

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

ww

w.u sg

bora

Impactstop (SS-29) Description Frame : JayaBMS Wall Track, JayaBMS Deflection Head Track, JayaBMS C Stud Lining : 1 layer of USG Boral Impactstop 19mm (both sides) Weight : ± 32 kg/m2

Width 64

76 92 100 150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.4 0.5 0.7 0.4 0.5 0.7 0.5 0.7 0.5 0.7 0.7

3650 3750 3900 4150 4250 4500 5100 5450 5550 5950 7500

3800 3950 4200 4400 4550 4900 5550 6000 6050 6350 8300

FIRE RATING (minutes)

Grade BS 5234 102

Severe Duty

114 140 148 198

Non FRL 30 30 Non FRL 30 30 30 30 30 30 30

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

40

48

41

49

42

49

42

49

42

48

l.co m

STUD SIZE (mm)

ww

w.u sg

bora

Impact Stop Fire Rating 1 Hour (SS-30) Description Frame : JayaBMS Wall Track, JayaBMS Deflection Head Track, JayaBMS C Stud Lining : 1 layer of USG Boral Firestop 19mm (both sides) Weight : ± 36 kg/m2 STUD SIZE (mm) Width 64 76 92 100 150

27

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.5 0.7 0.5 0.7 0.5 0.7 0.5 0.7 0.7

3750 3900 4250 4500 5100 5450 5550 5950 7950

3950 4200 4550 4900 5550 6000 6050 6350 8300

FIRE RATING (minutes)

Grade BS 5234 102 114 Severe Duty

130 138 188

60 60 60 60 60 60 60 60 60

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

40

51

41

51

42

51

42

51

42

50


www .usg bora l.com

PARTITION SOLUTIONS Category Title

Fire Rating 1 Hour - Fiberock (SSF-25) Description Frame : JayaBMS Wall Track, JayaBMS C Stud, JayaBMS Deflection Head Track Lining : 1 layer of USG Fiberock Aqua-Tough 12.7mm (both sides) Weight : ± 30 kg/m2 STUD SIZE (mm) Width

Thickness

@610mm centres

@406mm centres

64

0.5 0.7 0.5 0.7 0.5 0.7 0.5 0.7 0.7

3400 3600 3900 4150 4650 5000 5050 5500 7200

3600 3850 4200 4550 5100 5600 5600 6100 8050

76 92 100 150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

FIRE RATING (minutes)

Grade BS 5234 89.4 Severe Duty

101.4 117.4 125.4 175.4

60 60 60 60 60 60 60 60 60

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

37

46

39

47

41

48

41

48

41

47

bora

l.com

Fire Rating 2 Hours - Fiberock (SSF-27)

STUD SIZE (mm) Width

Thickness

@610mm centres

@406mm centres

64

0.5 0.7 0.5 0.7 0.5 0.7 0.5 0.7 0.7

4500 4650 5150 5400 6100 6250 6350 6550 8250

4700 4950 5450 5750 6300 6550 6600 6900 8900

76 92 100 150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

FIRE RATING (minutes)

Grade BS 5234 121.4 133.4 Severe Duty

149.4 157.4 207.4

120 120 120 120 120 120 120 120 120

www .usg

Description Frame : JayaBMS Wall Track, JayaBMS Deflection Head Track, JayaBMS C Stud Lining : 1 layer of USG Boral Firestop 16mm (inner) + 1 layer of USG Fiberock Aqua-Tough 12.7mm (outer) (both sides) Weight : ± 54 kg/m2

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

48

55

49

56

50

57

50

57

49

56

boral .com

Fire Rating 1 Hour Optimum - Fiberock (SSF-28)

STUD SIZE (mm) Width

Thickness

@610mm centres

@406mm centres

64

0.5 0.7 0.5 0.7 0.5 0.7 0.5 0.7 0.7

4200 4350 4800 5050 5750 6050 6150 6350 8050

4400 4650 5100 5450 6100 6350 6400 6700 8750

76 92 100 150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

FIRE RATING (minutes)

Grade BS 5234 113.4 125.4 Severe Duty

141.4 149.4 199.4

60 60 60 60 60 60 60 60 60

www .usg

Description Frame : JayaBMS Wall Track, JayaBMS Deflection Head Track, JayaBMS C Stud Lining : 1 layer of Jayaboard Sheetrock 12mm (inner) + 1 layer of USG Fiberock Aqua-Tough 12.7mm (outer) (both sides) Weight : ± 43 kg/m2

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

45

54

46

54

46

55

47

55

46

54

28


bora l.co m

PARTITION SOLUTIONS

ww

w.u sg

Direct-applied Exterior Finish System (SSD-31) Description Frame : JayaBMS Wall Track, JayaBMS C Stud Lining : 1 layer of 12.7mm USG Boral Durock Next Gen e+ exterior side and 1 layer of 16mm USG Boral Firestop interior side Weight : ± 30 Kg/m2 STUD SIZE (mm)

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Width

Thickness

@400mm centres

76

1.0

2800

100

1.0

3400

FIRE RATING (minutes)

Grade BS 5234

Severe Duty

ACOUSTIC RATING (STC)

Without Insulation

Insulation Mineral Wool 50mm

104.7

60

38

44

128.7

60

39

45

l.com

Catatan : Hasil perhitungan ketinggian maksimal di atas menggunakan kecepatan angin sebesar 39,08 m/s Notes : Calculation result of maximum height above is based on basic wind speed 39,08 m/s

www .usg

bora

Direct-applied Exterior Finish System Double Layers (SSD-32) Description Frame : JayaBMS Wall Track, JayaBMS C Stud Lining : 2 layers of 12.7mm USG Boral Durock Next Gen e+ exterior side and 2 layer of 16mm USG Boral Firestop interior side Weight : ± 55 Kg/m2 STUD SIZE (mm)

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Width

Thickness

@400mm centres

76

1.0

3150

100

1.0

3750

Grade BS 5234

Severe Duty

ACOUSTIC RATING (STC)

Without Insulation

Insulation Mineral Wool 50mm

133.4

120

46

51

157.4

120

46

51

Catatan : Hasil perhitungan ketinggian maksimal di atas menggunakan kecepatan angin sebesar 39,08 m/s Notes : Calculation result of maximum height above is based on basic wind speed 39,08 m/s

29

FIRE RATING (minutes)


PARTITION SOLUTIONS Category Title

Sistem Partisi Stud Ganda / Twin Stud Partition System www. usgbor al.com

Twin Stud - Standard (CWS-3SS) Description Frame : JayaBMS Wall Track, JayaBMS C Stud, JayaBMS Deflection Head Track Lining : 1 layer of Jayaboard Soundstop 12mm (both sides) Weight : ± 19 kg/m2

STUD SIZE (mm) Width

51 64

76

92 100 150

Thickness

0.4 0.5 0.4 0.5 0.7 0.4 0.5 0.7 0.5 0.7 0.5 0.7 0.7

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

@600mm centres 2750 2950 3250 3550 4100 3800 4200 4950 5250 5950 5700 6350 8750

@400mm centres 3150 3400 3800 4200 5000 4600 5150 5900 6100 6800 6500 7250 9950

FIRE RATING (minutes)

Grade BS 5234 146 172 Heavy Duty

196 228 224 344

Non FRL 30 Non FRL 30 30 Non FRL 30 30 30 30 30 30 30

ACOUSTIC RATING (STC)

Without Insulation

Insulation Mineral Wool 50mm

44

55

45

56

45

56

46

57

47

57

49

58

gb

ora

l.co

m

Twin Stud - Acoustic (CWS-4SS)

STUD SIZE (mm) Width

51 64

76

92 100 150

Thickness

0.4 0.5 0.4 0.5 0.7 0.4 0.5 0.7 0.5 0.7 0.5 0.7 0.7

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

@600mm centres 2750 2950 3250 3550 4100 3800 4200 4950 5250 5950 5700 6350 8750

@400mm centres 3150 3400 3800 4200 5000 4600 5150 5900 6100 6800 6500 7250 9950

FIRE RATING (minutes)

Grade BS 5234

ww

ACOUSTIC RATING (STC)

Without Insulation

183 209 Heavy Duty

w.u s

Description Frame : JayaBMS Wall Track, JayaBMS C Stud, JayaBMS Furring, JayaBMS Deflection Head Track Lining : 1 layer of Jayaboard Soundstop 12mm (both sides) + 1 layer of USG Boral Jayabell 12mm (1 side) Weight : ± 28.5 kg/m2

233

265 281 381

Non FRL 30 Non FRL 30 30 Non FRL 30 30 30 30 30 30 30

Insulation Mineral Wool 50mm

44

55

45

56

45

56

46

57

47

57

49

58

30


ora

l.co m

PARTITION SOLUTIONS

ww

w.u s

gb

Twin Stud - Standard Optimum (CWS-6) Description Frame : JayaBMS Wall Track, JayaBMS C Stud, JayaBMS Deflection Head Track Lining : 2 layers of Jayaboard Sheetrock 12mm (both sides) Weight : ± 30 kg/m2 STUD SIZE (mm) Width

51 64

76

92 100

Thickness

@600mm centres

@400mm centres

0.4 0.5 0.4 0.5 0.7 0.4 0.5 0.7 0.5 0.7 0.5 0.7 0.7

2800 3000 3300 3600 4150 3800 4200 5000 5300 6000 5700 6400 8750

3200 3450 3850 4300 5100 4650 5200 5950 6100 6850 6550 7300 10000

FIRE RATING (minutes)

Grade BS 5234 170 196 Heavy Duty

220

252 268 368

Non FRL up to 60 Non FRL up to 60 up to 60 Non FRL up to 60 up to 60 up to 60 up to 60 up to 60 up to 60 up to 60

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

47

58

48

59

48

59

49

60

49

60

50

61

ora

l.co

m

150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

ww

w.u s

gb

Twin Stud - Acoustic Optimum (CWS-6SS) Description Frame : JayaBMS Wall Track, JayaBMS Deflection Head Track, JayaBMS C Stud Lining : 2 layers of Jayaboard Soundstop 12mm (both sides) Weight : ± 48 kg/m2 STUD SIZE (mm) Width

51 64

76

92 100 150

31

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.4 0.5 0.4 0.5 0.7 0.4 0.5 0.7 0.5 0.7 0.5 0.7 0.7

2500 2650 2850 3050 3450 3250 3550 4100 4250 5100 4700 5650 8750

2800 3000 3250 3550 4150 3800 4200 5000 5300 6450 5900 7300 10050

FIRE RATING (minutes)

Grade BS 5234

Without Insulation

170 196 Severe Duty

ACOUSTIC RATING (STC)

220

252 268 368

Non FRL 90 Non FRL 90 90 Non FRL 90 90 90 90 90 90 90

Insulation Mineral Wool 50mm

52

59

53

61

54

62

55

63

55

63

58

64


www .usgbo ral.com

PARTITION SOLUTIONS Category Title

Twin Stud - Fire Rating 1 Hour (CWS-2) Description Frame : JayaBMS Track, JayaBMS Deflection Head Track, JayaBMS Stud Lining : 1 layer of USG Boral Firestop 16mm (both sides) Weight : ± 28 kg/m2

Width 64 76 92 100 150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.5 0.7 0.5 0.7 0.5 0.7 0.5 0.7 0.7

3550 4150 4250 5000 5300 6000 5700 6400 8750

4250 5050 5200 5900 6100 6800 6500 7250 9950

FIRE RATING (minutes)

Grade BS 5234 180 204 Heavy Duty

236 252 352

60 60 60 60 60 60 60 60 60

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

46

56

47

56

48

57

48

57

51

57

usgbor al.com

STUD SIZE (mm)

www.

Twin Stud - Fire Rating 2 Hours (CWS-1) Description Frame : JayaBMS Wall Track, JayaBMS Deflection Head Track, JayaBMS C Stud Lining : 2 layers of USG Boral Firestop 16mm (both sides) Weight : ± 54 kg/m2 STUD SIZE (mm) Width 64 76 92 100 150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.5 0.7 0.5 0.7 0.5 0.7 0.5 0.7 0.7

3150 3550 3600 4150 4350 5150 4750 5750 8800

3650 4200 4300 5100 5350 6550 6000 7350 10050

FIRE RATING (minutes)

Grade BS 5234 212 236 Severe Duty

268 284 384

120 120 120 120 120 120 120 120 120

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

55

63

56

64

57

65

58

65

60

66

ww

w.u s

gb ora

l.co

m

Twin Stud - Fire Rating 2 Hours - Acoustic (CWS-5) Description Frame : JayaBMS Wall Track, JayaBMS Deflection Head Track, JayaBMS C Stud, JayaBMS Furring Lining : 2 layers of USG Boral Firestop 16mm (both sides) + 1 layer of USG Boral Jayabell 12mm (1 side) Weight : ± 63.5 kg/m2 STUD SIZE (mm) Width 64 76 92 100 150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.5 0.7 0.5 0.7 0.5 0.7 0.5 0.7 0.7

3150 3550 3600 4150 4350 5150 4750 5750 8800

3650 4200 4300 5100 5350 6550 6000 7350 10050

FIRE RATING (minutes)

Grade BS 5234 249 273 Severe Duty

305 321 421

120 120 120 120 120 120 120 120 120

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

55

63

56

64

57

65

58

65

60

66

32


PARTITION SOLUTIONS

www .usgbo ral.com

Sistem Partisi Staggered Stud / Staggered Stud Partition System Acoustic - Standard (SSS-11) Description Frame : JayaBMS Wall Track, JayaBMS C Stud Lining : 2 layers of Jayaboard Soundstop 12mm (both sides) Weight : ± 47 kg/m2

Width

76

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Width

Thickness

@600mm centres

45

0.4 0.5 0.4 0.5 0.4 0.5 0.7 0.4 0.5 0.7 0.5 0.7 0.5 0.7

2190 2340 2370 2540 2760 2970 3320 3120 3360 3760 3870 4340 4120 4620

51 64

92 76 100

92

150

100

@400mm centres 2480 2660 2690 2890 3150 3390 3790 3570 3850 4300 4440 4960 4730 5290

WALL THICKNESS (mm)

FIRE RATING (minutes)

Grade BS 5234

124

Medium Duty

140

148 198

Non FRL 60 Non FRL 60 Non FRL 60 60 Non FRL 60 60 60 60 60 60

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

50

58

50

58

51

59

51

59

51

59

53

60 l.com

STUD SIZE (mm)

TRACK SIZE(mm)

www .usg

bora

Acoustic - Fire Rating 1 Hour (SSS-9) Description Frame : JayaBMS Wall Track, JayaBMS Deflection Head Track, JayaBMS C Stud Lining : 1 layer of USG Boral Firestop 16mm (both sides) Weight : ± 27 kg/m2

Width 92

Width 64 76

100

150

92 100

Thickness 0.5 0.7 0.5 0.7 0.5 0.7 0.5 0.7

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs @600mm centres

@400mm centres

2800 3100 3150 3600 3750 4330 4100 4620

3200 3600 3700 4280 4430 4940 4720 5260

WALL THICKNESS (mm)

FIRE RATING (minutes)

Grade BS 5234 124 132 Heavy Duty

132 182

60 60 60 60 60 60 60 60

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

41

51

42

51

42

51

44

54 boral .com

STUD SIZE (mm)

TRACK SIZE(mm)

www .usg

Acoustic - Fire Rating 2 Hours (SSS-10) Description Frame : JayaBMS Wall Track, JayaBMS Deflection Head Track, JayaBMS C Stud Lining : 2 layers of USG Boral Firestop 16mm (both sides) Weight : ± 53 kg/m2 STUD SIZE (mm)

TRACK SIZE(mm) Width 92

Width 64 76

100

150

33

92 100

Thickness 0.5 0.7 0.5 0.7 0.5 0.7 0.5 0.7

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs @600mm centres

@400mm centres

2550 2750 2800 3100 3200 3700 3450 4000

2850 3150 3200 3650 3800 4450 4100 4900

WALL THICKNESS (mm)

FIRE RATING (minutes)

Grade BS 5234 156 Severe Duty

164 164 214

120 120 120 120 120 120 120 120

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

48

58

49

59

49

59

52

62


PARTITION SOLUTIONS Category Title

Sistem Partisi Resilent Bar / Resilent Bar Partition System ww

w.u sgb o

ral. co

m

Acoustic - Standard Optimum (SSR-8) Description Frame : JayaBMS Wall Track, JayaBMS C Stud, USG Boral Resilient Bar Board : 2 layers of Jayaboard Sheetrock 12 mm (both sides) Weight : ± 29 kg/m2 STUD SIZE (mm) Width 51 64

76 92 100 150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.4 0.5 0.4 0.5 0.7 0.4 0.5 0.7 0.5 0.7 0.5 0.7 0.7

2850 2900 3200 3250 3400 3600 3700 3850 4300 4500 4550 4750 6200

2950 3000 3350 3450 3650 3750 3900 4200 4550 4800 4800 5050 6700

FIRE RATING (minutes)

Grade BS 5234 116 129 Heavy Duty

141 157 165 215

Non FRL Up to 60 Non FRL Up to 60 Up to 60 Non FRL Up to 60 Up to 60 Up to 60 Up to 60 Up to 60 Up to 60 Up to 60

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

39

51

41

52

42

53

43

55

43

56

45

57

ww

w.u s

gb

ora

l.co

m

Acoustic - Soundstop (SSR-24) Description Frame : JayaBMS Wall Track, JayaBMS Deflection Head Track, JayaBMS C Stud, USG Boral Resilient Bar Board : 2 layers of USG Boral Soundstop 12mm (both sides) Weight : ± 52 kg/m2 STUD SIZE (mm) Width 64 76 92 100 150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.5 0.7 0.5 0.7 0.5 0.7 0.5 0.7 0.7

2950 3050 3250 3400 3750 3900 4000 4200 6400

3050 3200 3450 3600 3950 4250 4300 4600 6850

FIRE RATING (minutes)

Grade BS 5234 129 141 Severe Duty

157 165 215

60 60 60 60 60 60 60 60 60

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

48

60

49

62

50

63

50

63

53

65

34


PARTITION SOLUTIONS

ww

w.u s

gb

ora l.co m

Acoustic - Fire Rating 1 Hour (SSR-5) Description Frame : JayaBMS Wall Track, JayaBMS Deflection Head Track, JayaBMS C Stud, USG Boral Resilient Bar Board : 1 layer of USG Boral Firestop 16mm (both sides) Weight : ± 27 kg/m2 STUD SIZE (mm) Width 64 76 92 100 150

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.5 0.7 0.5 0.7 0.5 0.7 0.5 0.7 0.7

2850 3000 3200 3350 3650 3950 3950 4300 5750

3050 3250 3400 3700 4050 4450 4400 4700 6300

FIRE RATING (minutes)

Grade BS 5234 113 125 Heavy Duty

141 149 199

60 60 60 60 60 60 60 60 60

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

41

49

41

50

42

51

43

51

44

52

ww

w.u s

gb

ora

l.co

m

Acoustic - Fire Rating 2,5 Hours (SSR-2) Description Frame : JayaBMS Wall Track, JayaBMS Deflection Head Track, JayaBMS C Stud, USG Boral Resilient Bar Board : 2 layers of USG Boral Firestop 16mm (both sides) Weight : ± 53 kg/m2 STUD SIZE (mm) Width 64 76 92 100 150

35

WALL THICKNESS (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.5 0.7 0.5 0.7 0.5 0.7 0.5 0.7 0.7

3100 3200 3400 3550 3900 4050 4150 4350 6450

3200 3350 3550 3750 4100 4400 4450 4750 6900

FIRE RATING (minutes)

Grade BS 5234 145 157 Severe Duty

173 181 231

180 180 180 180 180 180 180 180 180

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

50

63

51

63

51

64

52

64

55

66


PARTITION SOLUTIONS Category Title

2.3. Sistem Partisi Rangka Tunggal / Single Stud Partition Systems Pengantar / Introduction Partisi rangka tunggal Jayaboard merupakan sistem partisi ekonomis yang digunakan untuk pemasangan rangka partisi non-load bearing. Desain unik dari komponen-komponen ini memastikan kekuatan yang optimal dengan instalasi yang mudah. Partisi rangka tunggal Jayaboard cocok diterapkan baik untuk kebutuhan residensial, komersial dan industrial. Partisi ini merupakan sistem dengan performa sebagai berikut : • Biaya efektif • Ringan • Serba guna (mengakomodasi desain bangunan) • Tingkat ketahanan api tinggi • Insulasi akustik tinggi • Menahan benturan dan abrasi • Hasil akhir sempurna

JayaBMS Wall Track / Deflection Head Track

www.usgboral.com

JayaBMS C Stud

Jayaboard Single Stud Partitions are economical friction-fit system used for the assembly of frames for non-loadbearing partitions. The unique design of the components ensures high strength with easy installation. Jayaboard Single Stud Partitions are suitable for both residential, commercial and industrial use. They are strong high performance systems which are: · Cost effective · Lightweight · Versatile (accommodates building design) · Able to achieve high levels of fire resistance · Able to achieve high acoustic insulation · Able to resist impact and abrasions · Able to achieve high quality surface finishes Sistem Partisi USG Boral Firestop / USG Boral Firestop Partition System Partisi USG Boral Firestop meliputi rangka USG Boral JayaBMS C Stud dan USG Boral Firestop atau USG Fiberock Aqua-Tough untuk memberikan partisi yang kuat yang mana lebih tahan pada benturan dan goresan. USG Boral Firestop partitions comprise of a USG Boral JayaBMS C Stud framing and USG Boral Firestop or USG Fiberock Aqua-Tough to provide a stronger partition which is more resistant to knocks and scratches.

Jointing as specified Plasterboard as specified Insulation (optional)

Ditambah lagi, partisi USG Boral Firestop / USG Fiberock Aqua-Tough juga memberikan performa akustik yang maksimum dan tahan api jika dibandingkan dengan partisi yang menggunakan Jayaboard Sheetrock. In addition, USG Boral Firestop / USG Fiberock Aqua-Tough partitions also provide superior sound insulation and fire resistance when compared with partitions using Jayaboard Sheetrock. Performa / Performance Pemilihan dimensi USG Boral JayaBMS C Stud, tipe, jumlah dan ketebalan dari lapisan papan gipsum bergantung pada tinggi partisi dan kebutuhan performa terhadap ketahanan api dan insulasi suara; mengacu pada bagian Tabel Performa untuk detail. The selection of USG Boral JayaBMS C Stud size, type, number and thickness of plasterboard layers will depend on the partition height and the performance required for fire resistance and sound insulation; refer to Performance Tables section for details. Sambungan / Jointing Semua sambungan papan gipsum harus ditempelkan dan disambungkan sesuai spesifikasi di dalam panduan ini; silahkan mengacu pada bagian Solusi Penyelesaian untuk detail. All plasterboard joints should be taped and jointed as specified in this manual; refer to Finishing Solutions section for details.

Komponen Utama / Main Components

JayaBMS Wall Track

Jointing Compound

JayaBMS C Stud

gb

or al

.c om

JayaBMS Deflection Head Track

w w w .u s

w w w .u sg b

or al

.c om

Jayaboard as Specified

Komponen Tambahan / Add Components

Drywall Screw

Fire & Sound Sealant

Insulation

Spindle Pin

36


PARTITION SOLUTIONS

Tipikal Detail Kepala dan Lantai Partisi / Typical Partition Head and Floor detail Head Detail (Acoustic & Fire rating)

www.usgboral.com

www.usgboral.com

Head Detail (Standard)

Sealant Fixing JayaBMS Wall Track JayaBMS C Stud

Fire & Sound Sealant JayaBMS Deflection Head Track USG Boral Firestop

Insulation (optional) Jointing Plasterboard as Specified

USG Boral Firestop JayaBMS C Stud

Sealant

Floor plint

Floor Detail (standard)

100mm

JayaBMS Wall Track

Fire & Sound Sealant

Floor Detail (Acoustic & Fire Rating)

Detail Denah Tipikal / Typical Plan detail Junction to Wall (Acoustic & Fire rating) JayaBMS Wall Track

Junction to Wall (Standard) JayaBMS C Stud

Fire & Sound Sealant

USG Boral Firestop

Insulation (optional)

Timber infill

www.usgboral.com

Plasterboard as Specified

Max.600mm

* Untuk konstruksi rangka pintu lainnya, silahkan hubungi Technical Hotline Jayaboard. * For other door frame construction please contact Jayaboard Technical Hotline. * Penggunaan sealant dibawah track direkomendasikan karena pertimbangan akustik * Using sealant under the track is recommended due to acoustic consideration.

37

Door Frame screw

Door Frame

JayaBMS Stopping angle

UB Tape & Jointing Compound


PARTITION SOLUTIONS Category Title

2.4. Sistem Partisi Rangka Ganda / Twin Stud Partition Systems Pengantar / Introduction Sistem partisi rangka ganda Jayaboard merupakan partisi non-load bearing didesain untuk instalasi yang membutuhkan performa tahan api, suara dan benturan, dan juga untuk instalasi dengan kebutuhan bentang yang besar atau ketinggian yang melebihi 10m. Jayaboard Twin Stud Partition Systems are non-load bearing partitions designed for installations requiring enhanced fire, sound and impact resistance and for use in creating exceptionally wide or high partitions in excess of 10m.

JayaBMS Wall Track / Deflection Head Track JayaBMS C Stud

Plasterboard as specified

Stud Bracing using piece of plasterboard or metal

www.usgboral.com

Selain dengan keuntungan yang disebutkan di atas, sistem partisi rangka ganda Jayaboard juga ideal untuk memudahan instalasi mekanikal dan elektrikal yang dipasang melalui sistem rangka ganda. As well as the benefits mentioned above the Jayaboard Twin Stud Partition Systems are also ideal for easier installation of mechanical and electrical services which run through the twin frame system. Hal tersebut menyebabkan partisi ini menjadi sangat terkenal untuk bangunan mulai dari fasilitas-fasilitas manufaktur, bioskop multipleks, hotel dan bangunan hunian sampai rumah sakit. This has made these partitions popular for buildings ranging from manufacturing facilities, multiplex cinemas, hotels and multi-occupancy buildings to hospitals. Sistem partisi rangka ganda Jayaboard dikonstruksi menggunakan dua lajur rangka metal terpisah yang diatur terpisah sejauh minimum 20mm dan diikat bersama sesuai spesifikasi menggunakan baik USG Boral V Brace, papan gipsum, JayaBMS C Stud ataupun Wall Track. Ketika rangka partisi sudah berdiri, aplikasikan papan gipsum pada tiap sisi dari rangka ganda. Jayaboard Twin Stud Partition Systems are constructed using two separate metal stud frames set a minimum of 20mm apart and braced together as specified using either USG Boral V Brace, plasterboard, JayaBMS C Stud or Wall Track. Once frame is erected plasterboard is then faced onto each side of the twin frame.

Optional Stud Bracing using USG Boral V Brace

Performa / Performance Pemilihan dimensi USG Boral JayaBMS C Stud, tipe, jumlah dan ketebalan dari lapisan papan gipsum bergantung pada tinggi partisi dan kebutuhan performa terhadap ketahanan api dan insulasi suara mengacu pada bagian Tabel Performa untuk detail. The selection of JayaBMS C Stud size, type, number and thickness of plasterboard layers will depend on the partition height and the performance required for fire resistance and sound insulation; refer to Performance Tables section for details. Sambungan / Jointing Semua sambungan papan gipsum harus ditempelkan dan disambungkan sesuai spesifikasi di dalam panduan ini mengacu pada bagian Solusi Penyelesaian untuk detail. All plasterboard joints should be taped and jointed as specified in this manual; refer to Finishing Solutions section for details.

Komponen Utama / Main Components

Plasterboard as specified

JayaBMS Wall Track

JayaBMS Deflection Head Track

JayaBMS C Stud

www.usgb

oral.com

USG Boral V Brace

Jointing Compound

Komponen Tambahan / Add Components

Drywall Screw

Fire & Sound Sealant

Insulation

Spindle Pin

38


PARTITION SOLUTIONS

Tipikal Detail Kepala dan Lantai Partisi / Typical Partition Head and Floor detail Head Detail (Acoustic & Fire rating)

Head Detail (Standard)

Sealant

Fire & Sound Sealant JayaBMS Deflection Head Track

JayaBMS Wall Track Bracing with Piece of (Plasterboard, C Stud, or Wall Track) or V Brace

C Stud gap Min. 20mm

C Stud gap Min. 20mm

www.usgboral.com

www.usgboral.com

Jointing Plasterboard as Specified Double JayaBMS C Stud

USG Boral Firestop

100mm

Floor Detail (Standard)

Bracing JayaBMS Wall Track Floor plint Fire & Sound Sealant

50mm

Floor plint Sealant

50mm

100mm

JayaBMS Wall Track

Floor Detail (Acoustic & Fire rating)

Detail Denah Tipikal / Typical Plan Detail Junction to Wall (Acoustic & Fire rating)

Junction to Wall (Standard)

JayaBMS Wall Track

JayaBMS C Stud

Fire & Sound Sealant

Timber infill

JayaBMS Stopping angle

Max.600mm

20mm

www.usgboral.com USG Boral Firestop

Bracing with Piece of (Plasterboard, C Stud, or Wall Track) or V Brace

Plasterboard as Specified

* Untuk konstruksi rangka pintu lainnya, silahkan hubungi Technical Hotline Jayaboard. * For other door frame construction please contact Jayaboard Technical Hotline. * Penggunaan sealant dibawah track direkomendasikan karena pertimbangan akustik * Using sealant under the track is recommended due to acoustic consideration.

39

Door Frame

UB Tape & Jointing Compound


PARTITION SOLUTIONS Category Title

2.5. Sistem Partisi Staggered Stud / Staggered Stud Partition Systems JayaBMS Wall Track / Deflection Head Track

Pengantar / Introduction Sistem partisi staggered stud Jayaboard merupakan partisi non-load bearing didesain untuk memberikan performa akustik yang lebih baik jika dibandingkan dengan lebar yang setara dengan partisi stud tunggal. Jayaboard Staggered Stud Partition Systems are non-loadbearing partitions which have been designed to provide improved acoustic performance when compared with equivalent widths of single stud partitions.

JayaBMS C Stud

www.usgboral.com

Peninggkatan sebesar rata-rata 1-2dB diperoleh menggunakan desain staggered stud. An average of 1~2dB improvement is gained by using the staggered stud design. Sistem partisi ini dikonstruksi dengan memasang JayaBMS Wall Track sedikit lebih lebar dari C Stud. Hal ini menyebabkan C Stud terpasang staggered dan menghasilkan jarak rangka di dalam partisi. Ketika rangka sudah terpasang, papan gipsum dipasang pada tiap sisi dari rangka staggered saling berhadapan. These partition systems are constructed by installing JayaBMS Wall Tracks which are slightly wider than the C Studs, this allows C Studs to be staggered creating a frame separation within the partition. Once frame is erected plasterboard is then faced onto each staggered frame. Performa / Performance Pemilihan dimensi USG Boral JayaBMS C Stud, tipe, jumlah dan ketebalan dari lapisan papan gipsum bergantung pada tinggi partisi dan kebutuhan performa terhadap ketahanan api dan insulasi suara, untuk lebih detail dapat mengacu pada bagian tabel performa. The selection of JayaBMS C Stud size, type, number and thickness of plasterboard layers will depend on the partition height and the performance required for fire resistance and sound insulation; refer to Performance Tables section for details.

Plasterboard as specified Insulation (optional) Spacer as specified

Sambungan / Jointing Semua sambungan papan gipsum harus ditempelkan dan disambungkan sesuai spesifikasi di dalam panduan ini mengacu pada bagian Solusi Penyelesaian untuk detail. All plasterboard joints should be taped and jointed as specified in this manual refer to Finishing Solutions section for details.

Komponen Utama/ Main Components

Plasterboard as specified

JayaBMS Wall Track

JayaBMS Deflection Head Track

JayaBMS C Stud

Jointing Compound

Komponen Tambahan / Add Components

Drywall Screw

Fire & Sound Sealant

Insulation

Spindle Pin

40


PARTITION SOLUTIONS

Tipikal Detail Kepala dan Lantai Partisi / Typical Partition Head and Floor detail Head Detail (Acoustic & Fire rating)

Head Detail (Standard)

Fire & Sound Sealant

Fire & Sound Sealant JayaBMS Deflection Head Track

JayaBMS Wall Track

Staggered JayaBMS C Stud

www.usgboral.com

www.usgboral.com

Insulation (optional) Jointing Plasterboard as Specified

USG Boral Firestop

100mm

100mm

JayaBMS Wall Track Floor plint Sealant

Floor Detail (standard)

Floor plint Fire & Sound Sealant

Floor Detail (Acoustic & Fire rating)

Detail Denah Tipikal / Typical Plan Detail Junction to Wall (Acoustic & Fire rating) JayaBMS Wall Track Fire & Sound Sealant

Junction to Wall (Standard) JayaBMS C Stud

Timber infill

300mm

Fire & Sound Sealant

www.usgboral.com

USG Boral Firestop

Plasterboard as Specified

Spacer as specified

600mm

* Untuk konstruksi rangka pintu lainnya, silahkan hubungi Technical Hotline Jayaboard. * For other door frame construction please contact Jayaboard Technical Hotline. * Penggunaan sealant dibawah track direkomendasikan karena pertimbangan akustik * Using sealant under the track is recommended due to acoustic consideration.

41

Door Frame


PARTITION SOLUTIONS Category Title

2.6. Sistem Partisi Resilient Bar / Resilient Bar Partition Systems Pengantar / Introduction Sistem partisi resilient bar Jayaboard merupakan partisi non-load bearing didesain untuk memberikan performa akustik yang lebih tinggi. Jayaboard Resilient Bar Partition Systems are non-loadbearing partitions which have been designed to provide higher levels of acoustic insulation.

JayaBMS Wall Track

www.usgboral.com

Sistem partisi ini dikonstruksi dengan cara yang sama dengan sistem partisi rangka tunggal Jayaboard, namun memiliki USG Boral Resilient Bar yang dipasang pada satu sisi rangka stud sebelum dihadapkan dengan papan gipsum. These partition systems are constructed in the same way as Jayaboard Single Stud Partition Systems, but have USG Boral Resilient Bars fixed to one side of the stud frame before being faced with plasterboard. Keuntungan dengan menambahkan USG Boral Resilient Bar pada sistem adalah meningkatnya performa akustik partisi dengan sedikit penambahan lebar atau berat. The benefit of incorporating USG Boral Resilient Bars into the system is that it improves the acoustic performance of the partition with little increase in partition width or weight. Peningkatan rata-rata sebesar 6dB diperoleh dengan menggunakan USG Boral Resilient Bar. An average of 6dB improvement is gained with using USG Boral Resilient Bar.

www.usgboral.com

Performa / Performance Pemilihan dimensi USG Boral JayaBMS C Stud, tipe, jumlah dan ketebalan dari lapisan papan gipsum bergantung pada tinggi partisi dan kebutuhan performa terhadap ketahanan api dan insulasi suara mengacu pada bagian Tabel Performa untuk detail. The selection of JayaBMS C Stud size, type, number and thickness of plasterboard layers will depend on the partition height and the performance required for fire resistance and sound insulation refer to Performance Tables section for details. Sambungan / Jointing Semua sambungan papan gipsum harus ditempelkan dan disambungkan sesuai spesifikasi di dalam panduan ini; mengacu pada bagian Solusi Penyelesaian untuk detail. All plasterboard joints should be taped and jointed as specified in this manual; refer to Finishing Solutions section for details.

Plasterboard as specified JayaBMS C Stud USG Boral Resilient Bar JayaBMS Wall Track

Komponen Utama / Main Components

Plasterboard as specified

JayaBMS Wall Track

JayaBMS Deflection Head Track

JayaBMS C Stud

Resilient Bar

Jointing Compound

Komponen Tambahan / Add Components

Drywall Screw

Fire & Sound Sealant

Insulation

Spindle Pin

42


PARTITION SOLUTIONS

Tipikal Detail Kepala dan Lantai Partisi / Typical Partition Head and Floor detail Head Detail (Acoustic & Fire rating)

50mm

Head Detail (Standard)

Fire & Sound Sealant

Fire & Sound Sealant JayaBMS Deflection Head Track

Max.600mm

JayaBMS Wall Track

Jayaboard Firestop

USG Boral Resilient bar

Double JayaBMS C Stud

www.usgboral.com

www.usgboral.com

Insulation (optional) Jointing

Plasterboard as Specified JayaBMS C Stud

USG Boral Firestop

JayaBMS Wall Track

50mm

Floor plint Fire & Sound Sealant

Floor Detail (Acoustic & Fire rating)

Floor Detail (Standard)

Detail Denah Tipikal / Typical Plan detail Juntion to Wall (Acoustic & Fire rating) JayaBMS Wall Track Fire & Sound Sealant

USG Boral Firestop

Juntion to Wall (Standard) JayaBMS C Stud

USG Boral Resilient Bar

Timber infill

Plasterboard as Specified

Max.600mm

* Untuk konstruksi rangka pintu lainnya, silahkan hubungi Technical Hotline Jayaboard. * For other door frame construction please contact Jayaboard Technical Hotline. * Penggunaan sealant dibawah track direkomendasikan karena pertimbangan akustik * Using sealant under the track is recommended due to acoustic consideration.

43

Fire & Sound Sealant

www.usgboral.com

Door Frame


PARTITION SOLUTIONS Category Title

2.7. Sistem Partisi Lengkung / Curved Partition Systems Pengantar / Introduction performa fleksibel dan kekuatan pada rangka JayaBMS C stud menjadikan partisi lengkung mudah dibuat bila partisi ingin di desain lengkung menggantikan desain partisi lurus. The versatility and strength of USG Boral JayaBMS C Studs enable curved partitions to be easily constructed, to create flowing surfaces that offset flat wall areas.

www.usgboral.com

Kebanyakan papan gipsum dapat dilengkungkan ketika basah. Namun USG Boral Jayaflex dapat dilengkungkan pada radius serupa dalam kondisi kering dengan memasang papan gipsum langsung pada rangka pendukung. Untuk memperoleh radius yang lebih kecil dapat dilakukan dengan cara membasahi papanJayaflex Most plasterboard can be curved when wetted. Jayaboard Jayaflex however can be curved to similar radius when dry by fixing the plasterboard directly to the supporting frame. Curves of a tighter radius can be obtained by using Jayaboard Jayaflex in a wetted form. Performa / Performance Pemilihan dimensi USG Boral JayaBMS C Stud, tipe, jumlah dan ketebalan dari lapisan papan gipsum bergantung pada tinggi partisi dan kebutuhan performa tahan api dan akustik; mengacu pada bagian Tabel Performa untuk detail. The selection of USG Boral JayaBMS C Stud size, type, number and thickness of plasterboard layers will depend on the partition height and the performance required for fire resistance and sound insulation; refer to Performance Tables section for details.

ww w.u s

gb

ora

Pembasahan Papan / Board Wetting Basahi secara menyeluruh sisi papan yang akan dipadatkan dengan menggunakan sikat atau roller. Jangan basahi sisi berlawanannya. Biarkan papan selama paling tidak satu jam sebelum dipasang. Kketika papan gipsum ingin dibentuk dengan radius yang kecil, pastikan proses pembasahan telah melunakan inti papan gipsum. Thoroughly wet the side to be compressed of each plasterboard sheet using a brush or roller. Do not wet the opposite side. Allow the boards to stand for at least one hour before installation. When bending to a tight radius ensure that the wetting process softens the core of the plasterboard.

l.co

m

.com boral www.usg

www.usgbo ral.com

Pemasangan Sistem / System Assembly Pasang potongan segmen USG Boral JayaBMS track secara berurutan untuk memudahkan instalasi pelapis dinding lengkung, partisi dan plafon. USG Boral JayaBMS Track is aligning with segmented cut to allow easy construction of curved wall linings, partitions and ceilings.

Curved Partition with conventional way

Pemasangan Papan / Boarding Pemasangan papan gipsum dimulai dari ujung rangka. Tempelkan papan gipsum perlahan pada rangka plafond. Pasang sekrup pada stud pertama, pasang dari titik tengah papan dengan jarak 150mm. Secara hati-hati sekrup papan pada rangka, stud dengan stud, memastikan posisi papan pada rangka. Pastikan papan gipsum telah kering seluruhnya sebelum penyambungan dan pemotongan untuk intalasi utilitas. Pada sistem 2 lapis, sambungan horizontal dari lapisan terluar papan gipsum dapat bertumpu pada flat strap metal yang dipasang di antara lapisan papan gipsum jika dibutuhkan. Start boarding at one end. Butt plasterboards firmly against the ceiling. Screw fix to the first stud, fixing from the midpoint of the board at 150mm centres. Carefully screw the board to the framing, stud by stud, easing the board against the framing as you go. Ensure that the plasterboards are completely dry before jointing and making cut-outs for services. On double layer boarded systems, the horizontal joint of the outer layer of plasterboard may be supported by the use of metal flat strap fixed between plasterboard layers if required.

44


PARTITION SOLUTIONS

Rangka Stud USG Boral JayaBMS / USG Boral JayaBMS Stud Framing Tandai lengkungan pada lantai dan plafon. Lebar lengkungan harus 2mm lebih besar dari lebar USG Boral JayaBMS Studs yang digunakan. Mark out the curves on the floor and ceiling. Curve width should be 2 mm greater than the width of the USG Boral JayaBMS Studs being used. Pasang USG Boral JayaBMS Wall Track pada lantai dan plafond dengan jarak antar maksimum 300mm sepanjang kedua garis dari lengkungan yang ditandai. Tambahkan USG Boral JayaBMS Studs pada track disekitar lengkungan dengan jarak antar seperti terlihat di tabel di bawah ini. Ketika menggunakan papan lebih dari satu lapis, diperlukan penambahan studs pada ujung papan untuk mengimbangi perbedaan yang muncul di antara radius papan dalam dan luar. Fix the USG Boral JayaBMS Wall Track to the floor and ceiling at 300 mm max. centres along both lines of the marked curve. Insert USG Boral JayaBMS Studs into the track around the curve at centres shown in table below. Where multiple board layers are installed, it may be necessary to insert extra studs at the board edges to account for the difference which arises between the inner and outer board radius.

