MARCH/ APRIL 2014
PREDICTING THE MARKET WITH FOUR INDUSTRY PROFESSIONALS
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Q+A plus: 10 TIPS FOR SAVING ENERGY WITH PNEUMATIC COMPONENTS AND SYSTEMS COMPANY PROFILE: FOCUS ON SAFETY BY TRAINING THE HYDRAULICS INDUSTRY
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MARCH/APRIL | VOLUME 21 | ISSUE 3
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ENERGY SAVINGS THROUGH PROPER USE OF PNEUMATICS
15 FLUID POWER PROFESSIONALS' DAY: JUNE 19TH
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18 COMPANY PROFILE: EATON - TRAINING THE HYDRAULICS INDUSTRY
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LINEAR DISPLACEMENT TRANSDUCER TECHNOLOGY DESIGNED FOR EXTREME CONDITIONS AND DEMANDING APPLICATIONS
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Publisher’s Note: The information provided in this publication is for informational purposes only. While all efforts have been taken to ensure the technical accuracy of the material enclosed, Fluid Power Journal is not responsible for the availability, accuracy, currency, or reliability of any information, statement, opinion, or advice contained in a third party’s material. Fluid Power Journal will not be liable for any loss or damage caused by reliance on information obtained in this publication. Fluid Power Journal is the official publication of the International Fluid Power Society
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PUBLISHER INNOVATIVE DESIGNS & PUBLISHING, INC. 3245 Freemansburg Avenue, Palmer, PA 18045-7118 Tel: 800-730-5904 or 610-923-0380 Fax: 610-923-0390 | Email: AskUs@ifps.org www.FluidPowerJournal.com
Safety in Fluid Power Systems BY KENT DARNELL, CFPAI, CFPHS
AS AN EMPLOYEE at Womack for 26 years, I have had several jobs. I spent almost 10 years as an outside salesman in West Texas, working around oil field equipment and mobile units. From there, I moved to Dallas, and for three years I supervised the Publication Department and trained inside and new outside salesmen. After driving a desk for those three years, I asked the company to put me back into outside sales, and in 2001, I moved to East Texas and became an outside salesman. My customer base was steel and wood mills, foundries, and other manufacturing, which means I was selling industrial hydraulics components and systems to my customers. In 2010, after a short-term medical leave, I became the department leader for the hands-on training unit. I was given the task to expand the company’s product offering, and one of the things I did was develop a one-day safety seminar for fluid power. Working on that safety seminar reminded me of my first car—a 1965 Ford Mustang. My dad purchased the brand-new Ford Mustang in August 1964. I was only three years old at the time, but that car has been part of my family, and I still own it. When Dad purchased that car, it didn’t have seat belts in the rear seat (my dad had those installed by the dealer). Are you wondering why I’m talking about seat belts? Well, in 1964, seat belts (also called “safety belts”) were not required by national law, but some state laws required them. And seat belts were not required in the rear seat. In fact, seat belts were not called “safety belts” because the automotive industry thought the name would put off the American public. Pre-1964, there was an average of 44 fatalities per 100,000 registered cars, and that number dropped after 1967 to 1972 because more
states required seat belts in the cars. In 2011, that number dropped even more to 10.39 per 100,000 registered cars. Seat belts were invented in the early 19th century and have made cars and drivers safer, but the belts were not really used until 1955. I know how it was in the early 1970s when the automotive industry started talking about air bags. My parents, like so many other people, were against them because of the extra expense and how they were viewed as dangerous. Seat belts were not any different back in the 1950s and 1960s, and the public had a hard time accepting them. People are reluctant to change, and people also don’t like to be told what to do. Today, if you go into an automotive shop, you will mostly likely see a sign that says “Safety Glasses are Required.” In 1970, the Occupational Safety and Health Act was signed into law, which established the Occupational Safety and Health Administration (OSHA). OSHA sets and enforces protective workplace safety and health standards, and one of those safety and health standards is to wear “Personal Protective Equipment” (PPE). OSHA tells us that PPE should be worn or used “wherever it is necessary by reason of hazards of processes or environment, chemical hazards, radiological hazards, or mechanical irritants encountered in a manner capable of causing injury or impairment in the function of any part of the body through absorption, inhalation, or physical contact.” In 1985, I wish that the shop I worked for had required PPE, especially safety glasses, because my wife once had to take me to the emergency room at four a.m. to have a piece of metal removed from my eye. But even today, people are reluctant, or forget, to use safety glasses.
Founders: Paul and Lisa Prass Associate Publisher: Marc Mitchell Editor: Kristine Coblitz Technical Editor: Dan Helgerson, CFPAI/AJPP, CFPS, CFPECS, CFPSD, CFPMT, CFPCC Account Executive: Bob McKinney Art Director: Quynh Vo VP Operations: Lisa Prass Accounting: Donna Bachman, Debbie Clune Digital Strategy Manager: Jeff Maile Publishing Assistant: Sharron Sandmaier Circulation Manager: Andrea Karges INTERNATIONAL FLUID POWER SOCIETY 1930 East Marlton Pike, Suite A-2, Cherry Hill, NJ 08003-2141 Tel: 856-489-8983 | Fax: 856-424-9248 Email: AskUs@ifps.org | Web: www.ifps.org 2014 BOARD OF DIRECTORS President & Chairperson Tom Blansett, CFPAI, CFPS, CFPIHT, CFPCC - Eaton Corp. Immediate Past President Mark Perry, CFPHS - Fitzsimmons Hydraulics First Vice President Marti Wendel, CFPE, CFPS, CFPCC, Curtiss-Wright Sprague Products Vice President Education D. Dean Houdeshell, PE, CFPAI/AJPP, CFPE, CFPS, CFPIHT, CFPMHT, CFPMHM - Danfoss Treasurer Dan Helgerson, CFPAI/AJPP, CFPS, CFPECS, CFPSD, CFPMT, CFPCC, Cascade Steel Rolling Mills, Inc. Vice President Membership & Chapter Support Richard Bullers, CFPPS - SMC Corp. of America Vice President Certification Rance Herren, CFPSD, CFPECS, CFPMT, CFPAI National Oilwell Varco Vice President Marketing & Public Relations Justin Sergeant, CFPS, CFPMHM - Western Integrated Technologies Vice President Educational Foundation Jean Knowles, CFPE, CFPS - Gulf Controls Co., Inc. DIRECTORS-AT-LARGE Alan Niesen, CFPS, CFPIHM, CFPMHM - HFI Fluid Power Products Kenneth Dulinski, CFPAI/AJPP, CFPECS, CFPHS, CFPMIH, CFPMMH Macomb Community College John Juhasz, CFPECS, CFPS - Kraft Fluid Systems, Inc. Timothy White, CFPAI/AJPP, CFPS, CFPECS, CFPMIH, CFPMMH, CFPMIP, CFPMT, CFPMM - The Boeing Company Frank Fetty, MHM - JH Fletcher & Company Jeff