Get ready to roll into a new season with the GTXpro R2R (roll to roll) printer! Broaden your product offerings into dark or synthetic fabrics by utilizing Direct-to-Film printing and ramp up your production with the time-savings of roll to roll.
Must-See Features
• 5th Generation Industrial Print Heads
• Innobella Textile Inks
• White Ink Circulation System
• Industrial Maintenance Station with Wet Caps Pre-order now!
JANET MAITLAND PUBLISHER
Welcome to the first issue of Textile Image Magazine for 2025. This issue focuses on DTF printing, which has been skyrocketing in popularity over the past few years and doesn’t look like slowing down any time soon.
There is a continual stream of new printers being released, creating opportunities for different applications, improved workflow, productivity, and labour utilisation, not to mention incremental revenues and new customer acquisition.
As many of you will be aware, mandatory climate reporting for Group 1 companies came into effect on Jan 1, 2025, with reporting to commence July 1, 2025. We speak with Olivia Tyler, Chief People & Sustainability Officer at IVE Group, to understand more about the reporting requirements and what IVE Group are doing in preparation. Whilst most
companies in our industry will be too small to report, you may be supplying products to a larger entity that is required to report; read more on Page 10 to understand how this may affect your business.
Finally, for those not going to FESPA in Berlin May 6-9, why not attend PacPrint which is co-located with Visual Impact at the Sydney Showground, Sydney Olympic Park, May 20 - 23, 2025? The show is set to be bigger than last year's, which was held in Brisbane, and has a wide variety of exhibitors showcasing products for textile printing, apparel decoration and product personalisation. As always, we love to hear and share your stories, so please reach out to us at editor@imagemagazine.com.au. To stay up to date with the latest industry news and events, visit imagemagazine.com. au, register for our weekly newsletter, including our industry-leading classifieds, and follow us and tag us @imagemaganz on social media. We look forward to connecting with you and seeing you at upcoming events.
Best Regards, Janet Maitland
PUBLISHER
Janet Maitland
Image Publications Pty Ltd
PO Box 613
Brighton SA 5048
E info@imagemagazine.com.au
P 1300 001 393
W imagemagazine.com.au
EDITOR
E info@imagemagazine.com.au
P 1300 001 393
ADVERTISING
Janet Maitland
P 1300 001 393
E info@imagemagazine.com.au
SUBSCRIPTIONS
Available FREE to all IMAGE MAGAZINE subscribers
DEADLINES
TEXTILE IMAGE is published
3 times per year.
Next issue: June 2025
Booking & material deadline: Friday May 23, 2025
DISCLAIMER
The opinions expressed in this magazine are not necessarily the views of the publisher. While every effort has been made to ensure the accuracy of information contained in this magazine no responsibility is accepted by the publisher for any omissions, inaccuracies, typographical errors or printerʼs errors. No responsibility will be accepted for any changes to information after publication.
THE LATEST NEWS AND VIEWS
STAY INFORMED REGARDING THE LATEST ANNOUNCEMENTS, NEW APPOINTMENTS, INDUSTRY TRADE SHOWS, EDUCATION AND INDUSTRY TRENDS.
PRINTFUL AND PRINTIFY
MERGE
customers, from independent creators to large corporations seeking branded merchandise solutions.
Whilst both companies continue to trade under their current brands, the new name for the combined entity “Fyul” was confirmed by Printify’s co-founder, Jānis Berdigans, at this year’s Latvian Startup Awards, where he received the FounderInspiration award according to “Labs of Latvia”. Fyul is the last two letters of each brand.
Printful has established fulfillment centers across the globe, including locations in the United States, Canada, Mexico, Latvia, Spain, and the United Kingdom. The company also partners with facilities in Brazil, Japan, and Australia to enhance its global reach.
Two of Europe’s leading on-demand printing platforms, Printful and Printify, have announced an equal merger, bringing together their expertise and customer base.
The decision to merge is being framed as a strategic step toward improving efficiency, increasing profitability, and achieving greater economies of scale. However, it also reflects the broader challenges facing startups in the ondemand manufacturing and creator economy space. Securing late-stage funding has become increasingly difficult, especially in Europe, where startup investment has slowed. Despite these hurdles, both companies claim to serve "hundreds of thousands" of customer
The financial terms of the merger remain undisclosed, but the new entity is setting its sights on expansion. It aims to reach a wider range of
Printful is a print-on-demand and fulfillment company founded in 2013 by Lauris Liberts and Davis Siksnans. The company enables online retailers to create and sell custom-designed products without the need for inventory, handling printing, packaging, and shipping directly to customers.
Financially, Printful has demonstrated significant growth over the years. In 2019, the company reported revenues of $116 million, a 49.6% increase from the previous year.
This upward trajectory continued, with revenues surpassing $200 million in 2020 and reaching over $289 million in 2021. In May 2021, Printful secured a $130 million investment from Bregal Sagemount, elevating its valuation to over $1 billion and achieving unicorn status.
To support its expanding operations,
Printify is a print-on-demand platform founded in 2015 by Artis Kehris, Gatis Dukurs, and James Berdigans, with headquarters in Riga, Latvia, and San Francisco, California. The platform connects eCommerce store owners with a global network of print providers, enabling the creation and sale of custom products without the need for inventory management.
Financially, Printify has demonstrated significant growth. In 2018, the company reported revenues of $10.14 million. By 2021, it secured a $45 million investment in a Series A funding round, valuing the company at $300 million.
As of 2024, Printify's estimated annual revenue reached $109 million, with a workforce of approximately 681 employees. The platform offers over 1,000 customisable products, including apparel, accessories, and home decor, and integrates with major eCommerce platforms such as Etsy, Shopify, and Amazon. This extensive network has facilitated the delivery of over 60 million products globally since inception.
EPSON LAUNCHES ITS FIRST DEDICATED WIDE-FORMAT DIRECT-TO-FILM PRINTER
Epson has announced the launch of a new range of printers to address the growing demand for fabric and merchandise customisation: the SureColor G-Series. The range includes the company’s first-ever wide-format printer designed exclusively for direct-tofilm (DTFilm) production – the SureColor G6060.
The SureColor G6060 expands on Epson’s extensive range of fabric printers. Aimed at volume production, it is designed to deliver consistent quality output with a low running cost, require minimum maintenance and have a highduty cycle.
Epson Australia Business Marketing Manager for Professional Print Solutions
Gordon Kerr explained, “Epson has many years of experience in the fabric market and has grown to be one of the world’s largest providers of print solutions. We understand that quality and consistency are important for customer satisfaction. We also understand maximising reliability while minimising parts and labour expenditure are key to profitable business. The new SureColor G6060 ticks all these boxes and complete with its new designation, is a perfect fit within our fabric line-up.”
The DTF process simplifies adding images and logos to shirts, pants, and accessories and enables imaging a much wider range of materials.
The SureColor G6060 features a compact design with all-front-loaded consumables. It supports film in rolls up to 900mm wide and 250mm in diameter. It incorporates an auto-cutter for sheet-based production and can be used ‘in-line’ with a range of third-party powder shaker/oven machines for roll-based production.