Ketebalan Papan Gipsum

Radius dan Jarak Stud Radius and Stud Spacing (mm)

Plasterboard Thickness (mm)

600-900

1000-1500

1500-2000

2000-2500

2500-3000

3000-4000

< 4000

6.5

150

250

300

300

400

450

600

9

-

200

250

300

350

450

550

12

-

150

200

250

300

400

500

16

-

-

-

150

200

250

350

Note:

- Khusus untuk untuk Jayabell 12mm, dapat dilengkungkan dengan radius min 8000mm - Instalasi papan gipsum harus staggered - Tekanan desain 250 Pa. Batas defleksi L/240 - Specially for Jayabell 12 mm, it can curved with min. radius 8000 mm - Plasterboard installation should be staggered - Design Pressure 250 pa. Deflection limit L/240

Sambungan / Jointing Semua sambungan papan gipsum harus ditempelkan dan disambungkan sesuai spesifikasi di dalam panduan ini mengacu pada bagian Solusi Penyelesaian untuk detail. All plasterboard joints should be taped and jointed as specified in this manual, refer to Finishing Solutions for details.

Komponen Utama / Main Components

Plasterboard as specified

JayaBMS Wall Track

JayaBMS Deflection Head Track

JayaBMS C Stud

Jointing Compound

Komponen Tambahan / Add Components

Drywall Screw

45

Fire & Sound Sealant

Insulation

Spindle Pin


PARTITION SOLUTIONS Category Title

2.8. Persyaratan Instalasi / Installation Requirement

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Satu baris fixing untuk JayaBMS Wall Track 45, 51, 64 dan 92mm Single line of fixing for 45, 51, 64, and 92mm JayaBMS Wall Track

50mm

600mm

600mm

Boxed studs

Dua baris fixing untuk JayaBMS Wall Track 150mm Double line of fixing for 150mm JayaBMS Wall Track

Instalasi Rangka – JayaBMS C Studs / Installation of Frames – JayaBMS C Studs Jika tidak dispesifikasikan secara khusus, potong JayaBMS Stud 10mm pada bagian atas dan bawah. Pasang JayaBMS Studs ke JayaBMS wall track dengan cara "twisted and locked". Pasang JayabBMS Studs dengan jarak maksimum 600mm.

Max.50mm

Max.100mm Max.50mm

Back to back studs

Min. 400mm

Untuk lantai yang tidak rata, sebuah lempengan metal atau kayu mungkin dibutuhkan. Untuk partisi dengan fire rating atau ketinggian 3.6m ke atas, dibutuhkan JayaBMS Deflection Head Track. For floors that are uneven or being screeded after the installation of the partition, a metal or timber sole plate may be required. For partitions with fire rating or height 3.6 m and above JayaBMS Deflection Head Track shall be used.

Spliced studs

Rekomendasi fixing sekrup papan gipsum / Recommendation of Plasterboard Screw fixing a

Unless otherwise specified, cut JayaBMS Studs 10mm shorter than the floor to ceiling height to allow for floor variations. Insert JayaBMS C Studs into JayaBMS Wall Tracks and twist to lock. Perimeter JayaBMS C Studs should be fixed at 600mm maximum centres with the webs flat against abutting walls or partitions.

c

c

b

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Untuk JayaBMS Wall Track 150mm, dua baris fixing dibutuhkan seperti pada gambar. Jika mengaplikasikan JayaBMS Wall Track langsung pada beton yang belum sepenuhnya kering harus diberikan penanganan khusus. For JayaBMS Wall Tracks 150 mm two lines of fixing are required as the picture. If applying the JayaBMS Wall Tracks directly to new concrete which has not completely dried out, a damp proofing membrane should be used.

JayaBMS C Studs are asymmetrical (33.5mm and 36.7mm) to allow JayaBMS C Studs to be spliced together to extend for height. JayaBMS C Studs should be overlapped by 400mm and secured fixed at 100 mm centres on both flanges with JayaBMS Pan Head Screws. Locate the splices staggered between studs. JayaBMS C Studs may be boxed together or "back to back" to give partitions greater rigidity and height and to provide support at doorways.

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Instalasi Rangka – JayaBMS Wall Tracks / Installation of Frame JayaBMS Wall Tracks Pasang JayaBMS Wall Tracks pada lantai dan struktur atas/plafond dengan fixing yang sesuai pada jarak antar maximum 600mm. Titik fixing pertama dan akhir harus tidak lebih besar dari 50mm dari akhir track. Fix JayaBMS Wall Tracks to floor and upper structures / ceiling with appropriate fixings at 600 mm max. centres, the first and last fixing point must be no greater than 50 mm in from the track ends.

Splicing & Boxing of JayaBMS C Stud JayaBMS C Studs tidaklah simetris (33.5mm dan 36.7mm) Untuk memudahkan proses penyambungan agar dapat menambah ketinggiannya. JayaBMS C Studs harus dipasang secara overlapped dan dikunci pada kedua sisinya menggunakan Pan Head Screw dengan jarak skrup 100mm. Tempatkan sambungan secara staggered diantara rangka stud. JayaBMS C Studs dapat dipasang boxed atau back to back untuk memberi perkuatan yang lebih baik terutama pada bagian pintu.

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2.8.1. Rangka JayaBMS / JayaBMS Frame

b

JayaBMS Studs diposisikan sedemikian rupa dengan jarak studs maksimum 600mm atau sesuai spesifikasi. atur sedemikian rupa agar posisi sambungan papan gypsum tetap staggered antar sisinya. Stud tidak boleh dimatikan ke track untuk antisipasi defleksi , kecuali di spesifikasikan khusus. The intermediate JayaBMS C Studs should all face the same way and be positioned at 600mm maximum centres or as specified. Arrange the framing so that plasterboard widths that less than 300mm are avoided. Intermediate studs should not be fixed to JayaBMS Wall Track unless specified to allow for slight stud adjustment when fixing boards.

Fire Rating Installation

Fixing Type Partition SCREW / NAIL

om al.c bor

Ceiling

Fixing Position (mm) Edge (a)

Butt (b)

Middle (C) Internal Corner

External Corner

Standard

10-16

200

300

200

Fire Rating

10-16

150

300

200

200

Standard

10-16

200

300

200

300

Fire Rating

10-16

150

200

200

200

300

sg w.u ww

46


PARTITION SOLUTIONS

2.8. 2. Instalasi Papan Gipsum / Plasterboard Installation Pemasangan papan gipsum harus diberi celah 10 mm dari lantai hal ini untuk memastikan bahwa kelembaban di lantai tidak akan mengenai papan gipsum. Plasterboards should be installed leaving a 10mm gap at floor level; this ensures any moisture/damp in the floor will not pass into the plasterboard. Papan gipsum dapat dipasang secara horizontal ataupun vertical dengan menyekrup (ke rangka metal) atau dengan paku (ke rangka kayu). Pastikan sambungan papan gipsum terpasang staggered dari satu sisi ke sisi lainnya yang mana memberikan kekuatan pada partisi. Untuk partisi dengan dua lapis papan, setiap lapisan kedua juga harus dipasang staggered dengan lapisan pertama. Plasterboard could be installed horizontally or vertically by screw fixing (to metal frames) or by nail (to wooded frames). Ensure plasterboard joints will be staggered from side to side which provides strength to the partition. For partitions with 2 layers of board each 2nd layer must also be staggered with the first layer.

Single Boarding

Double Boarding

All outer layer joints to be taped and jointed

All joints in adjacent layer to be staggered

All outer layer joints to be taped and jointed

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All joints in adjacent layer to be staggered

Penyekrupan Papan Gipsum USG Boral / Screw fixing of USG Boral Plasterboard Pasang sekrup dengan tepat melalui papan gipsum ke rangka sampai kepala sekrup tidak timbul di permukaan papan gipsum, sekrup tidak boleh merobek kertas papan gipsum. Penggunaaan stopping bit direkomendasikan dalam proses penyekrupan. Drive screws squarely through plasterboard and into the framing until screw head is just recessed below the plasterboard surface, screws should not break through the plasterboard paper. Using stopping bit are recomended during screw fixing.

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47

3mm 3mm 10mm 10mm

Minimum 10mm from edge of plasterboard

Single Layer

Minimum 10mm screw penetration

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Double Layer

Minimum 10mm screw penetration

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PARTITION SOLUTIONS Category Title

2.8.3. Detail Instalasi / Installation Detail Detail Instalasi untuk Bagian Pertemuan antar Partisi / Installation Detail of Partition Junction Typical Hotel Layout

Corridor

P-02

DETAIL A

Shaft Room DETAIL C

DETAIL B

P-08

P-05

P-03

.c om

Shower P-07

DETAIL G

Bathroom

ra l P-06

sg

bo

Toilet

DETAIL D

w w w .u

DETAIL H

ROOM UNIT

P-08

P-05 ROOM UNIT

Bedroom area

DETAIL E

P-04

P-01

Bedroom area

DETAIL F

Typical system selector Recomendation System

Recomendation System

2 Layers of USG Boral Firestop

P - 05 P - 01

JayaBMS C Stud

bathhroom area Jayaboard Wetarea Optimum

JayaBMS Wall Track

Jayaboard Wetarea Firestop

P - 02

or al

Fiberock Aqua-tough USG Boral Firestop

room unit

Jayaboard Wetarea Firestop

P - 06

100

Jayaboard Wetarea Firestop

USG Boral Firestop USG Boral Firestop

Jayaboard Wetarea Firestop

Bath room

w w w .u sg b

w w w .u sg b

Room unit

room unit

Jayaboard Wetarea Firestop

P - 07

P - 03

USG Boral Wetarea Optimum

bathhroom area

Timber infill

Jayaboard Wetarea Firestop

Bath room

room unit

Fiberock Aqua-tough USG Boral Wetarea Firestop

P - 04

room unit

P - 08 USG Boral Wetarea Firestop Fiberock Aqua-tough

room unit

.c om

Corridor area

or al

2 Layers of USG Boral Firestop

.c om

room unit area

USG Boral Wetarea Firestop USG Boral Wetarea Firestop

USG Boral Wetarea Firestop Shower Area

48


PARTITION SOLUTIONS

Typical system detail

DETAIL A

Insulation min 60kg/m3 Fiberock Aqua-tough

Corridor

USG Boral Firestop JayaBMS C Stud

Dabs of USG Boral Bonding Compound

Shaft area

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10 USG Boral Firestop Jayaboard Sealant USG Boral Firestop

Room

Metal Bracing Nailed to brickwall JayaBMS Wall Track

20

DETAIL B

Shaft area

Brickwall Metal bracket nailed to brickwall

Insulation min 60kg/m3

USG Boral Firestop

JayaBMS C Stud

Room Area

20

JayaBMS Wall Track

USG Boral Wetarea Optimum

Insulation min 60kg/m3

Insulation min 60kg/m3

USG Boral Wetarea Optimum / Fiberock Aquatough as Specified JayaBMS C Stud

Bathroom Area

49

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20


PARTITION SOLUTIONS Category Title

DETAIL C Jayaboard Sealant

JayaBMS C Stud Metal bracket nailed to brickwall

20

Insulation 60kg/m3 USG Boral Wetarea Optimum

USG Boral Wetarea Firestop Fiberock Aqua-tough Stud/track bracing

10

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Brickwall

USG Boral Wetarea Optimum Jayaboard Sealant USG Boral Wetarea Firestop Fiberock Aqua-tough

Jaboard Sealant

Insulation 60kg/m3

JayaBMS C Stud

DETAIL D Stud/track bracing Insulation tape

Insulation 60kg/m3

USG Boral Wetarea Firestop Fiberock Aqua-tough JayaBMS Wall Track USG Boral Wetarea Firestop

JayaBMS C Stud USG Boral Wetarea Firestop Jayaboard Sealant

USG Boral Wetarea Firestop

Fiberock Aqua-tough

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JayaBMS Wall Track

USG Boral Wetarea Firestop JayaBMS Wall Track

USG Boral Wetarea Firestop

Fiberock Aqua-tough

50


PARTITION SOLUTIONS

DETAIL E

DETAIL F

Stud/track bracing Jayaboard Sealant

Bed room

JayaBMS C Stud

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Fiberock Aqua-tough

10

Insulation 60kg/m3 Jayaboard Sealant

USG Boral Wetarea Firestop

Jayaboard Firestop

Jayaboard Sealant

Insulation 60kg/m3

JayaBMS C Stud

USG Boral Firestop Full height Packer (Piece of Plasterboard)

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Concrete column

Bed room

Concrete column

Bed room

Bed room

Jayaboard Sealant Mullion Cap

Column lining

Mullion Sealant

Mullion

Glass Jayaboard Sealant

Penangguhan Pelapis Mineral Wool Suspension of mineral wool quilt

Partisi dengan Pemasangan Papan Dua Lapis Partition with double layer boarding seluruh sambungan di lapisan yang sama dipasang staggered All joints in adjacent layer to be staggered

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Spindle pin untuk menyokong mineral wool dengan jarak antar vertikal 600mm Spindle pin to support Mineral wool at 600mm vertical centres

Finishing menggunakan paper tape dan kompon hanya dilakukan pada lapisan luar All outer layer joints to be taped and jointed

Sistem partisi JayaBMS dapat didesain untuk memberikan ruang gerak defleksi pada bagian atas partisi untuk mengakomodasi pergerakan desain bangunan. Lihat gambar untuk contoh tipikal. JayaBMS partitions system can be designed to allow deflection movement at the head of the partition to accommodate building design movement, see picture for typical example. Untuk partisi 3.6m ke atas, JayaBMS Studs harus dipasang pada JayaBMS Deflection Head Track yang memiliki tepi sisi sebesar 50mm. For partitions 3.6m and above, JayaBMS Studs should be connected to JayaBMS Deflection Head Track with a 50mm flanges depth. Mohon mengacu pada tipe partisi Anda dalam panduan ini untuk desain Deflection Head Track yang sesuai atau hubungi Technical Hotline Jayaboard untuk informasi lebih lanjut. Refer to your type of partition in this manual for appropriate deflection head design detail or contact Jayaboard Technical Hotline for further information.

51

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Deflection Head Track

Fire & Sound Sealant Fixing JayaBMS Deflection Head Track JayaBMS C Stud USG Boral Firestop


PARTITION SOLUTIONS Category Title

2.8.4. Service Outlets Servis outlet (stop kontak dan sejenisnya) harus diberi jarak agar pemasangan tidak saling membelakangi. Gunakan USG Boral JayaBMS Fixing Channel sebagai cross nogging untuk menyangga outlets sesuai dengan yang dibutuhkan, dan sealent sekitarnya dengan Fire Acoustic Sealant. Service outlets should be offset so that they do not lie back-to-back. Use USG Boral JayaBMS Fixing Channel as cross noggins to support outlets as necessary, and seal around them with Fire Acoustic Sealant.

Baffle Detail - Elevation 150mm

150mm

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JayaBMS C Stud at 600mm max centres

Untuk menjaga performa tahan api, perlu dibuat baffle menggunakan papan USG Boral Jayaboard Firestop 16mm membentang setidaknya 300mm ke atas dan ke bawah dari outlet dan dikencangkan pada USG Boral JayaBMS Metal Angle di tengah-tengah lubang. To maintain fire performance, form a baffle with 16mm USG Boral Jayaboard Firestop board extending at least 300mm above and below the outlets and secured to USG Boral JayaBMS Metal Angle in the centre of the cavity.

Services outlet

Pemasangan baffle tetap diperlukan meski outlet servis hanya di instal di satu sisi. A baffle box is required even where there is a service box on one side only.

300mm maximum

300mm maximum

JayaBMS Wall Track

Detail socket tipikal / Typical socket detailing Horizontal top view

Vertical side view

Option 1 - with plasterboard baffle Cable penetration

Metal nogging ( Stud or track )

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Service outlet Metal angle

Metal angle 2 layers Firestop baffle

Metal angle Fires & sound sealant

2 layers firestop baffle

Metal nogging ( Stud or track )

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2 layers Firestop

Option 2 - with fireproof putty pad Fireproof Putty Pad as Specified Track/stud as a support

Fireproof Putty Pad as Specified

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Metal angle

Metal angle

Metal angle Fires & sound sealant

Track/stud as a support

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Cable penetration

Track/stud as a support

52


PARTITION SOLUTIONS

2.8.5. Penetrasi MEP / M.E.P Penetrations Penetrasi Pipa dan Jalur Kabel / Pipes and Cable Tray Penetrations Jika pipa dan jalur kabel dipasang menembus partisi USG Boral, maka perlu diperhatikan untuk performa tahan api dan akustik dari sistem partisi tersebut. Detail pada halaman ini memberikan beberapa contoh dari bagaimana menjaga performa tersebut. If pipes and cable trays are to run through USG Boral partitions it is essential to maintain the fire and acoustic performance of the partition system. Details on this page give some examples on how to maintain these performances. Untuk melindungi jalur kabel dan pipa, dibutuhkan saran dari ahli yang sesuai. With regards to protecting the pipes and cables trays themselves then advice should be gained from appropriate fire protection suppliers.

Pipa tunggal (Penetrasi <50mm melalui partisi tahan api) Single Pipe (<50mm Penetration Through Fire Rated Partition) Fire & sound sealant

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Untuk info lebih lanjut, hubungi Hotline Teknikal Jayaboard. For further information contact Jayaboard Technical Hotline.

Penetrasi Beberapa Pipa melalui Partisi Tahan Api (Tampak dan Denah) Multiple Pipe Penetration Through Fire Rated Partition (Elevation and Plan) Pattress â&#x20AC;&#x201C; Pattress terbentuk dari dua bagian Outer extend USG Boral Firestop Pattress - Pattress formed in two halves Outer Extend of USG Boral Firestop

Sambungan tengah pattress dan sambungan antara pattress dan pipa disegel dengan fire and sound sealant Centre Joint of pattress and junction between pattress and pipes are sealed with fire and sound sealant

Pattress â&#x20AC;&#x201C; Pattress terbentuk dari dua bagian Outer extend USG Boral Firestop Outer Extend of USG Boral Firestop pattres Pattress formed in two halves

Jalur kabel didukung oleh struktur pada kedua sisi partisi Cable tray supported from structure both sides of partition

Nogging atas dan bawah terbentuk dari JayaBMS Wall Track Nogging top and bottom formed from JayaBMS Wall Track

Nogging atas dan bawah terbentuk dari JayaBMS Wall Track Nogging top and bottom formed from JayaBMS Wall Track

150mm sekitar penetrasi 150mm around penetration

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Rongga diisi dengan rock mineral wool Void filled with rock minerall wool

53

Sambungan tengah pattress dan sambungan antara pattress dan pipa disegel dengan fire and sound sealant Centre Joint of pattress and junction between pattress and pipes are sealed with Fire and sound sealant

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Pipa-pipa didukung oleh struktur pada kedua sisi partisi Pipes supported from structure both sides of partition

Penetrasi Cable Tray melalui Partisi Tahan Api (Tampak dan Denah) Cable Tray Penetration Through Fire Rated Partition (Elevation and Plan)

150mm sekitar penetrasi 150mm around penetrarion

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100mm tumpang tindih minimum 100mm minimum overlap

Rongga diisi dengan rock mineral wool Void filled with rock minerall wool

100mm tumpang tindih minimum 100mm minimum overlap


PARTITION SOLUTIONS Category Title

2.8.6. Fixing pada Papan Gipsum dan Sistem Partisi USG Boral / Fixings to USG Boral Plasterboard & Partition Systems Fixing pada Papan Gipsum dan Sistem Parstisi USG Boral Fixings to USG Boral Plasterboard and Partition Systems

Index

Konstruksi partisi dapat mengakomodasi sebagian besar fixture. Perlu di lakukan pemilihan fixing yang sesuai. Partition constructions can accommodate most fixtures providing the appropriate fixings or fixing provisions are used. Ketika titik pemasangan gantungan (beban ringan) diketahui sebelum pemasangan dilakukan, penentuan fixing dapat didesain dan dipasang pada partisi. Where the locations of fixtures are known before the construction is commenced, fixing provisions can be designed and installed into the partition. Namun jika tidak, fixture dapat dipasang secara langsung dengan menggunakan fixing khusus. Alternatively, fixtures can be attached directly to the finished partitions using the recommended fixings from fixing suppliers. Untuk fixing beban menengah dan berat, sangatlah penting untuk melubangi papan gipsum dengan hati-hati dan akurat sehingga seluruh fixing dapat terpasang sesuai rekomendasi pabrik. Pemasangan fixing tidak boleh dipukul seperti dengan menggunakan palu. Untuk fixture yang lebih besar, diharuskan menggunakan minimum empat fixing. For the medium and heavyweight fixings it is very important that the plasterboard is carefully and accurately drilled and that all fixings are installed as per the manufacturer's instructions. Holes should never be punched. On the bigger fixtures, it is necessary to use a minimum of four fixings. Detail pada halaman ini menyediakan beberapa solusi tipikal. Untuk informasi lebih lanjut, hubungi Technical Hotline Jayaboard. Details on this page provide some typical solutions, for further information contact: Jayaboard Technical Hotline.

Fixing Papan Gipsum Tipikal untuk Fixtures Ringan Typical Plasterboard Fixings For Light Weight Fixtures

A

Self Tapping Drywall Screw High Thread Drywall Screw Fixing into Plasterboard up to 16mm

3 4

B

Metal Self-Drive-into single layer Plasterboard Metal Self-Drive-into double layers Plasterboard Fixing into Plasterboard 12mm

6 10 15

C

M5x40 Cavity fixing into plasterboard (board thickness up to 12mm) Fixing into Plasterboard M5x65 Cavity Fixing into plasterboard (board thickness from 15mm to 28mm) Fixing into Plasterboard

D

M6 Spring Toggle into Plasterboard Fixing into Plasterboard up to 16mm

21

E

Drywall Screw - fixed through plasterboard into metalC Stud of flat strap Fixing through Plasterboard up to 16mm

20

M5x40 Cavity fixing into metal C Stud or Flat strap (board thickness up to 12mm) Fixing through Plasterboard into 0.5mm C Stud M5x65 Cavity fixing into Metal C Stud or Flat strap (board thickness from 16mm to 30mm) Fixing through Plasterboard into 0.5mm C Stud

45

G

Self drilling screw-fixed through plasterboard into 0.5mm metal Stud /fixing channel Fixing through Plasterboard up to 16mm

50

H

No.12 Self-tapping screw-fixed through plasterboard into 0.5mm metal Stud /fixing channel Fixing through Plasterboard up to 16mm

30

Heavy duty Plastic Plug-fixed through plasterboard into masonry with 40mm minimum penetration Fixing through Plasterboard into masonry

20

J

8mm Frame fixing-fixed through plasterboard into masonry with 40mm minimum penetration Fixing through Plasterboard into masonry

60

K

M8 metal loose bolt- fixed through plasterboard into masonry with 40mm minimum penetration Fixing through Plasterboard into masonry

130

No.12 High thread screw - fixed through plasterboard into 40mm timber or 18mm /plywood nogging Fixing through Plasterboard into timber/plywood

120

F

I

L

LOAD Metal self drive

Sangat Ringan / Very Light

Ringan / Light

Safe Load (kg)

Description of fixing

Item

EXAMPLE

20

50

NOTE

Lukisan, Gambar kecil / Small pictures

Cermin / Mirrors Lantai / Floor Lemari / Cupboards Fitting Ringan / Light fittings Gantungan baju / Coat hooks

Lihat rekomendasi dari pabrik untuk pembebanan maximum See manufacturer's literature for Maximum loadings

Radiator / Radiators Lemari Gantung / Wall cupboards Penghangat air / Water heaters Sanitasi / Sanitary ware

Lihat diagram di bawah Lihat rekomendasi dari pabrik untuk pembebanan maximum See diagrams below See manufacturer's Literature for Maximum loadings

Spring toggle

Sedang / Medium

JayaBolt Berat / Heavy

Sanitasi Gantung / Wall mounted sanitary ware Lemari gantung besar / Large wall cupboards Rak besar / Heavy shelving

Lihat diagram di bawah Lihat rekomendasi dari pabrik untuk pembebanan maximum See diagrams below See manufacturer's Literature for Maximum loadings

54


PARTITION SOLUTIONS

Fixing Papan Gipsum Tipikal / Typical Plasterboard Fixings Light Weight Fixtures

JayaBMS Wall Track

www.usgboral.com Jaya Bolt

Plasterboard as Specified

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Plasterboard as Specified

Jaya Bolt

JayaBMS C Stud

Jayabolt

Medium Weight Fixtures Plasterboard as Specified

Option 1

Timber nogging

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Plasterboard as Specified

Option 2

Metal nogging

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Heavy Weight Fixtures Option 2

Option 1 Timber noging

Metal Plate

300 - 400 mm

Galvanized Steel Angle

JayaBMS C Stud (boxed)

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55

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Metal Plate

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PARTITION SOLUTIONS Category Title

2.8.7. Sistem Sambungan antara Sistem Partisi USG Boral dengan Kusen Pintu / Jointing System between USG Boral Partition System with Door Frame Detail Tipikal Sambungan Kusen Pintu / Typical Detail Door Frame Jointing Option 1

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Alumunium Frame (Door Head)

Insulation (Optional) Plasterboard as Specified JayaBMS C Stud JayaBMS Wall Track JayaBMS Stopping Angle PN 305/306

JayaBMS Stopping Angle PN 305/306 JayaBMS C Stud JayaBMS Wall Track

Frame Screw

Alumunium Frame (Door Head)

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Timber Infill (Optional)

Timber Infill (Optional)

Plasterboard as Specified

Frame Screw

Insulation (Optional)

Option 2 Insulation (Optional)

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JayaBMS Wall Track

Architrave

Insulation (Optional)

Plasterboard as Specified JayaBMS C Stud

Frame Screw JayaBMS Wall Track

www.usgboral.com

Architrave

Top Frame (Door Head)

Timber Frame

JayaBMS C Stud

Plasterboard as Specified

Frame Screw

Option 3 JayaBMS Wall Track

JayaBMS Stopping Beads PN 303/304

www.usgboral.com

JayaBMS Wall Track

Timber Frame

JayaBMS Stud (Boxed)

JayaBMS Stoping Angle PN 305/306

www.usgboral.com JayaBMS Stud (Boxed)

Frame Screw

Plasterboard as Specified

Frame Screw

Timber Infill (Optional)

Alumunium Frame

Plasterboard as Specified

Timber Infill (Optional)

*Catatan : Kusen dengan bentuk lain, aplikasi dapat disesuaikan *Notes: Frame with another shapes, application can be adjusted

56


LINING SOLUTIONS USGBoral.com

3.1. Systems Introduction 3.2. Performance Tables 3.3. Interior Wall Lining System 3.4. EasyfinishTM - Close-Fit 3.5. EasyfinishTM - Frame 3.6. Installation Detail of Wall Lining System

3

Lining Solution

Bond

Solid

Frames


LINING SOLUTIONS

3.1. PENGENALAN SYSTEM / SYSTEM INTRODUCTION

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A. Sistem Pelapis Dinding Interior / Interior Wall Lining System / EasyFinishTM System USG Boral EasyFinishTM merupakan sistem pengganti plester aci yang memberikan hasil akhir yang halus dan rata dan juga tahan terhadap retak. Sistem ini mudah dipasang, menghemat waktu dan biaya. Sistem pengganti plester aci USG Boral dibuat tahan terhadap pergerakan, kombinasi unik daya tahan papan gipsum dan kompon perekat USG Boral. Terdapat dua tipe umum: 1. EasyFinishTM Bond. Dinding halus dan instalasi cepat. 2. EasyFinishTM Solid. Sebagai pelapis dinding solid yang halus. Jarak rongga/ tebal perekat: sampai dengan 5-40mm USG Boral EasyFinish is cement render replacement system that delivers a smooth wall finish, able to align irregular wall levels, and resistant to unsightly cracks. Itâ&#x20AC;&#x2122;s installed easily, saving installers in time and money. USG Boral EasyFinishtm cement render replacement systems are made resistant to movement, combining the durability of USG Boral plasterboard and sturdiness of USG Boral bonding compound. There are 2 common types of USG Boral Direct Bond Wall Lining Solutions: 1. EasyFinishTM Bond. For those requiring a smooth wall over masonry and installed quickly. 2. EasyFinishTM Solid. For those requiring a smooth, solid wall TM

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Range of cavity: up to 5-40mm

B. EasyFinishTM Close-Fit EasyFinishTM Close-Fit merupakan solusi ideal untuk melapisi dinding bata konvensional. Sistem ini sederhana, instalasi cepat, biaya efektif dan dapat dengan mudah mengakomodasi kebutuhan instalasi mekanikal dan elektrikal. Pada umumnya digunakan pada proyek komersial, sistem ini juga menawarkan keuntungan tertentu dalam mengurangi transmisi kebocoran suara melalui celah dinding batu yang mana disambungkan dengan partisi.

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Jarak rongga: 25mm-70mm EasyFinishTM Close-Fit is an ideal solution for lining more severe irregular dry masonry walls with plasterboard. The system is simple, fast to install, cost effective and can easily accommodates both mechanical and electrical services. Typically used in commercial projects it also offers particular benefits in reducing sound flanking transmission through the path of masonry walls which partitions join onto. Range of cavity: 25mm - 70mm

C. EasyFinishTM Frame EasyFinishTM Frame digunakan sebagai pelapis dinding beton dan dinding rangka baja, dinding dengan permukaan tidak rata yang ekstrim, dan dinding eksterior dengan penanganan kelembaban yang sesuai. Dengan pemasangan yang benar, sistem ini memberikan ruang untuk instalasi utilitas, atau untuk insulasi termal dan performa akustik yang tinggi. Sistem ini pada umumnya diaplikasikan di pabrik dan gudang sampai dengan hotel dan bioskop. Jarak rongga: >70mm EasyFinishTM Frame is especially suited for lining reinforced concrete walls and steel framed walls, walls which have severe irregular surfaces, and external walls that have suffered moisture ingress, but then treated with appropriate moisture proofing systems. Fixed clearly of the external wall, this system allows space for both mechanical and electrical services, or for high levels of thermal and acoustic insulation. This system is commonly specified for applications ranging from factories and warehouses to hotels and multiplex cinemas. Range of cavity : >70mm

Pertimbangan Struktural: -Seluruh tinggi maksimum didasari oleh kriteria defleksi L/240 dibawah UDL (Uniformly Distributed Load) yang statis sebesar 0.25kPa -Untuk pelapis dinding independen dengan tinggi 3.6m ke atas, harus menggunakan JayaBMS Deflection Head Track -Penambahan bracing dibutuhkan tiap maximum 1200mm, hubungi Technical Hotline Jayaboard untuk info lebih lanjut -Nilai performa sistem dapat bervariasi, sistem sambungan yang hanya menggunakan komponen USG Boral dan dipasang pada papan gipsum USG Boral sesuai dengan spesifikasi yang diberikan. Perubahan apapun dapat mengurangi kriteria performa yang disebutkan Structural Consideration: - All maximum heights are based on deflection criteria of L/240 under a static UDL (Uniformly Distributed Load) of 0.25kPa. - For independent wall linings at 3.6m or above, JayaBMS Deflection Head Track shall be used. - Additional bracing support is needed per max. 1200mm, contact Jayaboard Technical Hotline for further information. - Performance values are for imperforate, jointed systems using only USG Boral components and installed to the USG Boral Plasterboard Indonesia's specification given. Any alterations may well impair the quoted performance criteria. Pertimbangan Ketahanan Api: -Tingkat ketahanan api didasari berdasarkan uji coba lab atau pendapat ahli -Penanganan perimeter harus didukung dengan sealant tahan api sesuai spesifikasi -Ketebalan rangka yang digunakan minimum 0.5mm BMT -Deflection Head Track harus digunakan untuk mencegah terjadinya retak yang disebabkan oleh defleksi struktur X: mengindikasikan ketahanan api dari dinding batu Fire Rating Consideration: - Fire rating levels are based on lab test or expert opinions. - Perimeters and openings treatment shall be supported by fireproof sealant as specified - Frames thickness shall use min 0.5mm BMT - Deflection Head Track shall be used to prevent cracking caused by structural deflection X: Indicates a Fire rating of masonry wall Pertimbangan Akustik: -Nilai akustik pada panduan ini merupakan hasil perhitungan dari INSUL dan bukan hasil uji coba laboratorium. Kalkulasi INSUL berdasarkan pada model teoritikal sederhana yang menghasilkan estimasi yang masuk akal dari performa akustik. Dibandingkan dengan data uji coba, terlihat bahwa secara umum terdapat kisaran +/- 3 STC untuk konstruksi sederhana, namun dapat lebih tinggi mencapai +/- 5 STC untuk sistem gabungan atau konstruksi papan lapis tiga. Seperti alat perhitungan lainnya, INSUL seharusnya tidak dijadikan sebagai sebuah pengganti dari data uji coba atau sebuah saran dari seorang spesialis akustik berkualifikasi. Berdasarkan alasan inilah maka perhitungan INSUL yang dimiliki sebaiknya hanya digunakan sebagai panduan, dan bukan menjadi bagian dari spesifikasi proyek atau digunakan untuk tujuan sertifikasi. (Catatan: Kalkulasi INSUL pada steel stud berdasarkan pada ukuran baja setebal 0.55mm. Ukuran baja yang lebih berat akan menghasilkan nilai akustik yang lebih rendah.) -Penanganan perimeter harus didukung dengan sealant akustik sesuai spesifikasi -Insulasi akustik 50mm sesuai spesifikasi -Untuk persyaratan detail instalasi yang tidak termasuk di dalam panduan ini, hubungi Technical Hotline Jayaboard untuk detail lebih lanjut. -USG Boral Indonesia menyajikan prediksi STC tapi tidak menjamin hasil STC untuk sistem apapun. Acoustic Consideration: - The acoustic ratings in this document are calculations from INSUL and not laboratory test results. INSUL calculations are based on simple theoretical models that make reasonable estimates of acoustic performance. Comparisons with test data show that it is generally within +/- 3 STC points for simple constructions however can be as high as +/- 5 STC points for hybrid systems or triple panel constructions. Like any calculation tool, INSUL should not be regarded as a substitute for test data or an opinion from a suitably qualified Acoustic Engineer. For this reason the supplied INSUL calculations should be used as a guide only, and not form part of a Project specification or used for certification purposes. (Note: INSUL calculations on steel studs are based on a steel gauge of 0.55mm BMT. A heavier gauge stud will yield a lower acoustic rating.) - Perimeters treatment shall be supported by acoustic sealant as specified - Acoustic Insulation 50mm as specified - Installation detail requirements which not included in this manual please contact Jayaboard Technical Hotline. - USG Boral Indonesia provides STC prediction but does not waranty STC result for any system

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PARTITION SOLUTIONS

3.2. TABEL PERFORMA / PERFORMANCE TABLES Sistem Pelapis Dinding Interior Interior Wall Lining System m co

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EasyFinishTM - Bond (DM-1a) & Solid (DM-1b)

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Description Masonry : Brickwall or Lightweight concrete 100mm ~ 150mm Board : 1 layer of Jayaboard Sheetrock or as specified Cavity* : up to 40mm MASONRY TYPE

MAXIMUM HEIGHT (mm)

Grade BS 5234

100mm Brickwall (Density 1600 Kg/m3)

3600

Medium Duty

100mm ALC (Density 576 Kg/m3)

3600

Medium Duty

FIRE RATING (minutes) X + 15 (Sheetrock 12mm) X + 30 (Firestop 13mm)

ACOUSTIC RATING (STC)

±

43 44

X + 15 (Sheetrock 12mm)

±

35

X + 30 (Firestop 13mm)

±

36

EasyFinishTM Close-Fit (DM-2)

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Description Masonry : Brickwall or Lightweight concrete 100mm ~ 150mm Frame : JayaBMS Furring Channel and JayaBMS Direct Fixed Clips/Universal Clips Board : 1 layer of Jayaboard Sheetrock or USG Boral Firestop Cavity* : 25mm ~ 70mm MASONRY TYPE

MAXIMUM HEIGHT (mm)

Grade BS 5234

100mm Brickwall (Density 1600 Kg/m3)

5200

Medium Duty

100mm ALC (Density 576 Kg/m3)

5200

Medium Duty

FIRE RATING (minutes) X + 15 (Sheetrock 12mm) X + 30 (Firestop 13mm)

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ACOUSTIC RATING (STC)

±

45 46

X + 15 (Sheetrock 12mm)

±

37

X + 30 (Firestop 13mm)

±

38

EasyFinishTM Close-Fit Fire Rating 1 hour 2 sides (DM-3)

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Description Masonry : Brickwall or Lightweight concrete 100mm ~ 150mm Frame : JayaBMS Furring Channel and JayaBMS Direct Fixed Clips/Universal Clips Board : 1 layer of USG Boral Firestop 16mm (2 sides) Cavity* : 25mm ~ 70mm MASONRY TYPE

MAXIMUM HEIGHT (mm)

Grade BS 5234

100mm Brickwall (Density 1600 Kg/m3)

5200

100mm ALC (Density 576 Kg/m3)

5200

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FIRE RATING (minutes)

ACOUSTIC RATING (STC)

Heavy Duty

X + 60

±

51

Heavy Duty

X + 60

±

47

*Ketidakrataan dinding bata *Masonry uneven surface

58


LINING SOLUTIONS

EasyFinishTM Close-Fit Fire Rating 1 hour - 1 side (DM-4)

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Description Masonry : Brickwall or Lightweight concrete 100mm ~ 150mm Frame : JayaBMS Furring Channel and JayaBMS Direct Fixed Clips/Universal Clips Board : 2 layers of USG Boral Firestop 16mm (1 sides) Cavity* : 25mm ~ 70mm FIRE RATING (minutes)

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MASONRY TYPE

MAXIMUM HEIGHT (mm)

Grade BS 5234

100mm Brickwall (Density 1600 Kg/m3)

5200

Severe Duty

X + 60

±

49

100mm ALC (Density 576 Kg/m3)

5200

Severe Duty

X + 60

±

41

ACOUSTIC RATING (STC)

EasyFinishTM Close-Fit Acoustic Standard - 1 side (DM-5) m co

Description Masonry : Brickwall or Lightweight concrete 100mm ~ 150mm Frame : Jayabms Furring Channel and JayaBMS Direct Fixed Clips/Universal Clips Board : 1 layer of Jayaboard Sheetrock or USG Boral Firestop + 1 layer of Jayabell 12mm (1 side) Cavity* : 25mm ~ 70mm MASONRY TYPE

MAXIMUM HEIGHT (mm)

Grade BS 5234

100mm Brickwall (Density 1600 Kg/m3)

5200

Medium Duty

100mm ALC (Density 576 Kg/m3)

5200

Medium Duty

FIRE RATING (minutes)

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ACOUSTIC RATING (STC)

±

45

X + 30 (Firestop 13mm)

±

46

X + 15 (Sheetrock 12mm)

±

37

X + 30 (Firestop 13mm)

±

38

X + 15 (Sheetrock 12mm)

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EasyFinishTM Close-Fit Fire Rating 2 hours - 2 sides (DM-8) Description Masonry : Brickwall or Lightweight concrete 100mm ~ 150mm Frame : JayaBMS Furring Channel and JayaBMS Direct Fixed Clips/Universal Clips Board : 2 layers of USG Boral Firestop 16mm (2 sides) Cavity* : 25mm ~ 70mm MASONRY TYPE

MAXIMUM HEIGHT (mm)

Grade BS 5234

100mm Brickwall (Density 1600 Kg/m3)

5200

Severe Duty

X + 120

±

53

100mm ALC (Density 576 Kg/m3)

5200

Severe Duty

X + 120

±

49

*Ketidakrataan dinding bata *Masonry uneven surface

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FIRE RATING (minutes)

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ACOUSTIC RATING (STC)


PARTITION SOLUTIONS

EasyFinishTM Frame - Standard - 1 side (DM-10)

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Description Masonry : Brickwall or Lightweight concrete 150mm Frames : JayaBMS Track, JayaBMS Stud Board : 2 layers of Jayaboard Sheetrock 12mm (1 side) Cavity* : > 70mm STUD SIZE (mm) Width 51 64

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Thickness 0.4 0.5 0.4 0.5 0.7 0.4 0.5 0.7 0.5 0.7

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs @600mm centres 2350 2450 2600 2800 3100 2900 3150 3600 3750 4300

@400mm centres 2550 2700 2950 3200 3650 3400 3700 4300 4400 4950

FIRE RATING (minutes) Grade BS 5234

Without Insulation

Insulation Mineral Wool 50mm

X + 30

± 49

±

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X + 30

± 50

±

63

X + 30

±

51

±

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X + 30

± 52

±

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Heavy Duty

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MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.4 0.5 0.4 0.5 0.7 0.4 0.5 0.7 0.5 0.7

2300 2450 2700 2900 3250 3100 3300 3700 3850 4300

2600 2800 3100 3350 3700 3550 3800 4250 4400 4900

FIRE RATING (minutes) Grade BS 5234

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Description Masonry : Brickwall or Lightweight concrete 100mm ~ 150mm Frames : JayaBMS Track, JayaBMS Stud, JayaBMS Furring Channel and JayaBMS Direct Fixed Clips Board : 1 layer of Jayaboard Sheetrock 12mm + 1 layer of Jayabell 12mm (1 side) Cavity* : 25mm ~ 70mm

Width

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ACOUSTIC RATING (STC)

EasyFinishTM Frame - Acoustic Standard (DM-6)

STUD SIZE (mm)

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ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

X + 15

±

47

±

58

X + 15

±

48

±

59

X + 15

±

48

±

60

X + 15

±

48

±

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Medium Duty

*Ketidakrataan dinding bata *Masonry uneven surface

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LINING SOLUTIONS

EasyFinishTM Frame - Acoustic Optimum (DM-9)

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Description Masonry : Brickwall or Lightweight concrete 100mm ~ 150mm Frames : JayaBMS Track, JayaBMS Stud, JayaBMS Furring Channel and JayaBMS Direct Fixed Clips Board : 2 layers of Jayaboard Sheetrock 12mm + 1 layer of Jayabell 12mm (1 side) Cavity* : > 70mm STUD SIZE (mm) Width 51 64

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MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Thickness

@600mm centres

@400mm centres

0.4 0.5 0.4 0.5 0.7 0.4 0.5 0.7 0.5 0.7

2350 2450 2600 2800 3100 2900 3150 3600 3750 4300

2550 2700 2950 3200 3650 3400 3700 4300 4400 4950

FIRE RATING (minutes) Grade BS 5234

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ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

X + 30

±

49

±

62

X + 30

±

50

±

63

X + 30

±

51

±

63

X + 30

±

52

±

63

Heavy Duty

EasyFinishTM Frame - Fire Rating 2 Hours - 1 side (DM-7) Description Masonry : Brickwall or Lightweight concrete 100mm ~ 150mm Frames : JayaBMS Track, JayaBMS Stud, JayaBMS Furring Channel and JayaBMS Direct Fixed Clips Board : 4 layers of USG Boral Firestop 16mm (1 side) Cavity* : > 70mm STUD SIZE (mm)

MAXIMUM HEIGHT (mm) Non-Load Bearing Studs

Width

Thickness

@600mm centres

@400mm centres

51

0.5 0.5 0.7 0.5 0.7 0.5 0.7

2800 3100 3400 3400 3850 3950 4450

3050 3450 3900 3950 4450 4550 5050

64 76 92

61

FIRE RATING (minutes) Grade BS 5234

Heavy Duty

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

X + 120

±

62

±

71

X + 120

± 64

±

72

X + 120

± 66

±

72

X + 120

±

±

72

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PARTITION SOLUTIONS

3.3. Sistem Pelapis Dinding Interior / Interior Wall Lining System Pengantar / Introduction USG Boral EasyFinishTM merupakan sistem pengganti plester aci memberikan hasil akhir yang halus dan rata, dan juga tahan terhadap retak. Sistem ini mudah dipasang, menghemat waktu dan biaya. Sistem pengganti plester aci USG Boral dibuat tahan terhadap pergerakan, dengan kombinasi unik antar daya tahan papan gipsum dan kompon perekat USG Boral. Terdapat dua tipe umum: 1. EasyFinishTM Bond. Dinding halus dan instalasi cepat. 2. EasyFinishTM Solid. Sebagai pelapis dinding solid yang halus.

