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Pellet Press Mixers & Grinders

Equipment Guides

Elevator Buckets section

181

Extruders & Expanders section

197

Hammermills section

241

Mixers & Grinders section

277

Pellet Press section

287

Extruders & Expanders

159

Elevator Buckets

Coolers & Dryers section

Hammermills

Welcome to the Equipment Section of the IMD. In this edition we have combined our Extruder & Expander guide with our Hammermills guide, and expanded the section to include more varieties of machinery available in the milling industry today.

Coolers & Dryers

Equipment Guides

International Milling Directory 2011/12 | 157


Elevator Buckets

Extruder & Expander Guide

Coolers & Dryers

158 | International Milling Directory 2011/12

Extruders & Expanders Hammermills

Mixers & Grinders

Pellet Press


Pellet Press Mixers & Grinders Hammermills Extruders & Expanders Elevator Buckets This section contains comparison charts for the major Coolers and Dryers manufacturers International Milling Directory 2011/12 | 159

Coolers & Dryers

Coolers and Dryers Guide


Coolers & Dryers Guide

Hammermills

F40 ✔

✔ ✔ ✔ ✔

Flexible connection tube Tyres (instead of caster wheels) Dust filter Weather protection roof Sound isolation for suction filter Casing

Power requirement - Burners

Power requirement - Motors

Power requirement - Electrical power (kw)

Dimensions (height/width/length

Drying capacity (tonnes/24 hours)

Drying to 20-15% (tonnes/24 hours)

Cooling capacity (tonnes/24 hours) 40 minimum

Consergra

Extruders & Expanders

F160TD ✔

160 minimum

450 minimum

250 minimum

Mixers & Grinders

F250TD

Elevator Buckets

F450TD

Coolers & Dryers

160 | International Milling Directory 2011/12

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 161 ●

2 Telesensors- without ex-protection

Extruders & Expanders

Company Consergra name

Hammermills

Cable support

Signal lamp

Rotary-field monitoring (message)

Start-up - briefing

Unit supports - lockable (4 pcs.)

Electrical heating

Programmable control

Fork-lift slots

Winter and summer thermostat

Protection grid against animals

Condenser broom

Elevator Buckets

✔ = Yes / ✘ = No ● =Optional

Mixers & Grinders

Pellet Press


Elevator Buckets

Coolers & Dryers Guide

Coolers & Dryers

162 | International Milling Directory 2011/12

Hammermills

✘ ✔ ✔ ●

Weather protection roof Sound isolation for suction filter Casing

up to 3,360

Dust filter

Tyres (instead of caster wheels)

Flexible connection tube

Power requirement - Burners

Power requirement - Motors

Power requirement - Electrical power (kw)

Dimensions (height/width/length

Drying capacity (tonnes/24 hours)

Drying to 20-15% (tonnes/24 hours)

Cooling capacity (tonnes/24 hours)

Delux Mfg Co

Extruders & Expanders

Mixers & Grinders

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 163 Elevator Buckets

✘ • • •

Programmable control Electrical heating Start-up - briefing Rotary-field monitoring (message) Signal lamp

Cable support Not Required

Unit supports - lockable (4 pcs.)

Fork-lift slots Lifting Hooks

Extruders & Expanders

Winter and summer thermostat

Condenser broom

Protection grid against animals

Hammermills

2 Telesensors- without ex-protection

Delux Mfg Co

✔ = Yes / ✘ = No ● =Optional

Mixers & Grinders

Pellet Press


✘ ●

Sound isolation for suction filter Casing

1 filter

Weather protection roof

1 filter

single axel with draw shaft

single axle with draw shaft

Tyres (instead of caster wheels) Dust filter

Ø 300 mm 3000 mm length

-

Ø 300 mm 3000 mm length

-

Flexible connection tube

Power requirement - Burners

Power requirement - Motors

Power requirement - Electrical power (kw)

Dimensions (height/width/length

Drying capacity (tonnes/24 hours)

Drying to 20-15% (tonnes/24 hours)

KK 80 AHY (with HYGROMATTM) 65 – 120

130– 170

KK 160 Tropic (with HYGROMATTM) ✔

1 filter

single axel with draw shaft

Ø 400 mm 3000 mm length

-

160 – 270

1 filter

single axel with draw shaft

Ø 400 mm 3000 mm length

-

180 – 330

KK 145 AHY (with HYGROMATTM )

Cooling capacity (tonnes/24 hours)

Frigortec

Coolers & Dryers Guide

Hammermills

KK 200 AHY (with HYGROMATTM )

Extruders & Expanders

KK 280 AHY (with HYGROMATTM ) ●

1 filter

bi-axial with steering shaft

Ø 400 mm 3000 mm length

-

270 – 450

1 filter

bi-axial with steering shaft

Ø 400 mm 3000 mm length

-

280 – 470

Pellet Press

1 set pocket filter

1 set pocket filter

Ø 600 mm 5000 mm length

-

415 – 630

bi-axial with steering shaft

Ø 600 mm 5000 mm length

-

395 –630

KK 400 AHY (with HYGROMATTM ) bi-axial with steering shaft

Mixers & Grinders

KK 280 Tropic (with HYGROMATTM)

Elevator Buckets

KK 400 Tropic (with HYGROMATTM)

Coolers & Dryers

164 | International Milling Directory 2011/12


✔ = Yes / ✘ = No ● =Optional

Coolers & Dryers

International Milling Directory 2011/12 | 165

✔ ✔ ● ●

Programmable control Electrical heating Start-up - briefing

Rotary-field monitoring (message) Signal lamp

✘ ●

Unit supports - lockable (4 pcs.) Cable support

2 Telesensors- without ex-protection

Elevator Buckets

Fork-lift slots

Extruders & Expanders

Frigortec

Condenser broom ●

Winter and summer thermostat

Protection grid against animals

Hammermills

Siemens S7

summerthermostat Siemens S7

on request

on request

summerthermostat Siemens S7

Mixers & Grinders

Siemens S7

Pellet Press

on request

summer thermostat


Frigortec GmbH

FRIGORTEC GmbH

PROFILE The GRANIFRIGORTM grain cooling system was developed together with the University Dßsseldorf/ Germany and since then the grain cooling units have been built in series. From 2003 onwards the GRANIFRIGORTM exists in its 3rd generation and has already been supplied in more than 70 countries. Grain cooling with the GRANIFRIGORTM - system is the most natural, safe and efficient way of grain preservation. Several thousands of GRANIFRIGORTM units, successfully in operation, are cooling wheat, barley, maize, rape seed, rye, mixed feed, oats, rice, soy bean, peas, potatoes, grass seeds, paddy, millet, cacao beans, coffee beans, etc. The product series include 8 various unit sizes. The biggest unit is designed for storage capacities of more than 10,000 tons. For tropic regions, we offer a special tropic-unit type. On request, all units are also available for different voltages 50/ 60 Hz, 220/ 400/ 440V. Additional equipment can be ordered like a modular system. If needed, the GRANIFRIGORTM grain coolers can be equipped with a programmable control (direct digital control DDC), or with a conventional safety circuit. Our employees - skilled specialists in the field of refrigeration engineering, electrics and machine engineering - in our own production in Amtzell / GERMANY are manufacturing cooling units and heat pumps. Quality is FrigorTec’s main subject. Each device passes through a quality inspection with multi-stage test runs according to our quality-management system. In this way, each product is tested under its individual conditions relevant to the installation, to ensure that it fulfils in reality its purpose: namely to provide reliable cooling. FrigorTec GmbH is certified according to DIN EN ISO 9001:2000. 166 | International Milling Directory 2011/12


Grain cooling

GRANIFRIGOR

The most natural way of grain preservation:

• Protection against insects and microbes • Without chemical treatment • Short amortisation period • Low energy costs • Independent of ambient weather conditions

Fr i g o r Te c G m b H • H u m m e l a u 1 • 8 8 2 7 9 A m t ze l l / G e r m a n y Tel.: +49 7520/91482-0 • Fax: +49 7520/91482-22 • E-Mail: info@frigortec.de www.frigortec.com International Milling Directory 2011/12 | 167


Hammermills

25.0

L1250 16.6 30.5

Holding capacity

18.8 2.3 1.1 5.3 7.5

Total fan motor size (kW)

Level Auger Motor Size (kW)

Unload Auger Motor Size (kW) Overall Height (m) Overall length (m)

2

Burner Capacity (all heat, kW thermal) Number of fans

1464

Burner Capacity (heat + cool, kW thermal)

9.9

5.3

1.1

3.8

26.3

2

2049

7.3 1160

4.9 962

Grain Column Length (m)

30.5

L1350

Grain Column Thickness (cm)

L2250 10.8

6.9

1.1

3.8

41.3

3

3086

2180

7.3

30.5

31.7

11.2

7.8

2.3

3.8

48.8

3

3946

3019

7.3

30.5

35.8

L2650

Mathews Company - Legacy Series Specifications-Corn

Coolers & Dryers Guide

Extruders & Expanders

L2700 11.2

7.8

2.3

3.8

52.5

4

3946

3019

7.3

30.5

35.8

Mixers & Grinders

L3100 11.2

10.2

2.3

3.8

75.0

4

5848

4808

7.3

30.5

46.5

11.2

10.2

2.3

3.8

78.8

6

5813

4942

7.3

30.5

46.5

L3105

Elevator Buckets

L4145 11.2

12.6

2.3

7.5

108.8

6

6453

4185

7.3

30.5

57.3

Pellet Press

11.2

15.1

2.3

7.5

131.3

7

7847

5579

7.3

30.5

68.1

L5175

Coolers & Dryers

168 | International Milling Directory 2011/12


✔ = Yes / ✘ = No � =Optional

Overall width (m)

16.9

Capacity (shelled corn, heat+cool 20% - 15% w.b, metric tonnes/hr)

Extruders & Expanders

Mathews Company Elevator Buckets

39.3

30.2

24.2

23.5

15.0

124 Amps

2.3

44.0

34.2

27.2

26.3

17.1

143 Amps

2.5

47.4

37.0

29.5

28.6

18.6

156 Amps

2.5

54.6

43.0

34.6

39.5

25.6

207 Amps

2.5

70.2

45.8

37.1

44.2

29.1

210 Amps

2.5

86.0

57.0

38.8

53.5

31.4

271 Amps

2.5

2.5

70.90

48.3

68.0

40.7

327 Amps

97.6

*Note: Capacities in metric tonnes per hour are based on a grain bulk density of 661 kg/m3.

25.1

21.3

17.0

14.6

9.5

93 Amps

2.3

Hammermills

Mixers & Grinders

Pellet Press

The information is intended to assist end users in selecting the grain drying system that they believe best meets their unique preferences and needs. The performance figures and capacities presented herein are only estimates, based on calculated simulations, and do not constitute express or implied warranties. Many factors influence the grain drying process, including ambient temperature, relative humidity, grain variety, grain quality, grain temperature, dryer operating temperatures, dryer add-ons and accessories, and dryer condition, maintenance and operation. At Mathews Company, we continually to strive to improve our products. Accordingly, changes may occur that are not reflected in the specifications and capacities shown above.

14.3

Capacity (shelled corn, heat+cool 22% - 15% w.b, metric tonnes/hr)

11.6

10.0

Capacity (shelled corn, heat+cool 20% - 15% w.b, metric tonnes/hr)

Capacity (shelled corn, heat+cool 25% - 15% w.b, metric tonnes/hr)

6.5

72 Amps

2.3

Capacity (shelled corn, heat+cool 25% - 15% w.b, metric tonnes/hr)

Electrical load (380V/3PH/50HZ, Amps)

Coolers & Dryers

International Milling Directory 2011/12 | 169


Mathews Company PROFILE

Mathews Company

T

he Mathews Company (M-C) has designed, manufactured and marketed grain dryers throughout the world for nearly 60 years.  Mathews Company offers both tower and modular dryers for all crops with capacities up to 100 tonnes per hour.  The grain dryers are EU certified and are offered with various fuel options such as oil, natural gas, or propane. M-C offers both modular expandable dryers and vacuum cooled energy efficient tower dryers and are operated by M-C’s state-of-theart Pinnacle Lite™ dryer control system.