A 1.33” 8-channel PrecisionCore Micro TFP printhead supports print speeds up to 17m2/hr in colour + white and 32.6m2/ hr in white or colour only. Ink-less nozzle status monitoring, auto-head cleaning, auto cap cleaning, and continuous whiteink recirculation ensure consistent highquality output with maximum productivity and minimum waste.
The printer uses 1.6L UltraChrome DF ink packs, which are cost-effective to order, easy to agitate, and quick and messfree to load. Epson Precision Dot image processing ensures the SC-G6060 can produce accurate and consistent prints
with bright colours and an enhanced gamut.
The SC-G6060 has been purposebuilt for fast and efficient production. It is designed to operate with minimal operator oversight and minimum manual maintenance. It requires only a few minutes each week to ensure smooth and reliable operation. It features a highduty cycle and has a comprehensive warranty that includes the print head. Service cover can be extended with CoverPlus for up to five years for a low total cost of ownership.
Finally, the printer features integrated support for Epson’s Cloud Solution PORT2 service. This free web-based service can be accessed from desktop PCs for direct management and Android and iOS devices for remote monitoring. The PORT service provides advanced reporting and costing tools while facilitating enhanced support and service for maximum uptime.
Additional features of the SureColor G6060 include:
• Easy installation with a footprint of just 1.2sqm
• Uses a 240V power supply and consumes just 65W when printing
• Is supplied complete with Epson Edge Print PRO RIP software
• Sheet-based prints are held for release via the control panel
• UltraChrome DF ink is GOTS approved, OEKO-TEX ECO PASSPORT certified, and has passed CPSIA Section 108
The new SC-G6060 has a comprehensive warranty that includes the printhead, it will be on the Epson stand at PacPrint 2025, from 20 to 23 May, at the Sydney Showground, Sydney Olympic Park.
ROLAND DG TY-300 DIRECT-TO-FILM PRINTER
NOW AVAILABLE IN AUSTRALIA
Roland DG has announced Australian availability of the new TY-300 Direct-toFilm (DTF) production transfer printer following a successful debut in the Japanese market in September 2024.
The DTF transfer method is a solution for creating custom apparel and décor goods such as T-shirts, sportswear, bags, and cushions.
After printing on a special film, hot-melt powder is applied and thermally melted, and then the film is layered on fabric and heat-pressed. This method is becoming popular with printers because it can accommodate complex designs and transfer to a wide range of materials, including cotton, polyester, cotton polyester, denim, nylon, rayon, and dark and light-pigmented materials.
“The TY-300 raises the standard for DTF transfer printing,” says Tony Miller, President, Global Sales and Marketing Division. “It combines high image quality, high productivity, and exceptional cost performance with the rich colours and excellent detailed expression required in the apparel business.”
Newly developed print heads allow for the precise expression of fine lines, small letters, detailed designs, and photographs. The printer is also equipped with the True Rich Color 3 print setting, creating beautiful output that combines a unique combination of vividness and natural appearance in a single graphic. Two profiles with different white densities are also available for optimal printing according to the fabric's colour.
BROTHER UNVEILS DTF ADHESIVE APPLICATOR AND CURING STATION
Brother showcased its latest Direct-toFilm (DTF) printing technology at the 2025 Impressions Expo in Long Beach, California. The newly introduced DTF Adhesive Applicator and DTF Curing Station, designed and manufactured by Schulze, build upon the successful collaboration between the two companies previous work together on DTG pretreat devices.
The Brother DTF Adhesive Applicator ensures consistent and even application
of adhesive powder, optimizing adhesion for vibrant, long-lasting DTF prints. When paired with the DTF Curing Station, which provides controlled and uniform heat curing, the system enhances print durability and wash resistance— essential for textile decorators, apparel manufacturers, and print shops seeking to streamline production. Both units support DTF sheets up to 16” x 20”, making them ideal for a variety of DTF sizes.
The staggered layout of the two large print heads on the printer enables printing white, essential for apparel printing. In production mode, the printer's productivity is 10.9 m2/h. A recommended DTF shaker oven is also available to maximise the TY-300's high performance.
The newly developed S-PG2 ink enables high-quality output with low ink consumption. It reduces the amount of waste during cleaning by reducing ink coagulation in the print head, which is characteristic of the DTF method.
Maintenance functions are enhanced to ensure stable use at all times. To prevent print head nozzle loss, the print head is automatically cleaned according to the customer’s frequency of use. During manual cleaning, a new print head nozzle refresher tool effectively cleans the print head surface. To minimise downtime, customers can now easily replace caps, wipers, wiper cleaners, and the flushing sponge around the print heads that previously required replacement by service personnel.
TY-300’s inks and powder are certified under OEKO-TEX ECO PASSPORT, an international standard for textile products. This guarantees that they do not contain toxic substances in concentrations harmful to the human body and certifies the highest level of safety worldwide.
• Enclosed Cover – Minimizes excess powder in the air, reducing waste and workplace dust.
• Powder Reservoir – Features a large, easy-to-maintain reservoir that efficiently recycles unused adhesive powder.
• Efficient Curing Process – Optimized temperature and airflow control deliver reliable, high-quality prints with superior durability.
SUMMA LAUNCHES DEDICATED VINYL CUTTER FOR DTF PRINT & CUT WORKFLOW
Digital cutting specialist Summa has introduced a dedicated vinyl cutter for DTF applications. It is designed to prevent the scratches or roller marks that typically occur when transporting PET film. The new Summa bundle includes a frictionless roll feed to level up the DTF Print & Cut workflow. Next to that, the dedicated DTF bundle features Summa’s proprietary tangential cutting technology, camera technology and the GoSign production software.
Direct-to-Film (DTF) printing is transforming the textile embellishment industry, offering a seamless solution for custom fabrics like shirts, pillows and bags. However, cutting DTF proves a challenge, and often requires specialized equipment.
Enter Summa’s S Class 3-DTF Bundle, a vinyl cutter setup engineered specifically for DTF applications. The bundle includes the S3 TC75 vinyl cutter, equipped with a frictionless roll feed, a roll-up system, and the advanced GoSign Pro Pack. Designed to meet the unique challenges of cutting PET film, this bundle combines advanced technology and unmatched precision, setting a new standard for the DTF workflow.
“We designed the S Class 3-DTF Bundle with the needs of DTF users in mind. From the frictionless roll feed to the tangential cutting technology, every part in this bundle is tailored to ensure accuracy, efficiency, and reliability”, says Randi Kerkaert, product manager at Summa, “It is the ultimate solution for anyone working with PET film in DTF applications.”
Designed With The User In Mind
Cutting DTF film requires flawless precision, low friction as to not damage the print, and ultimate reliability. The S Class 3-DTF Bundle has been curated to meet these requirements, offering an optimal solution for DTF materials.
The bundle includes:
• The S3 TC75 Vinyl Cutter features the Performance Cutting Head. It is equipped with tangential cutting technology, the preferred choice for cutting PET film, as it is fast and incredibly precise.
