Precast • Issue 3 • 2017

Page 31

FEATURE

into account before or during the design stage to avoid the type of situation where a service trench cuts into the geofabric after a wall has been built, rendering it useless, or an irrigation system is installed with similar consequential damage. Design flaws can also occur when the main contractor changes the original design

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without consulting the CRB design engineer. This could involve raising the wall or changing a kerb position, which can alter and ultimately compromise the safety and structural integrity of the wall. To avoid the scenarios outlined above, adherence to the SANS standards as

Ground conditions

well as to the CMA’s Installation Manual,

Geotechnical reports are mainly in-

Code of Practice for Gravity Walls, Design

tended for piling and building foundation

required less frequently and the results

of Reinforced Walls, Design Checklist and

designs and seldom include shear box or

can be correlated with DCP tests to

various project reviews such as Hydraulic

triaxial tests. This means that if design

ensure compaction uniformity.

Applications, should be mandatory refer-

engineers rely solely on a geotechnical

Stormwater management should be

ence material. They remove the ambiguity

report, their assumptions can be off the

the overall responsibility of the profes-

as to where responsibility for design and

mark by a considerable margin; this is why

sional team, the project managers and

construction procedure lies. One of the

every site must be inspected before wall

the main contractor. It is unreasonable

important rules covers design devia-

construction commences.

to expect a sub-contractor to manage

(Above): Sub-surface drains against a cut face.

tions and how best to handle them. In

The initial geotechnical investigation

the other sub-trades such as bulk earth-

this instance, good liaison between the

must also include undisturbed shear box

works, plumbing and bricklaying, whose

project engineer and CRB design engineer

or triaxial test results as per SANS 207

site works often have a direct impact

is a prerequisite.

if the project is to include a retaining wall

on the CRB contractor’s progress and

element. But even thorough geotechnical

performance.

Washed away

soil tests can miss hazards which could

Most walls fail because their design

undermine the integrity of a wall, such as

On-site supervision

or structural weaknesses make the fill

a large rock, underground water or poor

Temporary stormwater protection during

prone to water saturation. Irrigation

geological soil intrusions.

the works is vital. Failure to attend to it

systems, which often leak and block with

Some design engineers insist on a

debris, can also undermine the integrity

troxler test, a nuclear device which

of a wall. It therefore makes sense for

tests compacted soil density. As this is

For example, stormwater drains are

design engineers to be involved in the

expensive and involves testing at every

often blocked. In addition, wall drains

specification of irrigation systems, as

300mm, it is generally only used when

are sometimes covered with concrete

this helps lessen the threat of leaking.

the walls are very high or when there is

when a drain channel, walkway or road is

In an ideal world, the backfill of CRB

a substantial amount of fill. DCP indicator

built next to a wall. This type of mishap

walls would contain a substantial per-

testing is used extensively by experi-

demonstrates why it is crucial for the

centage of coarse material and a low

enced contractors and their appointed

design engineer not only to design the

percentage of fines (<15% minimum

design engineers to check the indicative

wall, but to oversee its construction with

passing a 75 micron sieve). This would

degree of compaction and fill quality as

regular site visits.

reduce wall failure incidence dramatically,

work progresses. It is inexpensive and

but importing selected fill is an expensive

takes little time, but can be invaluable.

option, which is why soil found on site

will cause erosion and localised collapses, sometimes requiring a costly rebuild.

In summary, if a significant reduction in the number of CRB wall failures is to be achieved, a substantial change of atti-

is generally selected, although it may

Testing required

tude from the entire professional project

require improving.

As the compaction and classification of

team, including the CRB wall contractors,

Before engineers can design a wall,

backfill is critical, all CRB contractors

is required. It is certainly an attainable

they need accurate information on the

should initiate regular DCP indicator

goal and one that needs pursuing.

internal friction angle (Ă˜) of the soil and

compaction tests before laying founda-

its cohesion by conducting a shear box

tions and during the construction of a

or triaxial test. SANS 207 prescribes

wall. They should also take regular photos

this test, yet in the majority of retaining

as proof that the walls were built and

wall sites, it is not done. Instead, as a

detailed according to design.

fall-back measure, design engineers use

DCP indicator tests should be man-

the geotechnical report, which includes

datory up to the full height of the fill at

results on the fines content of the soil.

1 000mm intervals. Troxler tests are

PRECAST | ISSUE THREE | 2017

APOLOGY In a previous article (July issue) on failed retaining walls, Brennan Small was referred to as Vernon Small and we extend our apologies to Brennan for this error.


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