Solution Manual for Industrial Automated Systems Instrumentation and Motion Control, 1st Edition
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NDUSTRIALAUTOMATED SYSTEMS: INSTRUMENTATION AND MOTION CONTROL, will provide readers with state-of-the art coverage of the full spectrum of industrial maintenance and control, from servomechanisms to instrumentation. They will learn about components, circuits, instruments, control techniques, calibration, tuning and programming associated with industrial automated systems. INDUSTRIAL AUTOMATED SYSTEMS: INSTRUMENTATION AND MOTION CONTROL, focuses on operation, rather than mathematical design concepts. It is formatted into sections so that it can be used to learn a variety of subjects, such as electrical motors, sensors, variable speed drives, programmable logic controllers, servomechanisms, and various instrumentation and process. This book also offers readers a broader coverage of industrial maintenance and automation information than other books and provides them with an extensive collection of supplements, including a lab manual and two hundred animated multimedia lessons on CD.
1. Contents 2. Lab.Source Contents 3. Preface 4. Section 1: Industrial Control Overview 5. Ch 1: Introduction to Industrial Control Systems 6. Introduction 7. 1-1 Industrial Control Classifications 8. 1-2 Elements of Open- and Closed-Loop Systems 9. 1-3 Feedback Control 10.1-4 Practical Feedback Application 11.1-5 Dynamic Response of a Closed-Loop System 12.1-6 Feed-Forward Control 13.Problems 14.Ch 2: Interfacing Devices 15.Introduction 16.2-1 Fundamental Operational Amplifiers 17.2-2 Signal Processors
18.2-3 Comparator Devices 19.2-4 Optoelectronic Interface Devices 20.2-5 Digital-to-Analog Converters 21.2-6 Analog-to-Digital Converters 22.2-7 Timing Devices 23.Problems 24.Ch 3: Thyristors 25.Introduction 26.3-1 Silicon-Controlled Rectifiers 27.3-2 Unijunction Transistors 28.3-3 Diac 29.3-4 Triac 30.3-5 IGBTs 31.Problems 32.Section 2: The Controller 33.Ch 4: The Controller Operation 34.Introduction 35.4-1 Control Modes 36.4-2 On-Off Control 37.4-3 Proportional Control 38.4-4 Proportional-Integral Control 39.4-5 Proportional-Integral-Derivative Control 40.4-6 Time-Proportioning Control 41.4-7 Time-Proportioning Circuit 42.Problems 43.Section 3: Electric Motors 44.Ch 5: DC Motors 45.Introduction 46.5-1 Principles of Operation 47.5-2 Rotary Motion 48.5-3 Practical DC Motors 49.5-4 Control of Field Flux 50.5-5 Counterelectromotive Force 51.5-6 Armature Reaction 52.5-7 Motor Selection 53.5-8 Interrelationships 54.5-9 Basic Motor Construction 55.5-10 Motor Classifications 56.5-11 Coil Terminal Identification 57.Problems 58.Ch 6: AC Motors 59.Introduction 60.6-1 Fundamental Operation 61.6-2 Stator Construction and Operation 62.6-3 Types of AC Motors 63.6-4 Single-Phase Induction Motors
64.6-5 Resistance-Start Induction-Run Motor 65.6-6 Capacitor-Start Induction-Run Motor 66.6-7 Shaded-Pole Motor 67.6-8 Troubleshooting Split-Phase AC Motors 68.6-9 Universal Motors 69.6-10 Three-Phase Motors 70.6-11 Induction Motor 71.6-12 Wound-Rotor Motor 72.6-13 Synchronous Motor 73.6-14 Motor Nameplate 74.Problems 75.Ch 7: Servo Motors 76.Introduction 77.7-1 DC Servo Motors 78.7-2 Wound Armature PM Motor 79.7-3 Moving Coil Motor 80.7-4 Brushless DC Motors 81.7-5 Stepper Motors 82.7-6 Permanent Magnet Stepper Motor 83.7-7 Variable Reluctance Stepper Motor 84.7-8 AC Servo Motors 85.Problems 86.Section 4: Variable-Speed Drives 87.Ch 8: DC Drives 88.Introduction 89.8-1 DC Drive Fundamentals 90.8-2 Variable-Voltage DC Drive 91.8-3 Motor Braking 92.Problems 93.Ch 9: AC Drives 94.Introduction 95.9-1 AC Drive Fundamentals 96.9-2 AC Drive System 97.9-3 Drive Controller Internal Circuitry 98.9-4 Circuit Operation of the AC Drive 99.9-5 Flux Vector Control 100. 