• A Frictionless Roll Feed prevents damage during the cutting process by minimizing friction, as contact between the media and the roll is avoided.
• A Roll Up System that efficiently handles the PET film, and keeps it in roll format after cutting.
The GoSign Pro Pack Software is included with the bundle to unlock the full functionality of the S 3 TC75's integrated camera. Additionally, it can automate cutting processes by using the automatic barcode functionality.
MIMAKI TXF300-1600 NOW AVAILABLE IN AUSTRALIA
The TxF300-1600, the latest addition to Mimaki’s Direct-to-Film (DTF) line of printers, is designed to meet the growing demand for high-productivity custom fashion and interior fabric printing. This latest model increases productivity by an impressive 30% compared to the TxF300-75. With a maximum print width of 1.6 metres, the TxF300-1600 is ideal for custom garment printing and extends its
application to large-scale interior fabrics, such as curtains and floor mats.
The TxF300-1600 incorporates Mimaki’s core technologies to ensure stable and uninterrupted operation. Furthermore, the printer uses OEKO-TEX ECO-PASSPORT certified inks, meeting stringent chemical safety and environmental responsibility criteria.
NEWS
GILDAN AT IMPRESSIONS EXPO
Gildan, showcased the latest styles and product innovations from its portfolio of brands – Gildan®, Comfort Colors®, American Apparel®, and its most recent addition under an exclusive licensing agreement for the printwear channel, Champion® – at the Impressions Expo Long Beach in California.
"The innovations and styles we’re introducing across our brands underline and strengthen our position as the industry’s preferred choice for decorators," says Emma Budzisz, Vice-President of Marketing at Gildan Activewear SRL. "We are confident that these updates will further support our growth ambitions as we continue implementing our Gildan Sustainable Growth strategy."
Gildan®
Gildan®, launched the innovative Plasma Print Technology which aims to enhance the direct-to-garment printing process by reducing the need for pre-treatment. This development is designed to offer softer fabrics, brighter colors, improved ink coverage, and enhanced print consistency. The brand’s Soft Cotton Technology, is a fabric innovation that redefines softness and comfort and will be incorporated in the brand’s new Light Cotton™ collection, offering customers a softer touch and improved printability qualities, all at the same durability and value as before.
Gildan® will also debut new styles, including additions of 3000 and 3000B to the new Light Cotton™ collection, 75000, 19500 and 19000 to the Gildan® Hammer Maxweight collection, as well as SF008 and SF100 to the Softstyle™ Midweight Fleece collection. With these, Gildan® continues its legacy as the smart choice for decorators and printers alike.
Comfort Colors®
Comfort Colors® is celebrating 50 years of spreading good vibes as the soft, high-quality, garment-dyed ring-spun cotton shirts brand. To mark five decades
of unbeatable comfort and endless nature-inspired hues, Comfort Colors® is introducing fresh new colors in their bestselling 3023CL and 6030 styles, along with new youth styles 1467Y and 1745Y as well as a cozy Fleece Dorm Blanket.
Tradeshow attendees saw a preview of the brand’s 2026 collection, featuring fresh silhouettes for women. Comfort Colors® continues to celebrate the beauty and essence of Colors Inspired by Nature™ with its Pigment Pure™ dyeing and reactive hues in each cozy garment.
American Apparel®
American Apparel® showcased a lineup of new colors in the iconic 2001 and 2001CVC styles and the introduction of the Super Heavyweight collection which offers customers a new, street-style oversized fit.
The brand also featured its recently launched Logo collection, known for its effortless style and softness, available exclusively on Amazon for customers and decorators.
Champion®
Having partnered with Authentic Brands Group, the owner of the Champion® brand through a licensing agreement for the printwear channel Gildan also showcased its authentic apparel range.
OUR NUMBERS SPEAK FOR THEMSELVES
What every Australian printing business needs to know about the new Mandatory Climate Reporting requirements.
FROM 1 JANUARY 2025, MANY LARGE AUSTRALIAN BUSINESSES AND FINANCIAL INSTITUTIONS WILL NEED TO PREPARE ANNUAL SUSTAINABILITY REPORTS CONTAINING MANDATORY CLIMATE-RELATED FINANCIAL DISCLOSURES FOLLOWING THE PASSAGE OF A MAJOR BILL THROUGH THE AUSTRALIAN PARLIAMENT IN SEPTEMBER 2024.
In this exclusive interview, Janet Maitland, Managing Director of Image Publications, speaks with Olivia Tyler, Chief People & Sustainability Officer at IVE Group, Australia's largest diversified marketing company, to understand more about the Mandatory Climate Reporting (MCR) requirements and what IVE Group are doing to fulfil their commitments both as a Group 1 company and a supplier to Group 1, 2 and 3 companies.
When it comes to MCR, what needs to be reported?
According to ASIC, Section 296D of the Corporations Act requires that the climate statements and notes for a financial year must together disclose:
• The entity's material climate-related financial risks and opportunities.
• The entity's metrics and targets for the financial year relating to climate that are required to be disclosed by the sustainability standards, including detail on the entities greenhouse gas emissions (scopes 1, 2 and 3) and any associated targets; and
• any information about the entity's governance, strategy, or risk management in relation to these risks, opportunities, metrics and targets.
An entity must also disclose information about its climate resilience, as assessed under at least two possible future states (called 'scenario analysis'). The two mandated scenarios are currently:
• increase in global average temperature of 1.5°C above pre-industrial levels; and
• increase in global average temperature well exceeding 2°C above pre-industrial levels (meaning an increase of 2.5°C or higher).
Olivia Tyler
FEATURE
Which companies need to report?
Companies subject to mandatory climate-related financial disclosure will be phased in three groups, over a four-year period as set out in the table above.
Most companies in our industry are too small to meet these criteria, does that mean they are not impacted?
No, they may still be required to take action. Whilst most companies in the printing and graphics industry are too small to qualify for mandatory climate reporting directly, if you are a supplier to a Group 1, 2, or 3 company, you may be asked to provide data about your emissions as part of your customers' Scope 3 emissions reporting.
What is IVE Group doing to prepare for these reporting requirements?
As a starting point, we developed a Sustainability Strategy, which was released in 2023. Our first wave of activity really focuses on establishing baselines and normalising sustainability and environmental, social and governance (ESG) practices as an integral part of the business.
As part of our strategy, we calculated our carbon footprint across scopes 1, 2 and 3. We also report under the National Greenhouse and Energy Reporting Act, so have already been collecting much the required data. A focus for us has been to drill down and go site by site to enable like-for-like comparisons. Our footprint changes as IVE Group grows through acquisitions, so like-for-like comparisons are critical moving forward.
Data collection is a big focus. We need to know what, where and how much energy is being consumed as it contributes to our emissions calculations and feeds into our strategic risks and opportunities; for example, increased energy prices are a risk, just as bringing renewables into the mix could be an opportunity.