LEGACY SERIES As a central part of your grain handling and management system, an M-C Legacy Series Dryer with multiple heat zones delivers increased flexibility, fuel efficiency and higher quality grain. These modular dryers are expandable and designed with multiple drying zones that deliver increased flexibility, fuel efficiency and higher grain quality. A heavy, welded steel base provides strength and support for future expansion. All modular dryers are equipped with quiet, high air flow centrifugal fans. Adjustable Venturi gas burners provide maximum combustion at all operating temperatures. A gas manifold with microprocessor controlled electronic gas proportional valve allows complete control of plenum temperature for all grain types. Regardless of outside temperature changes, a constant plenum temperature is automatically maintained. Digital readout displays plenum temperature and set point during dryer operation.

TOWER SERIES Energy saving M-C Tower Series Dryers are engineered to deliver the benefits that are most important to commercial dryer operators. With fewer moving parts and vacuum cooling, M-C tower dryers raise the bar to set a new standard in simplicity, environmental acceptability, reliability and efficiency. The Tower Series dryers are manufactured with a solid, welded stainless steel base, and stainless steel sheeting. Premium Maxon burners offer efficient heat at low pressures throughout the plenum chamber, offering maximum efficiency. In -line centrifugal fan blowers deliver air volume at low RPM for maximum motor life for efficient, quiet drying.   170 | International Milling Directory 2011/12


Vacuum cooling is key to the popularity and success of the M-C tower dryers. Reclaiming heated air from cooling the grain results in less fuel usage and significant monetary savings. After blending with ambient air drawn from outside, the pre-heated air is returned to the blowers, lowering energy consumption and producing maximum efficiency. Easy to operate, clean and quiet, reliable and efficient, M-C Tower Series Dryers provide the best means to lower input costs and add profit.

PINNACLE LITE M-C’s simple, easy to use, Pinnacle Lite control system with “TruDry” technology has a touch screen control panel inside a remote, NEMA IV-rated control cabinet. The Pinnacle Lite system regulates heated air temperature, fuel flow, and dryer discharge control’s electrical functions with clear, easy to understand operation. Four state-of-the-art RTD sensors with signal-enhanced transmission ensure accurate grain sensing. Remote monitoring capabilities are available and USB port is standard for data transfer. Only M-C dryers come with a failsafe back-up system that is simple to engage. All M-C dryers are able to operate in manual mode in the unlikely event of PLC failure. M-C grain dryers are proven performers! Call 800-323-7045 for a local M-C dealer. International Milling Directory 2011/12 | 171


Muyang

✘ ✔ ✔

✘ 4 3/4/5/6/8

Batch Continuous Crossflow Counterflow

Number of product bed/desk

Number of processing section

✘ ✔ ✔

Electric heating Steam heating Spreader

3.0-6.0

4-7/8-11/1216

-

4

SKGD3000A

4/6/8

4

Air recirculated

9/9-12

Capacity(t/h) 5.0/5.0-7.0/6-

2.0-3.0/3.0-

Cooler ✘

SKGD2000 ✔

SKGD2400

Dryer

Coolers & Dryers Guide

✘ ✔

✘ ✘

10

1

-

5

1

-

✘ ✔

SKLN14×14A

Hammermills

SKLN19×19A

Extruders & Expanders

Mixers & Grinders

SKLN28×28A ✔

30

1

-

7.5

1

-

SLNF16×16A

Elevator Buckets

SLNF22×22A ✔

15

1

-

Pellet Press

35

1

-

SLNF32×32A

Coolers & Dryers

172 | International Milling Directory 2011/12


✔ = Yes / ✘ = No ● =Optional

Grid discharger

��� ✘ ✔ ✔

✘ ✘ ✔ ✔ ✔

Poultry feed Livestock feed Aquafeed Pet food Expanded food Other available model

Temperature

Elevator Buckets

Special features /additional information

64.5

Extruders & Expanders

Muyang

Reutilized hot air, energy saving; stable running and low breakage;detachable structure, easy to be installed and maintained.

Complete line

-

-

1.1

-

-

1.5+0.75

-

-

3+0.75

-

-

5.5+0.75

Pellet Press

Compact structure and no death corner; smooth and uniform discharge flow;little maintenance required and low energy cost.

14×14A,19×19A,24×24A,28×28A

-

-

1.5

Mixers & Grinders

Compact structure and no death corner; smooth and uniform discharge flow;little maintenance required and low energy cost.

-

-

0.75

Hammermills

11×11A,16×16A,22×22A,24×24A

Processing time

Product flow

Air flow

Automatic processing control

31.85 / 39.85 / 66.65 / 98.25 47.85 / 56.25 / 131.05 / 70.05

Tipping plate discharger

Power (kW)

Cleaner

Essential ancillary equipment avaliable

Coolers & Dryers

International Milling Directory 2011/12 | 173


7,12

300 550

Drying chamber height (m)

with heat exchanger power (kW)

without heat exchanger power (kW)

10

Electrical power capacity (kW)

RIELA-Drier GDT 240

22500

12,1

Capacity of Drier (t)

5/1 Amount of air (m続/h)

Riela

Coolers & Dryers Guide

1150

1000

11,10

45000

18

22,2

10/2

Hammermills

15/2 1500

1000

14,42

67500

26

30,2

12/2 1500

1000

stationary

12,42

67500

26

28,5

16/2 2000

1500

15,07

90000

36,5

38,9

RIELA-Drier GDT 300

Mixers & Grinders

2860

1500

18,3

112500

49

49,4

20/3

Extruders & Expanders

3200

2000

21,05

135000

57

57.2

24/3

Elevator Buckets

Pellet Press

4000

3000

23,04

157500

65

62.3

28/2

Coolers & Dryers

174 | International Milling Directory 2011/12


3,3 (79) 50 (120)

1,3 (31)

with heat exchanger power t/h (t/d)

without heat exchanger power t/h (t/d)

with heat exchanger power t/h (t/d)

Elevator Buckets

16,5 (396)

11,5 (276)

24 (576)

16,5 (396)

16,5 (396)

11,5 (276)

24 (576)

16,5 (396)

21 (504)

19 (456)

31 (744)

27 (648)

28,2 (677)

19 (456)

42 (1008)

27 (648)

35 (840)

25 (600)

50 (1200)

35 (840)

6,8 (163)

4,5 (108) 6,8 (163)

4,5 (108) 8,2 (196)

6,6 (158)

12 (288)

6,6 (158)

14,2 (340)

8,8 (211)

The maximum air temperatur for drying: wheat 90째C, rape 75째C, maize 130째C.

5,2 (125)

4 (96)

Capacity for maize-drying with reduction of moisture level from 30 % to 15 %

12,6 (302)

11 (264)

19 (456)

16 (384)

Capacity for wheat-drying with reduction of moisture level from 19 % to 15 %

17 (408)

13,3 (319)

42 (1008)

33,3 (800)

60 (1440)

50 (1200)

Extruders & Expanders

Riela Hammermills

Mixers & Grinders

Higher capacities on request.

The specifications for each drier may be amended and adjusted to individual requirements.

The manufacturer reserves the right to make technical alterations.

Pellet Press

The above cited figures refer to the following parameters: outside temperature 15째C, air humidity 75%, grain mature and clean, drier in continuous operation.

2,4 (57)

7,5 (180)

without heat exchanger power t/h (t/d)

without heat exchanger power t/h (t/d)

5 (120)

with heat exchanger power t/h (t/d)

Coolers & Dryers

International Milling Directory 2011/12 | 175


✔ ✔

Inner heater Punch caterpillar caterpillar Frequency

✔ ✔ ● ✔

"Feeding device swinging Cleaning Screw-auger

Temperature Automatic control Air inlet

8m 19.2m2

Drier time

1200mm

Heater mode-steam

caterpillar width

28.8m2

8m

1800mm

Heat recyclable

2-4

1-3

SHGW180X2

Drier capacity(T/H)

SHGW120X2 Caterpillar Drier measure

ZCME (Dryers)

Coolers & Dryers Guide

Extruders & Expanders

SHGW180X2+2 ✔

43.2m2

12m

1800mm

3-5

Hammermills

SHGW240X2 ✔

38.4m2

8m

2400mm

3-5

SHGW240X2+2 ✔

57.6m2

12m

2400mm

5-8

Mixers & Grinders

SHGW240X2+4 ✔

76.8m2

16m

2400mm

6-8

SHGW300X2 ✔

48m2

8m

3000mm

5-6

Pellet Press

57.6

12m

3000mm

5-8

SHGW300X2+2

Elevator Buckets

96m2

16m

3000mm

8-10

SHGW300X2+4

Coolers & Dryers

176 | International Milling Directory 2011/12


✔ = Yes / ✘ = No ● =Optional

Elevator Buckets

Service support ✔

36Kw

Extruders & Expanders

ZCME

Customer training

Pet feed ✔

Aquatic feed

Food

28Kw

Main power Poultry & Livestock feed

Air outlet

"Pilot plant facility /Product development

Coolers & Dryers

International Milling Directory 2011/12 | 177 ✔

48Kw

Hammermills

52Kw

62Kw

66Kw

Mixers & Grinders

94Kw

126Kw

Pellet Press

96Kw


Cooler form

Capacity(t/h)

34 0.75

Discharge system(kw)

1.5

3

SKLN1.5/SKLB1.5 Air capacity(m3/min)

Cooled feed temerature(℃)

Cooling time(min)

Cooler volume(m3)

ZCME (Coolers)

Coolers & Dryers Guide

Extruders & Expanders

SKLN2.5/SKLB2.5 0.75

34

2.5

5

Hammermills

SKLN4/SKLB4

SKLN6/SKLB4 15

20

SKLN8/SKLB8 8 no less than 6-10

6

10

25

1.5

34

1.5

34

1.5

34

1.5

34

3-5℃ above the room temperature(maximum)

4

Counter-flow & Swinging Counter-flow

10

Mixers & Grinders

SKLN10/SKLB10

Elevator Buckets

SKLN15 2.2

34

15

35

Pellet Press

2.2

34

12

30

SKLB12

Coolers & Dryers

178 | International Milling Directory 2011/12


✔ = Yes / ✘ = No ● =Optional

✔ • ✔ ✔ ✔

Rotary Air closed Feeder

Temperature Automatic control Services key

ST – Training of customers’ staff

Pilot plant facility /Product development

Elevator Buckets

0.55

Feedr Power(kw)

0.55

Extruders & Expanders

ZCME

Evener Device

Coolers & Dryers

International Milling Directory 2011/12 | 179

0.55

Hammermills

0.55

1.5

0.37

Mixers & Grinders

1.5

0.37

1.5

0.37

Pellet Press


Pellet Press Coolers & Dryers

Elevator Buckets

Extruders & Expanders

Hammermills

Mixers & Grinders

Coolers & Dryers related listings

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Coolers/Dryers control systems Andritz Feed & Biofuel (UK) B N W Industries Export Department Datastor Systems Ltd Intelscan Zhengchang Group (ZCME) Coolers/Dryers counterflow CPM Wolverine Proctor Dinnissen BV Geelen Counterflow JS Conwell Ltd - Buhlermillbank Coolers/Dryers grain Anderson International Corp Consergra s l CPM Wolverine Proctor Delux Mfg Co FrigorTec GmbH Mathews Company Tornum AB Coolers/Dryers horizontal B N W Industries Export Department CPM Wolverine Proctor Lodige Maschinenbau GmbH Coolers/Dryers vertical JS Conwell Ltd - Buhlermillbank


Pellet Press Mixers & Grinders Hammermills Extruders & Expanders International Milling Directory 2011/12 | 181

Elevator Buckets

This section contains comparison charts for the major Elevator Bucket manufacturers

Coolers & Dryers

Elevator Buckets Guide


9x5

✔ ✔

✔ ✔

Steel Stainless Steel

J - American Grain

HDP Nylon Polyurethane

CCS

Steel Stainless Steel

GB / Spidex

Steel

Starco Jumbo (SJ)

Hammermills

Steel Stainless Steel

G - Columbus

Extruders & Expanders

7 x 4.5 7x5 7 x 5.5 7.5 x 5 7.5 x 5.5 8x4 8 x 4.5 8x5 8 x 5.5 8x6 8 x 6.5 8.5 x 4 8x7 9x4 9 x 4.5

4B Braime

Elevator bucket guide

Steel Stainless Steel

Steel

A

Elevator Buckets

Starco (S)

HDP Nylon Polyurethane Steel Stainless Steel

Super Starco (SS)

