Caterpillar Cat 330C FM EXCAVATOR (Prefix B1K) Service Repair Manual Instant Download

Service Repair Manual

Models

330C FM EXCAVATOR

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Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330C FM EXCAVATOR B1K Configuration: 330C Forest Swing Machines B1K00001-UP (MACHINE) POWERED BY C-9 Engine

Disassembly and Assembly C9 Engine For Caterpillar Built Machines Media Number -SENR9502-16

Publication Date -01/03/2014

Date Updated -06/03/2014

i04506590

Rocker Arm and Shaft - Install SMCS - 1102-012

Installation Procedure Table 1 Required Tools Tool

Part Number

A

8T-2998

Part Description

Qty

Lubricant

-

NOTICE Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. Apply Tooling (A) to both ends of the pushrods.

2. Lubricate the pushrods with clean engine oil. Install the pushrods and the valve bridges.

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Illustration 1

g00953116

3. Position rocker shaft (4) on the cylinder head. Install bolts (1).

Illustration 2

g02685496

Rocker shaft hold down bolts tightening sequence

4. Tighten bolts (1) in the sequence shown. Tighten bolts (1) to standard torque.

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5. Apply Tooling (A) to each of the bottom faces of the rocker arms.

6. Position rocker arm adjustment screws (2) and tighten nuts (3). Adjust the valve lash of the rocker arms. Refer to Testing and Adjusting, "Engine Valve Lash - Inspect/Adjust".

End By: a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install".

Copyright 1993 - 2020 Caterpillar Inc.

Sat Sep 12 12:36:20 UTC+0800 2020

All Rights Reserved.

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Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330C FM EXCAVATOR B1K Configuration: 330C Forest Swing Machines B1K00001-UP (MACHINE) POWERED BY C-9 Engine

Disassembly and Assembly C9 Engine For Caterpillar Built Machines Media Number -SENR9502-16

Publication Date -01/03/2014

Date Updated -06/03/2014

i02273201

Cylinder Head - Remove SMCS - 1100-011

Removal Procedure Table 1 Required Tools Tool

Part Number

A

138-7575

Part Description

Qty

Link Bracket

2

Start By: A. Remove the rocker arm and shaft. Refer to Disassembly and Assembly, "Rocker Arm and Shaft - Remove".

B. Remove the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Remove".

C. Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and Install".

D. Remove the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve Mechanism Cover Base - Remove and Install".

NOTICE Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

NOTICE

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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.

1. Drain the coolant from the cooling system into a suitable container for storage or disposal.

Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations".

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Illustration 1

g01063034

2. Remove accessory drive group (1) .

3. Disconnect tube assemblies (3) and (4) .

4. Remove tube assembly (2) .

5. Disconnect hose (5) .

Illustration 2

g01142119

6. Disconnect hose assemblies (6) and (7) .

7. Disconnect the sensors.

8. Attach Tooling (A) and a suitable lifting device to cylinder head (9). The weight of cylinder head (9) is approximately 147 kg (325 lb).

9. Remove bolts (8). Remove cylinder head (9) and the gasket.

Copyright 1993 - 2020 Caterpillar Inc.

Sat Sep 12 12:37:16 UTC+0800 2020

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Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330C FM EXCAVATOR B1K Configuration: 330C Forest Swing Machines B1K00001-UP (MACHINE) POWERED BY C-9 Engine

Disassembly and Assembly C9 Engine For Caterpillar Built Machines Media Number -SENR9502-16

Publication Date -01/03/2014

Date Updated -06/03/2014

i05919858

Cylinder Head - Install SMCS - 1100-012

Installation Procedure Table 1 Required Tools Tool

Part Number

Part Description

Qty

A

138-7575

Link Bracket

2

B

4C-5593

Anti-Seize Compound

1

NOTICE Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. Position a new gasket on the engine.

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Illustration 1

g01142119

2. Attach Tooling (A) and a suitable lifting device to cylinder head (9) . The weight of cylinder head (9) is approximately 147 kg (325 lb). Position the cylinder head onto the dowels in the engine block.

3. Apply Tooling (B) to the threads of bolts (8) . Install bolts (8) .

Tighten the plugs (not shown) for the high-pressure oil gallery on each end of the cylinder head to the following torque 285 ± 25 N·m (210 ± 18 lb ft).

Note: Refer to Reuse and Salvage Guidelines, SEBF8301, "Inspection and Reuse of Critical Fasteners Used in All Engines" for reuse criteria of bolts (8) .

Illustration 2

g01063104

4. Tighten bolts (8) according to the following procedure: a. Tighten Bolt (1) through Bolt (26) in a numerical sequence to a torque of 160 ± 15 N·m (118 ± 11 lb ft). b. Loosen Bolt (1) through Bolt (26) until the washers are loose under the bolt heads.