We are working on better understanding our suppliers, specifically who we are buying from and how advanced and risky they are. While we are specifically talking about Mandatory Climate Reporting, it's essential to remember that it's not just the environmental lens that you need to apply to your business. There are critical social factors too. For example, are there potential human rights issues? Does the company demonstrate diversity and inclusion practices? There are many factors to consider in addition to climate. The goal is to really take that holistic approach across key environmental and social factors.
We have also commissioned an external company to run the two mandated climate scenario analyses, modelling the impact of an increase in the global average temperature of 1.5°C and 2.5C, respectively, across our value chain. This will give us insights on material risks and opportunities and how we respond to these, within our existing business and commercial practices.
The benefit of Mandatory Climate Reporting is the integration of climate considerations throughout your business processes – that’s really crucial here. It’s not about having climate on one side and business strategy on the other – they’ve got to go hand in hand. That’s sustainability. What programs have you/are you putting in place to reduce emissions?
energy usage, that is, using less energy than we used to and, where possible, changing the source of the energy we use. We’ve progressed our commitment for renewable electricity with our power production sites through the generation
some production processes, which is a challenge as we are somewhat limited replace gas.
FEATURE
We've also implemented a program to understand how we can improve efficiency for any new capital expenditure, including equipment, as equipment performance contributes to our overall emissions and energy efficiency.
It's also important to focus on what you are NOT going to do. When it comes to sustainability, you cannot get everybody to do everything right off the bat. So, we are identifying the larger sites we will focus on that have the most material contribution to our energy load first, and then progressively expand from there.
What happens at the site level?
We’re now looking to work more closely with our production teams. Energy consumption - be it electricity, gas, LPG - is measured but carbon emissions are calculated. Getting the data baselines and collection processes set, enables us to make these calculations, visualise the information and make it available to better support decisions and drive actions.
We have a consolidated data collection template that measures the different types of energy, waste, and water. Where does it come from? Knowing what information you need, where it is and who has it is often the biggest challenge.
We are investing in technology that will enable us to determine specific emissions of key product lines supporting our customers in their sustainability objectives and their reporting requirements.
We are also investing in how to report the data back in a visual way so that people can see the impact over time. It helps people understand that this is just another piece of information used to manage the business like any other KPIs, financial or otherwise. This drives sustainability literacy and capability throughout the organisation. Building this muscle is critical – it can’t sit with just a few, it needs to sit with many.
How do you drive change throughout the business?
We work closely our commercial and sales teams as we think there is a real opportunity to support our customers who are having the same challenges.
We need to amplify the message that sustainable operations and performance holds commercial value, as it may come at a cost, but the benefit is you’re derisking your supply chain and working with partners that can evidence and advance sustainable practice and performance over time.
We have created a knowledge centre where we publish information for our sales teams to share with their customers. We incorporate it into sales training and marketing communications. We have online training sessions, webinars, drop-ins, and many different formats to help build our teams’ understanding and capability.
What advice would you give to companies who supply group 1,2 and 3 companies?
1. Engage your team. There are always people in any organisation who are passionate about sustainability and want to be involved. Appoint such people as project leads.
2. Start collecting the data for what, where and how much energy is being consumed.
3. Prioritise what you are going to focus on and, as importantly, what you are not.
4. Package the data so that it can be communicated internally your teams and externally to your customers.
5. Have a conversation with your customers. Ask them where they see you in their world – as a supplier, how critical are you to them. It will create a whole new level of conversation and may create new opportunities or a competitive advantage.
6. Include capabilities and experience in sustainability as part of your hiring criteria.
The best mindset you can have on this one is being open to change and really asking yourself if there are new ways to tackle, what might be considered, old problems. Change starts with tiny steps you just need to pick a focus and start – it’s that kind of action and the uncovering of these opportunities, where for me, it gets really exciting.
Personalised Branding: How DTF is Empowering Businesses
In today’s competitive marketplace, personalised branding has become a powerful tool for businesses looking to stand out. Direct-to-Film (DTF) printing is enabling companies to create bespoke merchandise that not only enhances brand visibility but also deepens customer connections. Let’s explore how DTF printing is empowering businesses to elevate their branding strategies.
Why Personalisation Matters in Branding
Personalised branding resonates with consumers on a deeper level, fostering loyalty and engagement. A study by Deloitte found that 36% of consumers express interest in personalised products, with one in five willing to pay a 20% price premium. Custom merchandise offers a tangible way for businesses to connect with their audience.
“Consumers today want more than just products—they’re looking to differentiate,” explains Joe Lahoud, Technical Specialist at Ball & Doggett. “By offering personalised merchandise,
businesses can align their branding with their customers’ individuality, creating a lasting impression.”
The Advantages of DTF Printing for Businesses
Flexibility: DTF printing offers unparalleled versatility, allowing businesses to print on a wide range of materials like fabric, leather, and glass. Unlike traditional techniques, it enables the creation of intricate and elaborate designs, limited only by your imagination, opening endless possibilities for unique and innovative branded items.
Cost-Effectiveness: Unlike traditional methods requiring bulk orders, DTF supports small-batch and one-off printing. This reduces inventory costs and allows for greater customisation.
High Quality: DTF prints deliver vibrant, durable designs that withstand wear and tear, ensuring branded merchandise maintains its appeal over time.
“DTF printing combines quality and creativity in a way that traditional methods often cannot,” adds Joe
Lahoud “This technology empowers businesses of all sizes to offer premium branding solutions without overcommitting on inventory or costs.”
The Future of Personalised Branding
Customisation is not just a trend but a sustained shift in customer preferences toward personalisation. DTF printing is revolutionising personalised branding by offering businesses a cost-effective, high-quality solution for custom merchandise.
By leveraging its versatility, businesses can create meaningful connections with their audience and enhance their brand presence. As the demand for personalisation continues to grow, DTF printing is proving to be an invaluable asset in modern branding strategies.
At Ball & Doggett, we’re proud to distribute the Eclipse DTF and Roland DG BY-20 printers. From expert guidance and technical support to high-quality consumables, we’re here to ensure your success in every step of your DTF printing journey.
Visit www.ballanddoggett.com.au
FEATURE
How to select a DTF Printer
Tools of the Trade: Choosing the Right DTF Printer and Materials
Direct-to-Film (DTF) printing is transforming customisation possibilities, but success starts with the right tools. With various printers, inks, and transfer films on the market, selecting the best combination can feel daunting. Here’s a helpful guide to help you make informed decisions.
Choosing the Right DTF Printer
Your printer is the foundation of your DTF setup. To ensure high-quality prints and smooth production, consider:
• Production Volume: A compact desktop system, like the Roland DG BY20, is ideal for small businesses, while larger operations benefit from highcapacity printers with integrated powder systems, such as the Eclipse DTF.
• Service & Support: Beyond the initial investment, factor in ongoing consumable costs and prioritise suppliers offering local technical support and training.
“Selecting a printer isn’t just about today’s needs—it’s about planning for growth,” says Joe Lahoud, Technical Application Specialist at Ball & Doggett. “Investing in scalable technology ensures your business stays competitive as demand increases.”