HDP Nylon Polyurethane

Steel Stainless Steel

B

Coolers & Dryers

182 | International Milling Directory 2011/12

Mixers & Grinders Pellet Press


10 x 7 10 x 8 10 x 8.5 10 x 10 11 x 5 11 x 6 11 x 6.5 11 x 7 11 x 8 11 x 8.5

Extruders & Expanders

4B Braime

Elevator Buckets

10 x 6.5

✔ ✔

9 x 5.5 9x6 9 x 6.5 9.5 x 5 9.5 x 6.5 10 x 4.5 10 x 5 10 x 5.5 10 x 6

Coolers & Dryers

International Milling Directory 2011/12 | 183 ✔

Hammermills

Mixers & Grinders

Pellet Press


11.5 x 5.5 12 x 5 12 x 6 12 x 6.5 12 x 7 12 x 8 12 x 8.5 13 x 5.5 13 x 6 13 x 6.5 13 x 7 13 x 7.5 13 x 8 13 x 8.5 13 x 10 14 x 6 14 x 6.5

4B Braime

Elevator bucket guide

✔ ✔

✔ ✔

✔ ✔

✔ ✔

Steel Stainless Steel

J - American Grain

HDP Nylon Polyurethane

CCS

Steel Stainless Steel

GB / Spidex

Steel

Starco Jumbo (SJ)

Hammermills

Steel Stainless Steel

G - Columbus

Extruders & Expanders

Steel

A

Elevator Buckets

Steel Stainless Steel Starco (S)

HDP Nylon Polyurethane Steel Stainless Steel

Super Starco (SS)

HDP Nylon Polyurethane

Steel Stainless Steel

B

Coolers & Dryers

184 | International Milling Directory 2011/12

Mixers & Grinders Pellet Press


20 x 9

20 x 8.5

14 x 7 14 x 8 14 x 8.5 14.5 x 9.5 14.5 x 10 15 x 6 15 x 6.5 15 x 7 15 x 8 15 x 8.5 15 x 10 16 x 7 16 x 8 16 x 8.5 17 x 8 18 x 8 18 x 8.5 18 x 9.5 19 x 10 20 x 8

Coolers & Dryers

International Milling Directory 2011/12 | 185

Extruders & Expanders

4B Braime

Elevator Buckets

Hammermills

Mixers & Grinders

Pellet Press


4B Braime

4B Braime Elevator Components www.go4b.com

PROFILE 4B Braime Elevator Components has the world’s largest range of elevator components, leading the field in elevator bucket and bolt design and manufacturing the highest quality forged chain and elevator belting. 4B’s electronics division specializes in level controls, intelligent sensors and safety control systems that prevent costly downtime and minimize the risk of explosion in hazardous areas. With over 120 years of engineering experience and subsidiaries in America, Europe, Africa and Asia along with a worldwide network of distributors, 4B can provide practical solutions for any application no matter the location. 4B also offer a free design service for new or existing bucket elevators and chain conveyors and technical support from a team of specialised engineers.

Elevator Bolts – The Strength of 4B Manufacturing 4B Braime is the only manufacturer of original Ref 70, Easifit, Fang and Euro bolts. Those elevator bolts were originally developed and produced by Jackson Fasteners. - In 2006, 4B Braime took over the complete stock, machinery and tooling from the previous owner, Flexco, after their decision to stop manufacturing their range of elevator bucket bolts. Braime have built on over 100 years cold forging experience to manufacture some of the strongest bolts in the world. All bolts made are of the highest quality and well exceed the requirements of DIN 15237.

• Euro Bolts (DIN 15237)* • Ref 70 Bolts* • Fang Bolts* • Easifit Bolts* • Accessories & Tools

Thanks to our big production volume, we can offer competitive prices and we have large numbers of elevator bolts in stock and ready to ship. * All bolts are available in a large range of sizes

4b-uk@go4b.com

www.go4b.com


www.go4b.com

Hazard Monitoring Systems & Level Controls Preventative maintenance can help reduce the risk of equipment failure and consequent downtime. When it comes to monitoring bucket elevators and conveyors, 4B can recommend the ideal combination of sensors and monitoring systems to suit their customers’ requirements and budget. 4B has an extensive range of ATEX / CSA / IECEx approved hazard monitoring systems, misalignment switches, bearing temperature monitors and level controls. 4B can offer anything from a replacement sensor, to a fully integrated hazard monitoring system which can be operated as a stand-alone device or connected to a PLC. • • • • • • •

Belt underspeed monitors Belt misalignment indicators Bearing temperature systems Plug chute sensors Pulley misalignment detectors Gate position and control Bin level indicators

Forged Chain – A complete line of drop forged chain and accessories designed for all conveying needs. 4B’s drop forged chain is made of special heat treated alloy steel case hardened to Rockwell C57 - C62 with a ductile core hardness of Rockwell C40. 4B’s superior heat treatment technique provides the optimum chain link with a more resilient ductile core for shock resistance, and an extremely hard exterior surface for superior wear resistance. 4B offer the following chain pitches as standard: 102NA, 125NA, 142NA, 142HA, 150NA, 160NA, 175NA, 200NA, 216NA, 250NA, 260NA 4B also offer double and triple links for heavy duty applications as well as the Bolt ‘n’ Go system.

4b-uk@go4b.com

4B’s Bolt ‘N’ Go flight system is a revolutionary assembly method for drop forged chain and round link chain. Link and flight assembly is made easy by using a standard bolt and mechanical lock nut with a high strength hollow pin. There are no circlips and no intricate assembly required. There is no welding of flights, no need to remove chain from the conveyor for installation, and no issues with strength. The Bolt ‘n’ Go system is easy, simple and reliable.

www.go4b.com


Inc

✔ ✔ ✔ ✔ ✔ ✔ ✔

7x4 5x4-1/2 7 x 4-1/2 6x5 7x5 8x5 9x5 10x5 11x5 12x5 15x5 19x5

188 | International Milling Directory 2011/12 ✔

✔ ✔ ✔

8x5-1/2 9x5-1/2 20x5-1/2 8x6 9x6 10x6 11x6

7x5-1/2

EuroBucket Super EuroBucket

6x4

U-HD

CC-B ✔

XD

Low profile

or Fabricated Steel

HD

CC

5x4

5x3-1/2

Size (Nominal) Inches 3x2 4x2-3/4 4x3 4x3-1/2

Tapco

Extruders & Expanders

Polyethylene, Nylon, Urethane

Elevator Buckets

Elevator bucket guide

Coolers & Dryers

Mixers & Grinders

Style AA

Style AC

Continuous

Nylon, Ductile Iron, Polyethylene, Urethane, Aluminum or Fabricated Steel

Hammermills

Pellet Press

Elevator bucket guide


9x6-1/2 11x6-1/2 10x7 11x7 12x7 13x7 14x7 15x7 16x7 18x7 20x7 10x8 11x8 12x8 13x8 14x8 15x8 16x8 18x8 20x8 22x8 24x8 13x8-1/2 15x8-1/2 16x9 20x9 18x10 20x10 24x10

14x6

12x6 13x6

Coolers & Dryers

International Milling Directory 2011/12 | 189

✔ ✔

✔ ✔

Elevator Buckets

Extruders & Expanders

Tapco Inc

✔ ✔

✔ ✔

✔ ✔

Hammermills

Mixers & Grinders

Pellet Press


Tapco Inc PROFILE

Elevator Buckets - Elevator Bolts Company History: Tapco Inc. was conceived in the early 1970s by Paul D. Taylor, President and Ted W. Beaty, Executive Vice President, to fill a void in the elevator bucket industry. At that time, there were only a small number of nonmetallic buckets manufactured in the U.S.A. --- all the other buckets were made from fabricated steel. With the inherent problems of steel buckets and the limited range of the existing polyethylene styles, the time was right for Tapco. The name Tapco is derived from Ted And Paul’s Company. Tapco has been in its own 92,000 square feet facility for more than 20 years, bringing injection molding in-house for better control and cost effectiveness. Nine injection molding machines ranging from a small 150-ton to a very large 1,000-ton press, allows Tapco to make their entire range of buckets in the most expedient and quality-controlled manner. Industries served include food, agriculture, chemical, mines, mills & material handling. Some materials are FDA & USDA approved and meet ASTM standards.

Product Line: Tapco stocks the largest inventory of elevator buckets and elevator bolts in the Western Hemisphere, with some 900,000 buckets and over 14 million elevator bolts. Tapco also maintains a large inventory of abrasion resistant sheeting, drag flights and hanger bearings. Tapco recently introduced the EuroBucket, a nonmetallic European style bucket to replace pressed steel buckets. This style is currently available in 14 sizes. Tapco

buckets are manufactured in the highest quality materials: 100% prime virgin polyethylene, high impact nylon and thermoplastic urethane. Elevator bolts are available in six styles and are made in carbon steel, zinc plate and stainless steel. Tapco also stocks belt fasteners and conveyer accessories. Tapco specializes in the production of injection molded resin buckets. Injection molded buckets give the utmost in long life. The extremely high pressures required to make injection molded buckets guarantee very dense, long wearing surfaces. The resins selected by Tapco are specifically designed for use in the feed industry. Tapco has the products you want, when you need them, and at a competitive price! The shipping staff is geared to handle the most urgent of emergencies. Tapco has shipped to more than 50 different countries around the world. Stocking distributors are located strategically in North America, Central America, South America, Australia, Western Europe and the Pacific Rim.

Corporate Mission: Tapco’s mission is to provide the highest quality products and services at the best price. The company’s focus is on building and maintaining “Solid and Reputable” relationships with its customers. With an experienced staff, Tapco is able to serve your needs promptly. Most importantly, Tapco appreciates their customers. Tapco looks forward to working with you for many more years, and welcome any suggestions on how they can serve you better in the future.

190 | International Milling Directory 2011/12

Carl Swisher Tapco Inc. 225 Rock Industrial Park Drive St. Louis, MO 63044 U.S.A. Tel. +1 314 739 9191 Fax: +1 314 739 5880 Email: info@tapcoinc.com


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Extruders & Expanders

Hammermills

✘ ✔

6x4 6 x 4.5 6x5 6.5 x 5

6 x 3.5

5.5 x 4.5

5.5 x 4

5.5 x 3.5

✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘

5x4 5 x 4.5

5 x 3.5

4.5 x 4

4.5 x 3.5

4x4

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘

4x3

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘

4 x 3.5

3.5 x 3

3.5 x 2

3 x 3.5

3x3

3x2

M Type

D Type

✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘

S Type

✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘

EU Type

✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘

-

✘ ✘ ✘ ✘ ✘

-

✘ ✘ ✘ ✘ ✘

AA Type

Zhenjiang Sanwei Conveying Equipment Co Ltd

Elevator Buckets

Elevator bucket guide

Coolers & Dryers

192 | International Milling Directory 2011/12

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘

SS Type

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘

SM Type

Mixers & Grinders

Pellet Press


-

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘

7x5 7 x 5.5

✘ •

✘ ✘ •

✘ ✘

✘ •

✘ ✘ •

✘ ✘

8x5 8 x 5.5 8x6 8 x 6.5 8x7 9x4 9 x 4.5

8.5 x 4

8 x 4.5

8x4

7.5 x 5.5 •

7 x 4.5

7.5 x 5

7x4

6.5 x 5.5

Coolers & Dryers

Elevator Buckets

✘ ✘

✘ ✘

✘ ✘ ✘ ✘ ✘

-

Extruders & Expanders

Zhenjiang Sanwei Conveying Equipment Co Ltd

International Milling Directory 2011/12 | 193

✘ ✘

✘ ✘

✘ ✘ ✘ ✘ ✘

-

Hammermills

✘ ✘

✘ ✘

✘ ✘ ✘ ✘ ✘

-

-

✘ ✘

✘ ✘

✘ ✘ ✘

Mixers & Grinders

✘ ✘

✘ ✘

✘ ✘ ✘

Pellet Press


Extruders & Expanders

Hammermills

✘ •

✘ ✘ ✘ ✘

✘ ✔

✘ ✘ ✘ ✘

9x6 9 x 6.5

● ✔ ✔ ✔ ✔ ✔ ✔ ●

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

7 5 6 7 8 6 7 8

10 11 11 11 11 12 12 12

x x x x x x x x

10 x 6 10 x 6.5

10 x 5 10 x 5.5

10 x 4.5

9.5 x 6.5

9.5 x 5

9x5

M Type

9 x 5.5

D Type

✘ ✘ ✘ ✘

S Type

✘ ✘ ✘ ✘

EU Type

✘ ✘ ✘ ✘

AA Type

Zhenjiang Sanwei Conveying Equipment Co Ltd

Elevator Buckets

Elevator bucket guide

Coolers & Dryers

194 | International Milling Directory 2011/12 ✔

✘ ✘ ✘ ✘

SS Type

✘ ✘ ✘ ✘

SM Type

Mixers & Grinders

Pellet Press


13 13 14 14 14 15 15 16 16 16 18 20

x x x x x x x x x x x x

6 7 6 7 8 7 8 7 8 9 8 8 ● ● ✔ ● ● ● • • ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Coolers & Dryers