Brickwall / ALC

www.usgboral.com

USG Boral EasyFinishTM is cement render replacement system that delivers a smooth wall finish, able to align irregular wall levels, and resistant to unsightly cracks. Itâ&#x20AC;&#x2122;s installed easily, saving installers in time and money. USG Boral EasyFinish cement render replacement system are made resistant to movement, combining the durability of USG Boral plasterboard and sturdiness of USG Boral bonding compound. There are 2 common types of USG Boral Direct Bond Wall Lining Solutions: 1. EasyFinishTM Bond. For those requiring a smooth wall over masonry and installed quickly. 2. EasyFinishTM Solid. For those requiring a smooth, solid wall

Batasan / Limitations Tidak direkomendasikan untuk dinding eksterior dan dinding lembab lainnya. Apabila kondisi tidak dapat terpenuhi, disarankan menggunakan EasyFinishTM Close-Fit atau EasyFinishTM Frame. Not recommended for solid external walls subject to the ingress of moisture. If ingress cannot be fully eliminated, then use the EasyFinishTM Close-Fit or EasyFinishTM Frame.

Plasterboard as specified Jointing treatment

Ketinggian maksimal adalah 3.6m. Jarak rongga atau ketebalan kompon perekat 5-40mm. Height limitation, the maximum installation height for direct bond should not exceed 3.6 metres. Cavity limitation, the final cavity between masonry substrate and back of plasterboard can be up to 5-40mm. Movement Control Joint Movement Control Joint dibutuhkan pada pelapis dinding pada interval yang tidak melebihi 10 m dan di mana pelapis dinding memotong atau berbatasan dengan movement joint structural. Movement control joints are required in wall linings at intervals not exceeding 10 meters and where the wall lining crosses or abuts a structural movement joint.

Dabs of Jayaboard Bonding Compound

Brickwall / ALC

Jayaboard Bonding Compound

Kompenen Utama / Main Components

Jayaboard as Specified

Jayaboard Bonding Compound

Jointing Compound

Komponen Tambahan / Add Components

www.usgboral.com

Sambungan / Jointing Proses penyambungan dilakukan minimum 24 jam setelah perekat diaplikasikan. Proses jointing dilakukan sesuai rekomendasi. Bonded plasterboards should not be jointed for 24 hours to allow bonding compound to fully harden. All joints shall be taped and jointed as specified in this manual.

Plasterboard as specified Jointing treatment

Sealant

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LINING SOLUTIONS

Aplikasi / Application Persiapan pada dinding Beberapa dinding konvensional membutuhkan penanganan khusus seperti pada tabel dibawah. Substrate Pre-Treatment Some masonry substrates may require abrasion or pre-treatment with polyvinyl acetate (PVAC); see table of Pre-Treatment of masonry substrates.

BACKGROUND EXAMPLES Dinding dengan daya serap tinggi High suction background

TYPICAL TYPE

PRE-TREATMENT

Dinding bata ringan dan sejenisnya Aerated or lightweight aggregate concrete blocks

PVAC bonding agent

Dinding bata merah dan sejenisnya Common clay bricks and concrete blocks, high density clay and concrete blocks

None

Beton pra-cetak halus Smooth pre-cast concrete

Hilangkan minyak yang ada pada permukaan dinding, Lakukan proses chipping untuk menambah daya rekat dan tambahkan PVAC Bonding Remover shutter oil and concrete contaminates. Abrade to form a rough surface and pre-treat with a PVAC bonding agent

Dinding beton High strength concrete

PVAC bonding agent

Dinding dengan daya serap rendah dan sedang Low and medium suction masonry

Dinding dengan daya serap rendah Very low suction backgrounds

Catatan: 1. Permukaan yang sangat halus mungkin membutuhkan proses chipping untuk penanganan PVAC 2. Permukaan harus bebas jamur, minyak dan debu. Permukaan yang terkontaminasi mungkin membutuhkan pembersih kimia 3. Permukaan yang dicat dan permukaan kapur yang ditipiskan tidak cocok untuk direct bonding.

EasyFinishTM â&#x20AC;&#x201C; Bond Aplikasikan adonan kompon perekat Jayabond pada dinding seperti gambar. Apply dabs of Jayabond bonding compound to the walls as drawing

EasyFinishTM â&#x20AC;&#x201C; Solid Aplikasikan kompon perekat Jayabond pada permukaan dinding dengan benar menggunakan comb trowel berukuran 10x10 mm seperti gambar. Apply Jayabond bonding compound to wall surface properly using comb trowel size 10x10 mm as drawing

200-400

200-400

50

Note : 1. Extremely smooth surfaces may require abrasion prior to PVAC treatment 2. Surface must be free of mould, oil and dust. Contaminted surface may require chemical cleaning 3. Painted surface and limestone skimmed surfaces are not suitable for direct bonding.

Brickwall

Dabs at 200-400mm 300-400mm

Jayaboard Bonding Compound

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www.usgboral.com

Dabs at 200-400mm

Jayaboard Bonding Compound Plasterboard as Specified

Plasterboard as Specified Brick Wall

Brick Wall

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www.usgboral.com

Jayaboard Bonding Compound

Jayaboard Bonding Compound < 40mm

1 layer Jayaboard Sheetrock as Specified

< 20mm 1 layer Jayaboard Sheetrock as Specified

Konstruksi lantai atau plafon tertentu dapat menyebabkan terjadinya sirkulasi udara di belakang papan, udara juga dapat masuk melalui sambungan partisi dan pintu/jendela. Keadaan ini dapat mempengaruhi performa termal pada dinding. Certain floor/ceiling constructions can allow the circulation of air behind the boards, and air may also enter from the junctions with partitions and door/window frames. This circulation can reduce the thermal performance of the wall. Untuk mengurangi resiko ini, aplikasikan kompon perekat Jayabond secara horizontal dan vertikal secara menerus di sekitar stop kontak, jendela, sekeliling dinding, sambungan dan rangka pintu partisi pada sisi dalam dinding eksterior. Kabel elektrikal harus dilindungi dengan pipa penyalur (conduit) To reduce this risk apply continuous horizontal and vertical bands of Jayaboard Bonding Compound around electrical sockets, windows, wall perimeters, junctions and door frames of linings to internal faces of external walls. Electrical cables should be protected by conduit. Tambahkan Jayabond pada area bukaan dan sudut luar, fixtures dan sekitar penetrasi servis, pintu dan jendela. Ribbons or additional scoops of masonry adhesive can be applied at weak areas (cut or open areas). Additional scoops/dabs of bonding compounds are also required at external angles, fixtures and around services penetrations, doors and windows.

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PARTITION SOLUTIONS

3.4. EasyFinishTM - Close-Fit Pengantar / Introduction EasyFinishTM Close-Fit merupakan solusi ideal untuk melapisi dinding bata konvensional yang tidak rata. Sistem ini sederhana, instalasi cepat, dan biaya efektif membuat sistem ini cocok untuk banyak aplikasi. EasyFinishTM Close-Fit is an ideal solution for lining more severe irregular dry masonry walls with plasterboard. The system is simple, fast to install and cost effective making it suitable for many internal applications.

JayaBMS Furring Channel + Direct Fix Clip PN219 / 230

Pada umumnya digunakan pada proyek komersial, sistem ini juga memiliki performa dalam mengurangi transmisi kebocoran suara pada pertemuan papan gipsum dan dinding. Typically used in commercial projects it also offers particular benefits in reducing sound flanking transmission through the path of masonry walls which partitions abut.

www.usgboral.com

EasyFinishTM Close-Fit dipasang secara langsung ke permukaan dinding, dengan jarak rongga antara 25-70 mm. EasyFinishTM Close-Fit is fixed directly to the existing background, allowing a cavity between wall and back of plasterboard ranging from 25mm to 70mm. Sistem ini dapat digunakan untuk: • Mengatasi dinding yang tidak rata • Menyembunyikan instalasi mekanikal dan elektrikal • Meningkatkan performa akustik • Meningkatkan performa termal Sistem ini juga ideal untuk penyekrupan papan gipsum USG Boral yang tidak bisa direkatkan secara langsung: Jayaboard Wetarea Optimum dan Jayaboard Wetarea Firestop. This system can therefore be used for all common lining applications: · To level out uneven masonry surfaces · To allow for hidden mechanical and electrical services · To increase levels of acoustic performance · To increase levels of thermal performance This system is also ideal for screw fixing of USG Boral plasterboards which cannot be direct bonded: Jayaboard Wetarea Optimum and Jayaboard Wetarea Firestop.

Plasterboard as specified

Performa / Performance Pemilihan sistem pelapis, insulasi dan pemasangan papan bergantung pada ketinggian dinding dan perfoma yang dibutuhkan untuk ketahanan api, insulasi termal dan suara. Silahkan mengacu pada bagian tabel performa. The selection of lining systems, insulation and boarding will depend on the wall height and the performance required for fire resistance, thermal and sound insulation. Please refer to performance tables sections.

JayaBMS Furring Channel + Direct Fix Clip PN219 / 230

Sambungan / Jointing Seluruh sambungan papan gipsum harus diplester dan disambung sesuai spesifikasi yang ada dalam panduan ini; mohon mengacu pada Solusi Penyelesaian untuk detail. All plasterboard joints should be taped and jointed as specified in this manual; refer to Finishing Solutions section for details.

Komponen Utama / Main Components

Jayaboard as Specified

Conrete Fixing

USG Fiberock Aqua Tough

Furring PN204/205

Direct Fix Clip PN219

Universal Clips PN230

Jointing Compound

Komponen Tambahan / Add Components

Drywall Screw

Sealant

Insulation

Spindle Pin

64


LINING SOLUTIONS

Aplikasi / Application

600mm max

1200mm max

www.usgboral.com

1200mm max

Plasterboard as Specified JayaBMS Furing Channel JayaBMS Direct Fix Clip

600mm max

600mm max

JayaBMS Furring channel

www.usgboral.com www.usgboral.com

25mm Plasterboard as Specified JayaBMS Furing Channel JayaBMS Direct Fix Clip Spaced at 1200mm

Plasterboard as Specified

www.usgboral.com 25-70mm

Plasterboard as Specified JayaBMS Furing Channel JayaBMS Universal Clip JayaBMS Furring channel JayaBMS Direct fix clip

65


PARTITION SOLUTIONS

3.5. EasyFinishTM Frame

Dengan pemasangan yang benar, sistem ini memberikan ruang untuk instalasi utilitas, atau untuk insulasi termal dan performa akustik yang tinggi. Sistem ini pada umumnya dikhususkan untuk aplikasi di pabrik dan gudang sampai dengan hotel dan bioskop. Fixed clearly of the external wall, this system allows space for both mechanical and electrical services, or for high levels of thermal and acoustic insulation. This system is commonly specified for applications ranging from factories and warehouses to hotels and multiplex cinemas. Sistem ini menggunakan JayaBMS C Studs atau back-to-back JayaBMS C Studs dan JayaBMS Wall Tracks seperti yang digunakan pada sistem partisi. Mineral Wool batts dapat ditambahkan pada rangka untuk meningkatkan performa termal dan akustik sistem. The system uses JayaBMS C Studs or back-to-back of JayaBMS C Studs and JayaBMS Wall Tracks as used in the Partition systems. Mineral Wool batts can be inserted into the framing to improve the thermal and acoustic performance of the system. Performa / Performance Pemilihan sistem pelapis, insulasi dan jenis papan bergantung pada ketinggian dinding dan perfoma yang dibutuhkan untuk ketahanan api, insulasi termal dan suara. Silahkan mengacu pada bagian tabel performa. The selection of lining systems, insulation and boarding will depend on the wall height and the performance required for fire resistance, thermal and sound insulation, refer to performance tables sections.

JayaBMS Wall Track or Deflection Head Track

www.usgboral.com

Pengantar / Introduction EasyFinishTM Frame digunakan untuk pelapis dinding beton dan dinding rangka baja, dinding dengan permukaan tidak rata yang ekstrim, dan dinding eksterior dengan penanganan kelembaban yang sesuai. EasyFinishTM Frame is especially suited for lining reinforced concrete walls and steel framed walls, walls which have severe irregular surfaces, and external walls that have suffered damp ingress, but then treated with appropriate damp proofing systems.

Sambungan / Jointing Seluruh sambungan papan gipsum harus diplester dan disambung sesuai spesifikasi yang ada dalam panduan ini; mohon mengacu pada Solusi Penyelesaian untuk detail. All plasterboard joints should be taped and jointed as specified in this manual; refer to Finishing Solutions section for details.

Plasterboard as specified JayaBMS C Stud

Komponen Utama / Main Components

Jayaboard as Specified

USG Boral Fiberock Aqua Tough

JayaBMS C Stud

JayaBMS Wall Track

JayaBMS Deflection Head Track

Jointing Compound

Komponen Tambahan / Add Components

Drywall Screw

Fire & Sound Sealant

Insulation

Spindle Pin

66


LINING SOLUTIONS

Aplikasi / Application

Plasterboard as Specified

JayaBMS Wall Track or Deflection Head Track

www.usgboral.com

JayaBMS C Stud

Stud Bracing

JayaBMS Wall Track

±100mm

600mm max

JayaBMS Wal Track or Deflection Head Track

Stud Bracing

Stud Bracing

www.usgboral.com

±100mm

Plasterboard as Specified

JayaBMS C Stud JayaBMS Wall Track

67

www.usgboral.com

1200mm max

min 20mm

Plasterboard as Specified JayaBMS Wall Track

Catatan : Pasang penguat rangka stud ke permukaan dinding dengan jarak antar maksimum 1200mm untuk menjaga performa struktural dan performa defleksi Note : Fix stud bracing to wall surfaces at max 1200mm spacing to maintain structural & deflection performances


PARTITION SOLUTIONS

3.6. Detail Instalasi untuk Sistem Pelapis Dinding / Installation Detail of Wall Lining System Detail Bagian Atas dan Lantai / Head and Floor Detail Detail Bagian Atas EasyFinishTM Bond (Stick-ON) – DM 1 Head Detail EasyFinishTM Bond (Stick-ON) - DM 1

50mm

100-150mm

www.usgboral.com

100-150mm

www.usgboral.com

Sejumlah kompon perekat Jayabond diaplikasikan menerus di sekitar keliling dinding Continuous band of Jayabond around perimeter of wall

Detail Lantai EasyFinishTM Bond (Stick-ON) – DM 1 Floor Detail EasyFinishTM Bond (Stick-ON) - DM 1

Sejumlah kompon perekat Jayabond diaplikasikan menerus di sekitar keliling dinding Continuous band of Jayabond

Papan gipsum dipasang 10mm dari lantai dan celah disegel dengan sealant Plasterboard Finished 10mm short of floor level and gap sealed with sealant

Jayabond

±100mm

Detail Bagian Atas dan Lantai EasyFinishTM Close-Fit – DM 2 Head & Floor Detail EasyFinishTM Close-Fit - DM 2 Direct Fix Clip pada lapis tunggal – DM 2 Direct Fix Clip on Single layer - DM 2

Universal Clip pada lapis tunggal – DM 2 Universal Clip on Single layer - DM 2

10mm gap above board Filled with sealant JayaBMS Furring Channel JayaBMS Direct Fix Clip JayaBMS Furring Channel Plasterboard as Specified

www.usgboral.com

10mm gap above board Filled with sealant JayaBMS Universal Clip

JayaBMS Universal Clip 10mm gap below board Filled with sealant

Direct Fix Clip pada lapis ganda – DM 2 Direct Fix Clip on Double layers - DM 2

JayaBMS Furring Channel JayaBMS Direct Fix Clip JayaBMS Furring Channel 10mm gap below board Filled with sealant

10mm gap above board Filled with Fire and Sound Sealant

www.usgboral.com www.usgboral.com

www.usgboral.com

Plasterboard as Specified

JayaBMS Furring Channel JayaBMS Direct Fix Clip JayaBMS Direct Fix Clip JayaBMS Furring Channel 10mm gap below board Filled with Fire and Sound Sealant

68


LINING SOLUTIONS

Detail Lantai EasyFinishTM Frame – DM 10 Floor Detail EasyFinishTM Frame - DM 10

www.usgboral.com

www.usgboral.com

Detail Bagian Atas EasyFinishTM Frame – DM 10 Head Detail EasyFinishTM Frame - DM 10

10mm gaps filled with sealant Concrete fastener JayaBMS Wall Track or Deflection Head Track

Stud Bracing

Plasterboard as Specified

Stud Bracing JayaBMS C Stud

Plasterboard as Specified JayaBMS Wall Track

10mm gaps filled with sealant

JayaBMS C Stud

Pertemuan dengan Dinding Batu / Junction with Masonry Wall Pertemuan antara EasyFinishTM Bond dan EasyFinishTM Close-Fit Junction of EasyFinishTM Bond and EasyFinishTM Close-Fit Continuous band of Jayabond

Pertemuan antara EasyFinishTM Close-Fit dengan Partisi – Fire Rating 1 Jam Junction of EasyFinishTM and Close-Fit Partition - Fire Rating 1 hour JayaBMS Furring Channel

UB Tape & Jointing Compound

UB Tape & Jointing Compound

Plasterboard as Specified

Plasterboard as Specified

www.usgboral.com www.usgboral.com 10mm gap filled with sealant

JayaBMS Direct Fix Clip JayaBMS Furring Channel

Pertemuan antara EasyFinishTM Frame dan Partisi Junction of EasyFinishTM Frame and Partition

UB Tape & Jointing Compound Plasterboard as Specified

www.usgboral.com

10mm filled with sealant

69


PARTITION SOLUTIONS

Bukaan Pintu dan Jendela / Door and Window Opening www.usgboral.com Dabs of Jayabond Plasterboard as Specified

www.usgboral.com Door Frame

Plasterboard as Specified

Continuous band of Jayabond

Door Frame

www.usgboral.com

www.usgboral.com

Plasterboard as Specified

JayaBMS Furring Channel

JayaBMS Universal Clip

Plasterboard as Specified

JayaBMS C Stud

Door Frame

Exterior Window Water Proofing + Tiling / Stones

www.usgboral.com Dabs of Jayabond Plasterboard as Specified

Corner Bead or Stopping Bead

Window Frame

Detail Sudut Internal / Internal Corner Detail www.usgboral.com

www.usgboral.com

www.usgboral.com Continuous band of Jayabond UB Tape & Jointing compound

JayaBMS Direct Fix Clip UB Tape & Jointing compound JayaBMS Furring Channel

Plasterboard as Specified

Plasterboard as Specified

Continuous band of Jayabond UB Tape & Jointing compound Plasterboard as Specified

www.usgboral.com

www.usgboral.com UB Tape & Jointing Compound JayaBMS Direct Fix Clip JayaBMS Furring Channel

10mm gaps filled with sealant

70


LINING SOLUTIONS

Detail Sudut Eksternal / External Corner Detail

50mm

www.usgboral.com

50mm

www.usgboral.com

Continuous band of Jayaboard Bonding Compound

JayaBMS Direct Fix Clip

JayaBMS Corner Bead

JayaBMS Corner Bead

Plasterboard as Specified

JayaBMS Furring Channel

Plasterboard as Specified

Dabs of Jayaboard Adesif 15

min.20mm

www.usgboral.com

www.usgboral.com

Continuous band of Jayaboard Bonding Compound

Plasterboard as Specified JayaBMS Corner Bead

Paper Tape JayaBMS Corner Bead

JayaBMS C Stud

Plasterboard as Specified

min.20mm

Detail Movement Control Joint / Movement Control Joint Detail www.usgboral.com

www.usgboral.com <15mm

Continuous band of Jayaboard Bonding Compound

25mm

Plasterboard as Specified

JayaBMS Control joint

JayaBMS Control joint

JayaBMS Furring Channel

Plasterboard as Specified

www.usgboral.com

www.usgboral.com min 20mm 25-70mm

JayaBMS Universal Clip

Pre-cast panel

JayaBMS Control joint

Plasterboard as Specified

Plasterboard as Specified

JayaBMS C Stud

JayaBMS Wall Track JayaBMS Control joint

Detail Pertemuan dengan Precast / Detail Precast Joint www.usgboral.com

www.usgboral.com <15mm

<15mm

Continuous band of Jayaboard Bonding Compound Plasterboard as Specified

71

Pre-cast panel JayaBMS Control joint Plasterboard as Specified

Continuous band of Jayaboard Bonding Compound


CEILING SOLUTIONS USGBoral.com USGBoral.com

4.1. Systems Introduction 4.2. Ceiling System Performances 4.3. Concealed Ceiling System 4.4. Close Fit Ceiling System 4.5. Exposed Grid Ceiling System 4.6. Jayaboard Access Panel 4.7. Installation Requirement 4.8. Installation Detail of Ceiling Junction 4.9. Fire Fixing Penetration

4

Ceiling Solution

Concealed

Exposed

Installation


CEILING SOLUTIONS

4.1. PENGENALAN SISTEM / SYSTEM INTRODUCTION A. Sistem Plafon Rangka Metal / Concealed Ceiling Systems Sistem plafon rangka metal umumnya digunakan untuk aplikasi komersial dan industrial namun juga dapat digunakan pada bangunan residensial yang memberikan rongga plafon lebih besar untuk mengakomodasi sistem plafon. Sistem plafon metal tidak hanya menyediakan plafon datar yang indah namun juga memberikan performa tahan api dan akustik. Concealed Ceiling System is typically used for commercial and industrial applications but can also be used in residential buildings that allow big enough ceiling voids to accommodate the ceiling system. Concealed Ceiling System not only provides beautiful flush flat ceilings but can also provide fire protection and sound insulation.

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B. Sistem Plafon Close-Fit / Close-Fit Ceiling Systems Sistem plafon close-fit umumnya digunakan untuk aplikasi komersial dan residensial dimana ketinggian plafon diharapkan seoptimal mungkin. Sistem plafon rangka metal ini dipasang secara langsung pada soffit beton, tersedia Plafon standard dan plafon dengan performa tahan api. Close-Fit Ceilings System is typically for commercial and residential applications where loss of room height must be kept to a minimum. The metal frame ceiling system is fixed directly to the concrete soffit providing both standard and fire protection ceilings.

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C. Sistem Plafon Rangka Tampak / Exposed Grid Ceiling Systems Sistem plafon rangka tampak umumnya digunakan untuk aplikasi komersial dan residensial yang membutuhkan hasil akhir yang estetis namun tetap memberikan kemudahan akses ruang ke atas plafon. Terdiri dari rangka metal yang sudah difinish yang membentuk grid saat sudah diaplikasikan untuk kemudian dipasang panel USG Boral Indonesia. Exposed Grid Ceiling System is typically used for commercial and industrial applications which require aesthetic ceiling finishes or easy access to the ceiling void above. The system consists of high quality pre-painted metal sections that form a grid when locked together into which high quality USG Boral Ceiling Tiles can be installed.

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D. Jayaboard Access Panel Jayaboard Access Panel adalah papan akses siap pasang berkualitas tinggi yang mudah digabungkan dengan plafon papan gipsum, menyediakan akses mudah untuk pekerjaan mechanical dan electrical di atas plafon. Jayaboard Access Panel is a readymade high quality access panel that is easily incorporated into plasterboard ceilings providing easy access to mechanical and electrical services above the ceiling.

www.usg bora

l.com

Pertimbangan Struktural: - Seluruh sistem Plafon dalam panduan ini didesain sebagai sistem non-load bearing. Peralatan MEP apapun di atas Plafon harus dipasang terpisah pada elemen structural (Tidak pada sistem Plafon). Dan diklasifikasikan sebagai Plafon non-trafficable dan tidak seharusnya dilalui oleh pemasang atau tukang - Seluruh sistem Plafon dirancang berdasarkan kriteria defleksi L/360, kecuali CS-20 dan CS-21 - Arah pemasangan papan: Sambungan staggered dan tegak lurus dengan arah rangka sekunder - Seluruh Plafon harus diaplikasikan dengan sambungan menggunakan finishing level 5 ketika penanganan pencahayaan kritis dibutuhkan - Sistem Plafon dengan pertimbvangan tahan gempa harus mengikuti rekomendasi instalasi, dan hubungi Technical Hotline Jayaboard untuk informasi lebih lanjut - Nilai performa sistem dapat bervariasii, sistem sambungan yang hanya menggunakan komponen USG Boral dan dipasang pada papan gipsum USG Boral sesuai dengan spesifikasi yang diberikan. Perubahan apapun dapat mengurangi kriteria performa yang disebutkan Structural Consideration: - All ceiling systems inside this manual are designed as Non-Load Bearing. Any MEP equipment above ceiling shall be fixed independently to structural elements (not to ceiling system). And classed as a non-trafficable ceiling and shall not be walked upon by installers or other trades people. - All ceiling systems are based on deflection criteria of L/360, except CS-20 and CS-21. - Boarding direction: staggered joints and perpendicular to secondary frames direction. - All ceiling shall apply level finish 5 jointing when critical lighting treatment is required. - Ceiling system with seismic consideration shall follow installation recommendations, and contact Jayaboard Technical Hotline for further information. - Performance values are for imperforate, jointed systems using only USG Boral components and installed to the USG Boral Plasterboard Indonesia's specification given. Any alterations may well impair the quoted performance criteria. Pertimbangan Tahan Api: - Tingkat tahan api didasari berdasarkan uji coba lab atau pendapat ahli - Penanganan perimeter sistem harus didukung dengan sealent tahan api sesuai spesifikasi Fire Rating Consideration: - Fire rating levels are based on lab test or expert opinions. - Perimeters and openings treatment shall be supported by fireproof sealant as specified.

72


CEILING SOLUTIONS

4.2. Performa Sistem Plafon / Ceiling System Performances Desain Plafon / Ceiling Design Setiap sistem plafon JayaBMS didesain khusus untuk memaksimalkan performa teknis dari setiap komponen plafon. Konfigurasi rangka nya dirancang dengan kriteria defleksi L/360, dengan performa sesuai tabel performa. Jika ada penambahan beban pada Plafon, hubungi Technical Hotline Jayaboard.

Simbol Soffit Plafon Ceiling Soffit Symbols Soffit dak beton Concrete slab soffit

Each JayaBMS ceiling system is carefully designed to maximize the engineering performance of each ceiling component. Maximum centres shown for ceiling cross runners, main runners, hangers and brackets are based on limiting deflection criteria of L/360 allowing for loading of plasterboard as shown in the performance tables. If an additional load will be applied to the ceiling contact Jayaboard Technical Hotline.

Soffit balok baja Steel beam soffit

Keamanan Plafon / Ceiling Safety Sistem plafon JayaBMS diklasifikasikan sebagai plafon non-trafficable dan tidak seharusnya dilalui oleh pemasang atau tukang. JayaBMS Ceiling Systems are classed a non-trafficable ceilings and should not be walked upon by installers or other trades people.

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www.usgboral.com

www.usgboral.com

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www.usgboral.com

Soffit balok kayu Timber beam soffit

- Spesifikasi produk yang tidak sesuai - Tidak mengikuti panduan instalasi

- Improper product specification - Not follow installation guide

73


CEILING SOLUTIONS

Standard Ceiling Exposed Grid - Gyptile (ECS-1, ECS-2, ECS-3, ECS-4) Frame

: JayaBMS Hanger System (Bracket PN 220/221, Clip Adjuster PN 410S / 412S, Rod PN 409) at 1200mm max. centres USG Boral Main Runner at 1200mm max. centres USG Boral Cross Tee at 1200mm or 600mm max. centres

Board

: 1 layer of Jayapanel panels 9mm or 12mm

www .usgb

oral.c om

Weight : ± 7.5 Kg/m2 : CAC 37 ( No Insulation ) CAC 43 ( with 50mm Mineral Wool )

Configuration:

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Concrete Slab

Upper Structure

or

PN

Material Suspension Clip Main Runner

1200

USG Boral

1200 / 600

Grids

Cross Tee

1200 / 600

sg

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www.usgboral.com

Max frame space (mm)

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1 layer of Jayapanel 9mm or 12mm

Standard Ceiling Exposed Grid - Mineral Fiber (ECS-6) Frame

: JayaBMS Hanger System (Bracket PN 220/221, Clip Adjuster PN 410S / 412S, Rod PN 409) at 1200mm max. centres USG Boral Main Runner at 1200mm max. centres USG Boral Cross Tee at 1200mm or 600mm max. centres

Board : 1 layer of Jayapanel Mineral Fiber Weight : ± 4.6 Kg/m2 CAC

www .usgb

oral.c om

: CAC 35 ( No Insulation ) CAC 41 ( with 50mm Mineral Wool )

Configuration:

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Concrete Slab

Upper Structure

g

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www.usgboral.com

Material Suspension Clip Main Runner Cross Tee

1 layer Jayapanel Mineral fibers

74

Frame Type USG Boral Grids

Max frame space (mm) 1200 1200 / 600 1200 / 600


CEILING SOLUTIONS

Standard Ceiling Furring > 100 m2 (CS-18FC) Frame

Board

: JayaBMS Hanger System (Bracket PN 220/221, Clip Adjuster PN 223/224, Rod PN 225/226) at 1200mm max. centres JayaBMS Top Cross Rail PN 200/201/202 at 1200mm max. centres JayaBMS Furring PN 204/205 at 600mm max. centres

www.usgboral. com

: 1 layer of Jayaboard Sheetrock 9mm, 12mm, or USG Fiberock Aqua-tough 9,5mm dan 12,7mm

Weight : Âą 8 Kg/m2 CAC

: CAC 41 ( No Insulation ) CAC 46 ( with 50mm Mineral Wool )

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Configuration: Plasterboard (d)

Concrete Slab

Upper Stucture

or

Jayaboard Sheetrock 9mm or Jayaboard Sheetrock 12mm

Max frame space (mm)

Material Suspension Clip PN 223/224

a

1200

Top Cross Rail PN 200/201/202

b

1200

Furring Channel PN 204/205

c

600

Suspension Clip PN 223/224

a

1200

Top Cross Rail PN 200/201/202

b

1200

Furring Channel PN 204/205

c

400

or

USG Fiberock Aqua-tough 9,5mm dan 12,7mm

www.usgboral.com

Catatan: -Seluruh sambungan papan gipsum harus dipasang staggered -Batas defleksi L/360 -Diperbolehkan untuk area dengan luas lebih dari 100 m2 -Nilai performa sistem dapat bervariasi, sistem yang disambung hanya menggunakan komponen JayaBMS USG Boral dan dipasang sesuai dengan spesifikasi yang diberikan USG Boral Indonesia Note: All plasterboard joints shall be staggered. Deflection limit L/360 Allowable for area more than 100 m2 Performance values are for imperforate, jointed systems using only USG Boral JayaBMS components and installed to the USG Boral Indonesia specification given.

(b) (d) (c) (a)

Standard Ceiling Batten < 100 m2 (CS-18CB) Frame

Board

: JayaBMS Hanger System (Bracket PN 220/221, Clip Adjuster PN 223/224, Rod PN 225/226) at 1200mm max. centres JayaBMS Top Cross Rail PN 200/201/202 at 1200mm max. centres JayaBMS Batten PN 203 at 600mm max. centres

oral.com

www.usgb

: 1 layer of Jayaboard Sheetrock 9mm

Weight : Âą 6.5 Kg/m2 CAC

: CAC 39 ( No Insulation ) CAC 45 ( with 50mm Mineral Wool )

Configuration:

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Concrete Slab

Upper Structure

or

or

Plasterboard (d)

www.usgboral.com

Jayaboard Sheetrock 9mm

(b) (d) (c) (a)

Max frame space (mm)

Material Suspension Clip PN 223/224

a

1200

Top Cross Rail PN 200/201/202

b

1200

Ceiling Batten PN 203

c

600

Catatan: -Seluruh sambungan papan gipsum harus dipasang staggered -Batas defleksi L/360 -Diperbolehkan untuk area dengan luas sampai dengan 100 m2 -Nilai performa sistem dapat bervariasi, sistem yang disambung hanya menggunakan komponen JayaBMS USG Boral dan dipasang sesuai dengan spesifikasi yang diberikan USG Boral Indonesia Note: All plasterboard joints shall be staggered. Deflection limit L/360 Allowable for area more than 100 m2 Performance values are for imperforate, jointed systems using only USG Boral JayaBMS components and installed to the USG Boral Indonesia specification given.

75


CEILING SOLUTIONS

Standard Ceiling Easy Frame < 100 m2 (CS-20) Frame

: JayaBMS Hanger System ( Bracket PN 220/221, Clip Adjuster PN 222, Rod PN 227 M4 ) at 1000mm max. centres JayaBMS Top Cross Rail PN 250 at 1000mm max. centres JayaBMS Batten PN 251 at 600mm

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Board : 1 layer of Jayaboard Sheetrock 9mm Weight : Âą 6.5 Kg/m2 CAC

: CAC 39 ( No Insulation ) CAC 45 ( with 50mm Mineral Wool ) .com

oral

Configuration:

sgb w.u ww

Concrete Slab

Upper Structure

Plasterboard (d) or

or

Jayaboard Sheetrock 9mm

www.usgboral.com (b) (d) (c) (a)

Max frame space (mm)

Material Suspension Clip PN 222

a

1000

Top Cross Rail PN 250

b

1000

Ceiling Batten PN 251

c

600

Catatan: -Seluruh sambungan papan gipsum harus dipasang staggered -Batas defleksi L/240 -Diperbolehkan untuk area dengan luas sampai dengan 100 m2 -Nilai performa sistem dapat bervariasi, sistem yang disambung hanya menggunakan komponen JayaBMS USG Boral dan dipasang sesuai dengan spesifikasi yang diberikan USG Boral Indonesia Note: All plasterboard joints shall be staggered. Deflection limit L/240 Allowable for area up to 100 m2 Performance values are for imperforate, jointed systems using only JayaBMS components and installed to the USG Boral Indonesia specification given.

Standard Ceiling CJaya < 50 m2 (CS-21) Frame

: JayaBMS Hanger System (Bracket PN 220/221, Clip Adjuster PN 262, Rod PN 227 M4) at 1000mm max. centres Main frame CJaya PN 260 at 1000mm max. centres Secondary frame CJaya PN 260 at 600mm max. centres C Jaya Connector PN 261

m l.co

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Board : 1 layer of Jayaboard Sheetrock 9mm Weight : Âą 6.5 Kg/m2 CAC

: CAC 39 ( No Insulation ) CAC 45 ( with 50mm Mineral Wool ) .com oral

sgb w.u ww

Configuration: Upper Structure

or

Concrete Slab

Plasterboard (d)

or

Jayaboard Sheetrock 9mm

www.usgboral.com (b) (d) (c) (a)

76

Max frame space (mm)

Material Suspension Rod PN 227M4

a

1000

Suspension Clip PN 262

a

1000

CJaya Primary PN 260

b

1000

CJaya Secondary PN 260

c

600

Catatan: -Seluruh sambungan papan gipsum harus dipasang staggered -Batas defleksi L/240 -Diperbolehkan untuk area dengan luas sampai dengan 50 m2 -Nilai performa sistem dapat bervariasi, sistem yang disambung hanya menggunakan komponen JayaBMS USG Boral dan dipasang sesuai dengan spesifikasi yang diberikan USG Boral Indonesia Note: All plasterboard joints shall be staggered between layers. Deflection Limit L/240 Allowable for area up to 50 m2 Performance values are for imperforate, jointed systems using only JayaBMS components and installed to the USG Boral Indonesia specification given.


CEILING SOLUTIONS

Standard Ceiling - Acoustic (CS-19) Frame

Board

: JayaBMS Hanger System (Bracket PN 220/221, Clip Adjuster PN 223/224, Rod PN 225/226) at 900mm max. centres JayaBMS Top Cross Rail PN 200/201/202 at 1200mm max. centres JayaBMS Furring PN 204/205 at 600mm max. centres

www.usgboral.com

: 1 layer of Jayaboard Sheetrock 12mm and 1 layer of Jayabell 12mm

Weight : Âą 18.5 Kg/m2 CAC

: CAC 42 ( No Insulation ) CAC 47 ( with 50mm Mineral Wool ) om ral.c o b sg

Configuration: Upper Structure

Sub System II

Sub System I

or

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Concrete Slab

System

or

www.usgboral.com

Sub System I (b)

Sub System II

(d) (g) (f)

(c) (a)

Max frame space (mm)

Material Suspension Clip PN 223/224

a

900

Top Cross Rail PN 200/201/202

b

1200

Furring Channel PN 204/205

c

600

1 layer Jayaboard Sheetrock 12mm

d

-

Direct Fixed Clip PN 219

e

1200

Furring Channel PN 204/205

f

600

1 layer Jayabell 12mm

g

-

(e) Catatan: -Seluruh sambungan papan gipsum harus dipasang staggered -Batas defleksi L/360 -Nilai performa sistem dapat bervariasi, sistem yang disambung hanya menggunakan komponen JayaBMS USG Boral dan dipasang sesuai dengan spesifikasi yang diberikan USG Boral Indonesia Note: All plasterboard joints shall be staggered between layers. Deflection limit L/360 Performance values are for imperforate, jointed systems using only JayaBMS components and installed to the USG Boral Indonesia specification given.

77


CEILING SOLUTIONS

Seismic Resistance Ceiling (CS-22) Frame

: JayaBMS Hanger System (Bracket PN 220/221, Clip Adjuster PN 223/224, Rod PN 225/226) at 1000mm max. centres JayaBMS Top Cross Rail PN 200/201/202 at 1000mm max. centres JayaBMS Furring PN 204/205 at 600mm Vertical & Diagonal bracing at 3000mm max. centres Board : 1 layer of Jayaboard Sheetrock 12 mm / USG Boral Soundstop 12mm Weight : 9.5 Kg/m2 CAC : CAC 41 ( No Insulation ) CAC 46 ( with 50mm Mineral Wool ) Seismic Resistance : 1.44g PGA*

Plasterboard (d)

Configuration: Vertikal Bracing (Stud)

Diagonal Bracing

om al.c bor

sg w.u ww

Jayaboard Sheetrock 12mm / USG Boral Soundstop 12mm

Angle Bracket

Suspension Clip PN 223/224

a

1000

Top Cross Rail PN 200/201/202

b

1000

Furring Channel PN 204/205

c

600

Vertical & Diagonal Bracing

d

3000

Catatan: -Seluruh sambungan papan gipsum harus dipasang staggered -Batas defleksi L/360 -Nilai performa sistem dapat bervariasi, sistem yang disambung hanya menggunakan komponen JayaBMS USG Boral dan dipasang sesuai dengan spesifikasi yang diberikan USG Boral Indonesia *ASTM E580 Note: All plasterboard joints shall be staggered. Deflection limit L/360 Performance values are for imperforate, jointed systems using only JayaBMS components and installed to the USG Boral Indonesia specification given. * ASTM E580

l.com

bora

.usg www

Max frame space (mm)

Material

Seismic Resistance Ceiling - Exposed Grid (ECS-5) Frame

: JayaBMS Hanger System (Bracket PN 220/221, Clip Adjuster PN 410S / 412S, Rod PN 409) at 800mm max. centres USG Boral Main Runner at 600mm max. centres USG Boral Cross Tee at 1200mm or 600mm max. centres Board : 1 layer of USG Boral Ceiling panels 9mm or 12mm Weight : 7.5 Kg/m2 CAC

: CAC 37 ( No Insulation ) CAC 43 ( with 50mm Mineral Wool )

m .co ral

o sgb

w.u ww

Seismic Resistance : 1.23g PGA* Configuration:

Vertikal Bracing (Stud)

Diagonal Bracing

Material Suspension Clip Main Runner Angle Bracket

Vertical & Diagonal Bracing

Rod Stabilizer

ww w.u sg

bor al.c om

PN 411

78

Cross Tee

PN

Max frame space (mm)

410s

800

USG Boral Main Runner

600

USG Boral Cross Tee

1200 / 600 2400

Catatan: -Batas defleksi L/360 -Nilai performa sistem dapat bervariasi, sistem yang disambung hanya menggunakan komponen JayaBMS USG Boral dan dipasang sesuai dengan spesifikasi yang diberikan USG Boral Indonesia *ASTM E580 Note: Deflection limit L/360 Performance values are for imperforate,framing systems using only JayaBMS components and installed to the USG Boral Indonesia specification given. * ASTM E580


CEILING SOLUTIONS

Fire Rating Ceiling 2 Hours (CS-6) : JayaBMS Hanger System (Bracket PN 220/221, Clip Adjuster PN 224, Rod PN 226) at 800mm max. centres JayaBMS Top Cross Rail PN 202 at 800mm max. centres JayaBMS Furring PN 205 at 400mm (sub system I) and 600mm (sub system II) max. centres Board : 4 layers of USG Boral Firestop 16mm Weight : 54 Kg/m2 Frame

om al.c bor

sg w.u ww

Configuration: Concrete Slab

Upper Structure

System Sub System I

Sub System II

Sub System I

or

or

www.usgboral.com (b)

Sub System II

Max frame space (mm)

Material Suspension Clip PN 224

a

800

Top Cross Rail PN 202

b

800

Furring Channel PN 205

c

400

2 layers of USG Boral Firestop 16mm

d

-

Direct Fixed Clip PN 219

e

800

Furring Channel PN 205

f

600

2 layers of USG Boral Firestop 16mm

g

-

(d) (g) (c)

(f)

(e)

(a)

Catatan: -Seluruh sambungan papan gipsum harus dipasang staggered di antara tiap lapisan -Batas defleksi L/360 -Nilai performa sistem dapat bervariasi, sistem yang disambung hanya menggunakan komponen JayaBMS USG Boral dan dipasang sesuai dengan spesifikasi yang diberikan USG Boral Indonesia Note: All plasterboard joints shall be staggered between layers. Deflection limit L/360 Performance values are for imperforate, jointed systems using only JayaBMS components and installed to the USG Boral Indonesia specification given.