9-6 PWM Control Methods 101. 9-7 Control Panel Inputs and Drive Functions 102. 9-8 Inverter Self-Protection Function 103. 9-9 Motor Braking 104. 9-10 Four-Quadrant Operation of AC Motors 105. 9-11 AC Drive Selection 106. 9-12 Motors Driven by AC Drives 107. Problems 108. Section 5: Process Control and Instrumentation 109. Ch 10: Pressure Systems
110. Introduction 111. 10-1 Pressure Laws 112. 10-2 Properties of a Liquid 113. 10-3 Properties of a Gas 114. 10-4 Pressure Measurement Scales 115. 10-5 Pressure Measurement Instruments 116. 10-6 Nonelectrical Pressure Sensors 117. 10-7 Electronic Pressure Sensors 118. 10-8 Pressure Control Systems 119. Problems 120. Ch 11: Temperature Control 121. Introduction 122. 11-1 Fundamentals of Temperature 123. 11-2 Thermal Control Systems 124. 11-3 Thermodynamic Transfer 125. 11-4 Thermal Energy Source 126. 11-5 Temperature Measurements 127. 11-6 Temperature-Indicating Devices 128. 11-7 Electronic Sensors 129. Problems 130. Ch 12: Flow Control 131. Introduction 132. 12-1 Systems Concepts 133. 12-2 Flow Units of Measurement 134. 12-3 Solid Flow Measurement 135. 12-4 Fluid Flow Measurement 136. 12-5 Electronic Sensors 137. 12-6 Flowmeter Placement 138. 12-7 Selecting a Flowmeter 139. Problems 140. Ch 13: Level-Control Systems 141. Introduction 142. 13-1 A Level-Control System 143. 13-2 Methods of Measurement 144. 13-3 Level-Measurement Methods 145. 13-4 Electronic Sensors 146. 13-5 Selecting a Level Sensor 147. Problems 148. Ch 14: Analytical Instrumentation 149. Introduction 150. 14-1 pH Measurement and Control 151. 14-2 Conductivity 152. 14-3 Combustion Analyzers and Control 153. 14-4 Humidity 154. 14-5 Sampling Measurement System 155. Problems
156. Ch 15: Industrial Process Techniques and Instrumentation 157. Introduction 158. 15-1 Batch Processes 159. 15-2 Continuous Processes 160. 15-3 Instrumentation 161. 15-4 Measurement Devices (Sensors) 162. 15-5 Feedback Loop Interface Instruments 163. 15-6 Controllers 164. 15-7 Monitoring Instruments 165. 15-8 Manipulation Devices (The Final Control Element) 166. Problems 167. Ch 16: Instrumentation Symbology 168. Introduction 169. 16-1 General Instrument Symbols 170. 16-2 Tag Numbers 171. 16-3 Line Symbols 172. 16-4 Valve and Actuator Symbols 173. 16-5 Reading a Single Loop 174. 16-6 Information Block 175. Problems 176. Ch 17: Process-Control Methods 177. Introduction 178. 17-1 Open-Loop Control 179. 17-2 Closed-Loop Control 180. 17-3 Single-Variable Control Loop 181. 17-4 Selecting a Controller 182. 17-5 On-Off Control 183. 17-6 Continuous Control 184. 17-7 Advanced Control Techniques 185. Problems 186. Ch 18: Instrument Calibration and Controller Tuning 187. Introduction 188. 18-1 Instrument Calibration 189. 18-2 Reasons for Performing Calibrations 190. 18-3 Calibration Preparation 191. 18-4 Standard Calibration Procedure 192. 18-5 Five-Point Calibration Procedure 193. 18-6 Process Calibrators 194. 18-7 Tuning the Controller 195. 18-8 Trial-and-Error Tuning Method 196. 18-9 Ziegler-Nichols Continuous-Cycling Method 197. 18-10 Ziegler-Nichols Reaction-Curve Tuning Method 198. 18-11 Controller Autotuning 199. Problems 200. Section 6: Detection Sensors 201. Ch 19: Industrial Detection Sensors and Interfacing