Elevator Buckets

Extruders & Expanders

Zhenjiang Sanwei Conveying Equipment Co Ltd

International Milling Directory 2011/12 | 195 ✔

Hammermills

Mixers & Grinders

Pellet Press


Pellet Press Mixers & Grinders Hammermills Extruders & Expanders Elevator Buckets Coolers & Dryers

Elevator Buckets related listings

Elevator bucket bolts Braime Elevator Components Ltd Maxi-Lift Inc Paul Hedfeld GmbH Tapco Inc Elevator buckets Alapala Machine Industry and Trade Inc Bechtel GmbH Braime Elevator Components Ltd Creamer Metal Products Inc Dehsetiler EBM Mill and Elevator Supply Hubei Yongxiang Food Processing Machinery Co Ltd Humbert & van den Pol GmbH & Co KG Maxi-Lift Inc Paul Hedfeld GmbH PTM Technology RBH Mill & Elevator Supply Silos Cordoba S L STIF Tandem Products Inc/Rhinohyde Division Tapco Inc TMSA Tecnologia em Movimentação S/A Zhenjiang Sanwei Goup


Pellet Press Mixers & Grinders Hammermills International Milling Directory 2011/12 | 197

Coolers & Dryers

Elevator Buckets

This section contains comparison charts for the major Extruder & Expander manufacturers

Extruders & Expanders

Extruder & Expander Guide


✘ ✘ 200

✘ ✔

✘ 500010000

✘ ✘ ✔ 150

✘ ✔

✘ 10006000

Twin screw co-rotating Modular screw screw diameter oil water/steam electric

✔ 75132

✔ ✔ 4575

through hardened liner drive power range (Kw)

✔ ✔

liquid preconditioning

segmented barrel

through hardened screw

temperature monitoring

pressure monitoring

steam preconditioning

solids addition venting/vacuum

horizontally split barrel

liquids addition

Contvar 150 ✔

Contvar 200

Single screw Twin screw counter rotating

BV

capacity throughput range Kg/hr

Almex

Extruder & Expander Guide

Extruders & Expanders

Contvar 300 132315

1000030000

300

✘ ✘

Hammermills

Contvar 350 315400

3000045000

350

✘ ✘

Contvar 400 400500

4500080000

400

✘ ✘

AL 400 400500

800015000

400

✘ ✘

Mixers & Grinders

AL 350 315400

60008000

350

✘ ✘

132315

35006000

300

✘ ✘

AL 300

Elevator Buckets

75132

10003500

200

✘ ✘

AL 200

Coolers & Dryers

heat transfer system

Barrel options

198 | International Milling Directory 2011/12

4575

5001000

150

✘ ✘

AL 150

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 199

Drive speed

Automatic control

Application

✔ = Yes / ✘ = No ● =Optional

✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food ✔

✘ ✔

Contivar expander avaliable with cone or slide for pressure control. Complete plants for aquaculture or petfood. Active disc

Extruders & Expanders

Hammermills

-

After sales operational backup

Elevator Buckets

Pilot plant facility/product development

Almex

Training of customers’ staff

Mixers & Grinders

Special features avaliable on all models. Extrusion before pelleting or just extrusion in special features /additional feed mils. Cold forming extruders. A/C and D/C drive. Expansion in oil mills. Expansion in information feed mills.

essential ancillary equipment avaliable

two speed drive torque overload protection ✔

single speed drive

variable speed drive

Pellet Press


✔ ✔

pressure monitoring temperature monitoring segmented barrel

✔ 500-630

through hardened liner drive power range (Kw)

250-520

✔ ✔

through hardened screw

liquid preconditioning

steam preconditioning

✘ ✘ ✘ ✘

✘ ✘ ✘

horizontally split barrel

venting/vacuum

✘ ✘ ✘ ✘

✘ ✘ ✘ ✘

solids addition

liquids addition

capacity throughput range Kg/hr

✘ 20000 -35000

electric

oil water/steam 35000 -70000

✘ ✘

✘ ✘

Modular screw

✘ ✘

OER38

screw diameter

Twin screw counter rotating

✘ ✘

OER45 Twin screw co-rotating

Single screw

Amandus Kahl GmbH & Co KG Expander

200-315

✘ ✘ ✘

✘ ✘ ✘ ✘

10000 -20000

✘ ✘

✘ ✘

OER30

Extruder & Expander Guide

Hammermills

110-160

✘ ✘ ✘

✘ ✘ ✘ ✘

5000 -10000

✘ ✘

✘ ✘

OER23

Extruders & Expanders

OER15 45-75

✘ ✘ ✘

✘ ✘ ✘ ✘

1000 -2500

✘ ✘

✘ ✘

OER8

✘ ✘ ✘ ✘ ✘ ✘ 11

315

✘ ✘ ✘

✘ ✘ ✘ ✘

4000 -6000

✘ ✘

✘ ✘

OEE30

✘ ✘ ✘ ✘

300500

✘ ✘

✘ ✘

Extruder

Mixers & Grinders

160

✘ ✘ ✘

✘ ✘ ✘ ✘

2000 -3000

✘ ✘

✘ ✘

OEE23

Elevator Buckets

75

✘ ✘ ✘

✘ ✘ ✘ ✘

1000 -1500

✘ ✘

✘ ✘

OEE15

Coolers & Dryers

heat transfer system

Barrel options

200 | International Milling Directory 2011/12

11

✘ ✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘

100 -300

✘ ✘

✘ ✘

OEE8

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 201

Drive speed

Automatic control

Application

✔ = Yes / ✘ = No ● =Optional

✘ ✘ ✘ ✘ ✔

✔ ✔ ✔ ✔ ✔ ✔

✘ ✘ ✘ ✘ ✔

start/stop feed rate screw speed process temperature liquid feed addition pressure residence time

moisture animal feed human food

Elevator Buckets

Extruders & Expanders

Amandus Kahl Hammermills

Mixers & Grinders

✘ ✘ ✘ ✘

After sales operational backup

✘ ✘ ✘ ✘

✘ ✘

✘ ✘ ✘ ✘

Pilot plant facility/product development

✘ ✘ ✘ ✘

✘ ✘ ✘ ✘

Training of customers’ staff

✘ ✘ ✘ ✘

✘ ✘ ✘

Extruders type OEE are fitted with hydraulically adjustable die. Very short die change.

✘ ✘ ✘ ✘

special features /additional information

✘ ✘ ✘ ✘

Complete plants for the production of compound feed, fishfeed, petfood & cereals for human food.

essential ancillary equipment avaliable

shear

energy output

variable speed cutter ✔

two speed drive torque overload protection

single speed drive

variable speed drive

Pellet Press


Extruder & Expander Guide

Hammermills

✘ ✘ ✘

✘ ✘ ✘

Twin screw co-rotating

capacity throughput range Kg/hr 200

✘ ✘ ✘ ✘

✘ ✔ ✔

✘ ✘ ✘ ✘

pressure monitoring temperature monitoring segmented barrel

✔ 18

through hardened liner drive power range (Kw)

37

through hardened screw

liquid preconditioning

steam preconditioning

horizontally split barrel

solids addition venting/vacuum

liquids addition

5004000

200500

electric 10-

water/steam

✔ 112373

37112

✘ ✘ ✘

40009000

254

✘ ✘ ✘

10” EEC

✘ ✘ ✘

203

152

oil

✘ ✘ ✘

screw diameter 114

Modular screw

Twin screw counter rotating

4-5” EEC ✔

6” EEC

Single screw

Anderson International Corp

Extruders & Expanders

8” EEC

Elevator Buckets

Mixers & Grinders

110260

✘ ✘ ✘

✘ ✘

36009100

305

✘ ✘

12” EEC

Coolers & Dryers

heat transfer system Barrel options

202 | International Milling Directory 2011/12

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 203

Drive speed Automatic control Application

✘ ✔

✘ ✘ ✘ ✘ ✔ ✔

✔ ✔ ✔ ✔

✘ ✔

✘ ✘ ✘ ✘ ✔ ✔

start/stop feed rate screw speed process temperature liquid feed addition pressure residence time

moisture animal feed human food

Elevator Buckets

✘ ✘ ✘ ✘

✘ ✘ ✘ ✘

✘ ✘

✘ ✘ ✘

✘ ✘

✔ ✔

Pilot plant facility/product development After sales operational backup

Extruders & Expanders

Hammermills

Training of customers’ staff

models.

Mixers & Grinders

special features /additional PID control for motor/temp control. information Also serve oil industry with additional

Patented water & steam injection

essential ancillary equipment Complete process line avaliable

shear

energy output

✘ ✔

✘ ✘

variable speed cutter

torque overload protection

✘ ✘

✘ ✘

two speed drive

single speed drive

variable speed drive

Anderson International

✔ = Yes / ✘ = No ● =Optional

Pellet Press


✘ 500010000

175 ✔ ✔

✘ 650080000

screw diameter oil water/steam electric capacity throughput range Kg/hr

✔ ✔ ✔

pressure monitoring temperature monitoring segmented barrel

✔ 250315

✔ ● ● ✔ 200250

steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

horizontally split barrel

✘ ✘

✘ ✘

solids addition venting/vacuum

liquids addition

210

Modular screw

twin screw counter rotating

✘ ✘

✘ ✘

EX617 Single screw

EX620

twin screw co-rotating

Andritz Feed & Biofuel

Extruder & Expander Guide

Extruder

Hammermills

250

✘ ✘

45007500

175

✘ ✘

EX917

Extruders & Expanders

EX920 250315

✘ ✘

500010000

210

✘ ✘

EX1250 315630

✘ ✘

1500020000

250

✘ ✘

FEX25

✘ 132355

✘ 90200

✘ ✘

1000040000

✘ ✘

400012000

✘ ✔

340

✘ ✘

250

✘ ✘

Expander

Mixers & Grinders

FEX34

Elevator Buckets

132355

✘ ✘

3000080000

420

✘ ✘

FEX42

Coolers & Dryers

heat transfer system Barrel options

204 | International Milling Directory 2011/12

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 205

Drive speed Automatic control Application

✔ ✔

✔ ✔ ✔ ✔ ✔

variable speed cutter start/stop feed rate screw speed process temperature

✘ ✔

✔ ✔ ✔ ✔

✘ ✔

pressure residence time energy output shear moisture animal feed human food

✘ ✘

✘ ✘

✘ ✘

After sales operational backup

Extruders & Expanders

Hammermills

Pilot plant facility/product development

Andritz Feed & Biofuel

Training of customers’ staff

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘ ✔

✘ ✔

✘ ✔

Mixers & Grinders

essential ancillary equipment Complete extrusion process lines. avaliable special features /additional PIC controller, monitors, printers. Expansion control unit. information

liquid feed addition ✔

✘ ✘

✘ ✘

single speed drive two speed drive

variable speed drive

torque overload protection

Elevator Buckets

✔ = Yes / ✘ = No ● =Optional

Pellet Press


✔ ✔ ✔

venting/vacuum pressure monitoring temperature monitoring segmented barrel

2

solids addition

drive power range (Kw)

liquids addition

capacity throughput range Kg/hr

620

through hardened liner

electric

through hardened screw

oil water/steam

liquid preconditioning

✔ 1240

19

screw diameter

Modular screw

steam preconditioning

24

Twin screw counter rotating

Twin screw co-rotating

horizontally split barrel

Single screw

5.5

MPF 19

Ltd MPF 24

Baker Perkins Group

Extruder & Expander Guide

Extruders & Expanders

Hammermills

SBX 65 105

3001100

65

SBX 80 200

6002200

80

SBX 100 300

12004400

100

SBX 125 470

18006600

125

Mixers & Grinders

27

30280

40

GLS 40

Elevator Buckets

42

160560

50

GLS 50

Coolers & Dryers

heat transfer system Barrel options

206 | International Milling Directory 2011/12

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 207

Drive speed Automatic control Application

Elevator Buckets

✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Automatic start/stop Variable feed rate Variable screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food ✔