Fire Rating Ceiling 1 Hour (CS-15) Frame

: JayaBMS Hanger System (Bracket PN 220/221, Clip Adjuster PN 224, Rod PN 226) at 900mm max. centres JayaBMS Top Cross Rail PN 202 at 900mm max. centres JayaBMS Furring PN 205 at 400mm max. centres

Board : 2 layers of USG Boral Firestop 16mm Weight : 28.2 Kg/m2 .com oral

sgb w.u ww

Configuration: Concrete Slab

Upper Structure

Max frame space (mm)

Material or

or

www.usgboral.com (b) (d) (c)

Suspension Clip PN 224

a

900

Top Cross Rail PN 202

b

900

Furring Channel PN 205

c

400

2 layers of USG Boral Firestop 16mm

d

-

Catatan: -Seluruh sambungan papan gipsum harus dipasang staggered di antara tiap lapisan -Batas defleksi L/360 -Nilai performa sistem dapat bervariasi, sistem yang disambung hanya menggunakan komponen JayaBMS USG Boral dan dipasang sesuai dengan spesifikasi yang diberikan USG Boral Indonesia Note: All plasterboard joints shall be staggered between layers. Deflection limit L/360 Performance values are for imperforate, jointed systems using only JayaBMS components and installed to the USG Boral Indonesia specification given.

(a)

79


CEILING SOLUTIONS

Pengantar / Introduction Sistem Plafon Rangka Metal JayaBMS USG Boral umumnya digunakan untuk aplikasi komersial dan industrial namun juga dapat digunakan pada bangunan residensial yang memerlukan rongga plafon lebih besar untuk mengakomodasi sistem plafon. Sistem plafon tertutup tidak hanya menyediakan plafon datar yang indah namun juga dapat memberikan performa tahan api dan akustik. Sistem Plafon Rangka Metal JayaBMS USG Boral didesain dengan komponen fast clip sederhana untuk pemasangan dan pengaturan plafon yang mudah. Setiap komponen plafon telah didesain secara khusus untuk mengoptimalisasikan kekuatan, kekakuan dan performa pembebanan plafon. USG Boral JayaBMS Concealed Ceiling System is typically used for commercial and industrial applications but can also be used in residential buildings that allow big enough ceiling voids to accommodate the ceiling system. USG Boral JayaBMS Concealed Ceiling System not only provides beautiful flush flat ceilings but can also provide fire protection and sound insulation. USG Boral JayaBMS Concealed Ceiling System is designed with simple fast clip together components for easy installation and ceiling alignment. Each ceiling component has been specially engineered to optimize ceiling strength, rigidity and loading performance.

www.usgboral.com

4.3. Sistem Plafon Rangka Metal / Concealed Ceiling Systems

Performa / Performance Pemilihan dari sistem plafon dan pemasangan papan akan bergantung pada perfoma yang dibutuhkan. Silahkan mengacu pada performa sistem Plafon. The selection of ceiling system and boarding will depend on the performance require for fire. Please refer to Ceiling System Performances. Sambungan / Jointing Seluruh sambungan papan gipsum harus diplester dan disambung sesuai spesifikasi yang ada dalam panduan ini; mohon mengacu pada Solusi Penyelesaian untuk detail. All plasterboard joints should be taped and jointed as specified in this manual; please refer to Finishing Solutions section for details.

Komponen Utama / Main Components

Jayaboard as Specified

Suspension bracket PN220/PN221

Suspension rod PN225/226/227

Suspension clip PN222/223/224

TCR PN200/201/202/250

Connector PN210/209/261

Furring PN204/205 Batten PN203/251

CJaya PN260

Wall angle PN212EX/213/252

Universal Clips PN230

Direct Fix Clips PN219

80

Concrete fixing

.c om Jointing Compound

w w w .u sg bo ra l

Fire & Sound Sealant

w w w .u sg bo ra l

.c om

Komponen Tambahan / Add Components

Drywall Screw


CEILING SOLUTIONS

Bagian Plafon / Ceiling Section

or

or

or

or

(b)

(d)

(d)

(c)

(d) (g) (c)

(f)

(a)

(c)

Sistem Plafon rangka tampak Exposed grid ceiling system

Plafon standard – akustik Standard ceiling - Acoustic

w w w .u

Plafon tahan api 1 jam Fire rating ceiling 1 hour

or

(e)

(a)

(a)

Sistem Plafon standard Standard ceiling system

or

(b)

Sub System II

(b)

or

www.usgboral.com

Sub System I

www.usgboral.com

Concrete Slab

Upper Structure

Concrete Slab

Upper Structure

.c om

or

Concrete Slab

Upper Structure

sg bo ra l

Concrete Slab

Upper Structure

TCR ( Top Cross Rail )

Furring channel / Ceiling Batten

www .usg

Plasterboard as specified

bora

l.com

Jointing treatment as specified

Span Table (Loading Capacity) Spacing of Hanger : 900mm Spacing of Batten / Furring 400mm

600mm

Maximum load (Kg/m2) Top Cross Rail

PN 200

Top Cross Rail

PN 201

PN 202

PN 200

PN 201

PN 202

Spacing of Top Cross Rail (mm)

PN 203

PN 204

PN 205

PN 203

PN 204

PN 205

PN 203

PN 204

PN 205

PN 203

PN 204

PN 205

PN 203

PN 204

PN 205

PN 203

PN 204

PN 205

900

17

32

32

17

38

38

17

51

51

11

29

29

11

38

38

11

45

51

1200

7

22

22

7

28

29

7

28

35

4

19

22

4

19

23

4

19

23

Ceiling Batten / Furring

Ceiling Batten / Furring

Spacing of Hanger : 1200mm Spacing of Batten / Furring 400mm

600mm

Maximum Load (Kg/m2) Top Cross Rail

PN 200

Top Cross Rail

PN 201

PN 202

PN 200

PN 201

PN 202

Spacing of Top Cross Rail (mm)

PN 203

PN 204

PN 205

PN 203

PN 204

PN 205

PN 203

PN 204

PN 205

PN 203

PN 204

PN 205

PN 203

PN 204

PN 205

PN 203

PN 204

PN 205

900

12

12

12

16

16

16

17

22

22

11

12

12

11

16

16

11

22

22

1200

7

9

9

7

12

12

7

16

16

4

9

9

4

12

12

4

16

16

Note :

 

Ceiling Batten / Furring

Ceiling Batten / Furring

Tekanan desain 0 Pa, Batas defleksi L/360 / Design Pressure 0 Pa, Deflection Limit L/360 Nilai dari tabel di atas menunjukkan beban maksimum hanya dari papan gipsum / Value on the table above shown maximum load only from gypsum board.

81


CEILING SOLUTIONS

4.4. Sistem Plafon Close-Fit / Close-Fit Ceiling Systems Pengantar / Introduction Sistem Plafon close-fit umumnya digunakan untuk aplikasi komersial dan residensial dimana ketinggian plafon diharapkan seoptimal mungkin. Sistem plafon rangka metal ini dipasang secara langsung pada soffit beton, memberikan rongga antara struktur atas dan bagian belakang papan gipsum selebar 25mm â&#x20AC;&#x201C; 70mm. Sistem ini juga memiliki fungsi untuk melapisi renderan semen dan plafon plaster yang sudah ada ketika dibutuhkan peningkatan estetis atau performa akustik. Untuk ruang plafon yang lebih besar gunakan Sistem Rangka Metal JayaBMS USG Boral. Sistem Plafon close-fit JayaBMS USG Boral cocok dengan sistem JayaBMS USG boral lainnya. Sistem plafon close fit dirancang untuk mendukung desain plafon lainnya, dan cocok untuk berbagai finishing dan tekstur. USG Boral JayaBMS Close-Fit Ceiling Systems are typically for commercial and residential applications where loss of room height must be kept to a minimum. These systems are fixed directly to the existing concrete soffit allowing a cavity width between soffit and back of plasterboard is about 25-70 mm. This system also lends itself to over boarding existing cement render and plaster ceilings where improved aesthetics or acoustic performance is required. For larger ceiling voids use the USG Boral JayaBMS Concealed Ceiling System. USG Boral JayaBMS Close-Fit Ceiling Systems are compatible with other USG Boral JayaBMS systems providing a flush finish when taped and jointed and are suitable for direct decoration or textured finishes.

JayaBMS Furring or Batten

ww w. us

Concrete soffit / Floor Slab

gb

or al. co m

USG Boral Universal Clip

Plasterboard as specified

Performa / Performance Pemilihan dari sistem Plafon dan pemasangan papan akan bergantung pada perfoma yang dibutuhkan. The selection of ceiling system and boarding will depend on the performances requirement. Sambungan / Jointing Seluruh sambungan papan gipsum harus diplester dan disambung sesuai spesifikasi yang ada dalam panduan ini mohon mengacu pada Solusi Penyelesaian untuk detail. All plasterboard joints should be taped and jointed as specified in this manual please refer to Finishing Solutions section for details.

Komponen Tambahan / Main Components

Jayaboard as Specified

Furring PN204/205

Batten PN203/251

Jointing Compound

Komponen Tambahan / Add Components

Drywall screw

82

Fire & Sound Sealant

Concrete fixing

Wall angle

Universal Clips PN230

Direct Fix Clips PN219


CEILING SOLUTIONS

Bagian Plafon / Ceiling Section USG Boral Universal Clip at 1200mm max. centres

JayaBMS Furring or Batten

Plasterboard as Specified

Concrete soffit / floor slab

com oral.

.usgb www

Screw fix into JayaBMS Frames as specified

Plennum Plafon 25-70mm Ceiling plennum 25-70 mm www.usgboral.com

Plennum Plafon 25mm Ceiling plennum 25 mm www.usgboral.com

Floor Slab

Floor Slab 25mm

25-70mm

Plasterboard as Specified JayaBMS Direct Fix Clip and JayaBMS Furring Channel

Plasterboard as Specified USG Boral Universal Clip and JayaBMS Batten

Movement Control Joints Movement control joints dibutuhkan pada Plafon dengan interval yang tidak melebihi 10m di arah manapun, dan pada persilangan Plafon atau perbatasan movement joint structural. Movement control joints are required in ceilings at intervals not exceeding 10 metres in any direction, and where the ceiling crosses or abuts a structural movement joint.

Paralel dengan cross runners Parallel to cross runners www.usgboral.com

Tegak lurus dengan cross runners Perpendicular to cross runners www.usgboral.com

Floor Slab USG Boral Universal Clip

Plasterboard as Specified

JayaBMS Movement Control Joint

Floor Slab USG Boral Universal Clip

Plasterboard as Specified

JayaBMS Movement Control Joint

83


CEILING SOLUTIONS

4.5. Sistem Plafon Rangka Tampak / Exposed Grid Ceiling Systems Pengantar / Introduction Sistem plafon rangka tampak umumnya digunakan untuk aplikasi komersial dan residensial yang membutuhkan hasil akhir yang estetis atau kemudahan akses menuju ruang di atas plafon. Sistem ini terdiri dari bagian-bagian metal pra-cat berkualitas tinggi yang membentuk grid ketika di kunci menjadi satu dan papan plafon berkualias tinggi USG Boral dapat di instal. Sistem ini digantung dari soffit dengan menggunakan sistem penggantung USG Boral Grid yang menggabungkan JayaBMS Adjusting Spring Clip untuk pengaturan yang mudah pada kerataan plafon selama instalasi. Exposed Grid Ceiling System is typically used for commercial and industrial applications which require aesthetic ceiling finishes or easy access to the ceiling void above. The system consists of high quality pre-painted metal sections that form a grid when easily locked together into which high quality Jayaboard Jayapanel can be installed. The system is suspended from soffits by using the USG Boral Grid hanger system which incorporates the JayaBMS Adjusting Spring Clip for easy adjustments to ceiling flatness during installation. Performa / Performance Pemilihan dari Jayapanel (Gyptile & Mineral Fiber) akan bergantung pada kebutuhan estetis, kemudahan pembersihan, performa penyerapan suara dan ketahanan seismik jika dibutuhkan. Untuk rangkaian produk Jayapanel dan pengenalan terhadap desain estetis yang baru, hubungi Technical Hotline Jayaboard untuk informasi lebih lanjut.

Exposed Grid Ceiling - Highscoop Indonesia, Jakarta

The selection of Jayapanel (gyptile & mineral fiber) will depend on the aesthetics requirement, ease of cleaning, sound absorption and seismic resistance performance if required. Due to the extensive range of Jayapanel and regular introduction of new aesthetic designs contact Jayaboard Technical Hotline for further information.

Komponen Utama / Main Components

Suspension bracket PN220

Suspension rod PN409

Donn DX Wall angle

Donn DX Main Runner Donn DX Cross Tee

Clip Adjuster PN410S

Komponen Tambahan / Add Components

Fire & Sound Sealant

84

Concrete fixing

Butterfly Clip Adjuster PN412S


CEILING SOLUTIONS

600

600

MR

.c om

Grid Plafon / Ceiling Grid 1200

MR

CT

ra l

CT

.c om

A

CT

1200

CT

CT

bo

MR

MR

MR

bo D

CT

600

C

sg

CT

w w w .u

MR

1200

Arah Struktur Atas Upper Structure Direction

MR

600

w w w .u CT

CT

600

CT

CT

600

CT

600

ra l

600

sg

600

600

B

MR

600

CT

MR

600

600

MR

CT

CT

F

CT

MR

MR

Note : MR = Main Runner

CT = Cross Tee

Cross Tee Spacing (mm)

Suspension Spacing (mm)

Main Runner Spacing (mm)

PN-401 (600)

PN-402 (1200)

A

1000

1200

-

600

9.1

1200

1200

-

600

8.7

B

1000

1200

-

1200/600

4.6

1200

1200

-

1200/600

4.6

C

1000

1200

-

600

9.1

1200

1200

-

600

8.7

D

1000 - staggered

600

1200

-

30.1

1200 - staggered

600

1200

-

17.4

E

1000

600

1200

-

30.1

1200

600

1200

-

17.4

F

1000

600

600

-

30.1

1200

600

600

-

17.4

Grids

Note:

CT

600

E

MR

600

CT

600

CT

ď Ź

Max. load of tile (Kg/m2)

Design Pressure 0 Pa, Deflection limit L/360

85


CEILING SOLUTIONS

4.6. Jayaboard Access Panel Pengantar / Introduction Jayaboard Access Panel adalah papan akses siap pasang berkualitas tinggi yang mudah digabungkan dengan plafon papan gipsum, menyediakan akses mudah menuju servis mekanikal dan elektrikal yang berada di atas plafon.

www.usgboral.com

Jayaboard Access Panel dibuat dari papan gipsum khusus di bawah proses berkualitas tinggi. Seluruh pinggiran di sekitar lubang bukaan akses dan papan yang mana dimasukan ke dalam lubang, diperkuat dengan aluminium untuk mengingkatkan kekuatannya dan mencegah kerusakaan selama penggunaan produk. Jayaboard Access Panel is a ready-made high quality access panel that is easily incorporated into plasterboard ceilings providing easy access to mechanical and electrical services above the ceiling. Jayaboard Access Panels are manufactured from special plasterboard under high quality processes. All edges around the access opening hole and the pane which fits into the hole are reinforced with aluminum to increase strength and prevent damage during product usage. Sambungan / Jointing Bingkai papan Jayaboard Access Panel disambung pada plafon gipsum menggunakan kompon penyambung Jayaboard dan Jayaboard Paper Tape untuk menghasilkan sambungan yang mulus. Mengacu pada penanganan sambungan square edge pada Bab 7 â&#x20AC;&#x201C; Solusi Penyelesaian. Jayaboard Access Panel frame is joined to plasterboard ceiling using Jayaboard Jointing compound and Jayaboard Paper Tape to create a seamless joint. Refer to treatment of square edge joints in Section 7 â&#x20AC;&#x201C; Finishing Solution.

www.usgb oral.com

www.usgboral.com

Type Access Panel Standard Core

86

Panel Size (Width x Length)

Frame Size (Width x Length)

600 - 600mm

650 - 650mm

450 - 450mm

500 - 500mm


CEILING SOLUTIONS

Detail Instalasi / Installation Detail jayabms Furing @ 600mm center

jayabms Furing @ 600mm center

Main TCR jayabms Furing @ 600mm center

jayabms Furing @ 600mm center

Additional Furing Additional TCR

Min 200mm Min 200mm

Additional Furing jayabms TCR @ 1200mm center

jayabms TCR @ 1200mm center

Main TCR

Min 200mm

Max.200mm

Max.200mm

Main TCR

Min 200mm

Additional TCR

Min 200mm

Min 200mm

Max.1200mm

Additional TCR jayabms TCR @ 1200mm center

Min 200mm

Main TCR Min 200mm

Max.1200mm

www.usgboral.com Main TCR

www.usgboral.com

Additional Hanger

Detail instalasi tipikal pada Plafon 12mm / Typical Installation Detail on 12mm ceilings Max.1200mm JayaBMS Suspension Rod PN225/226 Aluminium Trimming

Max 200mm

12mm plasterboard

Max 200mm

JayaBMS Suspension Clip PN223/224

www.usgboral.com

Max 100mm

Max 100mm Size : 600x600mm

12mm Ceiling

Detail instalasi tipikal pada Plafon 9mm / Typical Installation Detail on 9mm ceilings Max.1200mm JayaBMS Suspension Rod PN225/226

Aluminium Trimming

Max 200mm

12mm plasterboard

Max 200mm

JayaBMS Suspension Clip PN223/224

www.usgboral.com

Max 100mm

Max 100mm Size : 600x600mm

9mm Ceiling 3mm board packing

3mm board packing

87


CEILING SOLUTIONS

4.7. Persyaratan Pemasangan / Installation Requirements Pemasangan Papan – Satu Lapis Papan Gipsum / Boarding – Single Layer of Plasterboard Detail yang ditunjukan adalah untuk pemasangan papan plafon dengan satu lapis papan gipsum. Papan harus dipasang pada sudut yang tepat pada runner plafon. Detail shown is for boarding the ceiling with one layer of plasterboard only, boards should be fixed at right angles to ceiling runners.

Staggered joints

www.usgboral.com

Plasterboard as Specified

JayaBMS Frames

Pemasangan Papan – Dua Lapis Papan Gipsum / Boarding – Double Layer of Plasterboard Detail yang ditunjukan adalah untuk pemasangan papan plafon dengan dua lapis papan gipsum. Papan harus dipasang pada sudut yang tepat pada runner plafon. Lapis kedua terluar papan gipsum harus dipasang hingga seluruh sambungan terpasang staggered dari lapisan dalam. Detail shown is for boarding ceilings with two layers of plasterboard, boards should be fixed at right angles to ceiling runners. The second outer layer of plasterboard should be fixed so all joints are staggered from the inner layer.

www.usgboral.com

Staggerred joints between layers

Plasterboard as Specified

88

JayaBMS Frames


CEILING SOLUTIONS

Penyekrupan Papan Gipsum / Screw Fixing of Plasterboard Pasang sekrup dengan tepat melalui papan gipsum ke rangka sampai kepala sekrup tersembunyi di bawah permukaan papan gipsum, sekrup tidak boleh merobek kertas papan gipsum. Drive screws squarely through plasterboard and into the framing until screw head is just recessed below the plasterboard surface, screws should not break through the plasterboard paper.

www.usgboral.com

www.usgboral.com Rekomendasi Panjang Sekrup / Recommendation Screw lengths

Number of Boards Layers

Plasterboard Thickness (mm)

Minimum Screw Length (mm)

6.5

25

9

25

12

25

Satu lapis / Single Layer

Dua lapis / Double Layer

Tiga lapis / Triple Layer

13

25

16

32

9+9

32

12 + 12

38

13 + 16

45

16 + 16

45

16 + 16 + 16

63

Rekomendasi Penyekrupan Papan Gipsum â&#x20AC;&#x201C; Instalasi Standard Recommendation of Plasterboard Screw fixing - Standard installation

Edge (a)

Butt (b)

Standard

10-12mm

Fire Rating

10-12 mm 150 mm

Ceiling

Middle (C)

www.usgboral.com

FIXING TYPE

Screw

a

FIXING FIELD

200 mm 300 mm c

200 mm

c

b b

Pemasangan Rangka - Metode Sambungan rangka / Frames â&#x20AC;&#x201C; Spliced Frame on Jonting Method Detail yang ditunjukan adalah untuk sambungan rangka apabila dibutuhkan bentang yang panjang. Detail shown is for jointing frames if long span needed 1. Top Cross Rail

2. Furring Channel

Pieces of TCR

3. Ceiling Batten

Pieces of Furring as connector for 2 others Furring pieces

m

m 300

200

om al.c bor

Pieces of Batten as connector for 2 others Batten pieces

mm

Screw PH min. 2 pcs on the each side

200

mm

g

m l.co ora sgb u . w ww Cavity is a must

s w.u ww

Whole Piece TCR

m

10 m

Cavity is a must to anticipate building movement

s w.u ww

gb

m l.co ora

m

10 m

Screw PH min. 2 pcs on the each side

to anticipate building movement

m

10 m

Cavity is a must to anticipate building movement

89


CEILING SOLUTIONS

sg bo ra l

A4

sg bo ra l A3

A5

Sistem Plafon Rangka Metal A1: Pertemuan Plafon Turun dengan In-Direct Lighting A2: Plafon Turun A3: Detail Instalasi Lubang Lampu TL A4: Pertemuan Sudut Dalam Metal Frame Ceiling System A1 : Drop Ceiling with In-Direct Lighting A2 : Drop Ceiling A3 : Lampâ&#x20AC;&#x2122;s Junction A4 : Angle detail

max.200mm

max.200mm

jayacompound & UB Tape

Plasterboard as Specified JayaBMS Wall Angle PN 212/213

JayaBMS Top Cross Rail PN 200/201/202

JayaBMS Connector Clip PN 210 fixed to TCR

JayaBMS Connector PN 210

JayaBMS Connector PN 210 jayacompound & UB Tape

JayaBMS Suspension Clip PN 223/224

JayaBMS Wall Angle PN 212/213

JayaBMS Furring Channel PN 204/205

www.usgboral.com

www.usgboral.com Plasterboard as Specified max.200mm

max.200mm

JayaBMS Suspension Rod PN 225/226

max.600mm

JayaBMS Top Cross Rail PN 200/201/202

Detail A1 : Drop Ceiling with In-direct Light - 2

JayaBMS Suspension Clip PN 223/224

JayaBMS Furring Channel PN 204/205

A8

: Junction of Flat and angle ceiling : Control Joint installation : High-Drop Ceiling : Junction of Flat Ceiling with Masonry wall

max.200mm

JayaBMS Suspension Rod PN 225/226

A7

A5: Pertemuan Plafon Sudut dengan Plafon Rata A6: Pemasangan Control Joint A7: Plafon Turun dengan Kombinasi Stud A8: Pertemuan Plafon Rata dengan Dinding A5 A6 A7 A8

Detail A1 : Drop Ceiling with In-direct Light - 1

A6

w w w .u

w w w .u

A2

max.600mm

A1

.c om

.c om

4.8. Detail Instalasi pada Pertemuan Plafon / Installation Detail of Ceiling Junction

max.200mm

Plasterboard as Specified max.600mm

Note : drawing not to scale

90


CEILING SOLUTIONS

Detail A2 : Drop Ceiling - 2

max.200mm

max.200mm

max.200mm

JayaBMS Suspension Rod PN 225/226

JayaBMS Top Cross Rail PN 200/201/202

JayaBMS Furring Channel PN 204/205

JayaBMS Suspension Clip PN 223/224

max.600mm

jayacompound & UB Tape

JayaBMS Connector PN 210

Plasterboard as Specified

JayaBMS Suspension Rod PN 225/226

JayaBMS Top Cross Rail PN 200/201/202

JayaBMS Connector Clip PN 210 fixed to TCR

JayaBMS Connector PN 210 jayacompound & UB Tape

JayaBMS Suspension Clip PN 223/224

Alternatif Detail - 2

Alternatif Detail - 3

Plasterboard as Specified

Plasterboard JayaBMS as Specified Corner Beads PN 300 or UB Steel

Plasterboard as Specified

Router or JayaBMS Corner Beads PN 300 or UB Steel

Plasterboard JayaBMS Arch as Specified Beads PN 302 (for drop-wave ceiling)

Detail A3 : Lampâ&#x20AC;&#x2122;s Junction

Note : drawing not to scale

Detail A4 : Angle Detail

max.200mm max.200mm

JayaBMS Suspension Rod PN 225/226 450mm JayaBMS Suspension Clip PN 223/224

JayaBMS Furring Channel PN 204/205

www.usgboral.com JayaBMS Top Cross Rail PN 200/201/202

Router or UB Tape

Plasterboard as Specified

JayaBMS Wall Angle PN 212/213

www.usgboral.com Alternatif Detail - 1

max.200mm

100mm

JayaBMS Suspension Rod PN 225/226

www.usgboral.com

JayaBMS Suspension Clip PN 223/224

Light Stirup (by others)

JayaBMS Top Cross Rail PN 200/201/202

Angle Cleat (by others)

JayaBMS Connector Clip PN 210 fixed to TCR

com ral. o b sg

w.u ww Plasterboard as Specified

JayaBMS Light Fitting Box Furring Channel (by others) PN 204/205

max.600mm

Detail A2 : Drop Ceiling - 1

JayaBMS Direct Fix Clip PN 217/218 JayaBMS Top Cross Rail PN 200/201/202

JayaBMS Furring Channel PN 204/205

Plasterboard as Specified JayaBMS Control Joint PN 310 (if needed)

91


CEILING SOLUTIONS

JayaBMS Top Cross Rail PN 200/201/202

Angle cleat (by others)

www.usgboral.com

JayaBMS Suspension Clip PN 223/224

60 0m m

angle cleat ( by other )

JayaBMS Furring Channel PN 204/205

Pan Head screw

www.usgboral.com

m ax .

m ax .

Angle cleat (by other)

JayaBMS Connector Clip PN 210 fixed to TCR

JayaBMS Suspension Rod PN 225/226 JayaBMS Suspension Clip PN 223/224

max.600mm

JayaBMS Connector Clip PN 210Fixed to TCR

max.200mm

60 0m m

20mm

JayaBMS Top Cross Rail PN 200/201/202

m ax .

max.200mm JayaBMS Suspension Rod PN 225/226

Detail A5 : Junction Flat and Angle Ceilings - 2

20 0m m

Detail A5 : Junction of Flat and Angle Ceilings - 1

Plasterboard as Specified

Plasterboard as Specified

Angle cleat (by other) Finishing Router or JayaBMS JayaBMS Corner Beads Furing Channel PN 300 or UB Steel PN 204/205 Note : Drawing not to scale

Detail A6 : Control Joint installation

max.200mm

JayaBMS Suspension Clip PN 223/224, JayaBMS Suspension Rod PN 225/226, Connector & brackets

www.usgboral.com

JayaBMS Furring Channel PN 204/205

JayaBMS Connector PN 210

JayaBMS Suspension Rod PN 225/226

JayaBMS Suspension Clip PN 223/224

JayaBMS Top Cross Rail PN 200/201/202

JayaBMS Control Joint PN 310 JayaBMS Top Cross Rail PN 200/201/202

www.usgboral.com Plasterboard JayaBMS as specified Furring Channel PN 204/205

JayaBMS Control Joint PN 310

JayaBMS Connector PN 210

www.usgboral.com 30mm 10mm

30mm

Note : Drawing not to scale

92


CEILING SOLUTIONS

Detail A7: High Drop Ceiling - 2

Detail A7: High Drop Ceiling - 1

max.200mm

max.200mm

max.1200mm

max.1200mm

JayaBMS Suspension Clip PN 223/224 JayaBMS Suspension Rod PN 225/226

max.200mm

JayaBMS Wall Track

UB Tape & Jointing Compound > 600mm

JayaBMS C Stud

www.usgboral.com

max.200mm

UB Tape & Jointing Compound

JayaBMS Wall Track

JayaBMS Furring Channel PN 204/205

Plasterboard as Specified max.200mm

www.usgboral.com

JayaBMS Furring Channel PN 204/205

JayaBMS Top Cross Rail PN 200/201/202

JayaBMS Connector PN 210

JayaBMS Wall Track

JayaBMS Connector PN 210

max.600mm

JayaBMS Suspension Clip PN 223/224

JayaBMS Top Cross Rail PN 200/201/202

JayaBMS C Stud Brick Wall / Drywall JayaBMS Wall Angle PN 212/213 JayaBMS Wall Track

max.200mm

max.200mm Plasterboard as Specified Note : drawing not to scale

Detail A8: Junction Flat Ceiling with Masonry without Wall Angle

Detail A8: Junction Flat Ceiling with Masonry using Wall Angle

max.600mm

X X (1200mm max ) (1200mm max )

JayaBMS Suspension Rod PN 225/226

JayaBMS Suspension Clip PN 223/224

10 mm

max.600mm

JayaBMS Top Cross Rail PN 200/201/202

X max.200mm (1200mm max )

JayaBMS Suspension Clip PN 223/224

Plasterboard as Specified

JayaBMS Suspension Rod PN 225/226

10 mm JayaBMS Wall Angle PN 212/213

10mm

www.usgboral.com JayaBMS Connector PN 210

X (1200mm max ) max.200mm

JayaBMS Furring Channel PN 204/205

JayaBMS Top Cross Rail PN 200/201/202

10mm

www.usgboral.com JayaBMS Connector PN 210

Plasterboard as Specified

JayaBMS Furring Channel PN 204/205

Note : drawing not to scale

93


CEILING SOLUTIONS

Detail A8: Junction Flat Ceiling with Masonry max.1200mm

Hanging Lamp - 1

max.200mm max.1200mm

JayaBMS Suspension Rod PN 225/226

20mm

JayaBMS Suspension Clip PN 223/224

JayaBMS Connector PN 210

JayaBMS Suspension Rod PN 225/226

50mm

JayaBMS Top Cross Rail PN 200/201/202

www.usgboral.com Plasterboard as Specified

Top Cross Rail PN 200/201/202

Alternative Detail - 2

JayaBMS Suspension Rod PN 225/226

Light Fitting (by others)

JayaBMS Suspension Clip PN 223/224

Alternative Detail - 4

50 mm

www.usgboral.com

50mm

Jointing compound JayaBMS Shadowline Stopping Angle PN 307

max.1200mm

JayaBMS Wall Angle PN 408

jayacompound & UB Tape Drywall partition

JayaBMS Top Cross Rail PN 200/201/202

www.usgboral.com

Alternative Detail - 3

www.usgboral.com

www.usgboral.com

Adesif15

Plasterboard as Specified

Hanging Lamp - 2

50mm

JayaBMS Wall Angle PN 408

JayaBMS Connector PN 210

Light Fitting (by others)

max.600mm

50mm

List Profile

JayaBMS Furring Channel PN 204/205

www.usgboral.com JayaBMS Furring Channel PN 204/205

Alternative Detail- 1

JayaBMS Suspension Clip PN 223/224

JayaBMS Furring Channel PN 204/205

www.usgboral.com JayaBMS Stopping Beads PN 303/304

JayaBMS Connector PN 210

Plasterboard as Specified

Note: Drawing not to scale

Stud Ceiling Span Table

Frame (mm)

max. Span

JayaBMS C Stud

JayaBMS Shadowline Stopping Angle PN 307 Drywall Partition

Plasterboard as Specified

Thickness

300

400

600

45 51 64 76

0.4 0.4 0.4 0.4

2010 2200 2610 2940

1830 2010 2380 2690

1600 1760 2080 2360

45 51 64 76 92 100

0.5 0.5 0.5 0.5 0.5 0.5

2150 2360 2800 3180 3980 3920

1960 2160 2550 2910 3360 3580

1720 1890 2240 2550 2950 3150

64 76 92 100 150

0.7 0.7 0.7 0.7 0.7

3110 3540 4080 4350 5940

2840 3230 3740 3980 5450

2500 2840 3290 3510 4810

JayaBMS Wall Track

www.usgboral.com JayaBMS Shadowline Stopping Angle PN 307 Dabs of Adesif15

Note: drawing not to scale Note :

  

94

Maximum Span & C Stud Spacing (mm)

Width

Using USG Boral Jayaboard Standard 12 mm with staggered aplication Design Pressure 250 Pa, Deflection limit L/360 Using single stud


CEILING SOLUTIONS

4.9. Penetrasi Fire Fixing / Fire Fixing Penetration Di bawah ini adalah contoh tipikal untuk menjaga performa tahan api plafon ketika dipenetrasi oleh servis mekanikal dan elektrikal. Shown below are typical examples for maintaining the ceiling fire performance when penetrated by mechanical and electrical services.

Detail penetrasi kabel Cable penetration detail Cable

Detail penetrasi fire sprinkler Fire Sprinkler penetration detail Fire Spring Metal Pipe

JayaBMS Furring Channel

www.usgboral.com

USG Boral FireStop Fire & Sound Sealant

Detail penetrasi pipa metal Metal pipe penetration detail Metal Pipe

www.usgboral.com

10mm max JayaBMS Furring Channel

www.usgboral.com

Fire Sprinkler

USG Boral Firestop Fire & Sound Sealant

Detail penetrasi pipa plastik Plastic pipe penetration detail Plastic Pipe

10mm max JayaBMS Furring Channel

USG Boral Firestop Fire & Sound Sealant

www.usgboral.com

Fire collar

10mm max JayaBMS Furring Channel

USG Boral Firestop Fire & Sound Sealant

95


CEILING SOLUTIONS

.c om

B2

Exposed Ceiling System B1 : Junction with flat ceiling B2 : In-Direct Lighting detail B3 : Junction with Angled ceiling B4 : Light fxture installation detail B5 : Junction with partition

Detail B2 : In-Direct Lighting detail Max.200mm

USG Boral Main Runner / USG Boral Cross Tee

Max.200mm

USG Boral Wall angle

JayaBMS C Stud

JayaBMS Furring Channel PN204/205

www.usgboral.com

Detail B1 : Juntion with flat ceiling

Plasterboard as Specified

Max.600mm

www.usgboral.com

Sistem Plafon Rangka Tampak B1: Pertemuan dengan Plafon Rata B2: Kombinasi dengan In-Direct Lighting B3: Pertemuan Plafon Sudut dengan Plafon Rata B4: Detail Instalasi Lubang Lampu B5: Pertemuan dengan Partisi

B5

B4

w w w .u

B3

w w w .u

B1

sg bo ra l

sg bo ra l

.c om

4.10. Detail Instalasi Plafon Rangka Tampak / Installation Detail of Exposed Ceiling

JayaBMS C Stud JayaBMS Suspension clip PN410s JayaBMS Wall track

JayaBMS Furring Channel PN204/205

JayaBMS Suspension Rod PN409

USG Boral Cross Tee

JayaBMS Wall Angle PN212/213

Jayapanel

JayaBMS Main Runner PN400

JayaBMS wall track

Detail B3 : Junction with angled ceiling

JayaBMS wall track

JayaBMS Suspension Rod PN409

USG Boral Cross Tee

JayaBMS Suspension Clip PN410s USG Boral Cross Tee

JayaBMS Wall Angle PN212/213

Jayapanel Plasterboard as specified

USG Boral Main Runner

45

o

JayaBMS Main Runner PN400

www.usgboral.com USG Boral Main Runner

Metal plate ( by other ) Jayapanel Max.600mm

96


CEILING SOLUTIONS

Detail B4 : TL Light fixture installation detail

JayaBMS Suspension Rod PN409

Detail B5 : Junction with partition

JayaBMS Suspension Clip PN410s

Light Fitting ( by others )

JayaBMS Suspension Clip PN410s

USG Boral Cross Tee

www.usgboral.com Jayapanel

Light Fitting Max.3kg (by others)

www.usgboral.com Jayapanel

Drywall

www.usgboral.com USG Boral Main Runner

USG Boral Wall Angle

Junction with partition head

Detail B4 : Down light fixture installation detail

JayaBMS Suspension Rod PN409

USG Boral Cross Tee

Jayapanel

USG Boral Main Runner

JayaBMS Suspension Rod PN409

JayaBMS Suspension Clip PN410s USG Boral Cross Tee

USG Boral Main Runner or Cross Tee

JayaBMS Suspension Rod PN409 JayaBMS Suspension CLip PN410

USG Boral Main Runner or Cross Tee

www.usgboral.com Max.100 mm

USG Boral Main Runner

Jayapanel JayaBMS Shadowline Stopping Angle PN307

JayaBMS Stopping Angle PN305 JayaBMS Wall Track Infill Pad (by others)

97


SPECIALTY SOLUTIONS USGBoral.com

5.1. Systems Introduction 5.2. Performance Tables 5.2.2. Shaftwall system 5.2.3. Column and beam encasement system 5.3. Shaftwall System 5.4. Column & Beam Encasement System 5.5. Tall Partition Systems

5

Specialty Solution

Column

Beam

Shaft wall

Tall Partitions


SPECIALTY FIRE SOLUTIONS

5.1. PENGENALAN SISTEM / SYSTEM INTRODUCTION w.u sgb ora l.co ww

Shaftwall System merupakan sistem perlindungan dengan performa tahan api yang tinggi sebagai penutup shaft pada bangunan tinggi. Hal ini termasuk tangga, shaft lift, risers/ducts servis dan ducts ventilasi/AC. Shaftwall System dapat juga digunakan sebagai sistem pelapis dinding independen performa tinggi, performa tahan api dan akustik yang tinggi. Dipasang hanya pada satu sisi saja, ketahanan api berlaku pada kedua sisi pelapis. Shaftwall System memiliki performa tahan api sampai dengan 120 menit pada aplikasi ini. Sistem ini ideal sebagai pelapis dan pembagi ruang industrial atau gudang besar.

m

A. Shaftwall Systems

Shaftwall system is a high performance fire protection system for the enclosure of shafts in multi-storey buildings. These may include stairwells, lift shafts, service risers/ducts and ventilation/air conditioning ducts. Shaftwall system can also be used as a high performance independent wall lining system providing high levels of fire protection and sound insulation. Erected from one side only fire resistance is provided to both sides of the lining. Shaftwall systems can provide up to 120 minutes fire resistance in these applications. These characteristics also make it ideally suited for use in lining and dividing large industrial or warehouse spaces.

B. Sistem Pelindung Kolom dan Balok / Column and Beam Encasement System Sistem pelindung kolom dan balok memungkinkan penggunaan teknik drywall untuk performa tahan api sampai dengan 180 menit pada kolom dan balok baja struktur. Sistem ini cepat dan efisien, tanpa memerlukan cat dan spray tahan api dan hasil akhir yang mulus sehingga dapat mencapai standard tinggi untuk dekorasi. Dari pabrik sampai dengan call centers dan bangunan-bangunan publik terkemuka, sistem pelindung kolom dan balok ini merupakan solusi efektif denagn performa tinggi.

www.usgboral.com

Column and Beam Encasement system allows drywall techniques to be used to provide fire protection up to 180 minutes to structural steel columns and beams. The system is fast and efficient, avoids the need for fire paints and sprays and provides a smooth flat surface allowing high standards of decoration to be achieved. From factories to call centers and prestige public buildings, Column and Beam Encasement system provides the effective, high performance solution.

Pertimbangan Struktural: - Seluruh sistem drywall di dalam panduan ini didesain sebagai sistem non-load bearing - Seluruh tinggi maksimum didasari oleh kriteria defleksi L/240 dengan UDL (Uniformly Distributed Load) yang statis sebesar 0.25kPa - Nilai performa sistem dapat bervariasi, sistem sambungan yang hanya menggunakan komponen USG Boral dan dipasang pada papan gipsum USG Boral sesuai dengan spesifikasi yang diberikan. Perubahan apapun data mengurangi kriteria performa yang disebutkan. Structural Consideration: - All drywall systems inside this manual are designed as Non-Load Bearing - All maximum heights are based on special software calculation with deflection criteria of L/240 under a static UDL (Uniformly Distributed Load) of 0.25kPa. - Performance values are for imperforate, jointed systems using only USG Boral components and installed to the USG Boral Plasterboard Indonesia's specification given. Any alterations may well impair the quoted performance criteria. Pertimbangan Ketahanan Api: - Tingkat ketahanan api didasari berdasarkan uji coba lab, pendapat ahli atau perangkat perhitungan spesialis - Penanganan bukaan perimeternya harus didukung dengan sealant tahan api sesuai spesifikasi - Kepadatan mineral wool minimum 60kg/m3 Fire Rating Consideration: - Fire rating levels are based on lab test or expert opinions. - Perimeters and openings treatment shall be supported by fireproof sealant as specified - Mineral wool density min 60kg/m3 Pertimbangan Akustik: - Nilai akustik pada panduan ini merupakan hasil perhitungan dari INSUL dan bukan hasil uji coba laboratorium. Kalkulasi INSUL berdasarkan pada model teoritikal sederhana yang menghasilkan estimasi yang masuk akal dari performa akustik. Dibandingkan dengan data uji coba, terlihat bahwa secara umum terdapat kisaran +/- 3 STC untuk konstruksi sederhana, namun dapat lebih tinggi mencapai +/- 5 STC untuk sistem gabungan atau konstruksi papan tiga lapis. Seperti alat perhitungan lainnya, INSUL seharusnya tidak dijadikan sebagai sebuah pengganti dari data uji coba atau sebuah saran dari seorang spesialis akustik berkualifikasi. Berdasarkan alasan inilah maka perhitungan INSUL yang dimiliki sebaiknya hanya digunakan sebagai panduan, dan bukan menjadi bagian dari spesifikasi proyek atau digunakan untuk tujuan sertifikasi. (Catatan: Kalkulasi INSUL pada steel stud berdasarkan pada ukuran baja setebal 0.55mm. Ukuran baja yang lebih berat akan menghasilkan nilai akustik yang lebih rendah.) - Penanganan sekelilingnya harus didukung dengan segel akustik sesuai spesifikasi - Insulasi akustik 50mm sesuai spesifikasi - Untuk persyaratan detail instalasi yang tidak termasuk di dalam panduan ini, hubungi Technical Hotline Jayaboard untuk detail lebih lanjut. - USG Boral Indonesia menyajikan prediksi STC tapi tidak menjamin hasil STC untuk sistem apapun. Acoustic Consideration: - The acoustic ratings in this document are calculations from INSUL and not laboratory test results. INSUL calculations are based on simple theoretical models that make reasonable estimates of acoustic performance. Comparisons with test data show that it is generally within +/- 3 STC points for simple constructions however can be as high as +/- 5 STC points for hybrid systems or triple panel constructions. Like any calculation tool, INSUL should not be regarded as a substitute for test data or an opinion from a suitably qualified Acoustic Engineer. For this reason the supplied INSUL calculations should be used as a guide only, and not form part of a Project specification or used for certification purposes. (Note: INSUL calculations on steel studs are based on a steel gauge of 0.55mm BMT. A heavier gauge stud will yield a lower acoustic rating.) - Perimeters treatment shall be supported by acoustic sealant as specified - Acoustic insulation 50mm as specified - Installation detail requirements which not included in this manual please contact Jayaboard Technical Hotline. - USG Boral Indonesia provides STC prediction but does not waranty STC result for any system

98


SPECIALTY FIRE SOLUTIONS

5.2. TABEL PERFORMA / PERFORMANCE TABLES 5.2.1 Sistem Dinding Shaft / Shaftwall System Tinggi maksimum Shaftwall System pada panduan ini adalah untuk rangka studs non-load bearing berdasarkan BS 5324: Part 2. Shaftwall system max heights shown in this manual are for non-load bearing studs based on stiffness measurements to BS 5234: Part 2. Batasan Tinggi untuk Shaft Lift / Limiting Height for Lift Shafts Bergantung pada desain sistem lift, akan terjadi perubahan tekanan udara di dalam shaft lift ketika lift bergerak. Tekanan udara bervariasi pada desain lift yang berbeda, tergantung pada kecepatan lift dan pergerakan udara di dalam shaft. Depending on the lift system design there will be a changing air pressure within the lift shaft when the lift is in motion. This air pressure will vary between different lift designs given the speed of the lift and air movement within the shaft. Tabel di bawah menyajikan batasan ketinggian untuk Shaftwall System berdasarkan sistem tekanan udara di dalam shaft lift dan kriteria defleksi yang diperbolehkan. Table below provides limiting heights for Shaftwall systems based on air pressure system within the lift shaft and allowable deflection criteria. Untuk informasi lebih lanjut atau saran, hubungi Technical Hotline Jayaboard. For further information or advice contact Jayaboard Technical Hotline.