• Printer Compatibility: Use inks designed for your printer model to avoid issues like clogging.
• Durability: Choose inks that resist fading, cracking, and peeling to maintain quality over time.
• Environmental Impact: Consider ecofriendly options for sustainable printing practices.
“High-quality inks might seem like a bigger upfront cost, but they save time and money in the long run by reducing reprints and maintenance,” notes Joe Lahoud.
Choosing Transfer Films
Selecting the right transfer film ensures vibrant, long-lasting designs. Key considerations include:
• Thickness: Films between 75μ and 100μ balance durability and ease of use.
• Coating Quality: Opt for films with high ink adhesion for precise, professional results.
• Specialty Options: Films with glitter or metallic effects cater to niche markets and unique customer preferences.
Tips for Adopting DTF Printing
• Focus on Design: High-quality graphics elevate your product’s appeal.
• Run Campaigns: Use DTF for limitededition collections or promotional items to boost engagement.
• Source Locally: Partner with Australian suppliers to access local tech support and reduce shipping delays.
At Ball & Doggett, we have a team of service technicians who are ready to support you with installation and maintenance.
With the right tools—high-performance printers, durable inks, and reliable films—DTF printing empowers businesses to produce personalised, premium-quality designs. As the market for customisation grows, so do the opportunities for innovation.
At Ball & Doggett, we’re proud to distribute the Eclipse DTF and Roland DG BY-20 printers. From expert guidance and technical support to high-quality consumables, we’re here to ensure your success in every step of your DTF printing journey. Visit www.ballanddoggett.com.au
BOOST YOUR BUSINESS WITH
THE SMART CHOICE FOR SUBLIMATION
Turn blank products into high-margin custom creations with Sawgrass sublimation printers. Designed for reliability and scalability, Sawgrass delivers vibrant, professional-quality prints with ease. Whether you're expanding your product line or streamlining production, Sawgrass helps you work smarter and grow faster.
Scan the QR code to discover how Sawgrass can power your business success!
Epson DTF offers a solution for every business need
GARMENT PRINTING FOLLOWED A WELL-TRODDEN PATH FOR MANY YEARS WITH SCREEN PRINTING AND THEN DIRECT-TO-GARMENT (DTG) BEING THE FAVOURED AVENUES FOR MOST BUSINESSES.
DIRECT-TO-FILM (DTFILM) PRINTING, ALTHOUGH A RELATIVE NEWCOMER IN THE WORLD OF PRINT PRODUCTION, HAS REVOLUTIONISED THE PRINTING LANDSCAPE. THE MAIN REASONS FOR THIS SEEMINGLY OVERNIGHT SUCCESS REVOLVE AROUND INCREASED FLEXIBILITY, WORKFLOW EFFICIENCY AND COST SAVINGS.
The DTFilm production method addresses the limitations of both screen and DTG printing, offering an innovative solution for modern printing needs. It involves printing designs onto a film coated with a powder adhesive and transferring those designs onto garments using a heat press.
Epson has grown to become a world leader in digital fabric production and offers a range of solutions that deliver
exceptional print quality, efficiency and versatility for various applications. The technology allows for the application of graphics and text on a wide range of items, enabling printing on a variety of materials, including cotton, polyester, blends, nylon, leather, canvas and denim. It can even be used for imaging onto other materials, enabling production of coasters, folios and merchandise.
Epson offers a direct-to-film solution for every business need. The SC-F1060 is perfect for in-store clothing and merchandise customisation, catering to designers, event operators, print-forpay providers and small businesses with its compact size, high flexibility and exceptional image quality. For medium-volume production, the SC-F2260 ensures consistent, highquality output with auto head-height adjustment, self-cleaning and active
FEATURE
nozzle management. Designed for high-volume producers, the SC-F3000 delivers faster loading, quicker printing, greater durability and ultra-low running costs. Rounding out the lineup is the newly announced SC-G6060, a dedicated DTFilm solution designed for high-volume production. With fast, efficient job processing and minimal maintenance or operator oversight, it enables cost-effective manufacturing across both roll-to-sheet and roll-to-roll workflows.
All printers deliver consistent highquality images with sharp, detailed designs and vibrant colour. The adhesive powder coating ensures strong adhesion to garments, while the process works well on a variety of materials. With no pretreatment required, it further minimises effort and cost, and the uniform heat transfer process guarantees consistent, professional results every time.
Epson UltraChrome DG2 ink, combined with the latest PrecisionCore MicroTFP printhead in DTFilm products, delivers outstanding durability, superior image quality and increased printing speed. This allows businesses to complete more orders in less time without sacrificing quality. With the capability to produce ultra-fine lines, smooth gradients, and deep, solid fills, Epson’s technology ensures professional-grade results, helping businesses create high-value products that stand out in the market.
As operating costs continue to rise, Epson DTFilm products are designed to help businesses reduce expenses with cost-effective consumables and energy-efficient operation. These solutions feature optimised ink usage and lower power consumption, minimising waste while maximising efficiency. Epson offers a range of consumable options, from 250 ml ink pouches for smaller-scale operations to a 1.5 L bag-based bulk ink supply system that requires less frequent replacement, reducing downtime and overall waste. This not only helps businesses cut costs but also supports a more sustainable printing process.
Maximising productivity is crucial for any business, and Epson DTFilm printers excel at streamlining operations while unlocking new revenue opportunities. Artwork can be printed onto films in advance, allowing for convenient storage and on-demand application. This efficient workflow reduces downtime, enhances flexibility and enables faster turnarounds, which means that businesses can meet demand with ease.
The printers feature a high degree of self-maintenance and are designed for minimal maintenance, featuring advanced self-cleaning capabilities. The PrecisionCore MicroTFP printhead delivers high-speed printing while its
self-washing capping system ensures enhanced reliability and reduced user intervention.
Epson’s DTFilm technology is a game-changer for businesses looking to expand their garment printing capabilities with greater efficiency and versatility. With exceptional print quality, self-maintenance features and cost-effective consumables, Epson DTFilm printers help businesses increase productivity and reduce operational costs. Whether for small customisation or high-volume production, Epson provides scalable solutions that help businesses boost productivity, expand offerings and stay competitive in a growing market.
Epson SureColor F2260
Epson SureColor G6060
Epson fabric solutions let you say ‘yes’ to more work.
Enjoy more vibrant and accurate colour with better image quality and faster production speeds. Benefit from flexible media support, advanced management tools, and reduced operational costs with up to 5 years comprehensive service cover, including printheads. Whether it is dye sublimation, DTG or DTFilm, Epson offers superior solutions for your business.
Learn more at www.epson.com.au/ fabric
Digital Evolution: How Promo and Print Co is Redefining Customer Service Through Technology FEATURE
FROM A HOME OFFICE STARTUP TO A 700-SQUARE-METER PRODUCTION FACILITY, BRISBANE-BASED PROMO & PRINT CO'S THIRTEEN-YEAR JOURNEY REFLECTS THE TRANSFORMATIVE POTENTIAL OF COMBINING CUSTOMER INSIGHT WITH TECHNOLOGICAL INNOVATION. TEXTILE IMAGE MAGAZINE SPOKE WITH FOUNDER JAMIE WILLIAMS ABOUT THE PHILOSOPHY AND DECISIONS THAT HAVE SHAPED THE EVOLUTION OF HIS BUSINESS.