Kenney, CFPIHM, CFPMHM, CFPMHT - Coastal Hydraulics, Inc. Scott Gower, CFPS - Gulf Controls Co., Inc. Scott Nagro, CFPS - HydraForce, Inc. Bill Jordan, CFPAI/AJPP, CFPMHM, CFPMHT - Altec Industries, Inc. Jose Garcia, CFPHS - Purdue University Dr. Medhat Khalil, CFPAI, CFPHS - Milwaukee School of Engineering HONORARY DIRECTORS Robert Firth John Groot, CFPPS Raymond Hanley, CFPE/AI-Emeritus Robert Sheaf, CFPAI/AJPP, CFPE, CFPS, CFPECS, CFPMT, CFPMIP, CFPMMH, CFPMIH, CFPMM IFPS STAFF Executive Director: Donna Pollander, ACA Communications Manager: Adele Kayser Certification/Events Manager: Tom Crehan Membership Coordinator: Sue Dyson Certification Coordinator: Kyle Pollander Bookkeeper: Diane McMahon Administrative Assistant: Beth Borodziuk Fluid Power Journal (ISSN# 1073-7898) is the official publication of the International Fluid Power Society published bi-monthly with four supplemental issues, including a Systems Integrator Directory, OffHighway Suppliers Directory, Tech Directory, and Manufacturers Directory, by Innovative Designs & Publishing, Inc., 3245 Freemansburg Avenue, Palmer, PA 18045-7118. All Rights Reserved. Reproduction in whole or in part of any material in this publication is acceptable with credit. Publishers assume no liability for any information published. We reserve the right to
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There were 3-million work-related injuries in 2011, and according to the Bureau of Labor Statics, there were 4,693 fatal work-related accidents. The sad part of that number is that there were 4,693 workers who didn’t go home to their families. The good thing about that number is it keeps falling year after year. In fact, in the last 20 years, that number has dropped by 1,500. In 1992, there were 6,217 fatal work-related injuries. One of the reasons that number has dropped is because the work force is using safer work practices and there is more regulation by organizations like OSHA. When I began working on the safety seminar for Womack, I found there wasn’t a lot of information on safety in fluid power. There are international standards ISO 4413 and ISO 4414, the titles to which are General Rules and Safety Requirements for Hydraulic and Pneumatic Systems. But even though we have these safety standards on fluid power, do we use them? Sometimes the reason that we don’t use these standards is because we don’t know about them. We never stop learning, and every day I realize how much I don’t know. When I started working with fluid power, I had heard about oil injection injuries. It was always a friend’s uncle who knew someone’s dad who had a finger cut off by a hydraulic leak on an airplane’s hydraulic system. I figured oil injection injuries were an urban legend. As I researched information for the safety seminar, I confirmed that oil injection injuries do occur. Based on the size of the orifice or the leak size and how high the system’s pressure, oil could come out of the pinhole leak up to and surpassing 600 feet per second. That is the velocity of a 38 special bullet. Oil injection injuries do occur, and while they may not be very common, it is common for workers to use their hands to check for hydraulic or pneumatic leaks. So, how are we safe around a fluid power system? Following the standards and regulations established by others is one way, but so is having the knowledge of how a system works and taking the time to make safety a number-one priority. Today’s ongoing demand to get things done faster should not exclude the most important part of the job: Safety First! I urge you and your employees to be safe around fluid power equipment.
ABOUT THE AUTHOR Kent Darnell, CFPAI, CFPHS, is Hands-On Training Business Unit leader for Womack Machine Supply Co. and an Accredited Instructor for the International Fluid Power Society. This article is based on his presentation at the Fluid Power Systems Conference in November 2013. He can be reached at k.darnell@womack-machine.com.
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CIRCLE 497
ENERGY SAVINGS THROUGH PROPER USE OF PNEUMATICS
A
Energy costs and legislation trends At the time of this writing in late October 2013, the U.S. Energy Information Administration anticipates that by the end of the year, the United States will be the world’s premier producer of petroleum and natural gas hydrocarbons. This is good news in the short run, but global demand for fossil fuels will maintain upward pressure on energy costs. Demand primarily will be coming from a growing global middle class, which seeks the good life in terms of products, services, and energy. The United Nations reports the global middle class is expected to number 4.9 billion people by 2030, nearly triple today’s 1.8 billion. The global middle classes in China, India, and Brazil will propel their countries' economies to account for nearly half of world output by 2050. Table 1
40-250 Energy consumption
Energy costs per year (0.0108 $ / m³) Purchase costs
FE
(+0,86Nl / Tube) (+0.0304 scfm/Tube)
(+0,86Nl / Tube) (+0.0304 scfm/Tube)
100%
88 % -‐ 12 %
~$205 -‐ 30 %
R E N CE
With the growth of energy consumption and consequent increases in greenhouse gas emissions, governmental regulation will also increase. The manufacturing operation that does not lower energy consumption and emissions today will be doing so tomorrow at a much higher cost. Arthur Rosenfeld, nuclear physicist, formerly of the California Energy Commission, sums up the energy situation for businesses and individuals with these words: “The cheapest energy is what you don’t use.” This article provides tips on decreasing the use of expensive energy in favor of the “cheapest” kind through the proper use of pneumatics. That cheap energy goes right to the bottom line. Electric motors, interestingly enough, are the real energy hogs standing between high energy bills today and cheap energy tomorrow.
Electric Motors and Drive Systems (EMDS) According to the International Energy Agency, electric motors and drive systems (EMDS) are the largest single electricity end use, accounting for more than 40% of global electricity consumption. The agency states that 32% of EMDS used are attributed to compressors. Compressors, many of which are used for compressed air pneumatic systems, operate on average at only 5% to 10% efficiency. This means that there is an enormous potential for energy saving. The International Energy Agency says in its report on motor-driven energy efficiency that “Huge energy-efficiency potential was found untapped in EMDS - around 25% of EMDS electricity use could be saved cost effectively, reducing total global electricity demand by about 10%.” The Fraunhofer Institute, Munich, Germany, one of the largest application research organizations in the world, estimates that every production machine offers manufacturers the potential of a 15% energy savings. The following are tips for achieving that 15% savings through the proper use of pneumatic systems.