202. Introduction 203. 19-1 Limit Switches 204. 19-2 Proximity Detectors 205. 19-3 Inductive Proximity Switches 206. 19-4 Capacitive Proximity Switches 207. 19-5 Hall-Effect Sensor 208. 19-6 Photoelectric Sensors 209. 19-7 Methods of Detection 210. 19-8 Photoelectric Sensor Adjustable Controls 211. 19-9 Photoelectric Package Styles 212. 19-10 Operating Specifications 213. 19-11 Ultrasonic Sensors 214. 19-12 Sensor Interfacing 215. Problems 216. Ch 20: Industrial Wireless Technologies 217. Introduction 218. 20-1 Wireless Architecture 219. 20-2 Wireless Signals 220. 20-3 Wireless Topologies 221. 20-4 Self-Organizing Networks 222. 20-5 Wireless Technologies 223. 20-6 Radio Frequencies 224. 20-7 Characteristics of the Radio Path 225. 20-8 Power Management of Field Devices 226. 20-9 Security 227. 20-10 Wireless Standards 228. Problems 229. Section 7: Programmable Controllers 230. Ch 21: Introduction to Programmable Controllers 231. Introduction to PLC Functions 232. 21-1 Industrial Motor Control Circuits 233. 21-2 Relay Ladder Logic Circuits 234. 21-3 Building a Ladder Diagram 235. 21-4 Motor Starter Control Circuits 236. Introduction to PLC Components 237. 21-5 Rack Assembly 238. 21-6 Power Supply 239. 21-7 PLC Programming Units 240. 21-8 Input/Output Sections 241. 21-9 Processor Unit 242. 21-10 Addressing 243. 21-11 Relationship of Data File Addresses to I/O Modules 244. Problems 245. Ch 22: Fundamental PLC Programming 246. Introduction 247. 22-1 PLC Program Execution
248. 22-2 Ladder Diagram Programming Language 249. 22-3 Ladder Diagram Programming 250. 22-4 Relay Logic Instructions 251. 22-5 Timer Instructions 252. 22-6 Counter Instructions 253. 22-7 Data-Manipulation Instructions 254. 22-8 Arithmetic Operations 255. 22-9 Writing a Program 256. Problems 257. Ch 23: Advanced Programming, PLC Interfacing, and Troubleshooting 258. Introduction 259. 23-1 Jump Commands 260. 23-2 Data Manipulation 261. Programmable Controller Interfacing 262. 23-3 Discrete Input/Output Modules 263. 23-4 Troubleshooting I/O Interfaces 264. 23-5 Analog Input and Output Signals 265. 23-6 Special-Purpose Modules 266. 23-7 Troubleshooting Programmable Controllers 267. Problems 268. Section 8: Motion Control 269. Ch 24: Elements of Motion Control 270. Introduction 271. 24-1 Open-Loop and Closed-Loop Servo Systems 272. 24-2 Motion-Control Parameters 273. 24-3 Motion-Control Elements 274. 24-4 Terminology 275. 24-5 Operator Interface Block 276. 24-6 Controller Block 277. 24-7 Amplifier Block 278. 24-8 Actuator Block 279. 24-9 Feedback Transducer Block 280. Problems 281. Ch 25: Motion-Control Feedback Devices 282. Introduction 283. 25-1 Angular Velocity Feedback Devices 284. 25-2 Angular Displacement Feedback Devices 285. 25-3 Linear Displacement Feedback Devices 286. Problems 287. Ch 26: Fundamentals of Servomechanisms 288. Introduction 289. 26-1 Closed-Loop Velocity Servo 290. 26-2 Bang-Bang Position Servo 291. 26-3 Proportional Position Servomechanisms 292. 26-4 Digital Position Control 293. 26-5 Characteristics of a Servomechanism
294. 26-6 Designing a Position Servo 295. 26-7 Digital Controller 296. 26-8 Tuning a Servomechanism 297. 26-9 Master-Slave Servosystem 298. Problems 299. Section 9: Industrial Networking 300. Ch 27: Industrial Networking 301. 27-1 Introduction 302. 27-2 Hierarchy of Industrial Networks 303. 27-3 Network Topologies 304. 27-4 Data Flow Management 305. 27-5 Transmission Hardware 306. 27-6 Network Backbones 307. 27-7 Network Communication Standards 308. 27-8 Fieldbus Networks 309. Problems 310. Answers to Odd-Numbered Problems 311. Glossary 312. Index