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c. Tighten Bolt (1) through Bolt (26) again in a numerical sequence to a torque of 160 ± 15 N·m (118 ± 11 lb ft). d. Place a mark on Bolt (1) through Bolt (26) . e. Rotate Bolt (1) through Bolt (26) in a numerical sequence. Rotate the bolts in the clockwise direction for 90 degrees (1/4 turn) from the mark on the bolts. f. Loosen Bolt (1) through Bolt (26) until the washers are loose under the bolt heads. g. Tighten Bolt (1) through Bolt (26) in a numerical sequence to a torque of 160 ± 15 N·m (118 ± 11 lb ft). h. Place a mark on Bolt (1) through Bolt (26) . i. Rotate Bolt (1) through Bolt (26) in a numerical sequence. Rotate the bolts in the clockwise direction for 90 degrees (1/4 turn) from the mark on the bolts. j. Tighten Bolt (27) through Bolt (31) in a numerical sequence to a torque of 28 ± 7 N·m (21 ± 5 lb ft).

Tighten the plugs (not shown) for the high-pressure oil gallery on each end of the cylinder head to the following torque 285 ± 25 N·m (210 ± 18 lb ft).

5. Connect the sensors.

6. Connect hose assemblies (6) and (7) .

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Illustration 3

g01063034

7. Connect hose (5) .

8. Install tube assembly (2) .

9. Connect tube assemblies (3) and (4) .

10. Install accessory drive group (1) .

11. Fill the cooling system. Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations".

End By: a. Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve Mechanism Cover Base - Remove and Install". b. Install the alternator. Refer to Disassembly and Assembly, " Alternator - Remove and Install". c. Install the unit injectors. Refer to Disassembly and Assembly , "Unit Injector - Install". d. Install the rocker arm and shaft. Refer to Disassembly and Assembly , "Rocker Arm and Shaft Install".

Sat Sep 12 12:38:12 UTC+0800 2020

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Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330C FM EXCAVATOR B1K Configuration: 330C Forest Swing Machines B1K00001-UP (MACHINE) POWERED BY C-9 Engine

Disassembly and Assembly C9 Engine For Caterpillar Built Machines Media Number -SENR9502-16

Publication Date -01/03/2014

Date Updated -06/03/2014

i06809044

Lifter Group - Remove and Install SMCS - 1209-010

Removal Procedure Table 1 Required Tools Tool

Part Number

A

FT-2730

Part Description

Qty

Hook

1

Start By: a. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head Remove".

NOTICE Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

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Illustration 1

g00953158

1. Use Tooling (A) to remove valve lifters (1). Place identification marks on the valve lifters for installation purposes.

Installation Procedure Table 2 Required Tools Tool

Part Number

Part Description

Qty

A

FT-2730

Hook

1

B

8T-2998

Lubricant

1

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Illustration 2

g00953158

1. Apply Tooling (B) to valve lifters (1) prior to installation. Use Tooling (A) to install valve lifters (1) in the original location in the cylinder block.

End By: a. Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".

Copyright 1993 - 2020 Caterpillar Inc.

Sat Sep 12 12:39:07 UTC+0800 2020

All Rights Reserved.

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Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330C FM EXCAVATOR B1K Configuration: 330C Forest Swing Machines B1K00001-UP (MACHINE) POWERED BY C-9 Engine

Disassembly and Assembly C9 Engine For Caterpillar Built Machines Media Number -SENR9502-16

Publication Date -01/03/2014

Date Updated -06/03/2014

i02274059

Camshaft - Remove SMCS - 1210-011

Removal Procedure Table 1 Required Tools Tool

Part Number

A

FT-2730

Part Description

Qty

Hook

12

Start By: a. Remove the rocker arm and the shaft. Refer to Disassembly and Assembly, "Rocker Arm and Shaft - Remove". b. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".

NOTICE Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. Use Tooling (A) to reposition the valve lifters out of the way of the camshaft.

2. Set the No. 1 piston to top center on the compression stroke. Refer to Testing and Adjusting, "Finding Top Center Position for No. 1 Piston".

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Illustration 1

g01032348

3. Ensure that the timing marks on camshaft gear (1) and idler gear (2) are aligned.

4. Remove bolts (3) and thrust plate (4) from the cylinder block.

Illustration 2

g01032349

NOTICE Do not damage the lobes or the bearings when the camshaft is removed or installed.

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5. Remove camshaft (5) from the cylinder block.

Copyright 1993 - 2020 Caterpillar Inc.

Sat Sep 12 12:40:03 UTC+0800 2020

All Rights Reserved.

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Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330C FM EXCAVATOR B1K Configuration: 330C Forest Swing Machines B1K00001-UP (MACHINE) POWERED BY C-9 Engine

Disassembly and Assembly C9 Engine For Caterpillar Built Machines Media Number -SENR9502-16

Publication Date -01/03/2014

Date Updated -06/03/2014

i05278252

Camshaft - Install SMCS - 1210-012

Installation Procedure Table 1 Required Tools Tool

Part Number

Part Description

Qty

A

FT-2730

Hook

12

B

8T-2998

Lubricant

-

NOTICE Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

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Illustration 1

g03356215

NOTICE Do not damage the lobes or the bearings when the camshaft is removed or installed.