32-250
3.77 Nl / cycle 2.43 Nl / cycle (0.1331 scfm/cyc) (0.0858 scfm/cyc) ~$288
SYSTE MS ON C
By Frank Langro, Festo Corp.
renaissance in pneumatic automation technology today is creating the most productive, efficient, and flexible pneumatic motion actuation ever achieved. At the same time, energy costs and environmental legislations are rising, which means that manufacturing organizations are looking for ways to decrease operating costs while minimizing impact on the environment. How do these energy and legislative trends mesh with the use of pneumatic systems? Actually, they fit quite well. Pneumatic energy-saving strategies, as outlined in this article, decrease plant energy consumption and minimize overall carbon footprint of the facility. And proper management of these resources leads to additional bottom line improvements – lower acquisition cost of pneumatic components and systems, and faster ROI on those acquisitions. Lower costs, higher performance, and more flexibility help contribute to greater overall competitiveness.
UID POW FL
ER
10 TIPS FOR SAVING ENERGY WITH PNEUMATIC COMPONENTS AND SYSTEMS
Table 2
Non-Optimized Dimensioning Safety Factor >> 1.5 Energy Consumption 195 kWh/year Purchase Costs
~ $5,850
Optimized Dimensioning 1.2 60 kWh/ year -‐ ~70 % ~ $4,810 -‐ ~18 %
Table 4
Table 3 1-shift Invest cyc/min Vacuum Air Compressed Costs active consumption air costs for operationn time[s] [Nl/min] per day comp. air per year Vacuum $1,690 $161 pump 1,5kW Vacuum $104 28 1,5 80 $0.4147 $129 nozzle VN-‐07 2pcs. Vacuum $676 28 0,5 28 0,34 $45 nozzle OVEM 07 – w/ASC 2pcs
TIP 1
Maintenance costs $130
$0.00 $0.00
Tube from valve to cylinder 8-mm OD with 1.25-mm wall thickness Air Consumption of Cylinder
PUN-8x1,25 3.0 m
Costs of Energy / yr (0.0108 $ /m³)
~ $204
Air Consumption Tube
2.43 Nl/ cycle (0.0858 scfm/cyc) ~$151 0.856Nl/ cycle (0.0302 scfm/cyc) ~53 $ / year
PUN-8x1,25 0.3 m
0.086Nl/ cycle (0.0030 scfm/cyc) ~ 5.35 $ / year -‐ ~90 % ~ $156 -‐~ 25 %
ENERGY SAVING STARTS AT THE TOP AND RELIES ON ALL-INCLUSIVE TEAMS.
The move to save energy must come from the highest levels of the organization. Only then will departmental barriers to effective action be lowered and all aspects of the organization come together over energy reductions. It may be a few passionate and knowledgeable middle managers/subject matter experts who make the case for action, but it is up to leadership to provide the mandate and the vision. Organizations seeking greater energy efficiencies form all-inclusive motivated teams to work together to solve the energy usage problem. Team members represent • Purchasing • Design • Sales • Production • Maintenance • Logistics • Quality Interdisciplinary teams focus on shared understanding of common problems and look for ways of removing barriers to the solution of those problems. Senior management can also take the step of adopting the ISO energy standard 50001. This standard calls for an energy manager, a person who can help interdisciplinary teams see the bigger picture, develop a company-wide framework, and help fix targets and objectives to meet policy guidelines. Regardless of whether or not the organization is ready for an ISO 50001 effort, forming an all-inclusive team is foundational to the success of the effort.
TIP 2
BEGIN THE PROCESS WITH SIMULATION.
Begin the machine design and optimization process through simulation of pneumatic components. The leading pneumatics suppliers offer dimensioning software that supports efficiency through simulation. Proper dimensioning can result in approximately 40% less compressed air consumption and on average a 10% reduction in acquisition cost. When buying machines, the manufacturer should ask the OEM if the company performed dimensioning. If not, the machine may use unnecessary amounts of power. Table 1 shows the results of a dimensioning simulation of an actuator moving 12 kg blocks of cheese 250 mm (10 in.) at 60 cycles a minute for 8 hours a day over 200 days. One actuator had a bore size of 40 mm (1½ in.) and the other 32 mm (1¼ in.).
TIP 3
SIMULATE MULTI-COMPONENT SYSTEMS.
Research and experience have shown that even greater savings can be achieved by properly dimensioning paired systems. The reason is the safety factor that is built into each component. Taken separately, the safety factors of individual components exceed that of comparable paired systems and add cost and complexity. Festo compared a palletizing system for a 12-kg gear part moving 500 mm at 20 cycles during an 8-hour shift for 200 days. The results are given in Table 2.
TIP 4
ADD SENSORS.
Adding pressure, differential pressure, and flow sensors to a machine can increase efficiency of the machine by providing the monitoring capability that alerts operators to out-of-specified conditions, such as high air pressure or low airflow rate, both of which might indicate a leak. For example, if there is a leak, operators might turn up the pressure to compensate and waste energy in the process. Changes in differential pressure indicate filters need cleaning or replacement. Clean filters ensure proper air flow, keep contaminates away from actuators, and help to prolong the service life and performance of valves and actuators.
TIP 5
ADD AN AIR-SAVING CIRCUIT TO VACUUM SYSTEMS.
Vacuum generation is an important tool in material handling. Vacuum is typically created using air flow through a venturi orifice. This is a process that consumes air. To make vacuum use more efficient, add an air-saving circuit. These circuits switch off air pressure when the required vacuum is achieved.
MARCH/APRIL 2014
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TIP 6
ADD VACUUM NOZZLES.
More savings can be achieved by replacing an expensive vacuum pump with less costly vacuum nozzles (Table 3).
TIP 7
ADD A PRESSURE BOOSTER WHEN HIGHER PRESSURE IS NEEDED.
Use a pressure booster if the application requires high pressure, such as a force fitting. This strategy eliminates the need to increase pressure at the compressor. The pressure booster raises pressure where and when it is needed as opposed to creating a higher demand on the compressor.
TIP 8
OPTIMIZE TUBING SYSTEMS.