Promo & Print Co was founded in 2011 by Jamie Williams, who leveraged his decade of corporate sales experience and insights from Australia's mining boom. The company identified a growing opportunity in the uniform market as high-visibility workwear became increasingly prevalent in corporate environments.
"I remember being in the Qantas Club and noticing how the clientele had changed," Jamie recalls. "Five to seven years prior, everyone wore suits.
However, as FIFO (fly-in-fly-out) work took off, about 50% of people wore high-vis workwear. I realised someone must be doing well in this space, considering uniforms don't last forever."
This observation led to the establishment of what would become one of Brisbane's most versatile branding solutions providers.
"When we first started, customers would come to us for uniforms, then ask if we could help with promotional items," Jamie explains. "Then they needed
signage, then digital printing. Each expansion of our services came directly from listening to what our customers wanted."
This organic growth led to the development of four distinct but complementary pillars: promotional products, print, signage, and apparel. However, Jamie emphasises that their success comes not just from offering multiple services but from understanding the deeper needs of their clients.
The Promo and Print Co team L-R Jess, Joey, Meg, Lucy, Jamie Williams (Owner), Kathy, Anthony
FEATURE
"We found that businesses want fewer suppliers and prefer to spend more with those they trust. They're looking for better relationships and better outcomes," he notes. "Our role is to make their lives easier."
Growth through investment in ordering technology
With that philosophy in mind, Promo & Print Co took a significant step by developing its own ordering technology more than eight years ago. "We created bespoke ordering portals that look and feel like our customers' own platforms," Jamie explains. "Some customers have one product, others have hundreds, but the system ensures brand compliance and creates efficiencies for everyone." This technology serves multiple purposes:
• Brand Compliance: Each portal is customised to the client's branding, ensuring all ordered items meet brand guidelines
• Operational Efficiency: Customers can order 24/7 without direct interaction
• Risk Management: For many clients, particularly in the OHS space, the portal helps ensure compliance with safety regulations
• Cost Reduction: Automated ordering reduces human error and processing time
The DTF Evolution
"The emergence of DTF technology has really enabled us to win new clients and generate new revenue streams," says Jamie. "We started our DTF journey with two Epson 2160 single sheet printers, which are robust machines that really opened up our business,
especially for urgent jobs and detailed work around gradient and colour vibrancy. But as demand grew, we needed more capacity."
"We recently invested in a Coltex roll-toroll DTF printer from GJS to compliment the two Epson F2160 single-sheet DTF printers, explains Jamie. "The Coltex has revolutionised our workflow; we can print 100 meters daily, which could mean 1,000 to 2,000 logos, depending on size. Instead of having staff monitoring printers constantly, they can focus on heat pressing and other valueadding tasks. It's given us about a 20% increase in capacity."
Jamie says, "The decision to invest in the Coltex roll-to-roll system came after careful consideration. We've had a longstanding relationship with GJS; they're more than just a supplier - they're a trusted partner. When you're running production equipment, it's not just about the machine but the support behind it. GJS has technicians on the ground
and a great service and support team. If we ever have an issue, which is rare, they're there to support us."
Managing Growth and Resources
Promo & Print Co maintains a lean but highly efficient operation with seven full-time staff, including two in-house graphic designers. When needed, the team expands to fifteen people during peak periods, providing the flexibility necessary to handle everything from single-item orders to major distribution projects and event activations.
"When it comes to stock, we operate on just-in-time principles and maintain strategic stock levels of key items. With 66,000 possible uniform combinations, it's impossible to stock everything, so we focus on keeping essential items in black, white and high-vis that can help customers with urgent needs."
Future Focused
As we move into 2025, Promo & Print Co plans to focus on optimising their current capabilities rather than expanding services. "We're not looking at moving outside of our wheelhouse," Jamie states. "We want to stick to what we do really well and do more of that."
Jamie's most important piece of advice for businesses considering similar growth strategies is to be customer focussed - "We're customer-centric and put them at the front of every decision we make. They don't want to hear what we can't do - they just want to hear what we can do and when we can do it," concludes Jamie.
Halo Print Co. Creating Custom Apparel and Community Engagement
FOR DECADES, GARMENT PRINTING HAS BEEN ASSOCIATED WITH BULK ORDERS, LONG LEAD TIMES, AND INDUSTRIAL PRODUCTION HUBS. BUT SYDNEY-BASED HALO PRINT CO IS PROVING THERE'S ANOTHER WAY, BY LEVERAGING THE LATEST IN DTG AND DTF TECHNOLOGY. BY PRIORITISING ACCESSIBILITY, RAPID TURNAROUND, AND CUSTOMER EDUCATION, THE BUSINESS IS CHALLENGING THE TRADITIONAL PRINT SHOP MODEL, CARVING OUT A UNIQUE SPACE THAT CATERS TO WALK-INS, CREATIVE PROFESSIONALS, AND BUSINESSES NEEDING HIGH-QUALITY CUSTOM APPAREL FAST.
Textile Image Magazine spoke with cofounders Angel and Meagan Monsanto about their journey from identifying an underserved market to building a thriving retail print business.
"The idea for Halo Print Co came from when I was working at an AS Colour retail store," Angel explains. "Customers would come in to buy a t-shirt and keep asking me where they could get something printed the same day," Angel recalls. "It became clear there was a
real gap—no one was catering to those one-off, urgent print jobs."
Together with Meagan, a fashion designer with experience at Mink Pink and who had developed and printed her own range of t-shirts back in 2012, they began researching directto-garment (DTG) printing during the 2020 lockdown. We would watch lots of YouTube videos and learn from experts such as @that_tshirt_dude.
The couple's vision crystallised after visiting a print shop in Byron Bay. "Dr. Moose was partly an inspiration," Angel says. "They had that beachside t-shirt shop where you could get something customised to commemorate your time there. But we wanted to take a more artistic approach, combining Meagan's fashion eye with my technical knowhow."
When looking for their first location, they deliberately chose King Street
FEATURE
in Newtown. "We wanted to be near artists and creatives," Meagan explains. Opening a retail-based print shop in Newtown rather than an industrial area was a bold move but quickly proved successful. "It was a mix of audacity and naivety," Angel admits. We believed there was a way to make garment printing more accessible and customerfriendly."
Creating an Experience
Step into Halo Print Co, and you'll immediately notice that it's different from traditional print shops. "Everything is pink. You feel like a little kid - your feet dangle off the couch no matter how tall you are," says Angel.
Their retail space includes an innovative "education station" where customers can examine how different print methods age over time. "People can pick up a shirt that's been screen printed and worn twice a week for three straight years," Angel explains. "Then compare it with DTF and DTG prints of the same age. It helps them understand what their end result will look like."