-

After sales operational backup

Extruders & Expanders

Hammermills

-

Pilot plant facility/product development

Baker Perkins

-

Training of customers’ staff

Mixers & Grinders

special features /additional Option of bimetallic wear coating for barrels information

essential ancillary equipment Solids feeders, liquids feeders, dies, cutters, flaking, shredding, drying, mixing, toasting, flavour drum, turnkey avaliable plant

variable speed cutter

two speed drive ✔

single speed drive

torque overload protection

variable speed drive

Pellet Press


Extruder & Expander Guide

✘ ✔ ✔ 5

✘ ✘ ✘ ✔

✘ ✘ ✘ ✘ ✔

✘ 3.3

✘ ✔ ✔ 5

✘ ✘ ✘ ✔ ✔

✘ ✘ ✘ ✘ ✔

✘ 1.5

oil water/steam electric capacity throughput range Kg/hr liquids addition solids addition pressure monitoring temperature monitoring segmented barrel

through hardened screw through hardened liner drive power range (Kw)

liquid preconditioning

steam preconditioning

horizontally split barrel

venting/vacuum

16

✘ ✘ ✘

20

25

19

19

Modular screw screw diameter

7.5

✘ ✘ ✘ ✘

✘ ✘ ✘

10

30

✘ ✘ ✘

✘ ✘ ✘

Twin screw co-rotating Twin screw counter rotating

Stand Alone 19/25 ✔

GmbH & Co KG LAB MODEL 19/20

Single screw

Brabender

Hammermills

DSE 25

Extruders & Expanders

LAB-MODEL 30/25

Elevator Buckets

Mixers & Grinders

12

20

20

Stand Alone DSE 20/40D

Coolers & Dryers

heat transfer system Barrel options

208 | International Milling Directory 2011/12

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 209

Drive speed Automatic control Application

Elevator Buckets

✔ = Yes / ✘ = No ● =Optional

✘ ✘

✔ ✔ ✔ ✔

✘ ✘ ✔ ✔ ✔ ✔ ✔ ✔

single speed drive two speed drive torque overload protection variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition

✔ ✔

✘ ✔ ✔

energy output shear moisture animal feed human food

✘ ✘

✘ ✘ ✘ ✘

✘ ✘

✘ ✘ ✘ ✘

✘ ✘

✔ ✔

Pilot plant facility/product development After sales operational backup

Extruders & Expanders

Hammermills

Training of customers’ staff

Brabender

-

special features /additional information

Mixers & Grinders

essential ancillary equipment Prehumidifying, loss in weight control 2nd & avaliable 3rd component feed.

pressure residence time

variable speed drive

Pellet Press


✔ -30

drive power range (Kw)

segmented barrel

temperature monitoring

through hardened liner

venting/vacuum pressure monitoring

through hardened screw

solids addition

liquids addition

liquid preconditioning

10100

capacity throughput range Kg/hr

steam preconditioning

electric

50400

water/steam

horizontally split barrel

oil

-110

42

✔ 30

Modular screw screw diameter

Single screw Twin screw co-rotating

BCTM-30 Twin screw counter rotating

BCTL-42

Buhler Extrusion Systems

Extruder & Expander Guide

Extruders & Expanders

BCTG-62 -200

1001200

62

Hammermills

BCTF-93 -630

4003000

93

BCTH-125 -710

60010000

125

BCTJ-175 -900

1000020000

-450

60010000

-900

1000018000

✘ ✔

175

BCTJ-175 ECOtwin

125

BCTH-125 ECOtwin

175

Mixers & Grinders

BCXA-185 -56

-75

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘ ✔

15002000

210

✘ ✘ ✘

8001000

185

✘ ✘ ✘

BCXO-210

Elevator Buckets

AHSF 160

200

✘ ✔

15006000

178

✘ ✘

10003500

133

✘ ✘

Pellet Press

AHSH

Coolers & Dryers

heat transfer system

Barrel options

210 | International Milling Directory 2011/12


Coolers & Dryers

International Milling Directory 2011/12 | 211

Drive speed

Automatic control

Application

✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔

variable speed cutter start/stop feed rate ✔

✘ ✘

✘ ✘

✔ ✔ ✔ ✔ ✔

energy output shear moisture animal feed human food ✔

-800

✘ ✘

-600

✘ ✘

-600

✘ ✘

-800

✘ ✘

-

✘ ✘

-

✘ ✘

✘ ✘

✘ ✘ ✔

✘ ✘

✘ ✘ ✔

-

After sales operational backup

Elevator Buckets

Extruders & Expanders

Hammermills

-

Pilot plant facility/product development

Buhler Extrusion

-

Patented forming & cutting head

Mixers & Grinders

Screw push out device, movable cutter, modularextrusion platform for the widest range of applications, fully parameterized PLC control

Training of customers’ staff

special features /additional Lab information equipment

plant, plant automatisation

Pellet Press

essential ancillary equipment equipment for cleaning, size reduction, mixing, screening, metering, preconditioning, batchcooking, avaliable forming, prehydrating, flaking, drying, toasting, coating, cooling, material handeling: Complete

Ancillary equipment for coextrusion, bicolourextrusion, density: Full range of up and downstream

pressure

residence time

liquid feed addition

process temperature

screw speed -1200 -1800 -1000 -1000

torque overload protection ✔

✘ ✘

✘ ✘

single speed drive two speed drive

variable speed drive


✔ 50700

✔ 25 ✔ ✔ ✔ 5100 ✔ ✔ ✔ ✔ ✔ ✔

screw diameter oil water/steam electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel

✔ 15 -66

✔ ✔ ✔ ��� 2.2 -9

steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

horizontally split barrel

55.5

Modular screw

Single screw Twin screw co-rotating Twin screw counter rotating

Clextral

BC21

Extruder & Expander Guide

BC45

Extruders & Expanders

BC72 48 -226

2003000

88

BC 92 98 -453

5006000

115

Hammermills

BC 160 4162060

400016000

200

Evolum HT32 1050

560

43227

100300

53

32

Evolum HT53

Mixers & Grinders

Evolum HT68 92482

2502000

68

1951025

5004500

88

Evolum HT88

Elevator Buckets

300650

50015000

145

Evolum LT145

Coolers & Dryers

heat transfer system

Barrel options

212 | International Milling Directory 2011/12

6001300

100030000

187

Evolum LT187

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 213

Drive speed

Automatic control

Application

✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔

✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

two speed drive torque overload protection variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food ✔

✘ ✘

up to 275

up to 275 ✔

1200

✘ ✘

1200

✘ ✘

up to 275

1200

✘ ✘

up to 275

1200

✘ ✘

Elevator Buckets

Extruders & Expanders

Clextral

After sales operational backup

Hammermills

Mixers & Grinders

✔ (2 in France)

Pilot plant facility/product development

up to 125

1200

✘ ✘

up to 125

1200

✘ ✘

Training of customers’ staff

Complete plants, feeders, cutters, dryers coating, packaging

✘ ✘

Modular barrels, automatichydraulic barrel opening (patented), double temperature regulating system (heating & cooling). Advance PLC control (FITSYS+EVOLUM)

✘ ✘

special features /additional information

essential ancillary equipment avaliable

✘ ✘

✘ ✘

single speed drive ✔

variable speed drive

Pellet Press


✔ 10

drive power range (Kw)

segmented barrel

through hardened liner

pressure monitoring

temperature monitoring

through hardened screw

solids addition venting/vacuum

liquids addition

capacity throughput range Kg/hr

liquid preconditioning

130

steam preconditioning

electric

5100

water/steam

horizontally split barrel

oil

28

26

Twin screw counter rotating 18

Twin screw co-rotating Modular screw

screw diameter

Single screw

GmbH ZSK 18 MEGAlab

Coperion

Extruder & Expander Guide

ZSK 26 Mc

Extruders & Expanders

ZSK 34 Mv PLUS 81

50750

34

ZSK 43 Mv PLUS 168

1001500

43

ZSK 54 Mv PLUS 321

2002200

54

ZSK 62 Mv PLUS 494

3503700

62

ZSK 76 Mv PLUS 901

5006000

76

Hammermills

ZSK 98 Mv PLUS 1651

8009000

98

ZSK 125 Mv PLUS 3431

100015000

125

ZSK 32 Mc18 83

5200

32

ZSK 45 Mc18 246

10750

45

ZSK 58 Mc18 529

501500

58

Mixers & Grinders

ZSK 70 Mc18 926

2002500

70

ZSK 82 Mc18 1508

3004000

83

ZSK 92 Mc18 1654

4005000

92

ZSK 103 Mc18 2293

5007500

103

ZSK 119 Mc18 3373

60010000

118

Pellet Press

3980

80014000

133

ZSK 133 Mc PLUS

Elevator Buckets

7330

100020000

177

ZSK 177 Mc

Coolers & Dryers

heat transfer system

Barrel options

214 | International Milling Directory 2011/12


Drive speed

Automatic control

Application

✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔

variable speed cutter start/stop feed rate ✔

✘ ✘

✘ ✘

✘ ✘

moisture animal feed ✔

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

Complete plants

✘ ✘

Hammermills

-

After sales operational backup

Extruders & Expanders

-

Pilot plant facility/product development

Elevator Buckets

✘ ✘

✘ ✘

✘ ✘

1800 1500 1500 1200 1200 1200

✘ ✘

✘ ✘

1200

✘ ✘

✘ ✘

1200

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

1000 1000 1000

✘ ✘

Mixers & Grinders

✘ ✘

1000

✘ ✘

✘ ✘

1000

✘ ✘

Pellet Press

Direct steam injection, twin screw side degassing unit ZS-EG, side feeder, start-up and throttle valves

✘ ✘

1800

✘ ✘

-

essential ancillary equipment avaliable special features /additional information

✘ ✘

Coperion

shear

human food

✘ ✘

✘ ✘

energy output

pressure

residence time

liquid feed addition

process temperature

screw speed 1200 1200 1800 1800 1800

torque overload protection ✔

✘ ✘

✘ ✘

single speed drive two speed drive

variable speed drive

Training of customers’ staff

Coolers & Dryers

International Milling Directory 2011/12 | 215


Extruder & Expander Guide

✘ ✘

✘ ✘

✘ ✔ 50210

35

✘ ✔ 3090

✘ ✔ ✔ ✔ ✔

Modular screw screw diameter oil water/steam electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel

✘ ✘ ✘ ✘ ✘ 1530

✘ ✘ ✘ ✘ ✘ 920

through hardened screw through hardened liner drive power range (Kw)

liquid preconditioning

steam preconditioning

horizontally split barrel

45

Twin screw counter rotating

Twin screw co-rotating

Single screw

Gmbh Titan 35

Hammermills

Titan 45

EEC-Eder Extrusion

Extruders & Expanders

Titan 58 3072

✘ ✘ ✘

80420

58

✘ ✘

Titan 68 40100

✘ ✘ ✘

120600

68

✘ ✘

Mixers & Grinders

50150

✘ ✘ ✘

2501000

80

✘ ✘

Titan 80

Elevator Buckets

90200

✘ ✘ ✘

4001500

92

✘ ✘

Titan 92

Coolers & Dryers

heat transfer system Barrel options

216 | International Milling Directory 2011/12

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 217

Drive speed Automatic control Application

Elevator Buckets

✔ = Yes / ✘ = No ● =Optional

✘ ✔

✘ ✘

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✘ ✔

✘ ✘ ✔ ✔

two speed drive torque overload protection variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

Extruders & Expanders

Mixers & Grinders

After sales operational backup

Hammermills

Pilot plant facility/product development

EEC-Eder

Training of customers’ staff

✘ ✘

✘ ✘

Conical screws, screw diameter at the output. Heat and coolable screws. Screws can be dismantled to the rear, barrel airpower cooled

Up and downstream equipment.