Tabel Batasan Ketinggian (mm) / Table Limiting Heights (mm) Referensi Sistem JayaBMS

JB SW 1

JB SW 4 JB SW 7 JB SW 2

JB SW 5 JB SW 8 JB SW 3

JB SW 6 JB SW 9

Tekanan Udara N/m2 Panjang Sistem Defleksi yang Diperbolehkan*

240

360

480

720

Batasan Ketinggian (mm) L/120

5220

4560

4150

3620

L/240

4150

3620

3290

2870

L/360

3620

3160

2870

2510

L/120

5330

4660

4230

3700

L/240

4230

3700

3360

2930

L/360

3700

3230

2930

2560

L/120

6470

5650

5130

4480

L/240

5130

4480

4070

3560

L/360

4480

3920

3560

3110

L/120

6540

5710

5190

4530

L/240

5190

4530

4120

3600

L/360

4530

3960

3600

3140

L/120

9430

8240

7480

6540

L/240

7480

6540

5940

5190

L/360

6540

5710

5190

4530

L/120

9460

8270

7510

6560

L/240

7510

6560

5960

5210

L/360

6560

5730

5210

4550

99


SPECIALTY FIRE SOLUTIONS

Tabel Performa untuk Dinding Shaft / Performance Tables of Shaftwall w.u sgb

oral.c om

Shaftwall - Fire Rating 1 hour

SYSTEM REFFERENCE

MAX. HEIGHT WALL WIDTH (mm) (mm)

STUD SIZE (mm)

ww

Description Frame : USG Boral J Track ( top and bottom), USG Boral CH Stud at 600mm max. centres Board : Inner ; 1 layer of USG Boral Shaftwall 25mm Outer ; 1 layer of USG Boral Firestop 16mm Weight : ± 41 Kg/m2 FIRE RATING (minutes)

ACOUSTIC RATING (STC) Insulation Mineral Wool 50mm

Width

Thickness

JB SW 1

75

0.8

4090

91

60

39

45

JB SW 2

100

0.8

5060

116

60

40

46

JB SW 3

150

0.8

7380

166

60

41

47

Without Insulation

www .usg

bora

l.com

Shaftwall - Fire Rating 1.5 hours Description Frame : USG Boral J Track (top and bottom), USG Boral CH Stud at 600mm max. centres Board : Inner ; 1 layer of USG Boral Shaftwall 25mm Outer ; 2 layers of USG Boral Firestop 13mm Weight : ± 49 Kg/m2 SYSTEM REFFERENCE

MAX. HEIGHT WALL WIDTH (mm) (mm)

STUD SIZE (mm)

FIRE RATING (minutes)

ACOUSTIC RATING (STC) Insulation Mineral Wool 50mm

Width

Thickness

JB SW 4

75

0.8

4180

101

90

42

48

JB SW 5

100

0.8

5120

126

90

43

49

JB SW 6

150

0.8

7410

176

90

44

50

Without Insulation

www .usg

bora l.com

Shaftwall - Fire Rating 2 hours Description Frame : USG Boral JayaBMS J Track, USG Boral JayaBMS CH Stud at 600mm centres Board : Inner ; 1 layer of USG Boral Shaftwall board 25mm Outer ; 2 layers of USG Boral Firestop board 16mm Weight : ± 55 Kg/m2 SYSTEM REFFERENCE

100

MAX. HEIGHT WALL WIDTH (mm) (mm)

STUD SIZE (mm)

FIRE RATING (minutes)

ACOUSTIC RATING (STC) Without Insulation

Insulation Mineral Wool 50mm

120

43

49

132

120

44

50

182

120

45

51

Width

Thickness

JB SW 7

75

0.8

4290

107

JB SW 8

100

0.8

5200

JB SW 9

150

0.8

7450


SPECIALTY FIRE SOLUTIONS

5.2.2 Sistem Pelindung Kolom dan Balok / Column and Beam Encasement System Saat terjadi kebakaran, baja struktur yang tidak diproteksi perlahan kekuatannya menurun pada suhu di atas 550o C. Pemilihan sistem pelindung yang sesuai merupakan hal yang penting. Faktor-faktor yang mempengaruhi pemilihan tersebut adalah: - Ketahanan api yang dibutuhkan - Performa fisik (ukuran dan massa) dari penampang baja - Aplikasi â&#x20AC;&#x201C; Kolom atau balok dan jumlah bidang yang terekspos 2, 3 atau 4. In a fire, unprotected structural steel begins to lose its strength at temperatures above 550oC. Selection of a suitable encasement system is essential. The factors which affect this selection are: - The period of fire protection required. - The physical properties (size and mass) of the steel section. - The application â&#x20AC;&#x201C; column or beam and the number of exposed faces 2, 3, or 4. Tingkat perlindungan api yang dibutuhkan untuk penampang baja telah telah ditentukan oleh Hp/A factor, yang merupakan fungsi dari perimeter yang panas (heated parameter) dibagi luas penampang (cross-sectional area). The degree of fire protection required for a steel section has been shown to depend on its Hp/A factor, which is a function of the heated perimeter of the section related to its cross sectional area. Penampang dengan Hp/A factor yang tinggi akan lebih cepat panas daripada penampang dengan Hp/A rendah, dan oleh karena itu membutuhkan spesifikasi pelindung yang lebih tinggi untuk mencapai tingkat perlindungan api yang sama. A section with a high Hp/A factor will heat up more rapidly than one with a low Hp/A factor, and so may require a higher specification of encasement to achieve the same level of fire protection. Dalam merancang sistem ini, perhatikan: 1. Tentukan kolom dan balok yang harus dilindungi 2. Tentukan jumlah sisi yang harus dilindungi 3. Tentukan ukuran baja (mm x mm) dan massa (kg) per meter 4. Hitung Hp/A untuk baja yang akan dilindungi dengan mengacu pada tabel 5.1 sampai 5.3 5. Tentukan tingkat ketahanan api yang diperlukan 6. Gunakan tabel dibawah untuk menentukan sistem yang diperlukan berdasarkan Hp/A factor 7. Lebih lengkap lihat halaman 109 dan 110 To select the optimum encasement solution: 1. Confirm if a column, beam or joist to be protected. 2. Confirm the number of side to be protected. 3. Confirm the steel size (mm x mm) and mass (kg) per metre. 4. Calculate the Hp/A for the steel to be protected by referring to tables 5.1 to 5.3. 5. Identify the period of fire protection needed. 6. Use the charts below to look up the appropriate BoralTM system that provides the level of fire protection required for the given Hp/A factor. 7. Refer to page 109 and 110 in this section for full system specification. Papan USG Boral Firestop dan Pelapis Dinding Shaft pada Kolom USG Boral Firestop and USG Boral Shaft Wall Liner Board to Columns

Papan USG Boral Firestop dan Pelapis Dinding Shaft pada Balok USG Boral Firestop and USG Boral Shaft Wall Liner Board to Beams 280

280 260

260

System JB CB 6

230 System JB CB 3

Section factor HP/A (m-1)

200

System JB CB 5

220 System JB CB 7

185

180

System JB CB 4

160 System JB CB 1

140

System JB CB 1

130

120 105

100 80

System JB CB 2

60

System JB CB 3

180

180

System JB CB 7

160 140

System JB CB 5

System JB CB 1

120

118

100

System JB CB 3

System JB CB 6

20

20 180

System JB CB 1

60 40

60 90 120 Fire resistance ( minutes )

85

80

40

30

System JB CB 2

200 Section factor HP/A (m-1)

220

140

System JB CB 6

240

240

30

75 System 50 JB CB 4 System JB CB 2

60 90 120 Fire resistance ( minutes )

System JB CB 6

180

Contoh kasus Penampang balok Perhitungan Hp/A factor Rekomendasi Sistem

: : : :

Balok harus dilindungi pada ketiga sisinya dan tahan api 60 menit Ukuran 457 x 152mm, massa 60kg per meter Dari tabel 5.1 pada halaman 102 sama dengan 140 Hp/A m-1 (berdasarkan pelindung 3 sisi) Dari tabel yang dirincikan di atas, sistem yang dibutuhkan adalah sistem JB CB 2, yang mana menggunakan 1 lapis USG Boral Firestop 16mm

Worked example Beam section Calculate Hp/A factor System selection

: : : :

Beam that will be encased on 3 sides and requires a 60 minute fire rating Size 457 x 152mm, mass 60kg per metre From table 5.1, on page 102 equals 140 Hp/A m-1 (based on 3 sided encasement) From the charts detailed above, the system required is system JB CB 2, which is one layer of 16mm USG Boral Firestop

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SPECIALTY FIRE SOLUTIONS

Table 5.1 HP/A Factor Penampang untuk Balok Universal dengan Kotak

Table 5.2 HP/A Factor Penampang untuk Kolom Universal dengan

CB / Section HP/A Factor for Universal Beams with box CB

Kotak CB / Section HP/A Factor for Universal Columns with box CB

Ukuran Baja / Size of Steelwork (mm)

Massa per Meter / Mass per metre (kg)

HP/A Factor penampang Section HP/A Factor 3 sisi m-1

4 sisi m-1

388

45

55

343

50

60

289 253

60 65

65 75

224 201

75 80

85 95

838 x 292

226 194 176

70 80 90

80 90 100

762 x 267

197 173 147

70 80 95

85 95 110

686 x 254

170 152 140 125

75 85 90 100

90 95 105 115

610 x 305

238 179 149

50 70 80

60 80 95

610 x 229

140 125 113 101

80 90 100 110

95 105 115 130

553 x 210

122 109 101 92 82

85 95 100 110 120

95 110 115 125 140

98 89 82 74 67 82 74 67 60 52

90 100 105 115 130 105 115 125 140 160

105 115 125 135 150 120 130 145 160 180

74 67 60 54

105 115 130 145

125 140 155 170

406 x 140

46 39

160 190

185 220

356 x 171

67 57 51 45

105 125 135 155

125 145 165 185

356 x 127

39 33 54 46 40

170 195 115 130 150

195 225 140 160 180

305 x 127

48 42 37

125 140 155

145 160 180

305 x 102

33 28 25

175 200 225

200 225 260

254 x 146

37 31

140 160

170 200

203 x 203

28 25 22 30

170 190 215 145

200 220 250 180

203 x 102 172 x 102 152 x 89 127 x 76

25 23 19 16 13

165 175 190 190 195

210 210 230 235 240

914 x 419

914 x 305

457 x 191

457 x 152

406 x 178

254 x 102

102

Ukuran Baja / Size of Steelwork (mm)

356 x 406

356 x 305

305 x 305

254 x 254

203 x 203

152 x 152

Massa per Meter / Mass per metre (kg) 634 551 467 393 340 287 235 202 177 153 129 283 240 198 158 137 118 97 167 132 107 89 73 86 71 60 52 46 37 30 23

HP/A Factor penampang Section HP/A Factor 3 sisi m-1

4 sisi m-1

15 20 20 25 30 30 40 45 50 55 65 30 35 40 50 55 60 75 40 50 60 70 80 60 70 80 95 105 100 120 155

20 25 30 35 35 45 50 60 65 75 90 40 45 50 65 70 85 100 50 65 75 90 110 80 95 110 125 140 135 160 205

Table 5.3 HP/A Factor Penampang untuk Balok Silang Baja dengan Kotak CB / Section HP/A Factor for Steel Joists with box CB Ukuran Baja / Size of Steelwork (mm)

Massa per Meter / Mass per metre (kg)

254 x 203 254 x 114 203 x 114 152 x 127 127 x 114 127 x 114 114 x 114 102 x 102 89 x 89 76 x 76

81.85 37.20 52.09 37.20 29.76 26.79 26.79 23.07 19.35 12.65

HP/A Factor penampang Section HP/A Factor 3 sisi m-1 70 130 85 90 100 110 100 105 105 140

4 sisi m-1 90 155 105 120 130 140 135 140 145 185

Note : Untuk penampang baja yang tidak ada pada halaman ini, silahkan hubungi Technical Hotline JayaBoard. For steel sections not included on this page, please contact Jayaboard Technical Hotline.


SPECIALTY FIRE SOLUTIONS

Tabel Performa untuk Sistem CB Balok dan Kolom Performance Tables of Beam and Column CB System Fire Resistance < 1 hour (JB CB 1)

FIRE RESISTANCE : Columns (minutes)

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Description Frame : Furring Channel Wall Track attached to MBCL Encasement Clip at 600mm max. centres Board : 1 layer of USG Boral Firestop 13mm, corners reinforced with JayaBMS Corner Beads

FIRE RESISTANCE : Beams (minutes)

30 minutes up to 280 Hp/A factor

30 minutes up to 280 Hp/A factor

60 minutes up to 280 Hp/A factor

60 minutes up to 115 Hp/A factor

Fire Resistance 1~1.5 hours (JB CB 2)

FIRE RESISTANCE : Columns (minutes) 90 minutes up to 115 Hp/A factor

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Description Frame : Furring Channel Wall Track attached to MBCL Encasement Clip at 600mm max. centres Board : 1 layer of USG Boral Firestop 16mm, corners reinforced with JayaBMS Corner Beads FIRE RESISTANCE : Beams (minutes) 60 minutes up to 280 Hp/A factor 90 minutes up to 50 Hp/A factor

Fire Resistance 1.5~2 hours (JB CB 3) www.usgboral.com

Description Frame : Furring Channel Wall Track attached to MBCL Encasement Clip at 600mm max. centres Board : 2 layers of USG Boral Firestop 13mm, corners reinforced with JayaBMS Corner beads FIRE RESISTANCE : Columns (minutes)

FIRE RESISTANCE : Beams (minutes)

90 minutes up to 280 Hp/A factor

90 minutes up to 280 Hp/A factor

120 minutes up to 140 Hp/A factor

-

Fire Resistance 2 hours (JB CB 4)

FIRE RESISTANCE : Columns (minutes) 120 minutes up to 185 Hp/A factor

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Description Frame : Furring Channel Wall Track attached to MBCL Encasement Clip at 600mm max. centres Board : 1 layer of USG Boral Shaft Wall 25mm, corners reinforced with JayaBMS Corner beads FIRE RESISTANCE : Beams (minutes) 120 minutes up to 85 Hp/A factor

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SPECIALTY FIRE SOLUTIONS

Tabel Performa untuk Sistem Pelindung Balok dan Kolom Performance Tables of Beam and Column Encasement System Fire Resistance 2 hours (JB CB 5) www.usgboral.com

Description Frame : Furring Channel Wall Track attached to MBCL Encasement Clip at 600mm max. centres Board : 2 layers of USG Boral Firestop 16mm, corners reinforced with JayaBMS Corner Beads FIRE RESISTANCE : Columns (minutes)

FIRE RESISTANCE : Beams (minutes)

120 minutes up to 235 Hp/A factor

120 minutes up to 180 Hp/A factor

Fire Resistance 2~3 hours (JB CB 6)

FIRE RESISTANCE : Columns (minutes)

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Description Frame : Furring Channel Wall Track attached to MBCL Encasement Clip at 600mm max. centres Board : Inner, 1 layer of USG Boral Shaft Wall 25mm, Outer, 1 layer of USG Boral Firestop 16mm corners reinforced with JayaBMS Corner Beads FIRE RESISTANCE : Beams (minutes)

120 minutes up to 280 Hp/A factor

120 minutes up to 280 Hp/A factor

180 minutes up to 130 Hp/A factor

180 minutes up to 80 Hp/A factor

Fire Resistance 3 hours (JB CB 7)

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104

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Description Frame : Furring Channel Wall Track attached to MBCL Encasement Clip at 600mm max. centres Board : 2 layers of USG Boral Shaft Wall 25mm, corners reinforced with JayaBMS Corner beads FIRE RESISTANCE : Columns (minutes)

FIRE RESISTANCE : Beams (minutes)

180 minutes up to 280 Hp/A factor

180 minutes up to 280 Hp/A factor


SPECIALTY FIRE SOLUTIONS

5.3. SHAFTWALL SYSTEM

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Pengantar / Introduction Shaftwall System merupakan sistem performa tinggi tahan api untuk penutup shaft pada bangunan tinggi. Hal ini termasuk tangga, shaft lift, risers/ducts servis dan ducts ventilasi/AC. Shaftwall System dapat juga digunakan sebagai sistem pelapis dinding independen dengan performa akustik dan tahan api yang tinggi. Apabila dipasang hanya pada satu sisi saja, ketahanan api berlaku pada kedua sisi pelapis. Shaftwall System memiliki performa tahan api sampai dengan 120 menit pada aplikasi ini. Shaftwall system is a high performance fire protection system for the enclosure of shafts in multi-storey buildings. These may include stairwells, lift shafts, service risers/ducts and ventilation/air conditioning ducts. USG Boral frame Shaftwall can also be used as a high performance independent wall lining system providing high levels of fire protection and sound insulation. Erected from one side only fire resistance is provided to both sides of the lining which can provide up to 120 minutes fire resistance in these applications. Shaftwall System merupakan sistem non-load bearing, dipasang antara lantai struktur dan didesain untuk memungkinkan pemasangan dari luar shaft (1 sisi), sehingga tidak memerlukan scaffolding. Konstruksi yang kering membuat sistem ini mudah diaplikasikan dan beban lebih ringan dibanding konstruksi dinding konvensional. Shaftwalls system are non-loadbearing assemblies, installed between structural floors and designed to allow erection from outside the shaft, thus removing the need for scaffolding. Their all-dry construction makes them faster to erect and much lighter in weight than masonry construction. Shaftwall System USG Boral memiliki sedikit komponen, sehingga cepat dan mudah dalam pemasangan dengan menggunakan metode drywall normal. Sistem ini juga memberikan ruang lebih untuk jalur instalasi mekanikal dan elektrikal. The USG Boral Shaftwall frame system comprises a small range of components, enhancing speed and simplicity of erection using normal drywall methods. The assembly also provides a cavity in which services can run. Rangka dinding shaft USG Boral memiliki kekuatan yang baik, tahan benturan dan juga kaku. Dinding shaft lift di desain dengan memperhitungkan pada variasi tekanan positif dan negatif ketika lift naik dan turun. Sistem rangka JayaBMS Shaftwall telah teruji melalui uji coba akan kemampuannya untuk menahan perubahan tekanan ini. Dengan menggunakan Fire Acoustic Sealant, konstruksi menahan sentakan tekanan udara sampai dengan 720 N/m, meminimalisir suara dan tumpukan debu di dalam dan sekitar shaft lift. USG Boral Shaftwall frame has good strength, impact resistance and stiffness. Lift shaft walls are subject to varying positive and negative pressures as lifts ascend and descend. The JayaBMS frame Shaftwall system has been shown by tests to have the ability to withstand these pressure changes. Using Fire Acoustic Sealant the construction resists air pressure surges of up to 720 N/m, minimising whistling noise and dirt accumulation in and around lift shafts.

Elevator shaft

Performa / Performance Pemilihan rangka Shaftwall System USG Boral ditentukan berdasarkan tinggi partisi dan performa yang dibutuhkan untuk ketahanan terhadap api dan insulasi suara. Silahkan mengacu pada tabel performa. The selection of USG Boral Shaftwall frame system will depend on the partition height and the performance required for fire resistance and sound insulation, refer to performance tables.

Stairwells

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Komponen Utama / Main Components www.usgboral.com

Vertical mechanical shaft

Jayaboard as Specified

USG Boral J Track

USG Boral E Stud

USG Boral CH Stud

Jointing Compound

Komponen Tambahan / Add Components

Drywall Screw

Sealant

Insulation

Spindle Pin

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SPECIALTY FIRE SOLUTIONS

Detail Instalasi / Installation Detail USG Boral E Stud USG Boral J Track

USG Boral CH Stud

USG Boral Shaftwall

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Shaft side / Void

Jayaboard Firestop

Room side

All USG Boral Firestop perimeters sealed with Fire & Sound sealant Apply 6mm bead of Fire & Sound sealant to back of USG Boral J Track, fix to the floor and soffit at 300mm centres with long leg facing shaft side

Detail dinding akhir / End wall detail Last USG Boral Shaftwall and USG Boral E Stud being inserted

Detail dinding awal / Start wall detail USG Boral Shaftwall

Shaft side / void Fire & Sound Sealant

USG Boral J Track

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USG Boral E Stud

USG Boral J Track short leg snipped and bent flat to allow board and USG Boral E Stud to be inserted, bend back once inserted

Room side

106


SPECIALTY FIRE SOLUTIONS

USG Boral Shaftwall 25 mm

Floor Slab

Apply bead of Fire & Sound sealant behind of USG Boral J Track 10mm gaps filled with Fire & Sound sealant

USG Boral E Studs fixed together to support corner

USG Boral J Track

www.usgboral.com 100mm infill of USG Boral Shaftwall (If Required)

Room side

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USG Boral Firestop

USG Boral Shaftwall

Shaft side USG Boral Shaftwall fixed to outside USG Boral E Stud

www.usgboral.com USG Boral J Track

10mm gaps filled with Fire & Sound sealant

Apply 6mm bead of Fire & Sound sealant to back of USG Boral J Track

USG Boral E Studs fixed together to support corner USG Boral Shaftwall USG Boral Firestop

Floor Slab

Shaft side

Room side

USG Boral Firestop

USG Boral Shaftwall

JayaBMS wall angle

Fire & Sound Sealant

www.usgboral.com USG Boral CH Stud

Room side

USG Boral Firestop

Fire & Sound Sealant

www.usgboral.com USG Boral E Stud

USG Boral Shaftwall

Shaft side

USG Boral CH Stud

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SPECIALTY FIRE SOLUTIONS

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Detail dinding shaft dengan ketinggian lebih Overheight Shaftwall Detail Nogging staggered in adjacent panels

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Where wall height exceeds Shaftwall board height, reinforced joints with horizontal USG Boral CH Studs between vertical studs.

Fire & Sound Sealant

2/3rd maximum height 1/3rd maximum height

Detail kepala pintu shaft lift (Hanya rangka) Liftshaft door Head (Framing Only)

Detail ambang pintu shaft lift Liftshaft door Jamb (Plan) USG Boral E Stud spot-welded to lift door frame at 300mm centres USG Boral Shaftwall

USG Boral CH Stud

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USG Boral E Studs fixed back to back with Pan Head screws at 200mm centres

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Jayaboard USG Boral Firestop

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Pan Head screw USG Boral J Track (deep leg to room side) Fire & Sound Sealant

Movement Control Joint (Denah / Plan) Movement Contol Joint dibutuhkan pada interval 10m atau ketika pemasangan berbatasan atau bersilangan dengan sambungan pergerakan struktural. Movement control joints are required at 10m intervals or where assembly abuts or crosses a structural movement joint. Mineral wool insulation USG Boral Shaftwall

Fire & Sound Sealant

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USG Boral Firestop

108

USG Boral E Stud

JayaBMS Movement Control Joint


SPECIALTY FIRE SOLUTIONS

5.4. SISTEM PELINDUNG KOLOM & BALOK / COLUMN & BEAM ENCASEMENT SYSTEM Pengantar / Introduction Sistem pelindung kolom dan balok USG Boral memiliki performa tahan api yang tinggi pada kolom dan balok penampang baja struktural. Sistem ini telah diuji coba dan menunjukkan ketahanan terhadap api hingga 180 menit. The USG Boral Column and Beam Encasement system is a high performance system providing fire protection to structural steel I section columns and beams. Systems have been tested and shown to provide up to 180 minutes fire resistance. Sistem ini didesain untuk instalasi yang sederhana dan cepat menggunakan metode papan gipsum normal. Tidak dibutuhkan teknik instalasi khusus. This system has been designed to enhance speed and simplicity of installation using normal plasterboard methods. No special installation techniques are required. Sistem ini menggunakan MBCL Encasement Clip khusus yang ketika digunakan bersama dengan JayaBMS Wall Track dan JayaBMS Metal Angle memberikan struktur metal yang kuat dan kaku yang mana pada struktur inilah Jayaboard Firestop atau USG Boral Shaft Wall akan disekrup. The system features a special MBCL Encasement Clip which when used together JayaBMS Wall Track and JayaBMS Metal Angle provides a strong, rigid metal structure onto which Jayaboard Firestop or USG Boral Shaft Wall is screw fixed. Pelapis kolom dan balok yang tepat akan memberikan permukaan yang kuat, tahan benturan dan juga halus yang mana dapat menerima segala jenis dekorasi dan membuat sistem ini cocok untuk digunakan bersama dengan partisi dan plafond JayaBMS. Penggunaan material dan fixing bersamaan akan meningkatkan efisiensi di lokasi dan menghemat waktu dibanding dengan metode konvensional. Completed column and beam linings provide a strong, impact resistant, smooth surface which accepts most types of decoration and makes the system particularly suitable for use in conjunction with JayaBMS partitions and ceilings. Common materials and fixings allow increased site efficiency and considerable time saving over traditional methods.

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Performa / Performance Pemilihan dari sistem dan pemasangan papan akan bergantung pada performa yang dibutuhkan untuk ketahanan terhadap api dan Hp/A Factor baja yang dilindungi. Silahkan mengacu pada tabel performa Hp/A Factor. The selection of system and boarding will depend on the performance required for fire resistance and the Hp/A for the steel to be protected. Refer to Hp/A Factor performance tables. MBCL Encasement Clip merupakan friksi klip baja yang ringan yang dipasang pada pinggiran kolom dan balok sebagai fixing utama untuk JayaBMS Wall Track. MBCL Encasement Clip are lightweight steel clips friction fitted at the flange of columns and beams to provide main fixing for JayaBMS Wall Track.

MBCL Encasement Clip

Clip MBCL Encasement Clip

To fit steel flange size (mm) www.usgboral.com

Up to 16

I-Section steel column flange Furring Channel Wall Track Plasterboard as required

Komponen Utama / Main Components

Jayaboard Firestop

MBCL Encasement Clip

Furring Channel Wall Track

JayaBMS Wall Angle

Drywall Screw

? Flat Strap

Fixing channel

Sealant

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SPECIALTY FIRE SOLUTIONS

Steel Column Encasement Detail :

Steel Column Encasement Detail :

Single Layer

Double Layer

Furring Channel Wall Track

MBCL Encasement Clip

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USG Boral Flat Strap behind horizontal joints Staggered plasterboard joints betweeen layers by 300mm

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Furring Channep Wall Track pressed into MBCL Encasement Clip

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www.usgboral.com MBCL Encasement Clip positioned at 600mm centres 1 layer board fixed to J Channel and horizontal USG Boral Flat strap at 300mm centres 2 layers board fixed to J Channel and horizontal USG Boral Flat strap at 300mm centres Corners reinforced with Corner bead

Cut-Away Column Elevation Detail : Double Layer

Furring Channel Wall Track pressed into MBCL Encasement Clip MBCL Encasement Clip positioned at 600mm max. centres

USG Boral Flat Strap behind horizontal joints

Corners reinforced with JayaBMS Corner bead

110

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Firestop or Shaftwall board screw fixed to J Channel and Flat strap at 300mm centres

2 layers board fixed to Furring Channel Wall Track and horizontal JayaBMS Flat strap at 300mm centres

Staggered plasterboard joints betweeen layers by 300mm


SPECIALTY FIRE SOLUTIONS

Column Encasement Detail: Partition Abutment MBCL Encasement Clip

Corners reinforced with JayaBMS Corner bead Fire & Sound Sealant JayaBMS C Stud fixed through plasterboard into USG Boral Flat Strap at 600mm vertical centres

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To provide fixing for JayaBMS C Stud fix USG Boral Flat Strap at 600mm vertical centres fastened to USG Boral J Channel with Pan Head Screw Furring Channel Wall Track

2 layers board fixed to Furring Channel Wall Track at 300mm centres

Column Encasement Detail: Junction With Masonry Wall Abutment

Fire & Sound Sealant JayaBMS Wall Angle JayaBMS C Stud (back to back)

MBCL Encasement Clip positioned at 600mm centres

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Corners reinforced with JayaBMS Corner bead

Furring Channel Wall Track pressed into MBCL Encasement Clip

Beam Encasement Detail : Single Layer

To provide fixing for JayaBMS C Stud fix USG Boral Flat Strap at 600mm vertical centres fastened to Furring Channel Wall Track with Pan Head Screw

Beam Encasement Detail : Double Layer

JayaBMS Wall Angle fixed to soffit

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Firestop or Shaftwall board screw fixed to Furring Channel Wall Track and USG Boral Flat strap at 300mm centres

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USG Boral Flat Strap behind horizontal joints

USG Boral Flat Strap behind horizontal joints

MBCL Encasement Clip positioned at 600mm centres

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SPECIALTY FIRE SOLUTIONS

Cut-Away Beam Elevation Detail: Double Layer

JayaBMS Wall Angle fixed to soffit with fixing appropriate for substrate MBCL Encasement Clip positioned at 600mm centres Furring Channel Wall Track pressed into MBCL Encasement Clip

Corners reinforced with JayaBMS Corner bead

www.usgboral.com USG Boral Flat Strap fixed to USG Boral J Channel 2 layers staggered by 300mm and screw fixed to USG Boral J Channel

Beam Encasement: Partition Abutment Fire & Sound Sealant

JayaBMS Wall Angle 2 layers board fixed to Furring Channel Wall Track

MBCL Encasement Clip www.usgboral.com

Corners reinforced with JayaBMS Corner bead

Furring Channel Wall Track To provide fixing for JayaBMS Wall Track fix USG Boral Flat Strap at 600mm vertical centres fastened to Furring Channel Wall Track with Pan Head Screw

JayaBMS Wall Track

Fire & Sound Sealant

Balok Baja / Steel Beams Untuk balok dengan ukuran hingga 300mm, tidak perlu adanya penguatan untuk mendukung papan gipsum. Jika ada sisi yang melebihi 300mm, sambungan vertikal pada papan gipsum harus didukung dengan USG Boral Fixing Channel untuk sistem lapis tunggal. Untuk sistem lapis ganda, gunakan hanya pada lapisan terluar dengan USG Boral Flat Strap di antara lapisan papan. Jika ada sisi yang melebihi 600mm, USG Boral Fixing Channel harus diaplikasikan dengan jarak antar 600mm dan bertepatan dengan ujung-ujung papan. For beams up to 300mm deep no reinforcement is required to support the plasterboard. Where any face exceeds 300mm the vertical joints in the plasterboard must be supported by USG Boral Fixing Channel for single layer systems. For double boarded systems support outer layer only with USG Boral Flat Strap between the board layers. Where any face exceeds 600mm USG Boral Fixing Channel must be provided at maximum 600mm centres and to coincide with board edges.

USG Boral Flat Strap fixed to Furring Channel Wall Track and JayaBMS Wall Angle with Pan Head Screw

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300mm to 600mm deep

USG Boral Flat Strap fixed to Furring Channel Wall Track and JayaBMS Wall Angle with Pan Head Screw

over 600mm deep

600mm

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600mm 2400mm or to suit board length and number of board layers


SPECIALTY FIRE SOLUTIONS

5.5. Sistem Partisi Tinggi / Tall Partition Systems Sistem partisi tinggi menawarkan instalasi yang cepat, performa akustik, performa tahan api dan termal tingkat tinggi. Konstruksi ringan dan UDL nya dapat menghilangkan perkuatan pada pondasi atau lantai. Hal ini efektif menghemat waktu instalasi dan biaya secara keseluruhan. Tall partition system offers fast installation combined with high levels of acoustic, fire integrity and thermal performance. Itâ&#x20AC;&#x2122;s accurate lightweight construction and uniformly distributed loading normally eliminates the need to strengthen foundations or reinforce existing floors as is required when using blockwork/brickwall. This vastly reduces the time required for installation and minimizes the overall project cost.

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Cinema wall

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Ballroom / Factory wall

JayaBMS Deflection Head Track

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USG Boral Firestop as Specified JayaBMS C Stud

JayaBMS Wall Track Fixed to Structural divider USG Boral Firestop as Specified

Fire & Sound Sealant

Structural Divider as specified

JayaBMS Deflection Head Track Fixed to Structural divider

SS2

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Structural divider as Specified

JayaBMS Wall Track

120 minutes

60 minutes

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WET AREA SOLUTIONS USGBoral.com

6.1. System Introduction 6.2. Kitchen Sinks & Bathroom Wash Basin Splash Back 6.3. Tiling onto Plasterboards 6.3.1. Tiling onto Plasterboards - Stick on system 6.3.2. Tiling onto Plasterboards - Independent frame

6

Wet Area Solution

KItchen

Bathroom

Tile Bracker


WET AREA SOLUTIONS

6.1. Pengenalan Sistem / System Introductions Papan USG Boral Wetarea Optimum dan Fiberock® Aqua-Tough idealnya cocok digunakan di area basah yang terpapar dengan tingkat kelembaban tinggi seperti di ruang shower, kamar mandi dan dapur. USG Boral Wetarea Optimum and Fiberock® Aqua-Tough boards are ideally suited to be used in wet areas that are exposed to limited levels of moisture like in shower rooms, bathrooms and kitchens. Papan USG Boral Wetarea Optimum dan Fiberock® Aqua-Tough memiliki semua performa papan gipsum standar ditambah performa tahan lembab sesuai standar ASTM C1396 dan BS 1230 Part 1: Standard for Moisture Resistant Plasterboard dan ASTM C1278: Standard Specification for Fiber-Reinforced Gypsum Panel. USG Boral WetArea Optimum boards and Fiberock® Aqua-Tough have all the same qualities of Standard Core plasterboard plus the addition of a special additive making them moisture resistant meeting ASTM C1396 and BS 1230 part 1 standards for moisture resistant plasterboards, and ASTM C1278: Standard Specification for Fiber-Reinforced Gypsum Panel.

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Untuk area basah ruang shower di mana memiliki tingkat kelembaban lebih tinggi, maka papan USG Boral Wetarea Optimum/Fiberock® Aqua-Tough dan lantai harus diaplikasikan lapisan tahan air seperti pada dinding konvensional. Penanganan lapisan tahan air dan perekat keramik tahan air harus dipasang sesuai spesifikasi oleh pabrik. For wet-area shower rooms where has heavier exposure to moisture may occur then USGBoral Wetarea Optimum/Fiberock® Aqua-Tough boards and concrete floor shall be treated with a waterproof membrane just like other traditional masonry/cement backgrounds. Waterproof membrane treatment and waterproof ceramic tile adhesive must be installed as specified by the supplying manufacturer.

6.2. Bak Cuci Dapur dan Wastafel Kamar Mandi / Kitchen sinks and bathroom wash basin splash-backs Untuk area dinding yang hanya terpapar kelembaban tingkat rendah seperti air di bak cuci dapur dan wastafel kamar mandi, keramik dapat ditempel langsung pada papan USG Boral Wetarea Optimum dan Fiberock® Aqua-Tough menggunakan perekat keramik tahan air yang sesuai. For wall areas exposed to minor levels of moisture like kitchen sinks and bathroom wash basin splash-backs, ceramic tiles can be adhered directly onto USGBoral Wetarea Optimum and Fiberock® Aqua-Tough boards using a suitable waterproof ceramic tile adhesive. Semua sambungan pada Wetarea Optimum dan Fiberock® Aqua-Tough harus dilakukan penanganan dengan perekat keramik tahan air yang diperkuat dengan paper tape. USG Boral Wetarea Optimum and Fiberock® Aqua-Tough board joints exposed to minor levels of moisture in these areas should be jointed with a suitable waterproof ceramic tile adhesive and reinforced with Paper Tape. Perlu diperhatikan desain pada bagian pertemuan, sudut dan perimeter untuk mencegah masuknya kelembaban. Berikan sealant area sekitar pipa, bak mandi, bak cuci, wastafel, bukaan dan outlet servis dengan sealant tahan air sesuai rekomendasi. It is essential that detailing at junctions, angles and perimeters is designed to prevent moisture penetration. Seal around pipes, baths, sinks, basins, openings and outlets with a recommended waterproof sealant.

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6.3. Pemasangan Keramik pada Papan Gipsum / Tiling onto Plasterboards Konfigurasi rangka pada aplikasi ini harus didesain secara khusus dengan memberikan perkuatan tambahan. Pemasangan keramik pada sistem partisi ini harus dipasang menumpu pada lantai. Care should be taken to ensure that the framing system and plasterboard offer adequate support to prevent flexing, particularly for partitions which may be tiled on one side only. Tiled areas not extending down to the floor should be avoided since drywall/partition is non-load bearing system. Diperlukan penambahan perkuatan khusus untuk aplikasi pada bathtub, wastafel dan instalasi plumbing lainnya. Jarak rangka partisi maksimum 400mm, menggunakan ketebalan minimum 0.5 mm dan penambahan perkuatan (nogging) ketika partisi mencapai ketinggian 3600 mm. Keramik / marbel dengan berat maksimum 32 kg/m2 (termasuk perekat/mortar/penanganan tahan air) dapat langsung direkatkan pada permukaan USG Boral Wetarea Optimum 13mm (sistem Stick-on). Sementara marmer atau sejenisnya dengan berat hingga 73 kg/m2, disarankan menggunakan Fiberock® Aqua Tough 12.7 mm. Selebihnya harus menggunakan sistem rangka independen. Independent additional support is required when applying baths, basin and other plumbing fixtures. Partition frames shall be maintained at maximum 400mm centers, using 0.5mm minimum thickness and additional midpoint support (nogging) when partition achieved 3600mm height. Tiles / marbles with maximum weight of 32 kg/m2 (include adhesive/mortar/water proofing treatments) can be directly bonded onto Jayaboard Wetarea 13mm surfaces (Stick-on system). While Fiberock® Aqua-Tough can be bonded up to 73 kg/m2 (include adhesive/mortar/water proofing treatments). Otherwise, independent frames support shall be applied. Untuk informasi lebih lanjut, silahkan hubungi Technical Hotline Jayaboard. For further information please contact: Jayaboard Technical Hotline

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WET AREA SOLUTIONS

6.3.1. Pemasangan Keramik pada Papan Gipsum â&#x20AC;&#x201C; Sistem Stick-on / Tiling onto plasterboard - stick on system Option 1 - Recommendation for wastafel / walk-in closet area USG Boral Wetarea Optimum or Fiberock Aqua-tough

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USG Boral Wetarea Optimum or Fiberock Aqua-tough

JayaBMS C Stud

room area JayaBMS Wall Track

Tile / Marble

Water proofing layer as specified

Tile adhesive as specified

humid area Sealant as specified Floor tile

10mm Screeding Concrete slab Water proofing layer for concrete slab as specified

Option 2 - Recommendation for closet / shower area USG Boral Wetarea Optimum or Fiberock Aqua-tough

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USG Boral Wetarea Optimum or Fiberock Aqua-tough

JayaBMS C Stud

room area JayaBMS Wall Track

10mm

200mm

Tile / Marble

Water proofing layer as specified

Tile adhesive as specified

shower area

Sealant as specified

Floor tile

Screeding

Concrete slab Water proofing layer for concrete slab as specified

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WET AREA SOLUTIONS

6.3.2. Pemasangan Keramik pada Papan Gipsum â&#x20AC;&#x201C; Rangka Independen / Tiling onto plasterboard - independent frame Option 1 - Recommendation for wastafel / walk-in closet area USG Boral Wetarea Optimum or Fiberock Aqua-tough

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USG Boral Wetarea Optimum or Fiberock Aqua-tough

JayaBMS C Stud

room area JayaBMS Wall Track

Tile / Marble

Water proofing layer as specified

Independent frame support fixed to bottom and upper structure

humid area Sealant as specified Floor tile

10mm Screeding

Concrete slab Water proofing layer for concrete slab as specified

Option 2 - Recommendation for closet / shower area

USG Boral Wetarea Optimum or Fiberock Aqua-tough

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USG Boral Wetarea Optimum or Fiberock Aqua-tough

JayaBMS C Stud

room area

JayaBMS Wall Track

Tile / Marble

Water proofing layer as specified

Independent frame support fixed to bottom and upper structure

shower area

Sealant as specified

10mm

200mm

Floor tile

Screeding Concrete slab Water proofing layer for concrete slab as specified

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WET AREA SOLUTIONS

6.4. Detail Pipa Saluran Air pada Partisi / Detail Plumbing on Partitions Option 1 - Recommendation for faucet

USG Boral Wetarea Optimum or Fiberock Aqua-tough

JayaBMS C Stud

Finishing with waterproofing and ceramic tile

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Plasterboard as Specified

Wet Area Sealant Acrylic Gap Sealant

20 mm Faucet Fitting 20 mm

Acrylic Gap Sealant

Timber or Slice of Plasterboard as a pipeline holder

Ceramic Tile

Catatan:

Gambar tidak skala

Option 2 - Recommendation for drain pipe

USG Boral Wetarea Optimum or Fiberock Aqua-tough

JayaBMS C Stud

Ceramic Tile Acrylic Gap Sealant

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20 mm

20 mm Acrylic Gap Sealant Wet Area Sealant Finishing with waterproofing and ceramic tile

Catatan:

Gambar tidak skala

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FINISHING SOLUTIONS USGBoral.com

7.1. Introduction 7.2. Level of Finishing 7.3. Taping and Jointing

7

Finishing Solution

Compound

Jointing

Skimming

Design

Finishing


FINISHING SOLUTIONS

7.1. Pengantar / Introductions A. Level Hasil Akhir / Level of Finishing Level hasil akhir mengacu pada standar ASTM C840-02: Spesifikasi Standar untuk Aplikasi dan Finishing Papan Gypsum. Standar ini menerapkan sistem yang disebut 'Levels Finish' untuk membantu menentukan kualitas hasil akhir yang dibutuhkan pada tahap perancangan. Levels of Finishing has been adopted from the ASTM C840-02: Standard Specification for Application and Finishing of Gypsum Board. This standard applies a system called 'Levels of Finish' to help determine the quality of finish required at the design stage.