This commitment to education extends to community events. "We've hosted DIY printing events where people bring their own garments and learn about the process. They discover where to position prints, how heat presses work - all those little details that make a difference."
Creative Collaboration and Community Engagement
One of Halo Print Co's successes has been its partnerships with local artists and businesses. Being located next
to 13 Feet Tattoo has opened up new opportunities. "Tattoo artists started coming in for a t-shirt featuring their artwork," Angel explains. "When they saw they could make money selling t-shirts and tattooing, many started offering multiple designs and launching their own merch lines."
By embedding itself in Sydney's creative community, Halo Print Co has built a loyal customer base of artists, designers, and musicians who rely on its ability to deliver fast, high-quality custom prints.
Printing technology for all applications
From the outset, Halo Print Co. invested in technology that would allow for flexibility, quality, and efficiency.
"We invested in a Brother GTX Pro, which we selected for its DTG and DTF capabilities; it also had a wide colour gamut, enabling us to print photographic images on black," explains Angel.
"We also use a Graphtek CE600 for printing vinyl and weeding for speciality applications such as gold foils, reflective and mirror finishes, neon colours and designs that include flock print."
"We also have in-house screen printing, which is more efficient for some designs and larger quantities. Most recently, we invested in the Coltex 604 dedicated DTF system, which has really ramped up our capacity, improved our workflow and reduced our turn around time."
For Angel and Meagan, success isn't just about printing—it's about service. "We consider ourselves a customer
service business that happens to print," Angel explains. "We'll vectorise designs, adjust colours, and test prints to ensure the final product looks exactly as the customer imagined. If they don't even comment on the print because it looks perfect, that's when we know we've done our job."
"Today, 80% of our production is DTF (direct-to-film), with DTG still used for specific applications. With a predominantly female-led team of six, the business handles everything from single-item rush jobs to complex corporate orders while maintaining strong relationships within Sydney's creative community. "Our fastest order ever was 12 minutes from receiving the design to handing it back to the customer," says Angel.
As the industry evolves, Halo Print Co is adapting to the rise of pre-order-based production, a model that reduces waste and improves efficiency.
"Companies are moving away from holding large amounts of stock," Angel notes. "Now, they collect orders first and only produce what's needed. With DTF, this has never been easier."
"We are also investing in an enhanced online ordering system, aiming to streamline the digital experience while maintaining our high-touch service approach," says Angel.
Halo Print Co's journey highlights a broader shift in the apparel decoration industry. As consumer expectations evolve, businesses that can deliver personalisation, customer education, frictionless ordering and fast turnaround times are leading the way.
A New Perspective: Visual Connections Set to Deliver in 2025
VISUAL CONNECTIONS HAS A BIG YEAR AHEAD, WITH THE PACPRINT AND VISUAL IMPACT EXPOS SET FOR SYDNEY IN MAY, AND A WIDE RANGE OF OTHER INDUSTRY INITIATIVES ALSO ON THE GO. WE SPOKE TO THE ASSOCIATION’S NEW EXECUTIVE GENERAL MANAGER, KARREN CHALLONER-MILES, TO FIND OUT WHAT THE YEAR HAS IN STORE.
For those who don’t know, Visual Connections is the association which represents the industry’s suppliers. Its mandate is to ‘support a sustainable future for the industry’, and it does so largely by creating exhibitions, events, content and other initiatives that support the sector’s businesses to prosper and grow.
For Karren, the opportunity to join the association comes at a time of accelerating change across the sector. That creates a number of challenges
but, she points out, also generates new opportunities, and she seems keen to draw on her extensive experience in business strategy, sales and marketing to build on the association’s strong base with new ideas and initiatives.
“For industry associations in such a dynamic space it’s always a constant process of review and reassessment to make sure what we offer keeps pace with change and continues to deliver the best value to members and the wider industry,” she concedes.
FEATURE
“While I’m keen to maintain the strength and stability Visual Connections has achieved, I’m not afraid of change. One of the most exciting things about this job for me is that I can bring a fresh perspective to the table, and it’s exciting to see this already resulting in some new ideas.”
Under her direction, the team is already reviewing and refreshing the association’s value proposition with a view to delivering more tangible benefits to the industry’s suppliers, while ensuring they maintain a strong focus on the initiatives which provide such important support to the industry as a whole.
“Many people are aware of the flagship industry expos that Visual Connections runs, but as I’ve discovered since joining the association in November, there’s a lot more that goes on behind the scenes, with the team not only tasked with running and supporting a suite of industry initiatives, but also delivering value for our 100-plus supplier members,” she says.
“What was immediately clear to me is that Visual Connections not only creates platforms to inform and resource the industry, but plays a very important role in creating opportunities to connect people, and to support and strengthen the relationships which underpin success.
“This year, with PacPrint and Visual Impact coming up in Sydney in May, a key focus for the team will be exhibitions, which are still rated as one of the most effective opportunities for B2B connection – but you can expect to see us working towards some new initiatives, too.”
PacPrint is organised by Visual Connections, who also co-host the event with the Visual Media Association. The industry’s flagship exhibition, it co-locates with the Visual Impact sign, wide-format and graphics show, and the Label & Packaging Expo, providing information, ideas and inspiration for businesses across the entire sector.
This year’s iteration will run at the Sydney Showground from 20-23 May, and Karren says the team has been busy signing up exhibitors – most of them Visual Connections members –and creating a show which will deliver the best value to both exhibitors and visitors.
“Last PacPrint in Melbourne saw more than 100 exhibitors showcase their latest innovations to well over 6,000 visitors. With more than $50 million in business transacted, it’s clear that it provided a strong platform for suppliers, and an enormous boost to the sector by driving the investment that will equip industry businesses for ongoing success and profitability.
“We know the same will be true of PacPrint and Visual Impact 2025, with a broad showcase of innovations in equipment, systems, media, consumables and services, and the opportunity to learn from industry experts at the daily PacPrint Seminar sessions.”
The seminar program was still being developed as this issue of Textile Image Magazine went to press, but will include important insights from industry leaders, presentations on new trends and technologies, and panel sessions tackling some of the industry’s most pressing challenges, including sustainability and the influence of AI.
“Our members are at the forefront of meeting those challenges as they deliver the innovations industry businesses need to survive, and thrive, and it’s exciting to be working with an association of people who live and breathe change and progress,” Karren says.
“No doubt those challenges will also drive changes in what we do, and I’m keen to see where it leads us. Whatever the year holds, we’ll be driven by what our members, and the industry, needs from us to support their success – now, and into the future.”
DTF Printing:
Did I trigger a time machine somewhere?
DTF printing has truly stormed the industry, revolutionizing the world of transfers. This shake-up, spearheaded by a surge of innovation from China, has sent Western manufacturers scrambling to keep up. In short, DTF is changing the game—not just in t-shirt transfers but in so many other applications as well. It’s refreshing to see the tables turn as Chinese manufacturers take significant market share with this tech. And guess what? There’s even more to come.