✘ ✘

special features /additional information

essential ancillary equipment avaliable

✘ ✘

✘ ✘

single speed drive ✔

variable speed drive

Pellet Press


✘ 90 ✔ ✔ ✔ 150 600

✘ ✘

✘ ✔

✘ ✔ 60 ✔ ✔ ✔ 60150

✔ ✔ ✔ ✔ ✔ ✔ ✔

✘ ✘ ✔ ✔ 32

Single screw Twin screw co-rotating

Twin screw counter rotating Modular screw screw diameter oil water/steam electric

capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

100

2FB 60

Fudex Group Srl

Extruder & Expander Guide

2FB 90

Extruders & Expanders

2FB 105 300

✘ ✘

500 1000

105

E-325

133

83

✘ ✔

✘ ✔ ● ✔ ✔

screw diameter oil water/steam electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel

Pellet Press

50360

✔ ✔

✔ ✔ 112 225

✘ 5693

✔ ✔

✘ 22

liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

150 450

✔ ✔

steam preconditioning

300013000

235

✘ ✘

horizontally split barrel

✘ 1001800

10007250

191

✘ ✘

Twin screw counter rotating Modular screw

✘ ✘

✘ ✘

E-525

Twin screw co-rotating

Single screw

Mixers & Grinders

Extru-Tech Inc

Hammermills

E-750

Elevator Buckets

heat transfer system Barrel options

E-925

Coolers & Dryers

heat transfer system

Barrel options

218 | International Milling Directory 2011/12


Drive speed

Automatic control

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ● ● ● ● ✔ ✔

single speed drive two speed drive

torque overload protection variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food

✘ ✘

Pilot plant facility/product development

Fudex Extruders & Expanders

After sales operational backup

Elevator Buckets

Training of customers’ staff

special features /additional Continuos production plant in information demonstration.

essential ancillary equipment Complete line avaliable from sil

✘ ✘

✘ ✘

variable speed drive

Drive speed Automatic control Application

Hammermills

✔ = Yes / ✘ = No ● =Optional

Application

✔ = Yes / ✘ = No ● =Optional

Coolers & Dryers

International Milling Directory 2011/12 | 219

✔ ✔

animal feed human food

✘ ✘ ✘ ✘ ✘

Pneumatic conveying systems, dryers, coolers, material application systems, forming/ densification equipment

✘ ✘ ✘ ✘ ✘

Mixers & Grinders

Pilot plant facility/product development

After sales operational backup

Training of customers’ staff

Pellet Press

Extru-Tech Inc

special features /additional Automatic process information control. Data acquisition.

essential ancillary equipment avaliable

moisture

shear

energy output

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘ pressure residence time

liquid feed addition

process temperature

screw speed

feed rate

start/stop

variable speed cutter

two speed drive torque overload protection

single speed drive

variable speed drive


✘ ✘ ✘ ✔

✘ ✔

✔ ✔

✔ 600

✘ ✘ ✘ ✔ ✔

✘ ✔

✔ ✔

✘ 37

electric capacity throughput range Kg/hr liquids addition solids addition pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

venting/vacuum

oil water/steam

95

2700

✘ ✘ ✔

✘ ✘

Modular screw

✘ ✘

Series 2000

screw diameter

Twin screw counter rotating

✘ ✘

Series 600 Twin screw co-rotating

Single screw

Insta-Pro International

Extruder & Expander Guide

Extruders & Expanders

Series 9000 180-250

✘ ✔ ✔

✘ ✘ ✘

90

✘ ✘ ✘

2000+

���

✘ ✘

✘ ✘

2594

32006300

✘ ✘

✘ ✘

Hammermills

2500 90

✘ ✘ ✘

11001500

✘ ✘ ✘

✘ ✘

2094 55

✘ ✘ ✘

✘ ✘ ✘

1300+

✘ ✘

✘ ✘

2000R 55

✘ ✘ ✘

6501000

✘ ✘ ✘

✘ ✘

Mixers & Grinders

600 37

✘ ✘ ✘

✘ ✘ ✘

260-400

✘ ✘ ✘

✘ ✘

250

✘ ✘ ✘

✘ ✘ ✘

4000+

✘ ✘ ✘

✘ ✘

9800

Elevator Buckets

250

250

✘ ✘ ✘ ✘

✘ ✘ ✔

✘ ✘ ✘

3000+

✘ ✘ ✘

✘ ✘

9600 ✔

✘ ✘ ✘

6300+

✘ ✘

✘ ✘

9694

Coolers & Dryers

heat transfer system

Barrel options

220 | International Milling Directory 2011/12

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 221

Drive speed

Automatic control

Application

✔ = Yes / ✘ = No ● =Optional

-

✔ ✔ ✔ ✔ -

variable speed cutter start/stop feed rate screw speed

human food

-

✔ ✔

-

✘ ✘ ✘ ✘

-

-

-

✘ ✘ ✘ ✘ ✘ ✔

✘ ✘ ✘ ✘ ✘

✘ ●

✘ ✘ ✘ ✘ ✘

-

After sales operational backup

Elevator Buckets

Extruders & Expanders

Insta-Pro International

-

-

Pilot plant facility/product development

Training of customers’ staff

special features /additional World wide service equipment and information nutrition

✔ ✔

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘

Hammermills

✘ ✘ ✘ ✘ ✘

✔ ✔

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘

Mixers & Grinders

World wide service equipment and nutrition

essential ancillary equipment Complete process lines Complete process lines avaliable

moisture animal feed

shear

energy output

residence time

-

✘ ✘ ✘ ✘

-

✘ ✘ ✘ ✘

pressure

liquid feed addition

process temperature

two speed drive torque overload protection ✔

single speed drive

-

-

variable speed drive

Pellet Press


Extruder & Expander Guide

electric

✘ ✘

✘ ✘

solids addition

✘ ✔ ✔ ✔ ✔ 9

steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

segmented barrel horizontally split barrel

temperature monitoring

90

• ✔

• ✔

pressure monitoring

venting/vacuum

1000-2000

liquids addition

20-50

water/steam

capacity throughput range Kg/hr

oil

110

✘ ✘

2000-3000

133mm

Modular screw screw diameter 45mm 133mm

✘ ✘

✘ ✘

✘ ✘

Twin screw co-rotating Twin screw counter rotating

51-SP ✔

Ltd

Hammermills

3000-SX

Single screw

JS Conwell

Extruders & Expanders

2000-SX

Elevator Buckets

Mixers & Grinders

160

✘ ✘

50007000

178mm

✘ ✘

6000-SX

Coolers & Dryers

heat transfer system Barrel options

222 | International Milling Directory 2011/12

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 223

Drive speed Automatic control Application

✔ •

✔ •

✔ ✔ ✔ ✔ •

start/stop feed rate screw speed process temperature liquid feed addition

✔ ✔

✔ ✔ ✔

moisture animal feed human food essential ancillary equipment avaliable

✘ ✔

Training of customers’ staff Pilot plant facility/product development After sales operational backup

Elevator Buckets

Extruders & Expanders

Hammermills

-

special features /additional information

shear

residence time energy output

pressure

variable speed cutter ✔

✘ ✘

✘ ✘

two speed drive torque overload protection

✘ ✘ ✘

single speed drive

variable speed drive

JS Conwell Ltd

✔ = Yes / ✘ = No ● =Optional

Mixers & Grinders

✘ ✘

Pellet Press


Extruder & Expander Guide

Elevator Buckets

GmbH

Hammermills

✘ ✘ ✘

✘ 0.5 -6 ✔

✘ ✘ ✔ ✔

water/steam electric capacity throughput range Kg/hr liquids addition solids addition pressure monitoring temperature monitoring

✘ ✔ ✔ 55-250

steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

segmented barrel horizontally split barrel

venting/vacuum

oil

screw diameter 135-230

Modular screw

Twin screw counter rotating

Twin screw co-rotating

Single screw

Müench-Edelstahl

Extruders & Expanders

All Models

Coolers & Dryers

heat transfer system Barrel options

224 | International Milling Directory 2011/12

Mixers & Grinders

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 225

Drive speed Automatic control Application

Elevator Buckets

✔ ✔ 0140 ✔ ✔

variable speed cutter start/stop feed rate screw speed process temperature

shear moisture animal feed human food

-

Pilot plant facility/product development After sales operational backup

Hammermills

-

Training of customers’ staff

-

-

energy output

essential ancillary equipment avaliable special features /additional information

✘ ✘

residence time

two speed drive torque overload protection

pressure

single speed drive

liquid feed addition

variable speed drive

Extruders & Expanders

Müench-Edelstahl

✔ = Yes / ✘ = No ● =Optional

Mixers & Grinders

Pellet Press


✘ ✘

✘ ✘

Twin screw co-rotating

drive power range (Kw) 55/75

liquid preconditioning

steam preconditioning

segmented barrel

temperature monitoring

through hardened liner

through hardened screw

pressure monitoring

✘ ✘ ✘

solids addition venting/vacuum

horizontally split barrel

liquids addition

75

110/132

✔ ✔

✘ ✔

2.5-3.5

1.0-2.0

capacity throughput range t/hr

0.51.2

electric

200

✘ ✘

oil

Hammermills

TPH200C

✘ ✘ ✘

screw diameter water/steam

✔ 135

✔ 135

Modular screw

Twin screw counter rotating

PHG135B ✔

TPH135D

Single screw

Muyang Group

Extruder & Expander Guide

Extruders & Expanders

TPH260 200/250

4.0-6.0

260

✘ ✘

PHGM200 185

✘ ✘ ✘

1.5-2.0

200

✘ ✘

Mixers & Grinders

132

1.8-2.2

200

✘ ✘

PHY200

Elevator Buckets

250

3.5-4.2

260

✘ ✘

PHY260

Coolers & Dryers

heat transfer system

Barrel options

226 | International Milling Directory 2011/12

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 227

Drive speed

Automatic control

Application

✔ ✔ ✔ ✔

energy output shear moisture animal feed human food

✘ ✘

✔ ✔ ✔

Training of customers’ staff Pilot plant facility/product development After sales operational backup

Extruders & Expanders

Hammermills

For the treatment of piglet feed and raw mateirals such as corn, soy, soybean meal,etc.

Muyang Group

✘ ✘

✘ ✘

For high starch material treatment

✘ ✘

Mixers & Grinders

For rice treatment

Complete production line or complete plant solution

✘ ✘

special features /additional information

essential ancillary equipment avaliable

residence time

✔ ✔

process temperature

screw speed

feed rate

pressure

start/stop

liquid feed addition

variable speed cutter

✘ ✘

✘ ✘

two speed drive

single speed drive

variable speed drive

torque overload protection

Elevator Buckets

✔ = Yes / ✘ = No ● =Optional

Pellet Press


✔ 165

✘ ✔

✔ 135

✘ ✔

Modular screw screw diameter oil water/steam electric

✔ ✔ ✔ 90

liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

segmented barrel

pressure monitoring temperature monitoring

steam preconditioning

venting/vacuum

horizontally split barrel

solids addition

160

250/315

liquids addition ✔

6.0-12.0

215

✘ ✘

MY215

capacity throughput range Kg/hr 1.0-2.5 3.0-6.0

Twin screw counter rotating

✘ ✘

✘ ✘

MY135C Single screw

MY165E

Twin screw co-rotating

Muyang Group

Extruder & Expander Guide

MY265 400

22

0.2-0.3 ✔

56

56

1

75

✘ ✔

10.018.0

265

✘ ✘

MY56×2

Hammermills

MY75×2

Extruders & Expanders

Mixers & Grinders

110

0.8-2.0

90

MY90×2

Elevator Buckets

160/200

5.2-7.5

120

MY120×2I

Coolers & Dryers

heat transfer system

Barrel options

228 | International Milling Directory 2011/12

315

10.012.0

150

MY150×2I

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 229

Drive speed

Automatic control

Application

✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔ ✔

shear moisture animal feed human food

✘ ✘ ✘

After sales operational backup

Extruders & Expanders

Hammermills

Pilot plant facility/product development

Elevator Buckets

✘ ✘ ✘

✘ ✘ ✘

✘ ✘ ✘

Mixers & Grinders

For aquafeed, food, petfood and raw material extrusion, especially the sticky formulations