B. Taping and Jointing Sistem taping dan jointing digunakan untuk menghasilkan sambungan yang halus dan rata pada partisi ,plafon dan pelapis dinding.

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Taping and Jointing System is used to create continuous seamless plasterboard wall linings, partitions and ceilings using jointing compounds and tapes for finishing plasterboard joints. JayaBMS Partition systems together with Taping & Jointing allows for quicker installation, high quality of finish to be achieved and markedly less drying time when compared with traditional masonry finishing methods.

C. Aksesoris Plastering / Plastering Accessories Aksesoris dari JayaBMS tersedia dengan berbagai pilihan untuk memberikan tampilan estetis dan hasil akhir yang sempurna. Untuk mengantisipasi pergerakan pada bangunan dapat menggunakan JayaBMS movement control joint. Plastering Accessories are a range of curved, rounded and shadow-line beads that allow for aesthetic looks to be easily incorporated into wall linings, partitions and ceilings. Other JayaBMS Plastering Accessories like the JayaBMS Movement Control Joint, allow partition or ceiling systems to move with the building design movement.

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FINISHING SOLUTIONS

7.2. Level Penyelesaian / Level of Finishing A. 5 Level Penyelesaian / The 5 Levels of Finishing Level 1 Digunakan pada area yang tidak ter exposed , seperti area di balik plafon. atau area yang tidak untuk umum. Used in concealed applications, example area is plenum areas above ceilings. Not open to public view. Level 2 Cocok digunakan ketika hasil akhir bukan menjadi masalah utama seperti pada gudang, ruang penyimpanan atau area serupa lainnya. Suitable where surface appearance is not of primary concern like warehouse, storage or other similar areas. Level 3 Cocok untuk permukaan yang ingin diberikan lapisan bertekstur berat atau menengah melalui aplikasi spray atau hand-held. Juga sesuai ketika ingin menggunakan wallpaper sebagai hasil akhir Suitable for surfaces intended to have heavy or medium textured coatings through sprayed or hand-held application. Also suitable where heavy wall coverings like wall paper is the desired final decoration.

Level 4 Level 4 merupakan tingkatan standar untuk aplikasi pengomponan pada pemasangan papan gipsum. diaplikasikan pada saat pencahayaan non kritis digunakan. The accepted level of finish for most construction. Used where critical lighting shines on light textured coatings, medium or light wall coverings like wall paper. Also used where smooth textured finishes like satin/ flat/ low sheen paints are illuminated by non-critical lighting. Level 5 Diaplikasikan pada saat penggunaan cat glossy atau semi gloss juga pada saat aplikasi penchayaan kritis. Sambungan dan papan gipsum akan membutuhkan pelapis skim untuk menghilangkan perbedaan tekstur dan porositas pada permukaan. Juga sesuai ketika pelapis dinding berat seperti wallpaper diinginkan untuk dekorasi akhir. Used where gloss or semi-gloss paints are specified. Also used where critical lighting affects smooth satin/flat or low-sheen paints. Joints and plasterboard will require a skim coating to remove differential surface textures and porosity. Also suitable where heavy wall coverings like wall paper is the desired final decoration.

B. Menentukan Dekorasi / Defining Decoration Ketika menentukan level hasil akhir pada sambungan, penting untuk memilih level yang tepat yang sesuai dengan kebutuhan dekorasi. Biasanya, semakin baik penyelesaian dekorasinya, semakin tinggi pula level hasil akhir yang dibutuhkan. Tabel di bawah ini menyediakan informasi petunjuk untuk memilih level hasil akhir papan gipsum. When defining the level of finish for jointing it is important to choose the correct level that will suit your decoration needs, normally the finer the decoration finish the higher level of finish is required. The chart below provides guidance information for selecting the level for plasterboard finishing.

Tipe Hasil Akhir ( Finishing) Hasil akhir dengan tekstur halus 1. Area yang dilapisi oleh cat semi-gloss 2. Area yang diterangi oleh pencahayaan kritis dilapisi oleh cat satin/flat/matt

Hasil akhir bertekstur ringan 1. Area yang diterangi oleh pencahayaan kritis dan dilapisi oleh pelapis bertekstur ringan, wallpaper menengah dan ringan 2. Area yang diterangi oleh pencahayaan kritis dilapisi oleh cat satin/flat/matt

Penyelesaian bertekstur menengah 1. Area yang akan dilapisi oleh > Wallpaper berat > Pelapis bertekstur berat dan menegah

Cat

Wallpaper

Pelapis Bertekstur

Ketebalan Dekorasi Tipikal

Level Penyelesaian yang Dibutuhkan

Pelapisan sampai dengan 00 mm dan termasuk 0.5 mm

Penyelesaian Level 5

Pelapisan melebihi 0.5mm dan termasuk 1mm

Penyelesaian Level 4

Pelapisan melebihi 1mm dan termasuk 3mm

Penyelesaian Level 3

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FINISHING SOLUTIONS

C. Pencahayaan Kritis/ Critical Lighting Ketika menentukan level hasil akhir yang dibutuhkan, juga penting untuk mempertimbangkan apakah permukaan papan gipsum yang disambung akan terpapar pencahayaan kritis alami ataupun buatan setelah didekorasi. Dalam situasi dimana pencahayaan kritis mungkin terjadi pada penyelesaian bertekstur halus, maka disarankan menggunakan penyelesaian level 5. When defining the level of finish required, it is also important to consider if the jointed plasterboard surface will be subject to any natural or artificial critical lighting after decoration. In situations when critical lighting may occur with smooth textured finishes then Level 5 Finishing is advised.

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Pencahayaan kritis, hal ini terjadi ketika sumber cahaya alami atau buatan berada hampir parallel dengan permukaan dinding atau plafon. Critical lighting, this occurs when the natural or artificial light source is nearly parallel to the wall or ceiling surface.

Pencahayaan non-kritikal, hal ini terjadi ketika sumber cahaya alami atau buatan yang menerangi permukaan disebarkan dan tidak paralel dengan permukaan. Non critical light, this occurs when the natural or artificial light source that strikes the surface is diffused and not parallel to that surface

D. Roller Cat / Paint Rollers

Fine texture roller cenderung meninggalkan tekstur cat yang sangat halus pada papan gipsum sehingga pada bagian sambungan cenderung tidak tersamarkan, terutama di bawah pencahayaan kritis. Dekorasi ini umumnya membutuhkan hasil akhir level 5. Fine texture rollers tend to leave a very smooth paint texture over plasterboard and joints and do not tend to hide the joints, especially under critical lighting. This decoration normally requires a Level 5 Finish. Medium and heavy texture roller akan menghasilkan cat berteksur menengah atau berat pada papan gipsum dan sambungannya dan biasanya menyembunyikan sambungan. Dekorasi ini umumnya hanya membutuhkan hasil akhir level 4. Medium and heavy texture rollers will leave medium and heavy textured paint over plasterboard and joints and normally hide the joints. This decoration normally requires only a Level 4 Finish

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Ketika mengecat papan gipsum yang disambung, pemilihan roller cat sangat penting untuk memastikan bahwa tekstur cat akan melapisi sambungan dan permukaan papan gipsum yang memiliki substrat berbeda dalam hal daya serap dan tekstur permukaan. When painting jointed plasterboard selection of paint roller is very important to ensure the paint texture will cover both joints and plasterboard surfaces which have different substrates in terms of porosity and surface texture.


FINISHING SOLUTIONS Level of Finish

Area/Dekorasi Penyelesaian Area / Decoration of Finish

1. Areas covered by gloss and semigloss paints. 2. Areas illuminated by critical lighting covered by: > Smooth satin/flat/matt paints

Tampilan Permukaan sebelum Didekorasi Surface appearence before decoration Seluruh permukaan papan gipsum dan sambunagn dilapisi dengan kompon skim compound ready to prime. Permukaan harus rata, halus dan tidak memiliki bercak atau kerutan. Entire plasterboard and joint surface is covered with a skim compound ready to prime. Surface should be flat, smooth and have no marks or ridges.

Sambungan Runcing Tapered Joints Sama seperti Level 4 Same as Level 4

Butt (Square edge) Joints

Sudut Dalam Internal Corners Sama seperti Level 4 Same as Level 4

Sudut Luar External Corners Sama seperti Level 4 Same as Level 4

1. Pasang metal bead atau corner tape pada kompon dan dengan segera diseka hingga meninggalkan lapisan tipis kompon selebar 150mm di atas plester atau bead pada kedua sisi sudut 2. Setelah kering aplikasikan tambahan lapisan kompon kedua selebar 200mm pada kedua sisi sudut 3. Setelah kering aplikasikan tambahan lapisan kompon ketiga selebar 300mm pada kedua sisi sudut

1. Metal bead attached or Corner Tape embedded into compound and immediately wiped to leave a thin coat of compound over tape or bead 150mm wide each side of corner. 2. After set or dried apply a second additional coat of compound 200mm wide each side of corner. 3. After set or dried apply a third additional coat of compound 300mm wide each side of corner. 1. Plester diberikan pada kompon dan dengan segera diseka hingga meninggalkan lapisan tipis kompon selebar 300mm di atas plester 2. Setelah kering aplikasikan tambahan lapisan kompon kedua selebar 400mm 1. Tape embedded into compound and immediately wiped to leave a thin coating of compound over tape 300mm wide. 2. After set or dried apply a second additional coat of compound 400mm wide.

Plester diberikan pada kompon dan dengan segera diseka hingga meninggalkan lapisan tipis kompon selebar 100mm di atas plester pada kedua sisi sudut Tape embedded into compound and immediately wiped to leave a thin coating of compound over tape 100mm wide each side of corner.

1. Plester diberikan pada kompon dan dengan segera diseka hingga meninggalkan lapisan tipis kompon selebar 100mm di atas plester pada kedua sisi sudut 2. Setelah kering aplikasikan tambahan lapisan kompon kedua selebar 125mm pada kedua sisi sudut 1. Tape embedded into compound and immediately wiped to leave a thin coating of compound over tape 100mm wide each side of corner. 2. After set or dried apply a second additional coat of compound 125mm wide each side of corner.

Pasang metal bead atau corner tape pada kompon dan dengan segera diseka hingga meninggalkan lapisan tipis kompon selebar 150mm di atas plester atau bead pada kedua sisi sudut Metal bead attached or Corner Tape embedded into compound and immediately wiped to leave a thin coat of compound over tape or bead 150mm wide each side of corner.

Pasang metal bead atau corner tape pada kompon dan dengan segera diseka hingga meninggalkan lapisan tipis kompon selebar 150mm di atas plester atau bead pada kedua sisi sudut Metal bead attached or Corner Tape embedded into compound and immediately wiped to leave a thin coat of compound over tape or bead 150mm wide each side of corner.

1. Tape embedded into compound and immediately wiped to leave a thin coating of compound over tape 100mm wide each side of corner. 2. After set or dried apply a second additional coat of compound 125mm wide each side of corner. 3. After set or dried apply a third additional coat of compound 150mm wide each side of corner.

Plester diberikan pada kompon dan dengan segera diseka hingga meninggalkan lapisan tipis kompon selebar 300mm di atas plester Tape embedded into compound and immediately wiped to leave a thin coating of compound over tape 300mm wide.

Plester diberikan pada kompon dan dengan segera diseka hingga meninggalkan lapisan tipis kompon selebar 100mm di atas plester pada kedua sisi sudut Tape embedded into compound and immediately wiped to leave a thin coating of compound over tape 100mm wide each side of corner.

1. Pasang metal bead atau corner tape pada kompon dan dengan segera diseka hingga meninggalkan lapisan tipis kompon selebar 150mm di atas plester atau bead pada kedua sisi sudut 2. Setelah kering aplikasikan tambahan lapisan kompon kedua selebar 200mm pada kedua sisi sudut 1. Metal bead attached or Corner Tape embedded into compound and immediately wiped to leave a thin coat of compound over tape or bead 150mm wide each side of corner. 2. After set or dried apply a second additional coat of compound 200mm wide each side of corner.

Plester diberikan pada kompon dan dengan segera diseka hingga meninggalkan lapisan tipis kompon selebar 150mm di atas plesterTape embedded into compound and immediately wiped to leave a thin coating of compound over tape 150mm wide.

1. Plester diberikan pada kompon 1. Plester diberikan pada kompon dan dengan segera diseka hingga dan dengan segera diseka hingga meninggalkan lapisan tipis meninggalkan lapisan tipis kompon selebar 300mm di atas kompon selebar 100mm di atas plester plester pada kedua sisi sudut 2. Setelah kering aplikasikan 2. Setelah kering aplikasikan tambahan lapisan kompon kedua tambahan lapisan kompon kedua selebar 400mm selebar 125mm pada kedua sisi 3. Setelah kering aplikasikan sudut tambahan lapisan kompon ketiga 3. Setelah kering aplikasikan selebar 600mm tambahan lapisan kompon ketiga selebar 150mm pada kedua sisi 1. Tape embedded into compound sudut and immediately wiped to leave a thin coating of compound over tape 300mm wide. 2. After set or dry apply a second additional coat of compound 400mm wide. 3. After set or dried apply a third additional coat of compound 600mm wide.

Sama seperti Level 4 Same as Level 4

1. Plester diberikan pada kompon dan dengan segera diseka hingga meninggalkan lapisan tipis kompon selebar 150mm di atas plester 2. Setelah kering aplikasikan tambahan lapisan kompon kedua selebar 200mm 3. Setelah kering aplikasikan tambahan lapisan kompon ketiga selebar 300mm 1. Tape embedded in compound and immediately wiped to leave a thin coating of compound over tape 150mm wide. 2. After set or dried apply a second additional coat of compound 200mm wide. 3. After set or dried apply a third additional coat of compound 300mm wide.

Permukaan harus cukup halus namun dapat memiliki bercak dan kerutan minor Surface should be fairly smooth but can have minor marks or ridges.

Plester diberikan pada kompon dan dengan segera diseka hingga meninggalkan lapisan tipis kompon selebar 150mm di atas plester Tape embedded into compound and immediately wiped to leave a thin coating of compound over tape 150mm wide.

1. Plester diberikan pada kompon dan dengan segera diseka hingga meninggalkan lapisan tipis kompon selebar 150mm di atas plester 2. Setelah kering aplikasikan tambahan lapisan kompon kedua selebar 200mm 1. Tape embedded in compound and immediately wiped to leave a thin coating of compound over tape 150mm wide. 2. After set or dried apply a second additional coat of compound 200mm wide.

Permukaan sambungan tidak perlu halus dan dapat memiliki bercak ataupun kerutan. Joint surface does not need to be smooth and can have marks or ridges.

Plester diberikan pada kompon dan dengan segera diseka hingga meninggalkan lapisan tipis kompon selebar 150mm di atas plester Tape embedded into compound and immediately wiped to leave a thin coating of compound over tape 150mm wide.

Papan gipsum dan sambungan siap untuk dicat. Permukaan harus halus dan tidak memiliki bercak atau kerutan. Plasterboard and jointing ready for priming. Surface should be smooth and have no marks or ridges.

1. Area yang diterangi oleh Papan gipsum dan pencahayaan kritis dilapisi oleh: sambungan siap untuk > pelapis bertekstur ringan dicat. Permukaan harus > Wallpaper menengah dan ringan halus dan tidak memiliki 2. Area yang diterangi oleh bercak atau kerutan. pencahayaan non-krits dilapisi oleh: Plasterboard and jointing > Tekstur yang halus seperti cat ready for priming. Surface satin/flat/matt should be smooth and have no marks or ridges.

1. Area yang dilapisi oleh cat gloss dan semi-gloss 2. Area yang diterangi dengan pencahayaan kritis dilapisi oleh: Level > cat satin/flat/matt yang halus 5

Level 4 1. Areas illuminated by critical lighting covered by: > Light textured coating > Medium and light wallpapers 2. Areas illuminated by noncritical lighting covered by: > Smooth textures like satin/flat/matt paints.

Area yang akan dilapisi oleh: > Wallpaper berat > Pelapis bertekstur berat atau menengah Catatan: Tidak sesuai untuk Level permukaan yang dicat halus atau wallpaper ringan dan menengah 3 Area to be covered by: > Heavy wallpaper > Heavy or medium textured coating. Note: Not suitable for smooth painted surface or light and medium weight wallpaper. Area di mana tampilan dari permukaan bukan masalah utama seperti pada gudang, ruang Level penyimpanan atau area serupa lainnya 2 Areas where surface appearance is not of primary concern like warehouse, storage or other similar areas. Area yang biasanya tidak terbuka untuk dilihat publik seperti plenum di atas plafon namun mungkin Level membutuhkan penanganan sambungan. 1 Areas not normally open to public view like plenum above ceiling but may require joint treatment.

Kepala Sekrup atau Paku Screw or Nail Heads

Sama seperti Level 4 Same as Level 4

1. Aplikasikan satu lapis kompon, sama ratakan dengan permukaan papan gipsum 2. Setelah kering aplikasikan tambahan lapisan kompon kedua dan sama ratakan dengan permukaan papan gipsum 3. Setelah kering aplikasikan tambahan lapisan kompon ketiga dan sama ratakan dengan permukaan papan gipsum

1. Apply one coat of compound level with surface of plasterboard. 2. After set or dried apply a second additional coat of compound level with surface of plasterboard. 3. After set or dried apply a third additional coat of compound level with surface of plasterboard.

1. Aplikasikan satu lapis kompon, sama ratakan dengan permukaan papan gipsum 2. Setelah kering aplikasikan tambahan lapisan kompon kedua dan sama ratakan dengan permukaan papan gipsum 1. Apply one coat of compound level with surface of plasterboard. 2. After set or dried apply a second additional coat of compound level with surface of plasterboard.

Aplikasikan satu lapis kompon, sama ratakan dengan permukaan papan gipsum Apply one coat of compound level with surface of plasterboard.

Aplikasikan satu lapis kompon, sama ratakan dengan permukaan papan gipsum Apply one coat of compound level with surface of plasterboard.

Skim Coat Required

Skim Coat yang Dibutuhkan

Cara Periksa How to Check

Tidak dibutuhk an None required

Tidak dibutuhk an None required

Secara visual periksa apakah level penyelesaiannya dapat diterima. Catatan: Jika tidak, maka penyelesaian level 3 mungkin dibutuhkan Visual inspect to see if level of finish is acceptable. Note: If not then level 3 finish may be required.

Untuk penyelesaian sambungan, periksa kerataannya dengan menggunakan straight metal ruler untuk memastikan tidak ada depresi yang parah atau penumpukan. For joint finishing, check the flatness by using straight metal ruler to ensure no severe depressions or build-up.

Untuk penyelesaian sambungan, periksa kerataannya menggunakan straight metal ruler dan joint gauges sebelum melakukan pengecatan. For joint finishing, check the flatness by using straight metal ruler and joint gauges before painting.

Membutu hkan skim coat UB Coat USG Boral yang tipis Thin skim coat of USGBoral UB Cote required.

Tidak dibutuhk an None required

Pemeriksaan secara visual hanya untuk melihat apakah sambungan yang dibutuhkan sudah ditangani Visual just to see needed joints have been treated.

Untuk permukaan sambungan, periksa kerataannya sebelum melakukan skimming dengan menggunakan straight metal ruler dan joint gauges. Untuk permukaan skimming, iluminasikan permukaan dan periksa dengan mata sebelum melakukan pengecatan. For jointing surface, check the flatness before skimming by using straight metal ruler and joint gauges. For skimming surface, illuminate the surface and check by eyesight before painting.

Tidak dibutuhk an None required

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FINISHING SOLUTIONS

7.3. Taping and Jointing Sistem taping dan jointing digunakan untuk membuat pelapis dinding halus yang menerus, partisi dan plafon menggunakan kompon dan plester yang didesain khusus. Taping and Jointing System is used to create continuous seamless plasterboard wall linings, partitions and ceilings using purpose-designed compounds and tapes.

UB Tape

Sistem ini digunakan untuk : • Sambungan tapered edge papan gipsum • Sambungan square edge papan gipsum • Sambungan sudut dalam dan luar papan gipsum • Kepala sekrup pada papan gipsum • Aksesoris plastering JayaBMS This system is used for treating: • Plasterboard tapered edge joints • Plasterboard square edge joints • Plasterboard internal and external corner joints • Plasterboard screw heads • JayaBMS Plastering Accessories

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Kompon penyambung diformulasikan khusus untuk memiliki daya tahan retak yang tinggi ketika digunakan bersama USG Boral Paper Tape, memberikan hasil akhir berkualitas tinggi untuk dicapai. Dengan menggunakan sistem papan gipsum USG Boral bersama dengan sistem taping dan jointing memungkinkan instalasi yang lebih cepat, penyelesaian berkualitas tinggi dan waktu kering lebih cepat ketika dibandingkan dengan metode hasil akhir dinding batu tradisional. Jointing compounds are specially formulated to provide high crack resistance when used with USGBoral Paper Tape allowing for high quality decorative finishes to be achieved. Using USGBoral plasterboard systems together with the Taping & Jointing system allows for quicker installation, high quality of finish to be achieved and markedly less drying time when compared with traditional masonry finishing methods.

A. Komponen Penyambung / Jointing Component Produk

UB 20

UB Cote

Cornice Compound

Adesif 15

UB Tape

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Jayabond

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UB Steel

Spesifikasi (menit) Waktu Kering

25

60

25

20

90

Waktu Kerja

20

-

20

15

85

Deskripsi

Penggunaan Sambungan

Setting compound berbahan dasar gipsum yang didesain khusus untuk menangani segala sambungan papan gipsum dan tambalan sekrup. Purposed-designed gypsum based setting compound for treating all plasterboard joints and screw depressions

Digunakan untuk bedding coat, pelapis kedua dan pelapis akhir Used for bedding coat, second coat and finishing coat

Air-drying compound berbahan dasar kapur yang didesain khusus sebagai skim coat tipis di atas papan gipsum dan sambungannya Purposed-designed limestone based air-drying compound as a thin skim coat over plasterboard and joints

Digunakan sebagai lapisan skim tipis untuk melapisi sambungan dan permukaan papan gipsum untuk mencapai penyelesaian level 5 Used as a thin skim coat to cover joint and plasterboard surface to achieve level 5 finishing

Setting compound berbahan dasar gipsum yang didesain serba guna untuk menangani segala sambungan papan gipsum dan juga sebagai bahan perekat untuk mengaplikasikan cornice plafon kecil Multi purposed-designed gypsum based setting compound for treating all plasterboard joints and as bonding adhesive to applied a small ceiling cornice

Digunakan untuk bedding coat, pelapis kedua dan pelapis akhir. Juga digunakan sebagai perekat bonding untuk mengaplikasikan cornice plafond kecil atau ornamen plafon kecil berbasis gipsum Used for bedding coat, second coat and finishing coat. Also used as bonding adhesive to applied a small ceiing cornice or a small gypsum based ceiling ornament

Bahan perekat berbahan dasar gipsum untuk menempelkan cornice besar atau panel utama plafon pada permukaan dinding konvensional / papan gipsum A gypsum based bonding adhesive to stick a big cornices or ceiling rose / center panels onto masonry / plasterboard backgrounds Perekat berbahan dasar gipsum digunakan untuk menempelkan papan gipsum USG Boral langsung pada dinding batu A gypsum based bonding adhesive used for bonding USG Boral plasterboard directly onto masonry backgrounds

Pita kertas cross-fibre putih berpori dengan garis lipatan tengah, digunakan untuk menguatkan sambungan papan gipsum White perforated cross-fibre paper tape with centre crease line, used to reinforced plasterboard joints Pita kertas cross-fibre putih berpori dengan garis lipatan tengah dan diperkuat dengan lempengan besi tahan karat, digunakan untuk melindungi sambungan sudut luar. White perforated cross-fibre paper tape with centre crease line and reinforced with rust-resistant steel strips used for protection of external corner joints

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FINISHING SOLUTIONS

B. Detail Sambungan / Jointing Details Tapered edge joints

Square edge joints

UB-Tape

UB-Tape Layer 1

300 mm

Layer 1

Layer 2

500 mm

Layer 3

300 mm 400 mm 500 mm

300 mm

Layer 3

layer 2

Layer 2

150 mm

300 mm

layer 1

2 Layers jointing Using USG Boral UB 20 or 2in1 Cornice Compound

200 mm

150 mm

Layer 2

3 Layers coat on screw head

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2 layers coat on screw head

Layer 1

3 Layers Jointing Using USG Boral UB 20 or Cornice Compound

UB Cote skimming shall be applied on entire board surface.

External corner joints

External corner joints Internal corner joints

JayaBMS Corner Bead

UB-Tape 150 mm

200 mm

300 mm

External corner jointing detail Using UB-Steel and USG Boral UB 20 or Cornice Compound

100 mm

200 mm

150 mm

300 mm

Internal corner jointing detail Using UB-Tape and USG Boral UB 20 or Cornice Compound

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UB-Steel

External corner jointing detail Using JayaBMS Corner Bead and USG Boral UB 20 or Cornice Compound

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FINISHING SOLUTIONS

C. Panduan Toleransi Deviasi pada Sambungan dan Depresi Kepala Sekrup / Guideline on Deviation Tolerances on Joints & Screw Head Depression Pasang sekrup dengan tepat melalui papan gipsum dan pada rangka hingga kepala sekrup berada cukup masuk di permukaan papan gipsum, sekrup harus tidak merusak kertas papan gipsum. Penggunaan stopping bit direkomendasikan selama penyekrupan. Drive screws squarely through plasterboard and into the framing until screw head is just recessed below the plasterboard surface, screws should not break through the plasterboard paper. Using stopping bit are recomended during screw fixing.

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D. Metode Uji Coba untuk Memeriksa Kerataan Penyambungan / Test Method for Checking Deviation Tolerances Berdasarkan BS 8212: Code of Practice for Drylining and Partitioning Using Plasterboard Based on references from BS 8212: Code of practice for drylining and partitioning using plasterboard Checking of tapered edge joints

Testing bar - when placed across the joints, bar should not rock in the joints

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+2 -0

2mm thick metal pads fixed to end of testing bar

520mm Straight metal bar 600mm Checking of square edge joints

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+3 -0

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3mm thick long metal pads fixed to end of testing bar

Checking of external corner joints

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Testing bar - when placed across the joints, bar should not lift in the joints

3mm thick x 200mm long metal pads fixed to end of testing bar for internal corner

Straight metal bar 400mm

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+3 -0

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4mm thick x 100mm long metal pads fixed to end of testing bar for eksternal corner


FINISHING SOLUTIONS

7.4. Aksesoris Plastering JayaBMS / JayaBMS Plastering Accessories Aksesoris Plastering JayaBMS meliputi rangkaian curved, rounded, dan shadow-line beads yang menjadikan tampilan estetis untuk lebih mudah diterapkan pada pelapis dinding, partisi dan plafon. Aplikasi aksesoris plastering JayaBMS dapat dipasang menggunakan skrup / stepled dan dilapisi dengan USG Boral jointing compound. JayaBMS Plastering Accessories are a range of curved, rounded and shadow-line beads that allow for aesthetic looks to be easily incorporated into JayaBMS Wall linings, partitions and ceilings. JayaBMS Plastering Accessories are simply screwed fixed or stapled (Stainless steel stapled) into position and jointed using USG Boral Jointing compound.

Corner Bead Fixed to position at 300mm maximum centres

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Bedding coat 150mm each side using USG Boral Jointing Compound

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Second Coat (200mm) each side using USG Boral Jointing Compound Finishing (300mm) each side using USG Boral Jointing Compound

A. Rangkaian Profil Desain / Design Profile Range

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PN-300

Corner Bead Aksesoris yang digunakan pada sudut eksternal sambungan papan gipsum di mana rentan terhadap benturan. Rigid bead used on external corners of plasterboard joints where increased impact resistance is required

Dimensi (mm)

Panjang (mm)

30x30

3000

PN-302

Arc Bead Aksesoris yang digunakan untuk membuat sudut luar terlihat siku pada bukaan jendela dan pintu lengkung. Rigid bead used to create sharp looking external corners on arched window and door opening

-

3000

PN-305

Stoping Angle Aksesoris yang digunakan untuk sentuhan hasil akhir pada ujung papan gipsum untuk membuat sudut terlihat siku. Juga merupakan aksesoris yang ideal untuk mengakhiri papan gipsum pada pertemuannya dengan rangka jendela Rigid bead used to finish edges of plasterboard to create sharp looking corners. Also an ideal bead for stopping plasterboard at window frames

30x10

3000

PN-307

Shadow Line Stop Bead Aksesoris yang digunakan untuk membentuk tali air pada bukaan pintu/jendela dan pada sekeliling plafon Rigid bead used to form sharp looking shadow-line reveals at door/window opening and at ceiling perimeters.

10x10x32

3000

PN-310

Movement Control Joint Aksesoris yang digunakan untuk memberikan dilatasi pada plafon, partisi dan pelapis dinding USG Boral. Rigid bead used to form movement control joints in USG Boral Ceiling, Partition and Wall linings

-

3000

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Kode Barang

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PRODUCT SPECIFICATION USGBoral.com

8.1. USG BORAL Product Range Specification 8.2. System Material Calculator

8

Product Specification

Plasterboard

Frame

Tools

MFCT

Adjacent


PRODUCT SPECIFICATION

8.1. Spesifikasi Rangkaian Produk USG Boral / USG Boral Product Range Specification 2

a. Papan Gipsum / Plasterboard

Pengantar / Introduction Papan gipsum merupakan material bangunan yang paling umum 1 digunakan di dunia untuk plafon internal, partisi dan pelapis dinding. Papan gipsum terbuat dari sebuah inti (1) mineral yang terbentuk dengan 3 alami yang disebut dengan gipsum, juga diketahui sebagai Calcium Sulphate Dihydrate atau CaSO4.2H2O. Inti tersebut dilapis oleh kertas daur ulang heavy duty pada kedua sisi-nya (2). Kertas ini cocok untuk om ral.c pengecatan atau wallpaper. Papan gipsum memiliki ujung-ujung sgbo u . w ww persegi/square cut ends (3) dan pinggiran meruncing/tapered edges panjang (4) untuk memudahkan penyambungan. Papan gipsum USG Boral yang didistribusikan di Indonesia dihasilkan di pabrik-pabrik lokal kami. Pabrik-pabrik papan gipsum ini memproduksi dengan standar internal yang tinggi dan standar internasional yang memenuhi atau melebihi persyaratan BS1230: Part 1 1985 dan ASTM C 4 1396 Spesifikasi untuk Papan Gipsum. Plasterboard is the most commonly used building material worldwide for internal ceilings, partitions and wall linings. It is made from a core (1) of naturally occurring mineral called gypsum, also known as calcium sulphate dihydrate or CaSO4.2H20. The core is sandwiched between two layers of heavy duty recycled paper (2). The paper is suitable for painting or wallpaper. Plasterboard has square cut ends (3) and long tapered edges (4) to allow easy jointing. USG Boral Plasterboards distributed in the Indonesia are manufactured at our local plants. These plasterboard plants manufacture to high internal standards which meet or exceed the requirements of BS1230: Part1 1985 and ASTM C 1396 Specification for Gypsum Board. Penyimpanan, Pengantaran dan Penanganan / Storage, Delivery, and Handling Papan gipsum harus dalam kondisi tetap kering dan harus ditumpuk bebas dari lantai menggunakan penyangga dengan jarak maksimal 600mm seperti yang terlihat di bawah. Jika penyimpanan di luar ruangan tidak bisa dihindari, papan gipsum dan aksesorisnya harus sepenuhnya dilindungi dari cuaca. Papan gipsum yang telah terekspos cahaya matahari secara langsung, atau terpasang dan dibiarkan tidak tercat dalam jangka waktu yang lama, warnanya dapat memudar. Jika hal ini terjadi, papan gipsum harus disegel dengan stain sealer undercoat sesuai rekomendasi dari manufaktur cat. Kurangi kemungkinan kerusakan pada papan gipsum, atur pengantaran on-site dengan segera sebelum pemasangan jika memungkinkan. Selama pengantaran, harus diperhatikan agar tidak ada kerusakan yang terjadi pada papan gipsum. Paparan terhadap kelembaban berlebih selama penyimpanan dapat menjadikan papan gipsum lembab dan lembek, dan akan menjadi rusak. Dalam hal ini, biarkan papan gipsum mengering dan tangani dengan hati-hati selama pemasangan. Untuk membantu melindungi papan gipsum dari penyerapan kelembaban: • Simpan di area kering, hindari area berair seperti lantai yang basah • Lapisi papan gipsum yang disimpan dengan plastik • Pilihlah area penyimpanan yang memiliki ventilasi • Pasang segera setelah pengiriman • Pasang papan gipsum saat bangunan tahan udara dan kering Untuk penyimpanan, pengantaran, dan penanganan produk Mineral Fiber, merujuk pada bagian Mineral Fiber Based Ceiling Panels - Healthy and Safety Data Sheet di Bab 9 hal. 158 Plasterboard must be kept dry and should be stacked clear of the floor using supports not more than 600mm apart as shown below. If outdoor storage is unavoidable, plasterboard and accessories should be fully protected from weather. Plasterboard that has been exposed to direct sunlight, or fixed and left standing unpainted for long periods, may become discoloured. If this happens, it must be sealed with a stain sealer undercoat as recommended by the paint manufacturer. Reduce the possibility of damage to plasterboard, arrange delivery on site immediately before installation whenever possible. During delivery, care should be taken not to damage the plasterboard. Exposure to excessive humidity during storage can result in plasterboard becoming damp and soft, and may appear defective. In this case allow the plasterboard to dry out and handle with care during installation. To help protect plasterboard from absorbing humidity : • Store in dry areas, avoid areas of water such as wet floors. • Wrap stored plasterboard with plastic. • Select a storage area that has ventilation. • Install soon after delivery. • Install plasterboard when building is weatherproof and dry. For storage, delivery and handling Mineral Fiber product, please refer to Mineral Fiber Based Ceiling Panels - Healthy and Safety Data Sheet part 9 page 158

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Penyimpanan Papan Gipsum – Penyangga / Storage of Plasterboard - Supports

Max.600mm

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Max 110 sht of 9mm Plasterboard or Max 80 sht of 12mm Plasterboard

Max.600mm

Max.600mm

Max.600mm


PRODUCT SPECIFICATION

Jayaboard Sheetrock Jayaboard Sheetrock merupakan papan gipsum standar yang digunakan untuk plafon interior, partisi dan pelapis dinding yang memiliki sifat khusus akan daya tahan, stabilitas, performa tahan api dan akustik. Jayaboard Sheetrock terdiri dari inti gipsum standar yang dilapisi kertas berkualitas dan berkekuatan tinggi. Jayaboard Sheetrock is a standard plasterboard used for lining interior ceilings, partitions and wall linings providing significant properties of durability, stability, fire and acoustic performances. Jayaboard Sheetrock is composed of a standard gypsum core encased in high strength, quality liner papers. Thickness (mm)

Width (mm)

Length (mm)

9

1200

2400

5.1

12

1200

2400

7.0

Average Weight (kg/m2)

Ecogyp & Mini 8 Ecogyp & Mini 8 adalah papan gipsum standar yang digunakan untuk plafon interior. Ecogyp & Mini 8 terdiri dari inti gipsum standar yang dilapisi kertas berkualitas dan berkekuatan tinggi. Ecogyp & Mini 8 is are standard plasterboard used for lining interior ceilings. Ecogyp & Mini 8 are composed of a standard gypsum core encased in high strength, quality liner papers. Indoboard Indoboard adalah papan gipsum standar ekonomis yang digunakan untuk plafon interior. Indoboard is are standard economis plasterboard used for lining interior ceilings. Thickness (mm)

Width (mm)

Length (mm)

1200

1800

4.6

8 Ecogyp

1200

2400

4.6

9 Indoboard

1200

2400

5.5

USG Boral Jayaflex USG Boral Jayaflex adalah papan gipsum inti standar yang ringan dengan ketebalan 6.5mm. Dikarenakan kualitas yang unik dari USG Boral Flexiboard inilah, produk ini merupakan produk yang ideal untuk menciptakan plafon, partisi dan pelapis dinding lengkung. USG Boral Jayaflex is a lightweight 6.5mm thick Standard Core plasterboard. Due to the unique qualities of USG Boral FlexiBoard it is an ideal board for creating curved ceilings, partitions and wall linings.