Note: During the installation of the camshaft, rotate the camshaft in both directions in order to prevent binding in the camshaft bearing bores.

1. Lubricate the camshaft lobes and the valve lifter bore with a 50/50 mixture of Tooling (B). Apply clean engine oil on the camshaft bearing journals. Carefully install camshaft (10) in the cylinder block.

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Illustration 2

g03356207

(5) Gear for the high-pressure fuel pump (6) Camshaft gear (7) Idler gear (8) Crankshaft gear (9) Timing marks

NOTICE When installing the camshaft, make sure the number one cylinder is at top center of the compression stroke with the timing bolt installed in the flywheel. The camshaft timing is very important. The timing mark on the camshaft drive gear must line up with the timing mark on the idler gear. Refer to the Specifications Manual for more information.

2. Correct fuel injection timing and correct valve mechanism operation is determined by properly timing crankshaft gear (8) and camshaft gear (6) to idler gear (7). Also, high-pressure fuel pump gear (5) must be timed to camshaft gear (6). During installation of the front gear, timing marks (9) on idler gear (7) must be in alignment with the timing marks on crankshaft gear (8) and the timing marks on camshaft gear (6). The "0" mark on camshaft gear (6) must align with the timing mark on idler gear (7). The "V" mark on camshaft gear (6) must align with the "V" mark on fuel pump gear (5).

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Illustration 3

g01032348

3. Install thrust plate (4) and bolts (3).

4. The maximum permissible end play for a worn camshaft is 0.46 mm (0.018 inch). The maximum permissible end play for a new camshaft is 0.13 ± 0.08 mm (0.005 ± 0.003 inch).

5. Use Tooling (A) to position the valve lifters in the cylinder block.

6. Calibrate the speed/timing sensor. Refer to Troubleshooting, "Engine Speed/Timing Sensor Calibrate".

End By: a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install". b. Install the rocker arm and the shaft. Refer to Disassembly and Assembly, "Rocker Arm and Shaft Install".

Copyright 1993 - 2020 Caterpillar Inc.

Sat Sep 12 12:40:59 UTC+0800 2020

All Rights Reserved.

Private Network For SIS Licensees.

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Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330C FM EXCAVATOR B1K Configuration: 330C Forest Swing Machines B1K00001-UP (MACHINE) POWERED BY C-9 Engine

Disassembly and Assembly C9 Engine For Caterpillar Built Machines Media Number -SENR9502-16

Publication Date -01/03/2014

Date Updated -06/03/2014

i02408922

Camshaft Gear - Remove and Install SMCS - 1210-010-GE

Removal Procedure Start By: a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".

1. Wrap the camshaft with a protective covering in order to prevent damage to the camshaft.

Illustration 1

g01142107

NOTICE

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Do not allow the camshaft to fall to the floor when pressing it from the drive gear. Also make sure that the camshaft lobes do not catch on the press plates.

2. Use a suitable press to remove the camshaft from camshaft gear (1).

Installation Procedure Note: The temperature of the camshaft gear must not exceed 177 °C (350 °F) during installation.

1. Raise the temperature of the camshaft gear up to a temperature of 177 °C (350 °F).

2. Align the key in the camshaft with the groove (keyway) in the camshaft gear.

3. Install the camshaft gear on the end of the camshaft.

End By: a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".

Copyright 1993 - 2020 Caterpillar Inc.

Sat Sep 12 12:41:55 UTC+0800 2020

All Rights Reserved.

Private Network For SIS Licensees.

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Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330C FM EXCAVATOR B1K Configuration: 330C Forest Swing Machines B1K00001-UP (MACHINE) POWERED BY C-9 Engine

Disassembly and Assembly C9 Engine For Caterpillar Built Machines Media Number -SENR9502-16

Publication Date -01/03/2014

Date Updated -06/03/2014

i02545687

Camshaft Bearings - Remove SMCS - 1211-011

Removal Procedure Table 1 Required Tools Tool

Part Number

Part Description

Qty

A

8S-2241

Camshaft Bearing Tool Group

1

Start By: a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove". b. Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel HousingRemove and Install".

Note: Note the oil hole orientation in each camshaft bearing prior to removal for assembly purposes.

NOTICE Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

NOTICE

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Suggest: If the above button click is invalid.

Please download this document first, and then click the above link to download the complete manual.

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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.

Illustration 1

g00633159

1. Use Tooling (A) to remove the camshaft bearings from the cylinder block.

Copyright 1993 - 2020 Caterpillar Inc.

Sat Sep 12 12:42:51 UTC+0800 2020

All Rights Reserved.

Private Network For SIS Licensees.

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