Identify tubing systems, lengths, and diameters that, if changed, will result in savings. Long runs will be replaced by short ones wherever possible; small inner diameters replaced by correct dimensioning of pipe and hose diameters; cramped tube elbows will be replaced, as will unnecessary reductions, valves, and connectors. Wherever possible, closed circular pipelines will replace pipelines with dead ends. One of the major improvements in pneumatic systems of the last several years has been the valve terminal, which allows valves to be located closer to actuators, thus shortening tube length. Table 4 shows an example of the kind of savings valve terminals offer by shortening runs.
TIP 9
There are 12 broad areas of pneumatics where energy savings can effectively be made. Know and understand them: 1. Correct dimensioning 2. Reducing tube length 3. Reducing leakages 4. Reducing pressure drops 5. Recovering energy 6. Reducing pressure level 7. Reducing flow rate 8. Air-saving circuits 9. Reducing friction 10. Reducing weight 11. Reducing energy consumption 12. Switching off power
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KNOW THE BASIC WAYS TO SAVE ENERGY AND LOOK FOR OPPORTUNITIES IN THOSE AREAS.
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CIRCLE 499
‰ PRODUCT REVIEW
TIP 10
ASSESS EXISTING SYSTEMS FOR PROPER PNEUMATIC USE.
There are five energy-savings steps for existing systems. Plant personnel can and should perform some of these steps, while others will require experts with specialized equipment. Taken together, these steps will help to make the machines utilizing pneumatics more efficient. Pre-assessment fact finding will document • Actual energy situation • Targets and needs • Savings potential • Recommended activities Analysis of compressed air generation will be associated with • Logging and analysis of the electrical consumption of the compressor(s) • Logging of air consumption • Calculation of actual energy costs • Calculation of savings potential • Recommended activities for making compressors more efficient • Implementation of those recommendations Air consumption analysis will involve • Logging and analysis of air consumption • Logging of leaks • Identifying improper use of compressed air and possibilities for improvement • Recommended activities for lowering air consumption • Implementation of those recommendations Leakage detection leading to • Reducing pressure drops due to leakages • Decreasing the consumption of compressed air and also operating costs • Increasing process reliability Analysis of air quality leading to • Optimization of actual air quality in the compressed air system • Increased machine availability and process reliability • Decreased maintenance costs
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It is clear that market and legislation trends are increasing not only the awareness of energy efficiency, but also the methods, tools, and willingness to begin the energy-efficiency journey. Correctly dimensioned and applied pneumatic systems are both efficient and vital elements to the operations of manufacturers. Efficiencies achieved go right to the organization’s bottom line.
Frank Langro is director of marketing and
product management at Festo. He can be reached at frank.langro@us.festo.com.
CIRCLE 500
MARCH/APRIL 2014
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SPRING LITERATURE REVIEW |
Special Advertising Section
MINIATURE PNEUMATIC PRODUCTS CATALOG CLIPPARD INSTRUMENT LABORATORY, INC. {CIRCLE 121}
Clippard, a manufacturer of the most complete line of miniature pneumatic products, offers a 356-page full product line catalog with technical information, product applications, and more. It includes features, specifications, photographs, and technical drawings for over 5,000 standard products. It's your complete source for miniature fluid power products. Request your free copy today! Clippard Instrument Laboratory, Inc. 7390 Colerain Avenue Cincinnati, OH 45239 877-245-6247 www.clippard.com/literature
FREE DESIGN GUIDE TO SERVO-HYDRAULIC MOTION CONTROL DELTA COMPUTER SYSTEMS {CIRCLE 122}
Get your free copy of Delta Computer Systems’ new Practical Design for Fluid Power Motion Control. Written by industry technical expert Peter Nachtwey, this informative 64-page guide provides detailed information on 17 different topics including closedloop control, cylinder-sizing, using accumulators, selecting valves and transducers, filtering, and motion tuning for optimal performance. For your free copy, visit deltamotion.com or call 360-254-8688.
PNEUMATICS & HYDRAULICS PRODUCT CATALOG
A10V PISTON PUMPS
ESSENTRA COMPONENTS {CIRCLE 123}
FLUIDYNE FLUID POWER {CIRCLE 124}
Essentra Components is a global manufacturer and distributor of essential products for your business. In North and South America Essentra Components is made up of three world class brands; Alliance, Reid Supply, and Richco. The Essentra Components Pneumatics & Hydraulics Product Catalog features details on hose wraps and sleeves, clamps, air tools, caps/plugs for fittings, manifolds, cylinders and more.
FluiDyne Fluid Power provides replacement A10V Piston pumps to distributors and OEMs all around the world. These high quality pumps come with a full range of options including seals, mountings, shafts, compensators, thru-drives, etc. Our customer service team provides what you want, when you need it. Most pumps ship same day or next. Give our Customer Service Team a call to assist you with your hydraulic needs!
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2014 KIT CATALOG
KURIKRIMP™ CRIMPERS & ACCESSORIES CATALOG
HERCULES SEALING PRODUCTS {CIRCLE 125}
KURIYAMA OF AMERICA, INC. {CIRCLE 126}
The Hercules® 2014 Kit Catalog contains over 1000 pages of hydraulic and pneumatic seal kit information for both mobile and industrial applications. Complete cylinder repair kits are available for over 150 different brands of equipment including: Construction, Industrial Plant, Mining, Paving, Agriculture, Refuse, Forklifts, Crane and Dump Bodies. Popular kits include Caterpillar®, John Deere, Komatsu®, Volvo, Parker, Miller, Hydro-Line® and many more. Pump, motor and valve kits are also available for popular brands. To order this free catalog or to place your order online, visit www.HerculesUS.com Hercules Sealing Products Clearwater, Fl | 866-625-0542 | fax: 800-759-6391 website: www.HerculesUS.com
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• New improved Die Kages for protection and storage of dies for the KD100 series crimpers. • New KD4-650 and KD4-1000 series crimpers for crimping larger ID industrial hoses. • New line-up of KuriSaws™ cutting equipment. • A new 10 ton fitting pusher is now offered.