6.5

Width (mm)

Length (mm)

1200

2400

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Average Weight (kg/m2)

8 Mini 8

Thickness (mm)

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Average Weight (kg/m2) 4

USG Boral Firestop Papan gipsum USG Boral Firestop memiliki semua kualitas yang dimiliki papan gipsum Jayaboard Standard dilengkapi dengan penambahan kemampuan tahan api yang superior dan kekuatan yang lebih besar dikarenakan sifat inti khusus yang dimiliki oleh papan tersebut. Hal ini menjadikan USG Boral Firestop ideal untuk sistem papan gipsum yang membutuhkan ketahanan terhadap api tingkat tinggi. USG Boral Firestop plasterboard has all the qualities of Jayaboard Standard plasterboard plus the addition of having superior fire resistance and higher strength due to the boards special core properties. This makes USG Boral Firestop ideal for plasterboard systems which require high levels of fire resistance. Thickness (mm)

Width (mm)

Length (mm)

Average Weight (kg/m2)

13

1200

2400

10.5

16

1200

2400

13

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USG Boral Heatstop Papan gipsum USG Boral Heatstop memiliki semua kualitas yang dimiliki papan gipsum Jayaboard Standard dilengkapi dengan penambahan kemampuan tahan panas sampai dengan 90% jika digunakan untuk plafon dengan standar internasional. USG Boral Heatstop plasterboard has all the qualities of Jayaboard Standard plasterboard plus the addition of having heat resistance up to 90% if it used for ceiling with international standard. Thickness (mm)

Width (mm)

Length (mm)

Average Weight (kg/m2)

9

1200

2400

5.1

12

1200

2400

7.0

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PRODUCT SPECIFICATION

USG Boral Wetarea Optimum Papan gipsum USG Boral Wetarea Optimum memiliki semua kualitas yang dimiliki papan gipsum Jayaboard Standard dilengkapi dengan penambahan kemampuan tahan kelembaban dan jamur (Grade 0 sesuai ASTM G-21). Hal ini menjadikan USG Boral Wetarea Optimum pilihan ideal sebagai media tahan lembab untuk digunakan di area basah seperti dapur dan kamar mandi, di belakang bak cuci dan wastafel dan di kubik shower. Juga didesain sebagai media untuk pemasangan keramik. USG Boral Wetarea Optimum plasterboard has all the qualities of Jayaboard Standard plasterboard plus the addition of being moisture resistance & mold resistance (Grade 0 as ASTM G-21). This makes USG Boral Wetarea Optimum an ideal choice as a moisture resistant substrate for use in wet areas such as kitchens and bathrooms, behind sinks and basins and in shower cubicles. Also designed as a substrate for ceramic tiles. Thickness (mm)

Width (mm)

Length (mm)

Average Weight (kg/m2)

9

1200

2400

5.5

13

1200

2400

8

USG Boral Moldstop Papan Gipsum USG Boral Moldstop memiliki semua kualitas yang dimiliki papan gipsum Jayaboard Standard dilengkapi dengan penambahan kemampuan tahan jamur (Grade 0 sesuai ASTM G-21). Hal ini menjadikan USG Boral Moldstop sangat direkomendasikan untuk interior bangunan dengan kebutuhan proteksi terhadap jamur dan proteksi kesehatan. USG Boral Moldstop plasterboard has all the qualities of Jayaboard Standard plasterboard plus the addition of mold resistance (Grade 0 as ASTM G-21). This makes USG Boral Moldstop is highly recommended for interior building with mold and health protection needs. Thickness (mm)

Width (mm)

Length (mm)

Average Weight (kg/m2)

9

1200

2400

5.5

13

1200

2400

8

USG Boral Soundstop Papan gipsum USG Boral Soundstop memiliki semua kualitas yang dimiliki papan gipsum Jayaboard Standard dilengkapi dengan penambahan kualitas inti yang menjadikan produk ini cocok untuk partisi, pelapis dinding dan plafon yang membutuhkan performa akustik superior. USG Boral Soundstop has all the qualities of Jayaboard Standard plasterboard plus additional core qualities making it suitable for partitions, wall linings and ceilings that require superior acoustic performance. Thickness (mm)

Width (mm)

Length (mm)

12

1200

2400

25

Width (mm) 600

Length (mm) 2400

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11.5

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Average Weight (kg/m2) 22

USG Boral JayaBell USG Boral Jayabell didesain khusus sebagai papan gipsum penyerap suara dengan lubang persegi atau bulat yang juga menyajikan fitur desain yang indah pada papan. USG Boral Jayabell memiliki inti yang diperkuat dengan glass fibre yang kemudian ditempel di antara dua kertas pelapis, dan glass matt yang ditempel pada bagian belakang papan. USG Boral Jayabell is specially designed as a sound absorption plasterboard with square or round punched holes that also provide a pleasing design feature to the board. USG Boral Jayabell has a glass fibre reinforced core bonded between two liner papers, and a glass matt bonded to the back of the board. Thickness (mm)

Width (mm)

Length (mm)

Average Weight (kg/m2)

12

1200

2400

9.5*

*Tergantung pada desain lubang, berat papan bisa lebih rendah dari tabel. *Depending on punched hole design, board weight may be lower than the figure shown

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Average Weight (kg/m2)

USG Boral Shaftwall Papan ini digunakan untuk menyediakan performa tahan api tingkat tinggi ketika digunakan bersama dengan sistem USG Boral Shaftwall dan sistem proteksi kolom dan balok USG Boral untuk pelapis baja tahan api. USG Boral Shaftwall plasterboard has all the qualities of USG Boral Firestop, plus high strength due to the boards 25mm thickness. This board is used to provide high levels of fire resistance when used with USG Boral Shaftwall systems and USG Boral Column and Beam Encasement systems for steelwork fire encasement. Thickness (mm)

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PRODUCT SPECIFICATION

USG Boral ImpactStop USG Boral Impactstop khusus dibuat sebagai pelapis dinding interior yang kokoh untuk bangunan komersial, industrial, dan hunian yang membutuhkan performa tahan bentur*. USG Boral Impactstop is specially made to provide though wall interior for commercial building, industrial, and housing who need impact resistance perfomance*. *Severe Duty (BS 5234)

Thickness (mm) 19

Width (mm) 1200

Length (mm) 2400

Average Weight (kg/m2) 16,2

USG Fiberock Aqua-ToughTM Interior Panels are high-performance panels that resist moisture, mold and fire as well as dents and penetration. Use USG Fiberock Aqua-ToughTM Interior Panels on walls, ceilings and exterior dry soffit applications where you need a smooth surface for paint and ceramic tile. Advantage · Aqua-Tough™ formulation provides improved moisture resistance · No face paper to scratch or tear · Resist denting, breaking and puncturing, even in high-traffic areas · Provide excellent fire resistance · Offer an economical alternative to concrete block and plaster construction · Ideal for institutional, commercial and residential interiors · Certified, recycled content of 95 percent

Thickness (mm)

Width (mm)

Length (mm)

Average Weight (kg/m2)

3/8’ (9.5)

1220

2440

10

1/2’ (12.7)

1220

2440

12

www.usgboral.com

B. USG Fiberock Aqua-ToughTM USG Fiberock Aqua-ToughTM Interior Panels merupakan papan berperforma tinggi yang tahan lembab, tahan jamur, tahan api dan cocok untuk aplikasi tahan bentur. Gunakan USG Fiberock Aqua-ToughTM Interior Panels pada aplikasi dinding, plafon dan dry soffit ketika Anda membutuhkan permukaan yang halus untuk pengecatan dan pemasangan keramik. Keuntungan • Formulasi Aqua-Tough TM menyediakan ketahanan lembab yang ditingkatkan • Tidak dilapisi oleh kertas. • Tahan bengkok, patah dan tekan, bahkan di area high-traffic • Menyediakan ketahanan terhadap api yang sempurna • Menawarkan alternatif yang ekonomis dibandingkan konstruksi blok beton dan plaster • Ideal untuk interior institusional, komersial dan residensial • Tersertifikasi, kandungan yang dapat didaur ulang sebesar 95%

129


PRODUCT SPECIFICATION

DUROCK® Brand Next Gen e+ Cement Board have the necessary flexibility to sheath curved elements. Once the joints are taped many finishes, including tiles can be utilized to complete the DUROCK® Exterior System. Moreover, the resistance of DUROCK® Brand Next Gen e+ Cement Board to water damage makes it the ideal material for walls and interior false ceilings in humid areas. Advantage : • DUROCK® Brand Next Gen e+ formulation provides water resistance, mold and impact resistance. • No face paper to scratch or tear • Resist denting, breaking and puncturing, even in high-traffic areas. • Easy to cut and fasten Dry panel application eliminates cement mixing and drying time. • Suitable for exterior facade system or interior system • Versatility material can adjust to unlimited designs

Thickness (mm)

Width (mm)

Length (mm)

Average Weight (kg/m2)

1/2’ (12.7)

1220

2440

13,23

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C. DUROCK® Brand Next Gen e+ Cement Board Papan semen DUROCK® Brand Next Gen e+ memiliki fleksibilitas yang diperlukan untuk membuat elemen melengkung. Berbagai macam pelapis finishing dapat diterapkan, termasuk keramik untuk melengkapi sistem DUROCK® Eksterior. Selain itu, ketahan papan semen DUROCK® Brand Next Gen e+ ter hadap air menjadikan DUROCK® material yang tepat untuk dinding dan plafon interior yang memiliki kelembapan tinggi. Keuntungan : • Formulasi DUROCK® Brand Next Gen e+ menyediakan ketahanan air, jamur dan bentur • Tidak ada kertas pada permukaan yang bisa tergores atau sobek • Tahan bengkok, patah dan tekan, bahkan di area high-traffic • Memudahkan dan mempercepat pemasangan, tidak perlu mencampurkan adonan dan menunggu semen kering • Dapat diaplikasikan untuk sistem fasad eksterior maupun interior • Fleksibilitas tinggi dapat menyesuaikan dengan desain yang tak terbatas.

*Catatan : Untuk desain lengkung, radius maksimal yang rekomendasikan 2,4m Notes : For For the curved design, the recommended maximum radius is 2.4m

D. Komponen Plafon Rangka Metal / Concealed Ceiling Components Bagian Utama / Primary Section

Top Cross Rail

Item Code

Dimension (mm)

Thickness (mm)

Length (mm)

PN-202

22x30

0.7

3600

PN-201

22x30

0.5

3600

PN-200

22x30

0.4

3600

PN-250

22x30

0.35

3000

PN-260

35x16

0.35

4000

EF Top Cross Rail

C Jaya

130


PRODUCT SPECIFICATION

Bagian Sekunder / Secondary Section Item Code

Dimension (mm)

Thickness (mm)

Length (mm)

PN-205

38x22

0.5

4800

PN-204

38x22

0.4

4800

Ceiling Batten

PN-203

35x16

0.4

4800

EF Ceiling Batten

PN-251

35x16

0.35

3000

C Jaya

PN-260

35x16

0.35

4000

Furing Channel

Sambungan Utama dan Sekunder / Primary and Secondary Connectors Item Code

Description

Thickness (mm)

PN-209

Top Cross Rail to Ceiling Batten Connector

0.7

PN-210

Top Cross Rail to Furing Channel Connector

0.7

PN-261

C-Jaya Connector

0.5

Wall Angle (Bagian keliling) / Wall Angle (perimeter section)

Wall Angle

EF Angle

Item Code

Dimension (mm)

Thickness (mm)

Length (mm)

PN-212

25x25

0.7

3000

PN-212 EX

19x19

0.4

3000

PN-252

19x19

0.35

4800

131


PRODUCT SPECIFICATION

Suspension Clip Adjuster

Item Code

PN-222

PN-223 PN-224 PN-262

Description

Thickness (mm)

Top Cross Rail hanger adjuster for threaded rod Top Cross Rail spring adjuster 4mm rod Top Cross Rail spring adjuster 5mm rod C-Jaya Hanger adjuster

1 0.7 0.7 0.7

Suspension Rod Item Code

PN-227 M4

Description

Diameter (mm)

Length (mm)

3.5

1500/2000

Rod threaded two ends

PN-225

Soft Galvanized Suspension rod

4

3600

PN-226

Soft Galvanized Suspension rod

5

3600

Close Fit & Bracket Item Code

Thickness (mm)

PN-230

Steel bracket used to connect JayaBMS secondary channel to substrate/masonry wall

0.8

PN-219

Steel bracket used to connect JayaBMS furing channel to substrate/masonry wall

1

PN-220

PN-221

132

Description

Bracket for suspension rod to concrete

1.2

Bracket for suspension rod to timber/steel

1.2


PRODUCT SPECIFICATION

E. Komponen Plafon Tampak / Exposed Ceiling Components Plafon Rangka Tampak JayaBMS / JayaBMS Exposed Ceiling Frame Item Code

Description

Dimension (mm)

Thickness (mm)

Length (mm)

PN-400

Main runner White pre-painted steel section used as main runner

24x33

0.3

3600

PN-401

Cross runner pendek White pre-painted steel section used as short cross runner

24x26

0.3

600

PN-402

Cross runner panjang White pre-painted steel section used as long cross runner

24x26

0.3

1200

PN-408

Perimeter wall angle White pre-painted steel section used for perimeter

19x19

0.3

3000

PN-409

Kawat Penggantung Suspension rod

3

2400

PN-410S

Hanger Spring Adjuster

0.7

PN-411

Hold Down Clip

0.5

PN-412S

Butterfly Clip Adjuster

0.7

USG Boral DONN DX I Plafon Rangka Tampak / Exposed Ceiling Frame Item Code

32mm

438

Dimension (mm)

Thickness (mm)

Length (mm)

Main runner White pre-painted steel section used as main runner

24x32

0.33

3600

Cross runner White pre-painted steel section used as cross runner

24x25

0.25 0.3

600 1200

Description

24mm

25mm

433 432

24mm

133


PRODUCT SPECIFICATION

USG Boral DONN DX II Plafon Rangka Tampak / Exposed Ceiling Frame Item Code

38mm

Dimension (mm)

Thickness (mm)

Length (mm)

24x38

0.33

3600

24x25

0.25 0.3

600 1200

Dimension (mm)

Thickness (mm)

Length (mm)

443

Main runner White pre-painted steel section used as main runner

14x32

0.33

3000

442 441

Cross runner White pre-painted steel section used as cross runner

14x32

0.3 0.3

600 1200

Dimension (mm)

Thickness (mm)

Length (mm)

Main runner White pre-painted steel section used as main runner

14x32

0.33

3000

Cross runner White pre-painted steel section used as cross runner

14x32

0.3 0.3

600 1200

Dimension (mm)

Thickness (mm)

Length (mm)

Wall angle L White pre-painted steel section used as main runner

21x21

0.45

3000

Wall angle W White pre-painted steel section used as cross runner

20x45

0.3 0.3

600 1200

Description

439

Main runner White pre-painted steel section used as main runner

435 434

Cross runner White pre-painted steel section used as cross runner

24mm

25mm 24mm

USG Boral DONN DXT Plafon Rangka Tampak / Exposed Ceiling Frame Item Code

32mm

Description

14mm

32mm

14mm

USG Boral DONN DXM Plafon Rangka Tampak / Exposed Ceiling Item Code

32mm

440

Description

14mm

32mm

436 437

14mm

USG Boral DONN DX Wall Angle Item Code

21mm 21mm

430 431

15mm 10mm 10mm

134

10mm

444

Description


PRODUCT SPECIFICATION

F. Komponen Partisi / Partition Components JayaBMS C Studs Description

33.5mm

36.7mm

Metal yang dibentuk C dilapisi galvalumed/galvanis digunakan bersama JayaBMS C Stud untuk menjadi rangka baja bagi partisi dan pelapis dinding papan gipsum.

Galvanized/galvalume metal C shaped used with JayaBMS C Stud to provide steel frames for plasterboard partitions & wall linings

width

Description JayaBMS Wall Track

87

87

o

width

o

32mm

Metal yang dibentuk U dilapisi galvalumed/galvanis digunakan bersama JayaBMS Wall Track untuk menjadi rangka baja bagi partisi dan pelapis dinding papan gipsum.

Galvanized/galvalume metal U shaped used with JayaBMS Wall Track to provide steel frames for plasterboard partitions & wall linings

Item Code

Width (mm)

Thickness (mm)

Length (mm)

PN-116 PN-117

45 51

0.4 0.4

3000 3000

PN-118

64

0.4

3000

PN-119

76

0.4

3000

PN-140 PN-141

45 51

0.5 0.5

3000 3000

PN-142

64

0.5

3000

PN-144

76

0.5

3000

PN-145

92

0.5

3000

PN-146

100

0.5

3000

PN-190

0.7

3000

PN-160

51 64

0.7

3000

PN-161

70

0.7

3000

PN-162

76

0.7

3000

PN-163

92

0.7

3000

PN-164 PN-165

100 150

0.7 0.7

3000 3000

PN-192-3000

76

1.0

3000

PN-194-3000

100

1.0

3000

Item Code

Width (mm)

Thickness (mm)

Length (mm)

PN-100 PN-101

45 51

0.4 0.4

3000 3000

PN-102

64

0.4

3000

PN-104

76

0.4

3000

PN-124 PN-125

45 51

0.5 0.5

3000 3000

PN-126

64

0.5

3000

PN-128

76

0.5

3000

PN-129

92

0.5

3000

PN-130

100

0.5

3000

PN-189 PN-148

51 64

0.7

3000

0.7

3000

PN-149

70

0.7

3000

PN-150

76

0.7

3000

PN-151

92

0.7

3000

PN-152

100

PN-153

150

0.7 0.7

3000 3000

PN-191-3000

76

1.0

3000

PN-193-3000

100

1.0

3000 135


PRODUCT SPECIFICATION

JayaBMS Deflection Head Track Description

50mm

Metal yang dibentuk U dilapisi galvalumed/galvanis. Deflection Head Track digunakan bersama JayaBMS C Stud untuk menjadi rangka baja bagi partisi dan pelapis dinding papan gipsum yang membutuhkan penggunaan deflection head track atau dengan tinggi melebihi 3.6m.

87

87

o

width

o

Galvanized/galvalume metal U shaped Deflection Head Track used with JayaBMS C Studs to provide steel frames for plasterboard partitions & wall linings that require a deflection head allowance or exceed 3.6m in height.

Item Code

Width (mm)

Thickness (mm)

Length (mm)

PN-132 PN-133

45 51

0.5 0.5

3000 3000

PN-134

64

0.5

3000

PN-136

76

0.5

3000

PN-137

92

0.5

3000

PN-138

100

0.5

3000

PN-154

64

0.5

3000

PN-155

70

0.5

3000

PN-156

76

0.5

3000

PN-157

92

0.5

3000

PN-158

100

0.5

3000

PN-159

150

0.7

3000

Item Code

Width (mm)

Thickness (mm)

Length (mm)

-

87x17

0.5

3000

Penjepit penguat isolasi suara dan getaran untuk xpartisi rangka ganda A sound and vibration isolating strengthening brace for twin stud partitions

-

40x100

0.9

Digunakan untuk fixing/menggantung objek beban ringan pada partisi papan gipsum. Used to fixing/hanging a lightweight objects on gipsum board partition

X002-2

6.6

Aksesoris Partisi / Partition Accessories Description

Resilent Bar

Potongan baja Galvanized/galvalume, didesain untuk meningkatkan performa akustik pada partisi, pelapis dinding dan plafon Galvanised/galvalume steel section, designed to increase acoustic performance on partitions, wall linings and ceiings.

V Brace

JayaBolt

136

49.7


8

P R O D UC T SP EC IF IC AT IO N

PRODUCT SPECIFICATION

G. Komponen Dinding Shaft / Shaftwall Component Description

CH Stud

E Stud

J Track

Potongan baja Galvanized/galvalume, didesain untuk meningkatkan performa akustik pada partisi, pelapis dinding dan plafon. Galvanised/galvalume steel section, designed to increase acoustic performance on partitions, wall linings and ceiings. Potongan baja beban ringan digunakan untuk starter studs, intersections, bukaan pintu dan end studs Lightweight steel sections used for starter studs, intersections, door openings and end studs Potongan baja beban ringan dipasang pada lantai dan plafon untuk mengakomodasi JayaBMS CH Studs dan E Studs Lightweight steel sections fixed to floor and ceiling to accommodate JayaBMS CH Studs and E Studs

Item Code

Dimension (mm)

Thickness (mm)

Length (mm)

-

75 100 150

0.8 0.8 0.8

3000 3000 3000

-

75 100 150

0.8 0.8 0.8

3000 3000 3000

-

75 100 150

0.8 0.8 0.8

3000 3000 3000

Dimension (mm)

Thickness (mm)

Length (mm)

1-16

1.0

100

H. Komponen Pelindung Kolom & Balok / Column & Beam Encasement Component Description MBCL Encasement Clip

Clips friction baja beban ringan dipasang pada pinggiran baja struktur. Digunakan berkonjungsi dengan Furring Channel Wall Track Lightweight steel clips friction to flanges of structural steelwork. Used in conjunction with Furring Channel Wall Track

Item Code

MBCL

Furring Channel Wall Track

MBCL Encasement Clip JayaBMS Flat Strap behind horizontal joints

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USG Boral Firestop or USG Boral Shaftwall board screw fixed to Furring Channel Wall Track and JayaBMS Flat strap at 300mm centres

www.usgboral.com

137


8

P R O DUCT SPECIFICAT IO N

PRODUCT SPECIFICATION

I. Sekrup USG Boral / USG Boral Screw Description Self Taping Screw

Untuk memasang papan gipsum pada sistem partisi metal stud, pelapis dinding, dan plafon yang lebih tipis (sampai dengan 0.8mm) For attaching plasterboard onto light thickness (up to 0.8mm) metal stud partition, wall lining, and ceiling systems

Self Drilling Screw

Untuk memasang papan gipsum pada sistem partisi metal stud, pelapis dinding, dan plafon yang lebih tebal (sampai dengan 2mm) For attaching plasterboard onto heavy thickness (up to 2mm) metal stud partition, wall lining, and ceiling systems

Item Code

Head Diameter (mm)

Length (mm)

X083 X084 X085

6 6 6

25 38 45

X086 X087

6 6

32 45

X089

6

9.5

Pan Head Screw Untuk menghubungkan komponen metal For connecting together metal componen

J. USG Boral Access Panel Description

Panel akses siap pasang berkualitas tinggi dibuat dari Jayaboard Sheetrock 12mm Ready-made high quality access panels made with 12mm Jayaboard Sheetrock www.usgb oral.com

Item Code

Pane Size (mm)

Frame Size (mm)

X098

600x600

650x650

*Untuk tipe lain Access Panel silahkan lihat Appendix pada halaman 162 *For other type of Access Panel see Appendix on page 162

K. USG Boral Casting Plaster Product

Specification (minutes)

Description

Set Time Working Time

Jaya Casting

17

Casting plaster berbahan dasar gipsum, digunakan untuk membuat cornice plafond an produk berbasis gipsum molding A gypsum based casting plaster, used to made a ceiling cornice and other molding gypsum based product

12

L. Kompon dan Plaster USG Boral / USG Boral Compounds and Tapes Kompon Penyambung / Jointing Compounds Product

UB20

Cornice Compound

138

Specification (minutes) Set Time Working Time

25

25

Description

20

Setting Compound gipsum yang didesain khusus untuk menangani segala sambungan dan cekungan sekrup Purposed-designed gypsum based setting compound for treating all plasterboard joints and screw depressions

20

Setting Compund gipsum serba guna untuk menangani segala sambungan papan gipsum dan sebagai perekat untuk memasang cornice kecil pada plafon Multi purposed-designed gypsum based setting compound for treating all plasterboard joints and as bonding adhesive to applied a small ceiling cornice

Jointing Usage Digunakan sebagai bedding coat, lapisan kedua dan lapisan akhir Used for bedding coat, second coat and finishing coat

Digunakan sebagai bedding coat, lapisan kedua dan lapisan akhir. Juga digunakan sebagai perekat untuk memasang cornice kecil atau ornamen kecil berbasis gipsum pada plafon Used for bedding coat, second coat and finishing coat. Also used as bonding adhesive to applied a small ceiing cornice or a small gypsum based ceiing ornament

www.usgboral.com


PRODUCT SPECIFICATION

Skimming Compounds Product

UB Cote

Specification (minutes)

Description

Set Time Working Time

60

Usage

Kompon air-drying berbahan dasar gipsum yang didesain khusus sebagai skim coat tipis di atas papan gipsum dan sambungan Purposed-designed limestone based air-drying compound as a thin skim coat over plasterboard and joints

-

Digunakan sebagai skim coat tipis untuk melapisi sambungan dan permukaan papan gipsum untuk mencapai penyelesaian level 5 Used as a thin skim coat to cover joint and plasterboard surface to achieve level 5 finishing

Jayaboard Bonding Compound Product

Specification (minutes)

Description

Set Time Working Time

Adhesive 15

20

15

Perekat berbahan dasar gipsum untuk menempelkan cornice besar atau ceiling rose / panel pusat pada background dinding batu / papan gipsum A gypsum based bonding adhesive to stick a big cornices or ceiling rose / center panel onto masonry / plasterboard backgrounds

Jayabond

90

85

Perekat berbahan dasar gipsum digunakan untuk merekatkan papan gipsum USG Boral langsung pada background dinding batu A gypsum based bonding adhesive used for bonding USG Boral plasterboard directly onto masonry backgrounds

Jointing Tapes Length (m)

UBTape

75

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Product

30

Plester kertas cross-fibre putih berpori dengan garis tengah, digunakan utnuk memperkuat sambungan papan gipsum White perforated cross-fibre paper tape with centre crease line, used to reinforced plasterboard joints

Plester kertas cross-fibre putih berpori dengan garis tengah dan diperkuat dengan potongan baja tahan karat, digunakan untuk memperkuat sambungan papan gipsum White perforated cross-fibre paper tape with centre crease line and reinforced with rust-resistant steel strips used for protection of external corner joints

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UB Steel

Description

M. Panel Plafon USG Boral / USG Boral Ceiling Panel Jaya Deko Type

Natura

Description Panel plafon pra-cat berbahan dasar papan gipsum, diaplikasikan sebagai sistem plafon rangka terbuka Prepainted ceiling panel based on plasterboard, applied as exposed ceiling system

Dimension (mm)

Thickness (mm)

600x600 600x1200

9 & 12

www.usgboral.com

139


PRODUCT SPECIFICATION

Natura Anti-Microbacterial Moldstop Type

Natura www.usgboral.com

Description Panel plafon pra-cat berbahan dasar papan gipsum dengan performa antimicrobial dan tahan jamur. produk ini cocok digunakan pada fasilitas kesehatan. panel based on plasterboard, with antimicrobial perform and moldstop. this product suitable to use in health facility.

Dimension (mm)

Thickness (mm)

600x600 600x1200

9 & 12

Dimension (mm)

Thickness (mm)

600x600 600x1200

9 & 12

Jaya Tekstur Type

Byhua

Description Panel plafon pra-cat dan bertekstur berbahan dasar papan gipsum, diaplikasikan sebagai sistem plafon rangka terbuka Prepainted and textured ceiling panel based on plasterboard, applied as exposed ceiling system

www.usgboral.com

Jaya Dura Type

Description

Dimension (mm)

Thickness (mm)

Condado

Panel plafon dengan laminasi vinyl yang berbahan dasar papan gipsum, diaplikasikan sebagai sistem plafon rangka terbuka Vinyl laminated ceiling panel based on plasterboard, applied as exposed ceiling system

600x600 600x1200

9

Type

Description

Dimension (mm)

Thickness (mm)

Sopran

Panel plafon berlubang yang dicat, berbahan dasar papan gipsum, diaplikasikan pada sistem plafon rangka terbuka Perforated painted ceiling panel based on plasterboard, applied as exposed ceiling system

600x600 600x1200

9 & 12

600x600 600x1200

9 & 12

600x600 600x1200

9 & 12

www.usgboral.com

Jaya Akustik

NRC : 0.45

www.usgboral.com

Tenor

NRC : 0.41

www.usgboral.com

Alto www.usgboral.com

140

Panel plafon berlubang yang dicat, berbahan dasar papan gipsum, diaplikasikan pada sistem plafon rangka terbuka Perforated painted ceiling panel based on plasterboard, applied as exposed ceiling system

Panel plafon berlubang yang dicat, berbahan dasar papan gipsum, diaplikasikan pada sistem plafon rangka terbuka Perforated painted ceiling panel based on plasterboard, applied as exposed ceiling system NRC : 0.31


PRODUCT SPECIFICATION

USG Boral Mineral Fiber

www.usgboral.com

Type

www.usgboral.com

Pin-perf Climaplus

www.usgboral.com

Impressions Climaplus

www.usgboral.com

Olympia Climaplus

www.usgboral.com

Radar Climaplus

Galaxy Climaplus

Description Panel plafon mineral fiber dengan pola non-direksional Non - directional pattern mineral fiber ceiling panel NRC : 0.6 Panel plafon mineral fiber dengan pola non-direksional Non - directional pattern mineral fiber ceiling panel NRC : 0.6 Panel plafon mineral fiber dengan pola non-direksional Non - directional pattern mineral fiber ceiling panel NRC : 0.6 Panel plafon mineral fiber dengan pola non-direksional Non - directional pattern mineral fiber ceiling panel NRC : 0.6 Panel plafon mineral fiber dengan pola non-direksional Non - directional pattern mineral fiber ceiling panel NRC : 0.5

Dimension (mm)

Thickness (mm)

600x600 600x1200

16

600x600 600x1200

16

600x600 600x1200

16

600x600 600x1200

16

600x600 600x1200

14

N. Aksesoris Plastering JayaBMS / JayaBMS Plastering Accessories

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Item Code

Description

Dimension (mm)

Length (mm)

PN-300

Corner Bead Aksesoris yang digunakan pada sudut eksternal sambungan papan gipsum di mana peningkatan daya tahan benturan dibutuhkan Rigid bead used on external corners of plasterboard joints where increased impact resistance is required

30x30

3000

PN-302

Arc Bead Aksesoris yang digunakan untuk membuat sudut luar terlihat tajam pada bukaan jendela dan pintu lengkung Rigid bead used to create sharp looking external corners on arched window and door opening

-

3000

PN-305

Stoping Angle Aksesoris yang digunakan untuk memberikan finish pada ujung papan gipsum untuk membuat sudut terlihat tajam. Juga merupakan aksesoris yang ideal untuk mengakhiri papan gipsum pada pertemuannya dengan rangka jendela Rigid bead used to finish edges of plasterboard to create sharp looking corners. Also an ideal bead for stopping plasterboard at window frames

30x10

3000

PN-307

Shadow Line Stop Bead Aksesoris yang digunakan untuk membentuk tali air pada bukaan pintu/jendela dan pada sekeliling plafon Rigid bead used to form sharp looking shadow-line reveals at door/window opening and at ceiling perimeters.

10x10x32

3000

PN-310

Movement Control Joint Aksesoris yang digunakan untuk membentuk dilatasi pada plafon, partisi dan pelapis dinding USG Boral Rigid bead used to form movement control joints in USG Boral Ceiling, Partition and Wall linings

-

3000

www .usgbo

ral.com

www.usgboral.com

www.usgboral.com

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141


PRODUCT SPECIFICATION

O. USG Boral Metal Ceiling Description Highland series A

USG Boral Highland

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USG Boral Highlands Seri A di desain simpel, mudah di pasang dan dibongkar untuk akses ke plafon. USG BORAL Highlands Series A is designed simply, easily installed and demounted for full ceiling access.

3/6

2/5

8

Highland series B

USG Boral Highlands Seri B menggunakan rangka runner 14mm membuat tampilan yang unik dan modern. USG BORAL Highlands Series B utilizes a 14mm runner which adds a unique and modern look to any space.

4/7

9

Highland series C

1

1 Ceiling Panel

6 Cross Runner (1.2m)

2 Main Runner (3.0m)

7 Cross Runner (0.6m)

Dengan tampilan monolitik dari USG Boral Highlands Seri C sistem lay-in menambah sentuhan metal yang modern The monolithic look of the USG BORAL Highlands Series C lay-in system adds a modern metal touch.

3 Cross Runner (1.2m)

8 Runner Bracket

Highland series D

4 Cross Runner (0.6m)

9 Security Clip

5 Main Runner (3.0m)

10 Security Clip

USG Boral Highlands Seri D menggunakan sistem Lay-on yang dapat dipindahkan jadi mudah dipasang dan dibongkar untuk akses ke plafon. The USG BORAL Highlands Series D is movable lay-on system which can be installed and demounted easily, providing full access to the ceiling space.

Description USG Boral Linea

Linea Simplicity USG Boral Linea Simplicity mengenalkan elemen desain yang unik tempat apapun. USG Boral Linea Simplicity introduces a unique design element to any space.

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5 End Cap 6 Panel Connector

3 Carrier

7 Perforated L-angle

142

Carrier Connector

585 mm x 585 mm (Squared) 595 mm x 595 mm (Squared) Square Lay-in

585 mm x 585 mm 585 mm x 1185 mm

Recessed Lay-in

575 mm x 575 mm 585 mm x 585 mm 275 mm x 1175 mm

Square Lay-on

595 mm x 595 mm 605 mm x 605 mm

Edge Type

Dimension (mm) W 25mm x H 35 mm W 25mm x H 50 mm W 25mm x H 75 mm W 25mm x H 100 mm

W 25 mm x H 50 mm W 25 mm x H 75 mm W 25 mm x H 100 mm W 25 mm x H 150 mm

1

2 Bracket

4

Gaya dan jarak dari sistem USG Boral Linea Streamline bisa di pesan custom sesuai dengan keinginan customer. The style and spacing of the USG Boral Linea Streamline system is fully customizable to meet customer preferences.

a or

3

Ceiling Panel

575 mm x 575 mm (Beveled)

W 30 mm x H 100 mm

1

1

Bevelled Lay-in

Dimension (mm)

W 25mm x H 150 mm

1

6

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3

Edge Type

Linea Slim USG boral Linea Slim menawarkan elemen desain unik yang sama dengan seri line lainnya, namun memiliki profile lebih tipis. USG Boral Linea Slim offers the same unique design element as the rest of the Linea series, but features a thinner blade.

W 15 mm x H 50 mm W 15 mm x H 75 mm W 15 mm x H 100 mm W 15 mm x H 150 mm


PRODUCT SPECIFICATION

Description

Edge Type

Dimension (mm)

Clip In

Clip In

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Sistem plafon USG Boral Clip-In disain plafon tertutup yang diamankan dengan runner untuk menyembunyikan komponen suspensi di plafon dan menawarkan tampilan yang halus. The USG Boral Clip-In ceiling system is a sealed ceiling design that is secured with runners to hide the suspension components in the ceiling and offer a smooth appearance.

300 mm x 300 mm 500 mm x 500 mm 600 mm x 600 mm Beveled

300 mm x 600 mm 300 mm x 1200 mm 450 mm x 1200 mm

1

450 mm x 1200 mm 1 Ceiling Panel

5

C-Channel Bracket

2 Spring Tee Runner

6

C-Channel

3 Runner Clamp

7

Security Clip

600 mm x 900 mm 600 mm x 1200 mm Squared

4 Runner Connector

Description

4

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Sistem USG Boral Space Cubes T-Grid menawarkan desain lay - in yang simpel menggunkan kisi kisi standart USG Boral Space Cubes T-Grid system offers a simple lay-in design using standard grid.

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Dimension (mm)

Space Cubes T-Grid System

Space Cubes

5

Edge Type

7

-

100mm x 100 mm x 42mm

8

6

1 Cell Element A

5 Cross Runner (1.2m)

2 Cell Element B

6 Cross Runner (0.6m)

3 Cell Element D

7 Light Adapter

4 Main Runner (3.0m)

8 Runner Bracket

143


PRODUCT SPECIFICATION

Description

2

3

MTUS250

MTUS200

MTUS150

MTUS100

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5

1

Summit BR - Series

Summit L - Series

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Summit US - Series

MTUS50

1 Ceiling Panel

4 US Runner Connector

1 Ceiling Panel

4 C-Channel Bracket

1 Ceiling Panel

4 BR Runner Connector

2 US Runner

5 C-Shape Runner Bracket

2 U Shape Runner

5 C-Channel

2 BR Runner

5 C-Channel Bracket

3 US Runner Bracket

6 C-Shape Runner

3 Runner Clamp

3 BR Runner Clamp

6 C-Channel

Dimension (mm) W 35 mm x L* W 85 mm x L* W 135 mm x L* W 185 mm x L* W 235 mm x L*

W 100 mm x L* W 150 mm x L* W 200 mm x L*

Edge Type

Dimension (mm)

Hook On

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Ceiling Panel

3

Security Clip

2 Z-Shape Runner

4

Runner Connector

144

W 300 mm x L*

W 300 mm x L*

Description

1

W 150 mm x L* W 200 mm x L*

Sistem plafon USG Boral Hook On menggunkan suspensi runner berbentuk seperti huruf Z dengan penguat di ujungnya. sistem ini mudah di pasang dan strukturnya kuat dan tangguh. USG Boral Hook On ceiling system is suspended by Z-shape runner with skewers installing in the corner. it can be installed easily and its structure is strong and tough.

300 mm x 600 mm Perforation Pattern & Colour Made by Request

300 mm x 1200 mm 600 mm x 600 mm 600 mm x 1200 mm


PRODUCT SPECIFICATION

O. USG Boral Metal Ceiling Description Highland series A

USG Boral Highland

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USG Boral Highlands Seri A di desain simpel, mudah di pasang dan dibongkar untuk akses ke plafon. USG BORAL Highlands Series A is designed simply, easily installed and demounted for full ceiling access.

3/6

2/5

8

Highland series B

USG Boral Highlands Seri B menggunakan rangka runner 14mm membuat tampilan yang unik dan modern. USG BORAL Highlands Series B utilizes a 14mm runner which adds a unique and modern look to any space.

4/7

9

Highland series C

1

1 Ceiling Panel

6 Cross Runner (1.2m)

2 Main Runner (3.0m)

7 Cross Runner (0.6m)

Dengan tampilan monolitik dari USG Boral Highlands Seri C sistem lay-in menambah sentuhan metal yang modern The monolithic look of the USG BORAL Highlands Series C lay-in system adds a modern metal touch.

3 Cross Runner (1.2m)

8 Runner Bracket

Highland series D

4 Cross Runner (0.6m)

9 Security Clip

5 Main Runner (3.0m)

10 Security Clip

USG Boral Highlands Seri D menggunakan sistem Lay-on yang dapat dipindahkan jadi mudah dipasang dan dibongkar untuk akses ke plafon. The USG BORAL Highlands Series D is movable lay-on system which can be installed and demounted easily, providing full access to the ceiling space.

Description USG Boral Linea

Linea Simplicity USG Boral Linea Simplicity mengenalkan elemen desain yang unik tempat apapun. USG Boral Linea Simplicity introduces a unique design element to any space.

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5 End Cap 6 Panel Connector

3 Carrier

7 Perforated L-angle

142

Carrier Connector

585 mm x 585 mm (Squared) 595 mm x 595 mm (Squared) Square Lay-in

585 mm x 585 mm 585 mm x 1185 mm

Recessed Lay-in

575 mm x 575 mm 585 mm x 585 mm 275 mm x 1175 mm

Square Lay-on

595 mm x 595 mm 605 mm x 605 mm

Edge Type

Dimension (mm) W 25mm x H 35 mm W 25mm x H 50 mm W 25mm x H 75 mm W 25mm x H 100 mm

W 25 mm x H 50 mm W 25 mm x H 75 mm W 25 mm x H 100 mm W 25 mm x H 150 mm

1

2 Bracket

4

Gaya dan jarak dari sistem USG Boral Linea Streamline bisa di pesan custom sesuai dengan keinginan customer. The style and spacing of the USG Boral Linea Streamline system is fully customizable to meet customer preferences.

a or

3

Ceiling Panel

575 mm x 575 mm (Beveled)

W 30 mm x H 100 mm

1

1

Bevelled Lay-in

Dimension (mm)

W 25mm x H 150 mm

1

6

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3

Edge Type

Linea Slim USG boral Linea Slim menawarkan elemen desain unik yang sama dengan seri line lainnya, namun memiliki profile lebih tipis. USG Boral Linea Slim offers the same unique design element as the rest of the Linea series, but features a thinner blade.

W 15 mm x H 50 mm W 15 mm x H 75 mm W 15 mm x H 100 mm W 15 mm x H 150 mm


PRODUCT SPECIFICATION

P. Alat-alat USG Boral / USG Boral Tools Alat-alat Pemasangan / Fixing Tools

Description

Description

Stud Crimper Untuk mengunci antar rangka metal Used to crimped between metal frame

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Chalk Line & Plum Bob Digunakan untuk membuat garis lurus sebagai acuan Used to make straight line as a guidance

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Key Hole Saw Digunakan untuk membuat lubang berbentuk lingkaran, kebanyakan digunakan untuk instalasi pencahayaan Used to make circle hole, mostly for lighting instalation

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C Clamp Digunakan untuk mengunci papan gipsum pada rangka dalam instalasi papan gipsum sebagai sistem plafon Used to clamp plasterboard to frame in installation of plasterboard as ceiling system

Plasterboard Hammer Digunakan ketika memasang papan gipsum pada rangka kayu dengan menggunakan paku Used when install plasterboard to timber frame using nail

Water Pass Digunakan untuk mendapatkan elevasi yang dibutuhkan Used to get elevation that needed ww

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Stopping Bit Digunakan bersama dengan screw driver sebagai stopper As a screw driver with stopper

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Circle Saw Digunakan untuk membuat lubang lingkaran untuk instalasi pipa Used to make circle hole for pipe installation

Surform Digunakan untuk meratakan permukaan kasar potongan papan gipsum Used to flatten the surface of rough cutting gyupsum board

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Tin Snip Digunakan untuk memotong rangka metal Used to cut metal frame

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Cutter Digunakan untuk memotong papan gipsum Used to cut plasterboard

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T Square Digunakan sebagai alat untuk membuat potongan menerus pada papan gipsum Used as tool to make straight cut of plasterboard

Alat-alat Penyambungan / Jointing Tools

Description

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Kapi Digunakan untuk mengaplikasikan kompon pada sambungan papan gipsum Used to applied compound in jointing of plasterboard Hawk Digunakan sebagai alat untuk membawa kompon jointing atau adesif yang akan diaplikasikan Used as tool to carried jointing compound/adhesive that will be applied

Description

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Hand sander Digunakan sebagai alat untuk mengamplas / menghaluskan permukaan dari sambungan papan gipsum Used as a tool to sanding surface of jointing plasterboard Small tool Ideal digunakan untuk pemasangan profil cornice, terutama pada pinggir sudut Ideal used for cornice profile installation, especially on corner edge.

145


PRODUCT SPECIFICATION

8.2. Kalkulator Material Sistem / System MaterIal Calculator a. Sistem Plafon Rangka Metal / Concealed Grid System Sistem Plafon Standard Furring / Standard Furing Ceiling System (CS-18fc) Product Details

Item Code (PN)

Quantity Per 1 m2

Per 100 m2

Unit

Frame & Hanger System Bracket Suspension Rod Suspension Clip Adjuster Wall Angle

220/221

0.81

81.00

pc(s)

225

0.14

13.61

pc(s)

223

0.81

81.00

pc(s)

212EX

0.07

6.67

pc(s)

Top Cross Rail

200/201/202

0.27

26.67

pc(s)

Furing Channel

204/205

0.39

39.17

pc(s)

210

1.62

162.00

pc(s)

0.35

35.00

sheet(s)

0.02

1.90

bag(s)

Connector Plasterboard 12mm Jayaboard Sheetrock Others Jointing Compound UB Tape

X076-1

0.02

1.60

roll(s)

Drywall Screw 25mm

X083

10.07

1006.94

pc(s)

Jaya Sealant 580ml

X105

0.083

8.28

pc(s)

*Catatan • Jarak penggantung maksimum 1200mm • Jarak rangka utama maksimum 1200mm • Jarak rangka sekunder maksimum 600mm • Berdasarkan sistem plafon 10x10 (100m2) • Berdasarkan asumsi plenum 600mm

*Note • Hanger spacing maximum 1200mm • Main frame spacing maximum 1200mm • Secondary frame spacing maximum 600mm • Based on ceiling system 10mx10m (100m2) • Based on asumption 600mm Plennum

B. Sistem Partisi / Partition Systems Standard Optimum (SS-8) Product Details

Item Code (PN)

Quantity Per 1 m2

Per 100 m2

Unit

Frame Wall Track

0.22

22.00

pc(s)

Wall Stud

0.57

57.00

pc(s)

1.40

140.00

sheet(s)

0.04

4.18

bag(s)

0.03

3.20

roll(s)

Board 12mm Jayaboard Sheetrock Others Jointing Compound UB Tape Dywall Screw 25mm

X083

24.31

2430.56

pc(s)

Dywall Screw 38mm

X084

24.31

2430.56

pc(s)

X105

0.60

60.14

pc(s)

Jaya Sealant 580ml *Catatan • Jarak rangka vertikal 600mm • Kuantitas diperkirakan dan didasari ukuran area (T x P) 3m x 33.33m. Perbedaan bentuk/area ruang harus pertimbangkan

146

X076-1

*Note • Vertical Frame Spacing at 600 mm • Quantities are approximate and based on the area size (HxL) 3m x 33.33m. Room shape/area variances must be taken into consideration


PRODUCT SPECIFICATION

Fire Rating 2 Hours (SS-2) Product Details

Item Code (PN)

Quantity Per 1 m2

Per 100 m2

Unit

11.00

pc(s)

Frame Deflection Head Track

0.11

Wall Track

0.11

11.00

pc(s)

Wall Stud

0.57

57.00

pc(s)

1.40

140.00

sheet(s)

0.04

4.18

bag(s)

0.03

3.20

roll(s)

Board 16mm Firestop Others Jointing Compound UB Tape

X076-1

Self Drilling Screw 32mm

X086

31.94

3194.44

pc(s)

Self Drilling Screw 45mm

X087

31.94

3194.44

pc(s)

Jaya Sealant 580ml

X105

0.80

80.19

pc(s)

*Catatan • Jarak rangka vertikal 600mm • Ketebalan rangka minimum 0.5mm • Kuantitas diperkirakan dan didasari ukuran area (T x P) 3m x 33.33m. Perbedaan bentuk/area ruang harus dipertimbangkan

*Note • Vertical Frame Spacing at 600 mm • Frame thickness minimum 0.5mm • Quantities are approximate and based on the area size (HxL) 3m x 33.33m. Room shape/area variances must be taken into consideration

Fire Rating 1 Hour (SS-5) Product Details

Item Code (PN)

Quantity Per 1 m2

Per 100 m2

Unit

11.00

pc(s)

Frame Deflection Head Track

0.11

Wall Track

0.11

11.00

pc(s)

Wall Stud

0.57

57.00

pc(s)

0.70

70.00

sheet(s)

0.04

3.80

bag(s)

Board 16mm Firestop Others Jointing Compound UB Tape

X076-1

0.03

3.20

roll(s)

Self Drilling Screw 32mm

X086

31.94

3194.44

pc(s)

Jaya Sealant 580ml

X105

0.40

40.09

pc(s)

*Catatan • Jarak rangka vertikal 600mm • Ketebalan rangka minimum 0.5mm • Kuantitas diperkirakan dan didasari ukuran area (T x P) 3m x 33.33m. Perbedaan bentuk/area ruang harus dipertimbangkan

*Note • Vertical Frame Spacing at 600 mm • Frame thickness minimum 0.5mm • Quantities are approximate and based on the area size (HxL) 3m x 33.33m. Room shape/area variances must be taken into consideration

147


PRODUCT SPECIFICATION

C. Sistem Pelapis Dinding / Wall Lining System EasyFinishTM Bond (DM-1a) Product Details

Item Code (PN)

Quantity Per 1 m2

Per 100 m2

Unit

0.35

35.00

sheet(s)

0.12

12.00

bag(s)

0.02

1.90

bag(s)

Plasterboard 12mm Jayaboard Sheetrock Others Bonding Adhesive

Adhesive 15

Jointing Compound UB Tape Jaya Sealant 580ml *Catatan • Kuantitas diperkirakan dan didasari ukuran area (T x P) 3m x 33.33m. Perbedaan bentuk/area ruang harus dipertimbangkan

X076-1

0.02

1.60

roll(s)

X105

0.15

15.04

pc(s)

*Note • Quantities are approximate and based on the area size (HxL) 3m x 33.33m. Room shape/area variances must be taken into consideration

EasyFinishTM Close - Fit (DM-2) Product Details

Item Code (PN)

Quantity Per 1 m2

Per 100 m2

Unit

Frame Direct Fix Clip

219

2.86

286.00

pc(s)

Furing Channel

204/205

0.49

49.38

pc(s)

0.35

35.00

sheet(s)

Board 12mm Jayaboard Sheetrock Others 0.02

1.90

bag(s)

UB Tape

X076-1

0.02

1.60

roll(s)

Drywall Screw 25mm

X083

12.15

1215.28

pc(s)

Jaya Sealant 580ml

X105

0.15

15.04

pc(s)

Jointing Compound

*Catatan • Jarak rangka vertikal 600mm • Kuantitas diperkirakan dan didasari ukuran area (T x P) 3m x 33.33m. Perbedaan bentuk/area ruang harus dipertimbangkan.