Muyang Group

✘ ✘ ✘

Complete production line or complete plant solution

✘ ✘

For aquafeed, food, petfood and raw material extrusion

✘ ✘

Training of customers’ staff

special features /additional information

essential ancillary equipment avaliable

energy output

residence time

pressure

screw speed process temperature

feed rate

start/stop

variable speed cutter

liquid feed addition

torque overload protection ✔

✘ ✘

✘ ✘

single speed drive two speed drive

variable speed drive

Pellet Press


Single screw ✔

✔ ✔

✔ ✔ ✔ ✔ ✔ ✔

capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel

80120

✔ ✔

✔ ✔ ✔ ✔ 5

steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

15

horizontally split barrel

18

✘ ✘

✔ 3060

✔ 1030

water/steam

90

70

✘ ✘ ✘ ✘

55

✘ ✘

oil

✘ ✘ ✘ ✘

G90

screw diameter

Twin screw counter rotating Modular screw

G55

✘ ✘ ✘

Twin screw co-rotating

Group

G70

electric

Pavan

Extruder & Expander Guide

Extruders & Expanders

G115 30

150200

✘ ✘

115

✘ ✘

G130 45

250350

✘ ✘

130

✘ ✘

Hammermills

G160 75

450550

✘ ✘

160

✘ ✘

G180 90

600800

✘ ✘

180

✘ ✘

G200 160

8001000

✘ ✘

200

✘ ✘

F55 5.5

✘ 4

✘ ✘ ✘

✘ ✘ ✘ ✔

✘ ✔

4580

✘ ✘ ✘

70

✘ ✘ ✘

F70

2040

✘ ✘ ✘

55

✘ ✘ ✘

Mixers & Grinders

15

✘ ✘ ✘

90140

✘ ✘ ✘

90

✘ ✘ ✘

F90

Elevator Buckets

18

✘ ✘ ✘

100200

✘ ✘ ✘

100

✘ ✘ ✘

F100

Coolers & Dryers

heat transfer system

Barrel options

230 | International Milling Directory 2011/12

F115 22

✘ ✘ ✘

150200

✘ ✘ ✘

115

✘ ✘ ✘

30

✘ ✘ ✘

300400

✘ ✘ ✘

130

✘ ✘ ✘

F130

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 231

Drive speed

Automatic control

Application

✔ = Yes / ✘ = No ● =Optional

✘ ✘ ✘ ● ✘ ● ✘ ✘ ✘ ✘

✔ ✔ ✔ ✔ ✔

✘ ✘ ✘ ✘ ✘

screw speed process temperature liquid feed addition pressure residence time

✘ ✘

✘ ✘ ✔

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘

Extruders & Expanders

Hammermills

After sales operational backup

Elevator Buckets

PP - Pilot plant facility/product development

Pavan Group

Training of customers’ staff

Mixers & Grinders

essential ancillary equipment Complete processing line, vacume system, die washingmachines, driers, toasters, changing rolls avaliable special features /additional PLC control, complete line supervision information

human food

animal feed

moisture

shear

energy output

feed rate

start/stop

variable speed cutter

torque overload protection

✘ ✘ ✘ ✘

✘ ✘

two speed drive

single speed drive

variable speed drive

Pellet Press


✘ ✘ ✘ 9001000 ✔ ✔

500600 ✔ ✔

✘ ✔

capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring

✘ 45

horizontally split barrel liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

75

segmented barrel steam preconditioning

✘ ✘ ✘

✘ ✘ ✘

temperature monitoring

electric

water/steam

175

✘ ✘ ✘

Twin screw counter rotating

Twin screw co-rotating

150

✘ ✘ ✘

oil

screw diameter

Single screw

F150 Modular screw

Group

F175

✘ ✘ ✘

Pavan

Extruder & Expander Guide

F200 110

✘ ✘ ✘

13001400

✘ ✘ ✘

200

✘ ✘ ✘

F230 140

✘ ✘ ✘

16002100

✘ ✘ ✘

230

✘ ✘ ✘

50

58

100

✔ 55

200400

✘ ✘

100200

✘ ✘

✘ ✔

✘ ✔

TT50

Hammermills

TT58

Extruders & Expanders

TT70 180

500800

325

500

✘ ✔

12004000

✘ ✘

112

6002000

✘ ✘

✘ ✔

92

TT92

70

Mixers & Grinders

TT112

Elevator Buckets

730

24008000

✘ ✘

133

TT133

Coolers & Dryers

heat transfer system

Barrel options

232 | International Milling Directory 2011/12

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 233

Drive speed

Automatic control

Application

✘ ✘ ✘ ✘ ✘

✔ ✔ ✔ ✔ ✔ ✔

✘ ✘ ✘ ✘ ✘

start/stop feed rate screw speed process temperature liquid feed addition pressure residence time

✘ ✘ ✘ ✘ ✘

✘ ✘

✘ ✘ ✘ ✘ ✘

✘ ✘

✘ ✘

✘ ✘ ✔

✘ ✘

✘ ✘

✘ ✘

✘ ✘

After sales operational backup

Extruders & Expanders

Hammermills

Pilot plant facility/product development

Pavan

Training of customers’ staff

special features /additional PLC control, complete line supervision information

Mixers & Grinders

✘ ✘

essential ancillary equipment Complete processing line, vacume system, die washingmachines, driers, avaliable toasters, changing rolls

human food

animal feed

moisture

shear

energy output

variable speed cutter ✔

✘ ✘

✘ ✘

two speed drive

single speed drive

variable speed drive

torque overload protection

Elevator Buckets

✔ = Yes / ✘ = No ● =Optional

Pellet Press


✘ ✘

✘ ✘

✔ ✔ ✔ 75

liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

segmented barrel

temperature monitoring

steam preconditioning

235

✘ ✘

X-235

✔ 185400

110185

2251000

4000- 600013000 20000

216

✘ ✘

X-185

venting/vacuum pressure monitoring

horizontally split barrel

capacity throughput range Kg/hr

✘ 17006000

✘ 1001500

electric

solids addition

oil water/steam

liquids addition

165

✔ 115

Modular screw screw diameter

X-115 Single screw

X-165

Twin screw co-rotating Twin screw counter rotating

Wenger

Extruder & Expander Guide

30150

100900

57

75185

10003000

85

✘ ✔

✘ ✔

57 MAG ST

Hammermills

85 MAG ST

Extruders & Expanders

Mixers & Grinders

115 MAG ST

144

75400

1851000

1500- 30008000 15000

115

144 MAG ST

Elevator Buckets

150450

1851000

✘ ✔

250013000

Conical

✘ ✘

C2TX 16.2 ✔

10005000

Conical

✘ ✘

C2TX 8.1

Coolers & Dryers

heat transfer system

Barrel options

234 | International Milling Directory 2011/12

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 235

Drive speed

Automatic control

Application

✔ ✔

✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

variablespeed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food

✘ ✘

✘ ✘ ✔

✘ ✘

✘ ✘

✘ ✘

Extruders & Expanders

Mixers & Grinders

After sales operational backup

Hammermills

Pilot plant facility/product development

Wenger

Training of customers’ staff

✘ ✘

Includes patented pre-conditioner, screw elements, barrel elements, barrel venting system, back pressure valve

Dryers, coolers, enrobers, mixers, automated control systems

special features /additional information

essential ancillary equipment avaliable

two speed drive torque overload protection ✔

single speed drive

variable speed drive

Elevator Buckets

✔ = Yes / ✘ = No ● =Optional

Pellet Press


✔ 100 ✔ ✔ ✔

Modular screw screw diameter oil water/steam electric

✘ ✔ • ✔ ✔ 22

steam preconditioning

liquid preconditioning

through hardened screw

through hardened liner

drive power range (Kw)

segmented barrel

horizontally split barrel

temperature monitoring

75/55

• ✔

venting/vacuum

pressure monitoring

solids addition

0.3-0.5

120

✘ ✘

SPHS120

liquids addition

capacity throughput range Kg/hr 0.2-0.4

✘ ✘

SPHS100

Twin screw co-rotating

Single screw

Twin screw counter rotating

ZCME

Extruder & Expander Guide

Extruders & Expanders

SPHS132b 55

0.5-1.0

132

✘ ✘

SPHS168 160

2-5

168

✘ ✘

Hammermills

SPHS218 315

6-10

218

✘ ✘

SPHG2500b 75/90

90/110

Soybean 1.5-2.0

Soybean 0.8-1.2 ✔

✘ ✔

155

✘ ✘

SPHG3200b

135

✘ ✘

Mixers & Grinders

SPHG5000b 110/132

2.5-3.5

205

✘ ✘

75

4-6

180

✘ ✘

SPZL180

Elevator Buckets

SPZL250

✔ 160/200/ 220

90/110/ 132

8-20

338

✘ ✘

3-12

250

✘ ✘

Pellet Press

SPZL338

Coolers & Dryers

heat transfer system

Barrel options

236 | International Milling Directory 2011/12


Drive speed

Automatic control

Application

Coolers & Dryers

✔ = Yes / ✘ = No ● =Optional

International Milling Directory 2011/12 | 237 ✔

liquid feed addition

14000

12000 20% ✔ ✔

shear moisture animal feed human food

20%

20000

90%

>20s

20%

15000

90%

>15s

✔ 3MPa

✘ ✘

0-10%

16000

90%

>20s

Hammermills

After sales operational backup

Extruders & Expanders

Pilot plant facility/product development

ZCME

Elevator Buckets

0-10%

18000

90%

>20s

3.5MPa

✘ 3.5MPa

120170℃

600rmp

120170℃

630rmp

Complete extrusion line

20%

32000

90%

>20s

3MPa

120170℃

Frequency control

0-10%

24000

90%

>20s

3.5MPa

120170℃

500rmp

17%-21%

34000

90%

>15s

4MPa

140℃

528rmp

17%-21%

38000

90%

>15s

4MPa

140℃

398rmp

Pellet Press

Touch-screen control unit; Clearance-adjust discharge system

17%-21%

30000

90%

>15s

4MPa

140℃

720rmp

Mixers & Grinders

PLC auto control unit; mobile blade, Includes patented pre-conditioner, screw elements, barrel elements, barrel venting system, back pressure valve

20%

✔ 3MPa

120170℃

610rmp

Training of customers’ staff

special features /additional information

essential ancillary equipment avaliable

90%

90%

energy output

>15s

>15s

residence time

3MPa

3MPa

pressure

70120℃

70120℃

process temperature

120170℃

430rmp

550rmp

screw speed

feed rate

start/stop

Frequency control

variablespeed cutter

two speed drive

torque overload protection

single speed drive

✔ ✘

variable speed drive


Zhengchang Group (ZCME) PROFILE 238 | International Milling Directory 2011/12


International Milling Directory 2011/12 | 239


Pellet Press Coolers & Dryers

Elevator Buckets

Extruders & Expanders

Hammermills

Mixers & Grinders

Extruder Expander related listings Expanders Almex B V Amandus Kahl GmbH & Co KG Dinnissen BV Modern Agricultural Equipments Co Ltd Muyang Group Extruder dies Andritz Feed & Biofuel EEC-Eder Extrusion GmbH Maru Corp Muyang Group Zhengchang Group (ZCME) Extruders laboratory Brabender速 GmbH & Co KG Clextral Clextral Inc Coperion GmbH JS Conwell Ltd - Buhlermillbank Umang Pharmatech Pvt Ltd Extruders single-screw Almex B V Amandus Kahl GmbH & Co KG Andritz Feed & Biofuel Coperion GmbH Dinnissen BV Ever Extruder Maru Corp Muyang Group Wenger Manufacturing Inc Wenger Overseas Inc Zhengchang Group (ZCME)

Extruders twin-screw Baker Perkins Inc Baker Perkins Ltd Clextral Clextral Inc EEC-Eder Extrusion GmbH Ever Extruder Maru Corp Muyang Group Wenger Manufacturing Inc Wenger Overseas Inc Yanggong Machinery


Pellet Press Mixers & Grinders International Milling Directory 2011/12 | 241

Coolers & Dryers

Elevator Buckets

Extruders & Expanders

This section contains comparison charts for the major Hammermills manufacturers

Hammermills

Hammermills Guide


Optimill 500 Rotor diameter

90160

Optimill 1201 200355

✔ ✔

Serrated plate Single motor Twin motors

3

3

Air intake

0,7512

0,7512

GTC Guide (diversion plate)