After working hands-on with several DTF print companies across the USA recently, I felt like I was rewinding the clock back 21 years to my early days at Color Concepts (though the mirror tells a different story!) The challenges are all too familiar: printer and ink issues, supply chain headaches, inconsistent colour quality, workflow hurdles, file prep confusion… and let’s not forget the ambitious entrepreneurs burning the midnight oil to figure out the optimal mix of humidity, powders, inks, films, and printer settings.
Seeing all this firsthand has been eyeopening. These shops are up against real technical challenges, but there are already solid solutions for many of them. The good news? These solutions are often adaptations from other parts of the printing world, ready to be adopted by this up-and-coming sector.
There’s enough here to fill a book, but I’ll keep it short and focus on some key technical points—file properties, workflow considerations, and, of course, colour management. Here’s a look:
Photo credit: Adrienne Palmer at dtfprinting.com
FEATURE
1. The Reign of PNG Files
Most DTF print files are in PNG format, which is quite different from the PDFheavy standards we’re used to in largeformat printing and beyond. There has been a ton of standardization work done in the industry, which resulted in PDF/X standards for different printing processes and applications. This has resulted in an entire PDF/X ecosystem with standards, preflighting, and automation capabilities via JDF/XML workflows, creating serious efficiency and profitability for print shops.
But in DTF, it’s still PNG. Why? Many DTF businesses operate through webshops with “gangsheet makers” (similar to “nests” in large format), the majority of which output to PNG. These webshops receive customer uploads of all kinds (PDF, AI, SVG, JPG, and PNG) and nest them onto a sheet, with pricing based on sheet size. Most DTF printers in the U.S. charge by the square inch.
Most shops operate at a maximum print width of 24”, so even in PNG the file sizes are manageable for now. But vector files, which could stay scalable without rasterizing, offer huge advantages in resolution, white ink generation, and cutting. Unfortunately, few DTF printers have grasped the benefits yet, echoing the early years of large-format printing. Development and education in this area are overdue.
2. Image Resolution Blocks Automation
For shops handling hundreds of DTF jobs daily, automation is a necessary step for continued growth. However, the pervasive use of low resolution print files that goes hand-in-hand with allowing customers to upload PNGs and JPEGs is a serious automation blocker. Because each job needs white ink, sometimes cutting, and order bundling, a proper preflight of the files could help a lot in streamlining the printing process afterwards. For example, while reliably generating white ink is something that can be automated, even with low
resolution files, reliably adjusting the bleed settings cannot. Low-res uploads result in half-transparent pixels, which makes the white ink layer look very messy and colours on top even worse.
Vector files provide far better control over white ink generation and detail quality. But some shop owners worry that stricter upload requirements might drive customers away—a concern we heard often 25 years ago! This sector needs educational initiatives alongside smarter gangsheet builders or RIP software with cloud nesting technology like PrintFactory. These tools could fix many current issues.
A typical gangsheet used in DTF printing. Photo credit: Adrienne Palmer at dtfprinting.com
Photo credit: Adrienne Palmer at dtfprinting.com
DTF
3. Colour Management Challenges
DTF printers are highly sensitive to changes in humidity and temperature. One of the complicating factors is that the creation of a transfer is a wild process, compared to what we are used to in large format printing. The artwork is printed mirrored on a transparent film, after which white ink is immediately printed on top after the full colour printing has concluded. The wet print then disappears in a powder unit that sprinkles the glue powder on the white ink. After that the film disappears in an oven to melt the glue and cure the inks. This is the final transfer that can be applied to textiles. For profiling and calibrations we have been transferring the targets onto paper, for easier measurements. Due to the many steps in the process, recalibration is required quite frequently. Tests have shown that a daily calibration is necessary to ensure accurate colour reproduction.
And here’s the kicker: most DTF printers have minimal understanding of calibration, profiles, and settings, nor do they have the necessary equipment. The software they use often lacks simple, effective calibration tools. With PrintFactory’s Device-link recalibration and Barbieri’s Spectro Swing qb, any print shop can achieve impressive results without any specialized knowledge and very minimal (remote) training.
A lot of the design files are made in RGB, but many companies convert all those files to CMYK in Photoshop first, even if they are vector files. Designs that are supposed to go on a t-shirt are supposed to attract the attention of people, and converting all colours to a small (or unknown) CMYK gamut is probably not the best for the quality of the design. Keep in mind that a lot of the canned printer profiles that are shipped with a lot of the imported printers are poor to very poor quality.
There is a lot to gain in this field! It will lead to ink savings, will reduce waste and will give more consistent output. With the right software and tools, this is much easier to achieve than most think.
4. Automation: The Next Frontier
In my view, workflow automation is the next big leap for DTF printing. By streamlining operations, automation reduces dependence on experts and makes businesses scalable. With PrintFactory’s automation tools and workflow builder, even a simple webshop integration can cut prepress and job prep time by over 80%—a game-changer for shops that want control over productivity and profit, and don't want to rely on expensive experts who bill by the hour to solve their challenges.
Automation also simplifies troubleshooting. Many shops have variables they don’t fully understand, leading to endless trial and error. A tight, clean process clears up desks, and clean desks will make clean heads.
This article was written by Marco Roos. Marco is the founder of ColorBase which started as a services business in the digital printing industry. Marco was active as a trainer and consultant in color management in more than 87 countries, but he soon realised that the future is in data and connected ecosystems and started the development of our software tools and structured databases. Today Marco’s role is that of a visionary leader and strategist. This article was originally posted on ColorBase Toolbox, the Go-To Destination of the Modern Print Shop", Visit www.colorbase.com
Photo credit: Adrienne Palmer at dtfprinting.com
Photo credit: Adrienne Palmer at dtfprinting.com
Trade shows, Events, Seminars, Exhibitions, Open Days, Conferences and Training Days.
https://www.signchinashow.com 17 – 19 September 2025
Shanghai New International Expo Centre
PRINTING UNITED EXPO
https://www.printingunited.com/ 22 – 24 October 2025
Orange County Convention Center, Orlando, Florida, USA
CHILLI HEAT PRESSES
Exclusively available at Sign Essentials! From T-shirts to caps, these advanced presses deliver precision, efficiency, and durability for flawless results every time.
CHILLI CLAM HEAT PRESS AUTO OPEN
Multi-task with confidence thanks to its auto-opening design and even pressure for flawless transfers.
• Quick to Heat Up
• Gas Spring Control
• Emergency Open Button
Choose from two sizes: 380x380mm or 400x500mm. Reliable, efficient, and built to last!
CHILLI SWINGAWAY 4050
This swing-away press offers a safer, spacious work area with a pressure display for precise results.
• 400x500mm platen
• Perfect for T-shirts, sublimation & DTG
• Effortless, accurate, and versatile!
CHILLI CAP HEAT PRESS
Press caps with precision using advanced features like auto-opening and customisable base plates for any size cap.
• 4 Exchangeable base plates
• Electro-Magnetic Pressure
• Gas Spring Control
• Built for performance and durability with every press!