360 E. State Parkway Schaumburg, IL 60173 (847) 755-0360 | Fax: (847) 885-0996 sales@kuriyama.com | www.kuriyama.com
Special Advertising Section
| SPRING LITERATURE REVIEW
COMPRESSED AIR FILTRATION
HYDRAULIC FLANGES AND COMPONENTS
LA-MAN CORPORATION {CIRCLE 127}
MAIN MANUFACTURING PRODUCTS {CIRCLE 128}
Brochure offers a comprehensive overview of the company’s complete line of compressed air filtration products. Highlighted is the patented family of Extractor/Dryers. These two-stage, point of use filters remove contaminates to a 5-micron rating with flow ranges of 15 to 2,000 scfm. Additional products available include the SuperStar Membrane Dryer, .01 Micron Filter, Refrigerated Extractor/ Dryer, and much more. La-Man Corporation (800) 348-2463 www.laman.com
Catalog includes the popular styles of MAIN Manufacturing’s extensive offering of Hydraulic Flanges and Components – ready for immediate shipment. Dimensional drawings, part numbers, metric and weld specifications included. The “Quick Reference Guide” helps specify less popular items often stocked or quickly manufactured at our US plant. MAIN Manufacturing Products, Inc. Grand Blanc, MI (800) 521-7918; FAX: (810) 953-1385 E-mail: info@mainmfg.com Web: www. mainmfg.com/fpj
V080 & V130 DIRECTIONAL CONTROL VALVES
304 & 316 STAINLESS STEEL LIQUID LEVEL GAGES
MUNCIE POWER PRODUCTS {CIRCLE 129}
OIL-RITE CORPORATION {CIRCLE 130}
Take control of your hydraulic system with Muncie’s V080 and V130 series hydraulic control valves. These high pressure sectional valves offer superior performance in a compact package, and can be configured with a full array of spool, control, and positioner options. Learn more about Muncie’s V080 and V130 directional control valves at www.munciepower.com/valves.
Corrosive resistant properties make stainless steel gages suitable to a variety of applications. Oil-Rite offers 304 and 316 stainless steel liquid level gages in sizes from 3” to 60”. A red line on a white background enhances liquid level visibility. Available with adapters and thermometer. Visit Oil-Rite’s online product catalog for new cut sheets and detailed information. Oil-Rite Corporation PO Box 1207 Manitwoc WI 54221-1207 Phone: (920) 682-6173 Email: sales@oilrite.com www.oilrite.com
FILTER SYSTEMS CATALOG
GRIPPING SYSTEMS AND CLAMPING TECHNOLOGY
SCHROEDER INDUSTRIES {CIRCLE 131}
SCHUNK {CIRCLE 132}
Schroeder Industries, an ISO 9001: 2008 certified company, designs, manufactures and markets a complete range of Advanced Fluid Conditioning Solutions®. Our Filter Systems Catalog features exceptional quality mechanical and electronic fluid conditioning and diagnostic monitoring tools: to measure and analyze the performance of diagnostic equipment. For a PDF version, please visit our website at: www.schroederindustries.com 580 West Park Road Leetsdale, PA 15056-1025 Phone: 1.800.722.4810 Fax: 724.318.1200 www.schroederindustries.com
Totaling more than 60 years of experience, SCHUNK offers worldwide leading technology in gripping systems and clamping technology. SCHUNK designs and manufactures an unmatched selection of gripping systems including grippers, rotary modules, linear modules, robotic components, sensors and accessories. Check them out in the Gripping Systems Overview. Available upon request. www.us.schunk.com info@us.schunk.com
MARCH/APRIL 2014
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SPRING LITERATURE REVIEW |
Special Advertising Section
HYDRAULIC LIVE SWIVELS CATALOG
TOBUL INTRODUCES NEW BROCHURE
SUPER SWIVELS {CIRCLE 133}
TOBUL {CIRCLE 134}
Inline and 90˚ hydraulic live swivels.
Tobul, the leading manufacturer of hydraulic accumulators introduces its latest SEAsure™ depth compensator brochure; which lists the features, specification, and ordering information in an easy-to-read format. Tobul’s SEAsure™ depth compensator is specifically designed for subsea drilling/ production applications that demand high PUT THE strength performance and resistance to PRESSURE ON US… seawater. Tobul has manufactured quality accumulators since 1980. Their full line of piston and bladder accumulators are sold into a variety of onshore, offshore, and subsea applications in the oil & gas industry. The SEAsure™ depth compensator brochure can be obtained by calling (803) 245-5111, or by email at tobulmail@tobul.com ACCUMULATORS FOR OFFSHORE DRILLING/PRODUCTION
Available in sizes from 1/8" to 2-1/2", rated to 10,000 PSI, heat treated, superior quality alloy steel, chrome or stainless steel ball bearings, withstands heavy side loads, burnished (micro smooth) barrel bores, Viton®, Aflas®, or Teflon® encapsulated seals, zinc or nickel plated, available in 440 stainless steel, full flow - low pressure drop, rebuilding kits available.
• Subsea applications
• Seamless non-welded design • ASME “U” Stamped
• Easy Access – Top Repairable • Alternative to Nickel Plating, Epoxy and Phenolic Coating
Tobul’s SEAsure™ depth compensator is specifically designed for offshore drilling/production applications that demand high strength performance and resistance to seawater. The SEAsure™ depth compensator utilizes undersea pressure to compensate for installation depth by allowing seawater into the fluid port. The incoming seawater applies pressure to the internal bladder (filled with liquid), which is discharged through the transfer coupling (connection block) to the POD.
Tobul Accumulators are an integral part of the control and operation of subsea drilling/production systems; and are used to ensure sufficient hydraulic power is available to activate hydraulic actuators and motors, electro-hydraulic control POD’s, blowout preventers (BOP’s), and gate valves for flow control of oil & gas to the surface or other subsea locations. Tobul designs and produces accumulators with high strength alloys & proprietary compounds for extreme duty, superior performance, reliability and longer service life.
CONTACT US TODAY! 800.245.4167 sales@tobul.com
Tobul Accumulator, Inc. Bamberg, SC USA
Super Swivels Phone: (763) 784-5531, Fax: (763) 784-7423, Website: www.superswivels.com
TobulsubseaSS_072312v2.indd 1
HOSE, TUBE & PIPE CLEANING & SEALING AND AIR PURIFICATION PRODUCTS
www.Tobul.com
7/23/12 1:07 PM
NEW AND IMPROVED PRODUCT CATALOG WORLD WIDE METRIC {CIRCLE 135}
ULTRA CLEAN TECHNOLOGIES {CIRCLE 134}
Get the latest product and industry buzz when you follow us on Twitter @ultracleantech, or join us at https://www.facebook.com/ultracleantech. The current Product Catalog features information on our HOSE, TUBE & PIPE CLEANING and SEALING SYSTEMS and AIR PURIFICATION PRODUCTS. CLEAN EASY products strip out internal contamination from hose/tube assemblies using special foam projectiles and a pneumatic launcher. SEAL EASY offers Clean Seal System machines and Clean Seal Capsules to protect cleaned hose/ tube assemblies. BREATHE EASY line includes Desiccant Breathers to filter contaminants and corrosive water vapor from air. All product lines benefit Heavy Duty Markets, including Construction, Mining, Marine, Offshore, Hose & Tube Assembly.