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

Screen hole diameter range

2

2

3

0,7512

2

124

3

0,7512

2

156

4

216

4

3

0,7512

4

On request

100

4

Temp control

4

Double hammer installation

72

Number of hammers Single hammer installation

Number of screens

90160

Optimill 500

depends on application

160250

Multimill650/450B

Temperature rise of ground material

4

Rows of hammers on circumference

Hammer dimensions

Optimill900 ✔

Hammermills

Mixers & Grinders

110250

132315

160355

Optimill 1200

3

225

2

72

4

3

225

2

104

4

3

225

2

136

4

3

225

2

160

4

175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 x6 x6 x6 x6 x6 x6 x6 x6 x6

75110

4575

Capacity throughput rage ton/hr

Optimill700

Twin rotor co rotating

Single rotor

Andritz Feed & Biofuel

Hammermills Guide

Extruders & Expanders

Optimill 700

Elevator Buckets

Optimill 900

Coolers & Dryers

242 | International Milling Directory 2011/12

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 243

✔ = Yes / ✘ = No ● =Optional

✘ ✔

✘ ✔ ✔

Coarse grinding Fine grinding Livestock feed Aquafeed ✔

Pet feed Human food

After sales operational backup

Elevator Buckets

Extruders & Expanders

Hammermills

Pilot plant facility / product development

Andritz Feed & Biofuel

30003600

4575

Training of customers’ staff

30003600

4575

See 215GB

30003600

4575

Special features / additional information

Essential ancillary equipment available

Counterclockwise turning

30003600

30003600 ✔

4575

4575

Clockwise turning

RPM

Drive power (Kw)

✘ ✘ ✘

✘ ✘ ✘

✘ ✘ ✘

15001800

90160

Mixers & Grinders

15001800

90160

15001800

90160

✘ ✘ ✘

15001800

90160

Pellet Press


Hammermills Guide

Hammermills

-

2

Single hammer installation Double hammer installation Temperature rise of ground material Number of screens

-

✔ -

Serrated plate Single motor Twin motors

-

-

-

-

-

-

-

Air intake

-

-

0.4 - 8.0 mm

4

-

-

GTC Guide (diversion plate)

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

0.3 - 8.0 mm

-

-

Number of hammers

-

-

-

-

Hammer dimensions

Screen hole diameter range

Mixers & Grinders

55-110 kW

-

DFZK-1

2~55-110 kW

-

-

-

-

-

-

-

1

-

-

-

-

-

-

2.0 - 8.0 mm

-

-

-

-

-

-

2

-

-

-

-

-

-

Depending on product and required granulation.

110-250 kW

-

DFZC 1265

Rows of hammers on circumference

Capacity throughput rage ton/hr

22-75 kW

-

Main Motor size

Single rotor

DFZC-655 Twin rotor co rotating

B��hler AG, Feed & Biomass

Extruders & Expanders

DFZK-2

Elevator Buckets

Pellet Press

-

-

-

-

-

-

0.4 - 8.0

4

-

-

-

-

-

-

250-400 kw

GranulexTM DFZP

Coolers & Dryers

244 | International Milling Directory 2011/12


Coolers & Dryers

International Milling Directory 2011/12 | 245

✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔

Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food

Extruders & Expanders

Hammermills

Mixers & Grinders

Emergency, Security and Preventative service packages available as well as spare and wear parts packages

Pilot plant facility / product development After sales operational backup

Elevator Buckets

-

-

Up to 25 % less energy consumption compared to horizontal hammer mills Near to zero moisture loss during grinding operation Up to 50 % reduction of noise emissions compared to horizontal hammer mills Easy and fast screen and hammer change Heavy particle and magnet separator

-

-

-

2~55-110 kW

Custom made training at the Bühler training center and educational training in Feed Manufacturing Technology at the Swiss Institute of Feed Technology

Advantages of the hammer mill and the feeder: For fine and coarse grinding, easy screen and hammer change, good sanitation, high flexibility, feeder also for difficult products, heavy particle and magnet separator

Aspiration required

-

55-110 kW

Training of customers’ staff

Special features / additional information

Essential ancillary equipment available

✔ ✔

-

110-250 kW

-

22-75 kW

RPM

Drive power (Kw)

Bühler AG, Feed & Biomass

✔ = Yes / ✘ = No ● =Optional

Pellet Press

Heavy particle and magnet separator

Hygienic design

Fast & easy screen & hammer changes, single person

excellent accessibility to grinding chamber

Sliding doors,

400 kW motor power

Coarse & fine grinding

-

-

1500

250 - 400 kW


-

1 2,5mm7mm

1 2,5mm7mm

Number of hammers Single hammer installation Double hammer installation Temperature rise of ground material Number of screens

✔ ✔

Single motor Twin motors

-

Serrated plate

-

-

-

-

-

-

Air intake

-

-

-

-

-

GTC Guide (diversion plate)

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

Screen hole diameter range

-

-

-

-

Hammer dimensions

-

2

11

Rows of hammers on circumference

Main Motor size -

7.5 1.36

Twin rotor co rotating

Hammermill 2

Capacity throughput rage ton/hr

Hammermill 1 Single rotor

Buschhoff Th GmbH & Co

Hammermills Guide

Extruders & Expanders

Hammermill 3 ✔

-

-

-

-

-

2,5mm7mm

1

-

-

-

-

-

-

-

2.73

15

1

-

-

-

-

-

-

-

3.36

18.5

Hammermill 4 ✔

-

-

-

-

-

2,5mm7mm

Hammermills

-

-

-

-

-

2,5mm7mm

1

-

-

-

-

-

-

-

4

22

-

-

-

-

-

2,5mm7mm

2

-

-

-

-

-

-

-

6.73

37

2

-

-

-

-

-

-

-

8.18

45

Hammermill 7 ✔

-

-

-

-

-

2,5mm7mm

Mixers & Grinders

Hammermill 5

Elevator Buckets

Hammermill 6

Coolers & Dryers

246 | International Milling Directory 2011/12

Pellet Press


Coolers & Dryers

International Milling Directory 2011/12 | 247

✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔ -

Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food

Essential ancillary equipment available

Elevator Buckets

Extruders & Expanders

Buschhoff Th GmbH & Co

After sales operational backup

Training of customers’ staff Pilot plant facility / product development

Special features / additional information

-

-

Clockwise turning Counterclockwise turning

-

-

-

-

-

-

-

RPM

-

-

Drive power (Kw)

Hammermills

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

Mixers & Grinders

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

Pellet Press


Main Motor size Hammer dimensions

2 0,550

4 0,550 5,356

Number of screens Screen hole diameter range screen surface (m2)

✘ Twin motors

Air intake Single motor

Serrated plate

GTC Guide (diversion plate)

-

-

Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

4.582

-

-

Double hammer installation

Temperature rise of ground material

HM 54 x 40 6 or 12

-

355

Hammermills

6 or 12

-

315

HM 54 x 32

-

-

3.818

0,550

2

-

-

-

-

3.055

0,550

2

-

-

-

250

HM 54 x 24

-

-

2.291

0,550

2

-

-

6 or 12

Dependend on application

6 or 12

6 or 12

-

Single hammer installation

Number of hammers

Rows of hammers on circumference

-

✘ 450

Twin rotor co rotating 450

HM 54 x 56 ✔

HM 54 x 48

Single rotor

Capacity throughput rage ton/hr

CPM

Hammermills Guide

Extruders & Expanders

HM 54 x 16

-

-

1.522

0,550

2

-

-

6 or 12

-

200

Mixers & Grinders

Int. Magnum 54 x 40

-

-

4 or 8

-

250

4 or 8

-

200

-

-

2.864

0,550

2

-

-

-

-

1.909

0,550

2

-

-

-

-

1.432

0,550

2

-

-

4 or 8

-

160

Int. Magnum 54 x 15 Dependend on application

3.818

0,5 -50

2

-

-

4 or 8

-

315

Int. Magnum 54 x 30

Elevator Buckets

Int. Magnum 54 x 20

Coolers & Dryers

248 | International Milling Directory 2011/12

Pellet Press


✔ = Yes / ✘ = No ● =Optional

Coolers & Dryers

International Milling Directory 2011/12 | 249

450

✔ ✔ ✔ ✔

Fine grinding Livestock feed Aquafeed Pet feed Human food

Elevator Buckets

-

355

315

250

200

315

250

200

Hammermills

Mixers & Grinders

-

1500

-

1500

-

1500

-

1500

-

1500

Hardend tip

-

1500

Hardend tip

-

1500

Extruders & Expanders

CPM

-

Essential ancillary equipment available Special features / additional information Training of customers’ staff Pilot plant facility / product development After sales operational backup

Biomass Coarse grinding

1500

Clockwise turning

RPM Counterclockwise turning

450 1500

Drive power (Kw) 160

-

1500

Pellet Press


Hammer dimensions

Twin motors

-

Air intake Single motor

GTC Guide (diversion plate)

-

2.064

Serrated plate

-

2.476

Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

screen surface (m2)

0,5 -50

0,5 -50

Screen hole diameter range

2

2

-

Number of screens

-

4 or 8

-

Temperature rise of ground material

Single hammer installation

4 or 8

Double hammer installation

Number of hammers

Rows of hammers on circumference

-

✘ 200

Main Motor size 160

Int. Standard 28 x 48 Single rotor

Int. Standard 28 x 40

Twin rotor co rotating

Capacity throughput rage ton/hr

CPM

Hammermills Guide

Extruders & Expanders

Int. Standard 28 x 30

4 or 8

-

90

Int. Standard 28 x 20

-

-

1.548

0,5 -50

2

-

-

-

-

1.038

0,5 -50

2

-

-

Dependend on application

4 or 8

-

132

Hammermills

Int. Standard 28 x 15

-

-

0.779

0,5 -50

2

-

-

4 or 8

-

75

Int. Standard 28 x 11,5

-

-

0.597

0,5 -50

2

-

-

4 or 8

-

55

Mixers & Grinders

Wet Wood Grinder 20x 28

-

-

1.039

1050

2

-

-

-

-

75

-

-

315

Wet Wood Grinder 48x54

Pellet Press

-

-

2.864

1050

2

-

-

-

-

4.582

1050

2

-

-

Dependend on application

4 or 8

-

-

160

Wet Wood Grinder 30x54

Elevator Buckets

-

-

5.346

1050

2

-

-

6 or 12

-

-

400

Wet Wood Grinder 56x54

Coolers & Dryers

250 | International Milling Directory 2011/12


✔ = Yes / ✘ = No ● =Optional

Coolers & Dryers

International Milling Directory 2011/12 | 251

✔ ✔ ✔ ✔ ✔

Fine grinding Livestock feed Aquafeed Pet feed Human food -

Elevator Buckets

Extruders & Expanders

Pilot plant facility / product development

After sales operational backup

90

3000

75

3000

Hammermills

Hardend tip

132 3000

Training of customers’ staff

Essential ancillary equipment available Special features / additional information

Biomass Coarse grinding

CPM

160 3000

Clockwise turning

RPM

Counterclockwise turning

200 3000

Drive power (Kw) 55

3000

75

160

Mixers & Grinders

-

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘ -

1500

1500

315

-

✘ ✘ ✘ ✘ ✘

1500

400

Pellet Press

-

✘ ✘ ✘ ✘ ✘

1500


-

Hammer dimensions

2 0,550

2 0,550 3.716

Temperature rise of ground material Number of screens

Screen hole diameter range screen surface (m2)

✔ ✔

Air intake Serrated plate Single motor Twin motors

-

GTC Guide (diversion plate)

-

-

Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

3.097

-

-

Single hammer installation ✔

-

Double hammer installation

Number of hammers

Rows of hammers on circumference

-

250

315

Main Motor size -

Single rotor

HM 44 x 40

Twin rotor co rotating

HM 44 x 48

Capacity throughput rage ton/hr

CPM

Hammermills Guide

Extruders & Expanders

HM 44 x 32

-

-

2.477

0,550

2

-

-

-

-

200

HM 44 x 24

-

-

1.471

0,550

2

-

-

-

-

160

Hammermills

HM 44 x 16

HM 44 x 12 6 or 12

-

-

90

-

-

250

Magnum 44 x 40

-

-

1.239

0,550

2

-

-

-

-

0.735

0,550

2

-

-

-

-

3.096

0,550

2

-

-

Dependend on application

-

-

110

-

Magnum 44 x 30

-

2.322

0,550

2

-

-

-

-

200

-

Mixers & Grinders