148

*Note • Vertical Frame Spacing at 600 mm • Quantities are approximate and based on the area size (HxL) 3m x 33.33m. Room shape/area variances must be taken into consideration


PRODUCT SPECIFICATION

EasyFinishTM Frame (DM-10) Product Details

Item Code (PN)

Quantity Per 1 m2

Per 100 m2

Unit

Frame Wall Track

0.22

22.00

pc(s)

Wall Stud

0.57

57.00

pc(s)

0.70

70.00

sheet(s)

0.02

2.09

bag(s)

Board 12mm Jayaboard Sheetrock Others Jointing Compound UB Tape

X076-1

0.02

1.60

roll(s)

Drywall Screw 25mm

X083

24.31

2430.56

pc(s)

Drywall Screw 38mm

X084

24.31

2430.56

pc(s)

Jaya Sealant 580ml

X105

0.30

30.07

pc(s)

*Catatan • Jarak rangka vertikal 600mm • Kuantitas diperkirakan dan didasari ukuran area (T x P) 3m x 33.33m. Perbedaan bentuk/area ruang harus dipertimbangkan.

*Note • Vertical Frame Spacing at 600 mm • Quantities are approximate and based on the area size (HxL) 3m x 33.33m. Room shape/area variances must be taken into consideration

149


HEALTH AND SAFETY USGBoral.com

9.1. Health and Safety Introduction 9.2. Health and Safety Data Sheet A. Plasterboard B. Fiberock C. Gypsum Based Ceiling Panels D. Mineral Fiber Based Ceiling Panels E. Metal Section F. Paper Tape G. Powdered Jointing Compounds and Adhesives H. Skimming Compound

9

Health & Safety

Handling

Materials


HEALTH & SAFETY

9.1. PENGANTAR KESEHATAN & KEAMANAN / HEALTH AND SAFETY INTRODUCTION Produk-produk USG Boral Plasterboard Indonesia dipasarkan untuk penggunaan dalam pelapis dan dekorasi bangunan residensial, komersial, industrial dan retail. Isu utama kesehatan dan keamanan yang dibuat oleh penggunaan produk-produk USG Boral berhubungan dengan kebiasan dan kondisi kerja dan unsur yang digunakan di dalam produk. Penting bahwa produk-produk USG Boral hanya digunakan sesuai dengan tujuannya dan berdasarkan instruksi USG Boral Plasterboard Indonesia. Kebiasan dan kondisi kerja yang aman akan memastikan minimalisir occupational exposure. USG Boral Plasterboard Indonesia products are marketed for use in the lining and decoration of housing, commercial, industrial and retail buildings. The main health and safety issues created by the use of USG Boral products relate to working habits and conditions and the constituents used in the products. It is important that USG Boral products are used only in the manner for which they are intended and in accordance with USG Boral Plasterboard Indonesia instructions. Safe working habits and conditions will ensure that occupational exposure is minimised. Debu Udara / Airbone Dust Untuk mengurangi debu airborne, buka produk kompon USG Boral dan campur produk dengan air dalam kondisi ventilasi yang baik; hindari kontak dengan mata dan selalu basuh bagian kulit yang terpapar setelah penggunaan. Memotong papan gipsum dengan power tools dan mengamplas yang mana menghasilkan debu, harus dijaga seminimun mungkin. Idealnya segala tindakan yang menghasilkan debu harus dilakukan dalam kondisi dengan ventilasi yang baik. Untuk meminimalisir resiko terhadap debu airborne di kondisi yang tidak memiliki ventilasi, USG Boral Plasterboard Indonesia merekomendasikan pemakaian masker debu dan safety glasses disesuaikan dengan standar internasional atau lokal ketika bekerja dengan produk kompon dan papan gipsum USG Boral. To reduce airborne dust, open USG Boral compound products and mix products with water in well ventilated conditions; avoid contact with eyes and always wash exposed skin after use. Cutting plasterboard with power tools and sanding generate dust, so should be kept to a minimum. Ideally all operations which produce dust should be carried out in well ventilated conditions. To minimize the risks from airborne dust in unventilated conditions, USG Boral Plasterboard Indonesia recommends the wearing of dust mask and safety glasses made in accordance with international or local standards when working with USG Boral compounds and plasterboard products. Produk Metal JayaBMS / JayaBMS Metal Products Komponen metal JayaBMS harus dipotong dan ditangani dengan hati-hati untuk menghindari goresan dan abrasi. Untuk meminimalisir resiko goresan dan abrasi, USG Boral Plasterboard Indonesia merekomendasikan pemakaian sarung tangan dan safety glasses disesuaikan dengan standar internasional atau lokal ketika bekerja dengan produk metal JayaBMS. JayaBMS metal components should be cut and handled carefully to avoid cuts and abrasions. To minimize the risks of cuts and abrasions, USG Boral Plasterboard Indonesia recommends the wearing of gloves and safety glasses made in accordance with international or local standards when working with JayaBMS metal products.

Recommended to wear all times. Safety Hard Hat

High Visibility Safety Jacket

Safety shoes

Safety Glassess

Unsur - Unsur Produk USG Boral / USG Boral Product Contituents The British Health and Safety Executive Guidance Note EH40/94 memberikan informasi mengenai konsentrasi airborne zat-zat di lokasi kerja sehingga paparan konstan setiap harinya tidak akan mengakibatkan efek yang berbahaya, yang dikenal dengan Occupational Exposure Standards (OES). The Health and Safety Executive meninjau OES tiap tahunnya dengan harapan mendapatkan bukti medis yang baru. Lampiran data kesehatan dan keamanan dalam bagian ini menunjukan nilai-nilai OES relevan dengan unsur-unsur produk USG Boral, bersumber dari EH40/94. The British Health and Safety Executive Guidance Note EH40/94 gives information about airborne concentration of substances in the workplace for which constant daily exposure will not cause harmful effects, known as Occupational Exposure Standards (OES). The Health and Safety Executive reviews OES's annually in the light of new medical evidence.

Recommended to wear when cutting plasterboard or metal component. Gloves

The Health & Safety Data sheets in this section show the OES values relevant to constituents of USG Boral products, taken from EH40/94. Keamanan On-site / On-site Safety USG Boral Plasterboard Indonesia merekomendasikan peralatan keamanan berikut ini untuk dikenakan on-site ketika bekerja dengan produk dan sistem USG Boral. Seluruh peralatan keamanan harus memenuhi standar internasional atau lokal. USG Boral Plasterboard Indonesia recommends the following safety equipment to be worn on-site when working with USG Boral products and systems. All safety equipment should meet international or local standards.

150

Recommended to wear heavy dust is being generated Dust mask


HEALTH & SAFETY

9.2. HEALTH & SAFETY DATA SHEET A. Plasterboard - Health & Safety Data Sheet 1. Identification of The Substance Or Preparation And Company - Jayaboard Sheetrock - USG Boral Wetarea - USG Boral Firestop - USG Boral WetArea Firestop

Company

- USG Boral Soundstop - Jayaflex - Jayabell - USG Boral Shaftwall USG Boral Indonesia â&#x20AC;&#x201C; PT. Petrojaya Boral Plasterboard, Palma Tower Lantai 21 Jl. RA. Kartini III-S Kav.6, Sektor 2, Lebak Bulus, Kebayoran Lama, Jakarta Selatan 12310 Telp. : 021-27538100 Fax : 021-27538197

Identification

These products are defined as non-hazardous Sawing and sanding plasterboard will generate gypsum dust, which may irritate skin, eyes and the respiratory system.

3. Composition/ Information of Ingredients

General Composition : Plasterboard : Calcium sulphate dehydrates encased within paper liners Additionally nominal amounts of additives

2. Hazards

- USG Boral Soundstop : also contains some glass fibre. - USG Boral Firestop, USG Boral Wetarea Firestop and USG Boral Shaftwall : also contains some glass fibre and vermiculite. - USG Boral Wetarea and USG Boral Wetarea Firestop : also contains some water repellent 4. First Aid Measures * Please note: Should any symptoms persist obtain medical assistance.

5. Fire Fighting

Inhalation : Remove person to fresh air. Apply artificial respiration if not breathing. Skin contact : Rinse using clean water and then wash using soap & water Eye contact : Wash with clean water and seek medical advice if irritation persists Ingestion : Wash out mouth and drink plenty of clean water

Measures

Plasterboard has limited combustibility; how-ever paper facing and packaging may burn. All standard fire extinguisher are suitable, using normal fire fighting procedures.

6. Accidential Release

Wear Personal Protective Equipment (PPE) as detailed in section 8.

Measures

Prevent these products from contaminating drains, watercourse, ground or soil.

7. Handling And

When manually handling plasterboards, give consideration of correct manual handling technique to avoid risk of injury, two persons should carry one plasterboard as shown below.

Storage

When moving packs of plasterboard, these should be moved using forklift truck or hydraulic trolley, care should be taken to ensure that the machinery is safely capable of such movements and that the operator is trained and competent.

www.usgboral.com

Plasterboard should be stored in dry flat conditions, if supported on bearers these should not exceed 400mm â&#x20AC;&#x201C; 600mm maximum centre. Plasterboard is not a suitable product to be used as a platform or deck, it will not support body weight and therefore it is important that installers use an independent support mechanism.

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HEALTH & SAFETY

Biological Limit No biological limit allocated Engineering controls Avoid inhalation. Use in well ventilated areas. Where an inhalation risk exists, mechanical extration ventilation is recommended. Maintain dust levels below the recommended exposure standard. 8. Exposure Control/ Personal Protection

Personal Protection Respiratory : Area should have adequate ventilation and dust extraction, if not a dust mask is recommended. Eye : Safety glasses are recommended when dust is likely to occur. Skin : Wear overalls and suitable clothing to avoid repeated skin contact. Hands : To limit the effect wear protective gloves Note : Safety equipment should be accordance with International or Local standards

9. Physical and Chemical Properties

Appearance Paper faced flat sheet that are available in a range of thicknesses, widths and lengths, with edge profiles being either square or tapered edged. Paper colour varies depending on board type. Plasterboard weight please refer to product specification section.

10. Stability and Reactivity

Stable and non reactive with other building materials.

11. Toxicological Effects

No known toxicological effects

12. Ecological Information

Stable products with no known adverse effect

13. Disposal Considerations

Authorised landfill site in accordance with Indonesia requirements

14. Transport Information

Not classified as hazardous for transport

15. Other Information

This products is only intended for use as defined within current USG Boral Plasterboard Indonesia literature, please contact USG Boral Technical Support Centre if further information is required. This data sheet does not replasce the users own work place risk assessment.

This Safety Data Sheet : The user should be satisfied that the information data sheet is the current version, to confirm please contact Jayaboard Technical Hotline. Based on our current best of knowledge and is intended to define our products with regards to the health and safety position. It is not intended for the purpose of precise product specification or warranty.

152


HEALTH & SAFETY

B. Fiberock - Health & Safety Data Sheet 1. Identification of The Substance Or Preparation And Company - USG Boral Fiberock Aqua-Tough

Company

USG Boral Indonesia - PT. Petrojaya Boral Plasterboard, Palma Tower 21st Floor Jl. RA Kartini III-S Kav 6, Jakarta Selatan 12310 - Indonesia Telp. +62 21 2753 8100 Fax. +62 21 2753 8199

2. Hazards

These products are defined as non-hazardous

Identification

Sawing and sanding Fiberock will generate gypsum dust, which may irritate skin, eyes and the respiratory system.

3. Composition/ Information of Ingredients 4. First Aid Measures * Please note: Should any symptoms persist obtain medical assistance.

5. Fire Fighting

General Composition : Fiberock : Calcium sulphate dehydrates reinforced within cellulose fiber This product contains quartz (crystalline silica) as naturally occuring. Inhalation : Remove person to fresh air. Apply artificial respiration if not breathing. Skin contact : Rinse using clean water and then wash using soap & water Eye contact : Wash with clean water and seek medical advice if irritation persists Ingestion : Wash out mouth and drink plenty of clean water

Measures

Fiberock has limited combustibility. All standard fire extinguisher are suitable, using normal fire fighting procedures.

6. Accidential Release

Wear Personal Protective Equipment (PPE) as detailed in section 8.

Measures

Prevent these products from contaminating drains, watercourse, ground or soil.

7. Handling And

Avoid dust contact with eyes and skin. Wear the appropriate eye and skin protection against dust. Minimize dust generation and accumulation. Avoid breathing dust. Wear the appropriate respiratory protection against dust in poorly ventilated areas and if TLV is excedded. When manually handling Fiberock board, give consideration of correct manual handling technique to avoid risk of injury, two persons should carry one plasterboard as shown below.

Storage

When moving packs of Fiberock Aqua-Tough, these should be moved using forklift truck or hydraulic trolley, care should be taken to ensure that the machinery is safely capable of such movements and that the operator is trained and competent. Fiberock should be stored in dry flat conditions, if supported on bearers these should not exceed 400mm - 600mm maximum centre. Protect product from physical damage, wheather and prevent exposure to sustained moisture.

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HEALTH & SAFETY

Biological Limit No biological limit allocated Engineering controls Avoid inhalation. Use in well ventilated areas. Where an inhalation risk exists, mechanical extration ventilation is recommended. Maintain dust levels below the recommended exposure standard. 8. Exposure Control/ Personal Protection

Personal Protection Respiratory : Area should have adequate ventilation and dust extraction, if not a dust mask is recommended. Eye : Safety glasses are recommended when dust is likely to occur. Skin : Wear overalls and suitable clothing to avoid repeated skin contact. Hands : To limit the effect wear protective gloves Note : Safety equipment should be accordance with International or Local standards

9. Physical and Chemical Properties

Appearance Paper-less flat sheet that are available in a range of thicknesses, widths and lengths, with edge profiles being either square or tapered edged. Fiberock weight please refer to product specification section.

10. Stability and Reactivity 11. Toxicological Effects

Stable and non reactive with other building materials.

No known toxicological effects

12. Ecological Information

Stable products with no known adverse effect

13. Disposal Considerations

Authorised landfill site in accordance with Indonesia requirements

14. Transport Information

Not classified as hazardous for transport

15. Other Information

This products is only intended for use as defined within current USG Boral Plasterboard Indonesia literature, please contact Jayaboard Technical Hotline if further information is required. This data sheet does not replasce the users own work place risk assessment.

This Safety Data Sheet : The user should be satisfied that the information data sheet is the current version, to confirm please contact Jayaboard Technical Hotline. Based on our current best of knowledge and is intended to define our products with regards to the health and safety position. It is not intended for the purpose of precise product specification or warranty.

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HEALTH & SAFETY

C. Gypsum Based Ceiling Panels - Health & Safety Data Sheet 1. Identification of The Substance Or Preparation And Company - Jaya Deko - Jaya Dura

- Jaya Teksture - Jaya Akustik

Company

USG Boral Indonesia - PT. Petrojaya Boral Plasterboard, Palma Tower 21st Floor Jl. RA Kartini III-S Kav 6, Jakarta Selatan 12310 - Indonesia Telp. +62 21 2753 8100 Fax. +62 21 2753 8199

2. Hazards Identification

These products are defined as non-hazardous Sawing and sanding Fiberock will generate gypsum dust, which may irritate skin, eyes and the respiratory system.

3. Composition/ Information of Ingredients

General Composition : Gypsum based ceiling panels : Calcium sulphate dehydrates encased within paper liners.

4. First Aid Measures

Inhalation : Remove person to fresh air. Apply artificial respiration if not breathing. Skin contact : Rinse using clean water and then wash using soap & water Eye contact : Wash with clean water and seek medical advice if irritation persists Ingestion : Wash out mouth and drink plenty of clean water

* Please note: Should any symptoms persist obtain medical assistance.

5. Fire Fighting Measures

Gypsum based ceiling panels has limited combustibility; how-ever paper facing and packaging may burn. All standard fire extinguisher are suitable, using normal fire fighting procedures.

6. Accidential Release Measures

Wear Personal Protective Equipment (PPE) as detailed in section 8.

7. Handling And Storage

When manual handling care should be taken to lift box correctly. One person should only carry

Prevent these products from contaminating drains, watercourse, ground or soil.

1 box at a time to minimize risk of injury. Products are supplied in box and packed together in large packs for forklift truck off loading. Re-stack boxes in a safe and stable manner. Boxes must be stored in dry conditions and protected from humid conditions

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HEALTH & SAFETY

Biological Limit No biological limit allocated

8. Exposure Control/ Personal Protection

Engineering controls Avoid inhalation. Use in well ventilated areas. Where an inhalation risk exists, mechanical extration ventilation is recommended. Maintain dust levels below the recommended exposure standard. Personal Protection Respiratory : Area should have adequate ventilation and dust extraction, if not a dust mask is recommended. Eye : Safety glasses are recommended when dust is likely to occur. Skin : Wear overalls and suitable clothing to avoid repeated skin contact. Hands : To limit the effect wear protective gloves Note : Safety equipment should be accordance with International or Local standards

9. Physical and Chemical Properties

Appearance Paper-less flat sheet that are available in a range of thicknesses, widths and lengths, with edge profiles being either square or tapered edged. For Ceiling Panel weight please refer to product specification section.

10. Stability and Reactivity

11. Toxicological Effects

12. Ecological Information 13. Disposal Considerations

14. Transport Information

15. Other Information

Stable and non reactive with other building materials.

No known toxicological effects

Stable products with no known adverse effect

Authorised landfill site in accordance with Indonesia requirements

Not classified as hazardous for transport This products is only intended for use as defined within current USG Boral Plasterboard Indonesia literature, please contact Jayaboard Technical Hotline if further information is required. This data sheet does not replasce the users own work place risk assessment.

This Safety Data Sheet : The user should be satisfied that the information data sheet is the current version, to confirm please contact Jayaboard Technical Hotline. Based on our current best of knowledge and is intended to define our products with regards to the health and safety position. It is not intended for the purpose of precise product specification or warranty.

156


HEALTH & SAFETY

D. Mineral Fiber Based Ceiling Panels - Health & Safety Data Sheet 1. Identification of The Substance Or Preparation And Company - Pin Perf Climaplus - Radar Climaplus - Impression Climaplus

- Olympia Climaplus - Galaxy Climaplus

Company

USG Boral Indonesia - PT. Petrojaya Boral Plasterboard, Palma Tower 21st Floor Jl. RA Kartini III-S Kav 6, Jakarta Selatan 12310 - Indonesia Telp. +62 21 2753 8100 Fax. +62 21 2753 8199

2. Hazards Identification

This products is not expected to produce any unusual hazards during normal use. Exposure to high dust levels may irritate the skin, eyes, nose, throat, or upper respiratory tract. Man-made mineral fibres have been classified by the Eurepean Union as irritating to skin.

3. Composition/ Information of Ingredients

4. First Aid Measures * Please note: Should any symptoms persist obtain medical assistance.

General Composition : Slag Wool Fiber, Expanded Perlite, Cellulose, Starch, Kaolin, Calcium Sulfate Dihydrate, Limestone or Dolomite, Crystalline Silica, Vinyl Acetate polymer or Ethylene Vinyl Acetate Polymer Inhalation : Exposure to dust generated during the handling or cutting, especially with power tools, of the product may cause irritate eyes, skin, nose, throat, and upper respiratory tract. Persons subjected to large amounts of this dust will be forced to leave area because of nuisance conditions such as coughing, sneezing and nasal irritation. Labored breathing may occur after excessive inhalation. If respiratory symptoms persist, consult physician. Skin contact : Direct contact with the skin can cause temporary irritation and itchiness. Rubbing of this product against the skin can result in abrasions. If irritation persists, consult a physician. Eye contact : Dust and/or direct contact can cause mechanical irritation of eyes. If burning, redness, itching, pain or other symptoms persist or develop, consult physician. Ingestion : This product is not intended to be eaten. Unlikely to occur, but if ingested may cause temporary irritation to the gastrointestinal tract, especially the throat and stomach.

5. Fire Fighting Measures

Organic material in panels can produce oxides of carbon. No known. All standard fire extinguisher are suitable, using normal fire fighting procedures.

6. Accidential Release

Wear Personal Protective Equipment (PPE) as detailed in sention 8

Measures

Containment : No special precautions Clean â&#x20AC;&#x201C; Up : Use normal clean up procedures. No special precautions Disposal : Follow all local, state, provincial regulations. Never discharge large releases directly into sewers or surface waters.

7. Handling And Storage

Avoid dust contact with eyes and skin. Wear the appropriate eye and skin protection against dust. Minimize dust generation and accumulation. Avoid breathing dust. Wear the appropriate respiratory protection against dust in poorly ventilated areas and if TLV is exceeded. Use good safety and industrial hygiene practices. Follow traditional building practices; such as management of water away from the interior of the structure to avoid the growth of mold, mildew and fungus. Remove from the jobsite any building products suspected of being exposed to sustained moisture and considered conducive to mold growth. Warehouse storage should be in accordance with package directions. Store in a cool, dry, ventilated area away from sources of heat, moisture and incompatibilities. Protect from weather and prevent exposure to sustained moisture. Protect product from physical damage.

157


HEALTH & SAFETY

Engineering controls Provide ventilation sufficient to control airborne dust levels. Where an inhalation risk exists, mechanical extration ventilation is recommended. Maintain dust levels below the recommended exposure standard. 8. Exposure Control/

Personal Protection

Personal Protection

Respiratory : Area should have adequate ventilation and dust extraction, if not a dust mask is recommended. Eye : Safety glasses are recommended when dust is likely to occur. Skin : Wear overalls and suitable clothing to avoid repeated skin contact. Hands : To limit the effect wear protective gloves Note : Safety equipment should be accordance with International or Local standards

9. Physical and Chemical Properties

Appearance White or colored surface; beige/gray core

10. Stability and Reactivity

Stable and non reactive with other building materials.

11. Toxicological Effects

Direct contact with dust can cause eye and skin irritation (mechanical) and itchiness. Inhalation of dust can cause coughing and sneezing due to temporary irrittion of nose and throat. None known

12. Ecological Information

13. Disposal Considerations

14. Transport Information 15. Other Information

This product has no known adverse effect on ecology. WASTE DISPOSAL METHOD: Certain ceiling tile products may be recycled. If unable to recycle with the USG Ceilings Recycling Program, dispose of material in accordance with federal, state, and local regulations. Never discharge directly into sewers or surface waters. Consult with environmental regulatory agencies for guidance on acceptable disposal practices. Not classified as hazardous for transport This products is only intended for use as defined within current USG Boral Plasterboard Indonesia literature, please contact Jayaboard Technical Hotline if further information is required. This data sheet does not replasce the users own work place risk assessment.

This Safety Data Sheet : The user should be satisfied that the information data sheet is the current version, to confirm please contact Jayaboard Technical Hotline. Based on our current best of knowledge and is intended to define our products with regards to the health and safety position. It is not intended for the purpose of precise product specification or warranty.

158


HEALTH & SAFETY

E. Metal Section - Health & Safety Data Sheet 1. Identification of The Substance Or Preparation And Company - USG Boral Metal System (JayaBMS)

Company

USG Boral Indonesia - PT. Petrojaya Boral Plasterboard, Palma Tower 21st Floor Jl. RA Kartini III-S Kav 6, Jakarta Selatan 12310 - Indonesia Telp. +62 21 2753 8100 Fax. +62 21 2753 8199

2. Hazards Identification

These products are not classified as hazardous. There is a risk of cuts and abrasions from sharp edges or protrusions when handling metal sections and also when they have been fitted to floors and walls but have not yet had plasterboard fitted to them. There is also a risk from tensioned bandaging. Due to the residue of lubricant/rust inhibitors, frequent handling may cause skin problems. Irritant fumes evolved during any welding or mechanical cutting can cause metal fume fever.

3. Composition/

General Composition : Mild steel sections coated with zinc electrolytic process or hot dip galvanised process. The sections may have a protective film of a roll hydrocarbon (oil/paraffin etc) lubricant or a residue or cutting fluid.

Information of Ingredients

4. First Aid Measures * Please note: Should any symptoms persist obtain medical assistance.

5. Fire Fighting

Inhalation : Remove person to fresh air Skin contact : Rinse using clean water and then wash using soap & water Eye contact : Wash with clean water and seek medical advice if irritation persists Ingestion : Wash out mouth and drink plenty of clean water. Do not induce vomiting.

Measures

Although metal sections are non-flammable, the protective coating or lubricant may be flammable. This should be extinguished with carbon dioxide, dry powder, foam, sand, earth or plaster.

6. Accidential Release

Wear Personal Protective Equipment (PPE) as detailed in section 8

Measures

Control and collect any metal dust, sweep up and shovel into bags.

7. Handling And Storage

Safety glasses should be worn when using hand or mechanical tools. Gloves should be worn when handling metal sections to avoid risk of lacerations. Sections which are fixed to the floor/wall may have sharp edges exposed, so care should be taken to protect people from accidental contact. Sections supplied in bundles, small packs and strapped together in large packs for forklift truck off-loading, should be stacked in a safe and stable manner. Bands or straps should not be used for lifting. Coils/metal sections may spring apart when banding is released. Installer must work from an independent support system as metal sections are not designed to support body weight.

8. Exposure Controls/

Personal protection Respiratory : If fume or dust is produced, ventilate the area of storage or work. When welding, flame cutting or grinding, wear approved respiratory equipment. Eye : When cutting tensioned banding, wear safety goggles to protect eyes. Hands : To limit the risk of lacerations, wear safety gloves when handling or cutting. Skin : When handling sections, wear overalls and suitable clothing.

Personal Protection

Note : Safety equipment should be accordance with International or Local standards

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HEALTH & SAFETY

9. Physical and Chemical Properties

Appearance : Metal sections in various lengths, thickness and formations Odour : Paraffin/ oily ( protective coating )

10. Stability and Reactivity

Stable and under normal conditions. When subjected to elevated temperatures, fumes are produced.

11. Toxicological Effects

Dry grinding and machining will produce dust, which is of the same composition as the coating and base metal. The primary mode of entry into the body is by inhalation. Excessive airborne concentrations over a long period of time may have a long-term effect on the worker, particularly affecting the lungs. Fumes that are produced by elevated temperatures, such as welding or flame cutting, will contain oxides of zinc and iron and also breakdown any protective coating if present. Potential effects include metal fume fever, a condition similar to influenza. Prolonged skin contact may cause irritation and may lead to dermatitis.

12. Ecological Information 13. Disposal Considerations 14. Transport Information

15. Other Information

No known harmful effects Authorised landfill site in accordance with Indonesia requirements Not classified as hazardous for transport This products is only intended for use as defined within current USG Boral Plasterboard Indonesia literature, please contact Jayaboard Technical Hotline if further information is required. This data sheet does not replasce the users own work place risk assessment.

This Safety Data Sheet : The user should be satisfied that the information data sheet is the current version, to confirm please contact Jayaboard Technical Hotline. Based on our current best of knowledge and is intended to define our products with regards to the health and safety position. It is not intended for the purpose of precise product specification or warranty.

160


HEALTH & SAFETY

F. Paper Tape - Health & Safety Data Sheet 1. Identification of The Substance Or Preparation And Company - USG Boral UB Tapes - USG Boral Steel Tapes

Company

USG Boral Indonesia - PT. Petrojaya Boral Plasterboard, Palma Tower 21st Floor Jl. RA Kartini III-S Kav 6, Jakarta Selatan 12310 - Indonesia Telp. +62 21 2753 8100 Fax. +62 21 2753 8199

2. Hazards Identification

None identified

3. Composition/ Information 0f Ingredients

General Composition : Rigid Polyvinyl Chloride, Cellulose, Lapenus Fibres, Fibre Glass.

4. First Aid Measures

None applicable.

5. Fire Fighting Measures

If forced to burn by another source, product releases traces of hydrogen chloride and other irritating fumes. Fire fighters are recommended to use self-contained breathing apparatus.

6. Accidential Release

None applicable.

* Please note: Should any symptoms persist obtain medical assistance.

Measures 7. Handling And Storage

Tapes must be stored in dry conditions

8. Exposure Controls/

None identified

Personal Protection 9. Physical and

Appearance :

Chemical Properties

Special Gravity : 1.3-1.5 Insoluble product.

10. Stability and Reactivity

Stable and non reactive with other building materials.

11. Toxicological Effects

No known toxicological effects.

12. Ecological Information

Not readily biodegradable.

13. Disposal Considerations 14. Transport Information

15. Other Information

White semi-rigid tape on roll.

Authorised landfill site in accordance with Indonesia requirements Not classified as hazardous for transport This products is only intended for use as defined within current USG Boral Plasterboard Indonesia literature, please contact Jayaboard Technical Hotline if further information is required. This data sheet does not replasce the users own work place risk assessment.

This Safety Data Sheet : The user should be satisfied that the information data sheet is the current version, to confirm please contact Jayaboard Technical Hotline. Based on our current best of knowledge and is intended to define our products with regards to the health and safety position. It is not intended for the purpose of precise product specification or warranty.

161


HEALTH & SAFETY

G. Powdered Jointing Compounds & Adhesives - Health & Safety Data Sheet 1. Identification of The Substance Or Preparation And Company - USG Boral UB 20 - USG Boral Cornice Compond - USG Boral Adesif 15

Company

USG Boral Indonesia - PT. Petrojaya Boral Plasterboard, Palma Tower 21st Floor Jl. RA Kartini III-S Kav 6, Jakarta Selatan 12310 - Indonesia Telp. +62 21 2753 8100 Fax. +62 21 2753 8199

2. Hazards Identification

These products are defined as non-hazardous. Dust/powder may irritate the skin, eyes and respiratory system.

3. Composition/

General Composition : Calcium sulphate hemihydrate and limestone. May include minor amounts of quartz. Jointing products may include small amounts of binders and workability additives.

Information of Ingredients

4. First Aid Measures * Please note: Should any symptoms persist obtain medical assistance.

5. Fire Fighting Measures 6. Accidential Release Measures

7. Handling And Storage

8. Exposure Controls/ Personal Protection

Inhalation : Remove person to fresh air. Apply artificial respiration if not breathing. Skin contact : Wash skin thoroughly with soap and clean water, obtain medical advice if irritation occurs. Eye contact : Wash eyes with clean water and seek medical advice if irritation persists. Ingestion : Wash out mouth and drink plenty of clean water. Do not induce vomiting. Products are fire resistant, though packaging may burn. All standard fire extinguishers are suitable, using normal fire fighting procedures. Wear Personal Protective Equipment (PPE) as detailed in sention 8. Prevent these products from contaminating drains, watercourses, ground or soil as a powder or slurry. Brush dry spillages. Shovel as appropriate and bag for disposal taking care not to raise excessive dust. Wet spillages should be contained and absorbed with sand or earth then scraped and cleaned up. Hot water and detergent can be used to clean residues. When manual handling care should be taken to lift bags correctly. One person should only carry 1 bag at a time to minimize risk of injury. Wear suitable clothing and gloves when handling products and avoid prolonged contact with skin. Products are supplied in bags and packed together in large packs for forklift truck off loading. Re-stack bags in a safe and stable manner. Bags nominally weight 20kg Bags must be stored in dry conditions and protected from humid conditions. Biological Limit No biological limit allocated Engineering controls Avoid inhalation. Use in well ventilated areas. Where an inhalation risk exists, mechanical extration ventilation is recommended. Maintain dust levels below the recommended exposure standard.

162


HEALTH & SAFETY

Personal protection Respiratory : Area should have adequate ventilation and dust extraction, if not a dust mask is recommended. Eye : Safety glasses are recommended when dust is likely to occur. Skin : Wear overalls and suitable clothing to avoid repeated skin contact. Hands : To limit the effect wear protective gloves when possible. Note : Safety equipment should be accordance with International or local standards 9. Physical and

Appearance

Chemical Properties

Dry Powder Odour : Odourless pH : 7 to 11

10. Stability and Reactivity

11. Toxicological Effects

12. Ecological Information 13. Disposal Considerations 14. Transport Information

15. Other Information

Stable and non reactive with other building materials. Inhalation of dust may cause short term irritation of the respiratory system. Prolonged contact with skin may lead to dry skin. No significant reaction will be noticed if small amounts of product are swallowed. Stable products with no known adverse effect Authorised landfill site in accordance with Indonesia requirements Not classified as hazardous for transport This products is only intended for use as defined within current USG Boral Plasterboard Indonesia literature, please contact Jayaboard Technical Hotline if further information is required. This data sheet does not replasce the users own work place risk assessment.

This Safety Data Sheet : The user should be satisfied that the information data sheet is the current version, to confirm please contact Jayaboard Technical Hotline. Based on our current best of knowledge and is intended to define our products with regards to the health and safety position. It is not intended for the purpose of precise product specification or warranty.

163


HEALTH & SAFETY

H. Skimming Compounds - Health & Safety Data Sheet 1. Identification of The Substance Or Preparation And Company - USG Boral UB Cote

Company

USG Boral Indonesia - PT. Petrojaya Boral Plasterboard, Palma Tower 21st Floor Jl. RA Kartini III-S Kav 6, Jakarta Selatan 12310 - Indonesia Telp. +62 21 2753 8100 Fax. +62 21 2753 8199

2. Hazards Identification

Skin irritation or dryness may be caused by prolonged contact with dust or emulsion. Eyes and respiratory may be irritated by dust from sanding set joints.

3. Composition/

General Composition : Limestone and mica based, containing small amounts binders and workability additives.

Information of Ingredients 4. First Aid Measures * Please note: Should any symptoms persist obtain medical assistance.

Inhalation : Remove person to fresh air. Apply artificial respiration if not breathing. Skin contact : Wash skin thoroughly with soap and clean water, obtain medical advice if irritation occurs. Eye contact : Wash eyes with clean water and seek medical advice if irritation persists. Ingestion : Wash out mouth and drink plenty of clean water. Do not induce vomiting.

5. Fire Fighting Measures

Products are fire resistant, though packaging may burn. All standard fire extinguishers are suitable, using normal fire fighting procedures.

6. Accidential Release

Wear Personal Protective Equipment (PPE) as detailed in sention 8. Prevent these products from contaminating drains, watercourses, ground or soil as a powder or slurry. Brush dry spillages. Shovel as appropriate and bag for disposal taking care not to raise excessive dust. Wet spillages should be contained and absorbed with sand or earth then scraped and cleaned up. Hot water and detergent can be used to clean residues.

Measures

7. Handling And Storage

When manual handling care should be taken to lift bags correctly. One person should only carry 1 bag at a time to minimize risk of injury. Wear suitable clothing and gloves when handling products and avoid prolonged contact with skin. Products are supplied in bags and packed together in large packs for forklift truck off loading. Re-stack bags in a safe and stable manner. Bags nominally weight 20kg Bags must be stored in dry conditions and protected from humid conditions.

8. Exposure Controls/

Biological Limit No biological limit allocated

Personal Protection

Engineering controls Avoid inhalation. Use in well ventilated areas. Where an inhalation risk exists, mechanical extration ventilation is recommended. Maintain dust levels below the recommended exposure standard. Personal protection Respiratory : Area should have adequate ventilation and dust extraction, if not a dust mask is recommended. Eye : Safety glasses are recommended when dust is likely to occur. Skin : Wear overalls and suitable clothing to avoid repeated skin contact. Hands : To limit the effect wear protective gloves when possible. Note : Safety equipment should be in accordance with international or local standards.

164


HEALTH & SAFETY

9. Physical and Chemical Properties

10. Stability and Reactivity

11. Toxicological Effects

12. Ecological Information 13. Disposal Considerations 14. Transport Information

15. Other Information

Appearance Dry Powder Odour : Odourless pH : 7 to 9 Stable and non reactive with other building materials when stored correctly. Excessive dust produced by sanding joints may irritate respiratory system. Prolonged skin contact may cause irritation and lead to dermatitis. Splashes may cause irritation to eyes. Swallowing a small amounts or wet mix should not cause any significant reaction or long term effect. Stable product with no known adverse effects. Authorised landfill site in accordance with Indonesia requirements Not classified as hazardous for transport This products is only intended for use as defined within current USG Boral Plasterboard Indonesia literature, please contact Jayaboard Technical Hotline if further information is required. This data sheet does not replasce the users own work place risk assessment.

This Safety Data Sheet : The user should be satisfied that the information data sheet is the current version, to confirm please contact Jayaboard Technical Hotline. Based on our current best of knowledge and is intended to define our products with regards to the health and safety position. It is not intended for the purpose of precise product specification or warranty.

165


REFERENCES

10. Industrial Standard

10

USGBoral.com

References


REFERENCES

10.1.1. Plasterboard Standards · ASTM C 1396 Standard specifications for gypsum board. · BS 1230 Gypsum plasterboard Part 1 : 1985 Specification for plasterboard excluding materials submitted to secondary operations.

· BS EN 520:2004 Gypsum plasterboards. Definitions, requirements and test methods.

10.1.2. Fiberock Standards · ASTM C 1278 Standard Specification for Fiber-Reinforced Gypsum Panel. · ASTM C 79 Standard Specification for Treated Core and Nontrated Core Gypsum Sheathing Board.

10.1.3. Mineral Fiber Standards · ASTM E 1264 Standard Clasification for Acoustical Ceiling Products

10.1.4. Fire Standards · SNI 03-1741-2000 : Cara uji ketahanan api komponen struktur bangunan untuk pencegahan bahaya kebakaran pada bangunan rumah dan gedung.

· ASTM E 84-7 : Standard method of test for surface burning characteristics of building materials. · ASTM E119-07 : Standard test methods for fire tests of building construction and building materials. · BS 476 : Fire tests on building materials and structures.

· · ·

> Part 4 : 1970 (1984) Non-combustibility test for materials. > Part 6 : 1981 Method of test for fire propagation for products > Part 7 : 1987 Method for classification of the surface spread of flame of products. > Part 20 : 1987 Methods for determination of the fire resistance of elements of construction (general principles) > Part 21 : 1987 Methods for determination of the fire resistance of loadbearing elements of construction > Part 22 : 1987 Methods for determination of the fire resistance of non-loadbearing elements of construction > Part 23 : 1987 Methods for the determination of the contribution of components to the fire resistance of a structure > Part 24 : 1987 Method for determination of the fire resistance of ventilation ducts BS EN 1363 : Fire resistance tests Part 1 General requirements BS EN 1364 : Fire resistance tests for non - loadbearing elements > Part 1 Walls > Part 2 Ceilings BS EN 1365 : Fire resistance tests for loadbearing elements > Part 1 Walls > Part 2 Floors and roofs > Part 3 Beams > Part 4 Columns

10.1.5. Mold Resistance Standards · ASTM D 3273 : Standard Test for Resistance to Growth of Mold on the Surface of Interior Coatings in an Environmental Chamber.

· ASTM G 21 : Standard Practice for Determining Resistance of Synthetic Polymeric Materials to Fungi.

10.1.6. Heat Resistance Standards · JIS R 3106 : Testing Methode on Transmittance, Reflectance and Emittance of Flat Glasses and Valuation of Solar Heat Gain Coefficient.

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10

REFERENCES

10.1.7. Acoustic Standards · ASTM E90 Standard test method for laboratory measurement of airborne sound transmission loss of building partitions and elements

· BS 2750: 1980 Methods of measurement of sound insulation in buildings and of building elements · BS 5821 Rating the sound insulation in buildings and of building elements. ·

> Part 1: 1984 Method of rating the airborne sound insulation in buildings and of interior building elements. > Part 2: 1984 Method of rating the impact sound insulation. BS EN 140 : 1995 Methods of measurement of sound insulation in buildings and of building elements.

10.1.8. Strength and Robustness Standards · BS 5234 : Specification for performance requirements for strength and robustness. > Part 2 : 1992 Including methods of test

10.1.9. Installation Standards · AS/NZS 2589.1 : 1997 Gypsum Lining in Residential and Light Commercial Construction – Application and Finishing. >

Part 1 : Gypsum Plasterboard

· BS 8121 : 1995 Code of practice for Drylining and partitioning using gypsum plasterboard · BS 8000 : Workmanship On Building Sites Part 8, 1994: Code of practice for plasterboard partitions and drylining. · ASTM C 840 : Standard spesification for application and finishing of gypsum board.

10.1.10. Anti Microbial · JIS Z2801 : 2010 Anti Bacterial Products - Test for Anti Bacterial Activity and Efficiency.

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Jayaboard Technical Manual 2019  

Jayaboard Technical Manual provide you all details information about product specification, complete system and all things you need to under...

Jayaboard Technical Manual 2019  

Jayaboard Technical Manual provide you all details information about product specification, complete system and all things you need to under...

Profile for jayaboard
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