World Wide Metric’s updated CAST catalog features 358 pages of their fittings product line, along with technical information and drawings. Their wide selection includes DIN metric compression, JIC flared, BSP adaptors, conversion adaptors, ORFS, hose and hose fittings. Catalog can be downloaded on their website with print version available upon request. Ultra Clean Technologies 1274 Highway 77 Bridgeton, NJ 08302 ultracleantech.com
YOUR CYLINDER SOURCE
EX SERIES PLANETARY GEARBOX
YATES INDUSTRIES, INC. {CIRCLE 136}
YOUNG POWERTECH, INC. {CIRCLE 137}
All Designs, All Sizes, One Result. Yates Cylinders – an ISO-9001:2008 company with facilities in Michigan and Alabama – is your top-quality supplier for all cylinder applications. Hydraulic, pneumatic, NFPA, millgrade, or custom engineering – you name it, Yates can handle it. Complete catalog available. We also maintain an unmatched repair program used by the biggest names in the American Industry. www.yatesind.com Yates Industries, Inc. 23050 Industrial Dr. E. St. Clair Shores, MI 48080 ph 586.778.7680 fax 586.778.6565
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www.worldwidemetric.com sales@worldwidemetric.com 732-247-2300
Yates Industries South, LLC. 55 Refreshment Place Decatur, AL 35601 ph 256.351.8081 fax 256.351.8571
WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG
As the new Exclusive Partner of STM for North America, we are able to introduce the Efficient, Durable and Energy Efficient EX Series Planetary Gearbox. With torques ranging from 1000nm to 85,000. The STM EX Planetary Gearbox is ideal for many applications including Marine, Mobile and Fixed. Features Include: • Ratios from 1:3.5 up to 1:2500 • Torques range from 1000nm to 85,000nm • Suitable for continuous, reversing and intermittent operation • high torque in relation to size • can be installed in any mounting position • compact design 888-465-3561 • ATEX Certified info@youngpowertech.com • High Radial Load www.youngpowertech.com • Low noise levels
Photo Contest
The International Fluid Power Society (IFPS) has dedicated June 19 as “Fluid Power Professionals' Day” - a day of recognition for all of us who work in the fluid power field! It has been said that fluid power is a “hidden giant” because it is so common in every aspect of our day-today existence that we have simply overlooked the obvious. There is not a vehicle, ship, plane, or train that can operate without fluid power. There is no consumer item, no electronic gadget, and no morsel of food we grow that can exist in enough quantity at a cost we can afford without the use of fluid power and our efforts. From the ancient waterwheels of an emerging agrarian economy through the renaissance of industrial revolution to the automation and information technology age of today, we have worked to utilize, maintain, improve, and advance this all-encompassing technology. These efforts have improved productivity, ensured safety, and provided critical services that improve the quality of all of our lives. THANK YOU!
WHY JUNE 19TH? A little bit of history behind the date is interesting. Blaise Pascal—a French mathematician, inventor, writer, and physicist—was born on this day clear back in 1623. His work in hydrodynamics and hydrostatics, including the invention of the hydraulic press, paved the way for all future innovations. He was also instrumental in experiments in pneumatics that examined the behavior of air in a vacuum and validated the work of the man who invented the barometer, Evangelista Torricelli. Because of Blaise Pascal and his work, the scientific foundation of thermodynamics and fluid power was set to build upon for those who followed.
• People with a Purpose – These submissions should depict fluid power professionals at work or working on fluid power equipment [e.g., a group shot of certified employees by the company sign, employees assembling or testing equipment (safety glasses required), a preview of activities you’re planning to celebrate on Fluid Power Professionals' Day]. • Power Density – These submissions should depict large pieces of equipment or the amazing power that can be achieved through fluid power systems (e.g., large tunnel boring equipment, the valves in a processing plant, descaling in a hot strip mill). • Path of Least Resistance – These submissions could depict the conductors and connectors used in most fluid power systems or could depict the path a piece of equipment creates (e.g., hose, tubing, or pipe; a conveyor; road building). • Fluid Power in Motion – These submissions should be action shots of fluid power (e.g., amusement rides, packaging, food processing, robotics, etc.). Both linear and rotary motion will be accepted. The top five winners of the photo contest in each category will be published in the July/August issue of the Fluid Power Journal to help celebrate.
CELEBRATE THE DAY Wear emblems, pins, badges, and shirts noting your fluid power affiliation or organization. Plan a picnic. Demonstrate practical hydraulics to the kids with a squirt gun battle or just set up the sprinkler in the back yard. On your way to the beach, pool, or water park, note how many fluid power applications you can spot. Make this a special day in your life of day-to-day work in fluid power by taking the time to celebrate with your friends and colleagues in the industry. Remember that your efforts make all the difference.
CONTEST DETAILS IFPS is hosting the first-annual fluid power photo contest! There will be four categories for Fluid Power Professionals' Day. Submit a photo in one or all four of the following categories:
TO ENTER THE CONTEST, VISIT WWW.FLUIDPOWERJOURNAL.COM.
MARCH/APRIL 2014
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‰ CALENDAR OF EVENTS
April 7-9 2.5-day IFPS Hydraulic Specialist Review with Testing Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com 7-11 3-day or 5-day Level 2 Industrial Hydraulics Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com 7-18 Industrial Hydraulics Maumee, OH Eaton Tel: 800-413-8809 www.eaton.com
May
21-25 Electrohydraulics Maintenance and Troubleshooting Maumee, OH Eaton Tel: 800-413-8809 www.eaton.com
1 Troubleshooting Pneumatics Noblesville, IL SMC USA Tel: 800-762-7621 www.smcusa.com
22-24 Reliable Plant Conference and Exhibition San Antonio, TX Noria Corp. Tel: 800-597-5460 www.noria.com
7-9 IHM Review with Job Performance Test Orlando, FL IFPS Chapter 49/50 Contact IFPS: 800-308-6005 www.ifps.org
1-3 CC Review and Testing South San Francisco, CA PIRTEK USA Contact IFPS: 800-308-6005 www.ifps.org
28 Basic Pneumatics Noblesville, IL SMC USA Tel: 800-762-7621 www.smcusa.com
8-10 Machinery Lubrication I Tulsa, OK Noria Corp. Tel: 918-749-1400 www.noria.com
28-May 2 3-day or 5-day Level 2 Pneumatics Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com
14-15 2-day Introduction to Lubrication Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com
29 Electro-Pneumatics Noblesville, IL SMC USA Tel: 800-762-7621 www.smcusa.com
21-25 3-day or 5-day Level 2 Mobile Hydraulics Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com
5-9 Advanced Mobile Hydraulics Eden Prairie, MN Eaton Tel: 800-413-8809 www.eaton.com
29-May 1 Cartridge Valves Maumee, OH Eaton Tel: 800-413-8809 www.eaton.com
7-9 MHM Review with Job Performance Test Orlando, FL IFPS Chapter 49/50 Contact IFPS: 800-308-6005 www.ifps.org
5-7 3-day Cartridge Slip-in and Screw-in Logic Valve Technology Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com
7-9 MHT Review with Job Performance Test Orlando, FL IFPS Chapter 49/50 Contact IFPS: 800-308-6005 www.ifps.org
5-8 IFPS 2.5-day Industrial Hydraulic Mechanic Review with Job Performance Test Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com
7-9 IHT Review with Job Performance Test Orlando, FL IFPS Chapter 49/50 Contact IFPS: 800-308-6005 www.ifps.org
5-9 Introduction to Hydraulics Milwaukee, WI MSOE Tel: 414-277-7217 www.msoe.edu
7-9 PM Review with Job Performance Test Orlando, FL IFPS Chapter 49/50 Contact IFPS: 800-308-6005 www.ifps.org 7-9 PT Review with Job Performance Test Orlando, FL IFPS Chapter 49/50 Contact IFPS: 800-308-6005 www.ifps.org 12 Basic Pneumatics Noblesville, IL SMC USA Tel: 800-762-7621 www.smcusa.com 12-13 2-day Hydraulic Pump Analysis Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com 12-16 Industrial Basics Maumee, OH Eaton Tel: 800-413-8809 www.eaton.com 13 Electro-Pneumatics Noblesville, IL SMC USA Tel: 800-762-7621 www.smcusa.com
15 Webinar: “Fluids and Filtration Basics” Presented by Dean Houdeshell, PE, CFPAI, Danfoss Contact IFPS: 800-308-6005 www.ifps.org 19-21 3-day Electro Hydraulics Proportional and Servo Valves Cincinnati, OH CFC-Solar, Inc. Tel: 513-874-3225 www.cfc-solar.com 20-23 IFPS Hydraulic Specialist Certification Review and Test Eden Prairie, MN Eaton Contact IFPS: 800-308-6005 www.ifps.org 20-22 Machinery Lubrication I Portland, OR Noria Corp. Tel: 918-749-1400 www.noria.com 20-22 Oil Analysis II Portland, OR Noria Corp. Tel: 918-749-1400 www.noria.com
innovation by experience ! Heinrichs: A reliable partner in business for more than 75 years, ISO/ TS 16949 and ISO 14001 certified. Serving the drives and controls industries with smart solutions for sealing, www.heinrichs-usa.com
venting and gauging at highly competitive prices, including metric, BSP and UNF threads. Let us be your global partner for high precision turned parts.
Heinrichs USA LLC | mail@heinrichs-usa.com CIRCLE 501
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It’s our turn!
‰ EXECUTIVE PROFILE
‰ WHEN AND WHERE DID YOUR CAREER IN THE FLUID POWER INDUSTRY START?
My career started 25 years ago, when I taught fluid power in the Military Technical College in my homeland, Egypt. ‰ WHAT IS THE MOST MEMORABLE MOMENT IN YOUR FLUID POWER CAREER, AND WHAT DID IT TEACH YOU?
PROFILE DATA Medhat Khalil, Ph.D., CFPHS, CFPAI, is director of Professional Education and Research Development at the Applied Technology Center, Milwaukee School of Engineering, Milwaukee, Wis. He has a vast working experience in the field of mechanical engineering and more specifically hydraulics, having developed and taught fluid power system training courses for industry professionals. Dr. Khalil is a member of the IFPS 2014 Board of Directors.
er fluid power scholars and to further fluid power education. I was then nominated by a friend to be on the Board of Directors. ‰ WHY DO YOU FEEL THE IFPS IS IMPORTANT?
IFPS standardizes fluid power certification nationwide. No other organization serves this function.
One of the most memorable moments was getting my Ph.D. and realizing that I had just taken the first step in a long journey of a successful career in the fluid power industry. This moment taught me that education is a life-long quest with unlimited potential.
‰ WHERE DO YOU SEE THE FLUID POWER INDUSTRY HEADING IN THE NEXT 10 YEARS?
‰ WHAT DO YOU FEEL IS THE MOST IMPORTANT ACHIEVEMENT IN THE FLUID POWER INDUSTRY?
‰ WHAT ARE SOME OF YOUR FAVORITE HOBBIES OR INTERESTS?
Ever since its inception in the first half of the 20th century, the fluid power industry continues to impact all aspects of daily life. In this fastpaced world of technological advancements, fluid power remains all the more relevant.
I enjoy watching historical movies and developing software.
‰ HOW AND WHY DID YOU GET INVOLVED IN THE IFPS?
Initially I got involved in IFPS to network with oth-
In the next 10 years, the fluid power industry will replace conventional hydro-mechanical solutions with electro-hydraulic solutions, which are smarter, more compact, and energy efficient.
‰ WHAT IS SOMETHING PEOPLE WOULD BE SURPRISED TO LEARN ABOUT YOU?
I carry three nationalities and have adapted myself to several cultures: Arabic in Egypt, French in Canada, and English in the U.S.
Dr. Medhat Khalil can be reached at khalil@msoe.edu.
Stringent Testing,
Zero Failures. The only flare solution for
“Leak-Free” fittings
Visit our website for FREE samples! Visit us at Booth No: 82217 March 4-8, 2014 Las Vegas, USA
810-750-4140
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Eaton – Training the Hydraulics Industry Keeping staff safe in industrial settings is top of the priority list for companies around the world. This is true in almost any setting, but especially so in the hydraulics industry, where the pressures and flow create risk. Ask any heavy-duty mobile vehicle operator or an oil rig crew member, and you’ll immediately hear that it’s risky business.
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WITH A SUBSTANTIAL FOCUS on training, Eaton sees companies – original equipment manufacturers (OEMs), distributors, and end-users – making steady investments in training. “We’re finding more and more companies are realizing the immediate benefits of training,” said Jeff Finch, senior vice president and general manager, Hydraulics Global Products and Markets, Eaton. “Properly trained hydraulics personnel are essential to helping those they interact with achieve safety, reliability, and productivity. There is no margin for error when it comes to hydraulic technology.” The company strives to help distributors, employees, OEMs, and end-users train staff, including salespeople, maintenance and technical employees, and engineers. Through its Hydraulics Group Training Services, the staff brings a total of 140 years of experience in hydraulics and education, making the company’s programs an industry standard. Eaton has had a long-standing track record in providing the industry with training, tracing its program roots to 1945. In addition to product and technology courses available, as well as the annual Distributor Meeting (EDM) held recently in Orlando, Training Services representatives offered seminars from eLearning development to “The Cardinal Sins (the dos and don’ts) of Hydraulics.” Alongside Training Services at EDM were product managers,
S CU
TRAINING
engineers, and market personnel packing nearly 8,000 hours of training into 60 workshops for authorized Eaton distributors over the three-day conference. All training sessions bring together experts with deep application and product knowledge to solve tough industry challenges in new and different ways. Training Services offers customers more than 30 courses, including technical courses ranging from basic to advanced and product courses on a wide range of fluid conveyance and power, motion, and control topics. Some of the company’s offerings are highlighted below.
Kuriyama of America, Inc.
The Kuriyama Value™
QUALITY HYDRAULIC HOSE & ACCESSORIES Kuriyama Hydraulics EDITION 1209
HYDRAULIC HOSE, FITTINGS & ACCESSORIES
Instructor Symposium This course, designed for instructors and educators who teach in the fluid power industry, underscores the importance of not only training channel partners, but also the next generation of fluid power professionals. The Instructor Symposium exposes professionals in both academic and commercial training operations to the latest in emerging hydraulic technologies and teaching methods. By taking the unique angle of teaching the teachers, this event helps drive positive growth in this ever-changing industry, and ensures that the students of the instructors attending the symposium are taught the best and most recent information. Attendees of this three-day course, offered annually at the company’s training center in Maumee, Ohio, engage in lectures and hands-on lab exercises, covering topics such as leaks, causes, cures, and hose routing; systemic contamination control; logical troubleshooting; vehicle drive calculations, aeration and cavitation, thread identification and tube bending; and the cardinal sins of hydraulics. After attending his second-annual Hydraulics Instructor Symposium, Bill Hotchkiss, CFPAI, CFPS, technical training manager at SunSource Fluid Power Distribution, deemed the educational value of the session “immeasurable,” saying, “If there are fluid power instructors not attending this annual event, they are missing the boat.”
KHHCA0912
Kuriyama Hydraulics Catalog • Includes new Piranhaflex™ Plus Series thermoplastic hydraulic hoses. • New Piranhaflex™ 100R18 and twin line thermoplastic hydraulic hoses. Introducing our New and Improved!
KuriKrimp™ Crimpers & Accessories
Pro-FX and IEC 61131-3 Certification Certification options are available at the end of many of the product training sessions, including the Pro-FX™ and IEC 61131-3 course. Electrohydraulic system designers find this course helpful in understanding the full range of capabilities offered by the Pro-FX control software, based on the International Electrotechnical Commission (IEC) 61131-3 compliant CoDeSys version 3.5 integrated development environment. Learning through hands-on programs on the actual hardware, attendees get a thorough overview of the programming software, application controllers, and displays, as well as information on the debugging and visualization capabilities available. This certification process, recently updated with the launch of Eaton’s new Pro-FX controllers and display, is currently available several times per year at
THE ASSOCIATION FOR HOSE AND ACCESSORIES DISTRIBUTION
EDITION 1207
KuriKrimp™ Crimpers & Accessories Catalog • New improved Die Kages for protection and storage of dies for the KD100 series crimpers. • New KD4-650 and KD4-1000 series crimpers for crimping larger ID industrial hoses. A Complete Line of Thermoplastic Hydraulic Hose and Fittings EDITION 0313
WATCH FOR MORE NEW
PIRANHAFLEX ™ PRODUCTS COMING SOON!
The “Piranhaflex” trademark contained in this publication is a trademark of Kuriyama of America, Inc.
Piranhaflex™ Non-Conductive Hydraulic Hoses • Piranhaflex™ Plus Series PFP354NC non-conductive hose for medium pressure lines on utility equipment. • Piranhaflex™ Series PFAN388NC non-conductive hose; complies with ANSI.92.2 for vehicle mounted pressure lines on boom trucks and cherry pickers.
360 E. State Parkway Schaumburg, IL 60173 (847) 755-0360 Fax: (847) 885-0996 sales@kuriyama.com www.kuriyama.com
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FLUID POWER COMPANY PROFILE
the company’s Hydraulics Group headquarters in Eden Prairie, Minn., and will be available in China and Europe starting in 2014.
Post-Warranty Wind Training These training sessions, focused uniquely on educating distributors to be successful in the post-warranty wind market, are new to Eaton and currently in the pilot program stage. In addition to an existing Wind Turbine Fundamental Hydraulics course, which targets technical personnel, the Post-Warranty Wind program includes an online webinar that provides distributors with valuable Wind Power Operations and Maintenance (O&M) market data. In addition, an overview on the sales tools made available on the Post-Warranty Wind website equips distributors with valuable data and information they will need to successfully approach prospective post-warranty wind customers who can benefit from the supply of Eaton products and solutions. These and dozens of other training sessions are available to help employees, distributors, OEMs, and end-users succeed in their varied hydraulics endeavors. The time and financial investment required to properly train and certify personnel is easily justified by the quick return in the form of reduced downtime.
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For more information, visit www. eaton.com.
PRODUCT FOCUS
LINEAR DISPLACEMENT TRANSDUCER TECHNOLOGY
T
Designed for Extreme Conditions and Demanding Applications
he new Synchronous Serial Interface (SSI) GEMCO® 957S Series Brik™ Linear Displacement Transducer (LDT) from AMETEK Factory Automation is designed and built to offer accurate continuous-position feedback under demanding conditions. The GEMCO 957S Brik™ is suited for process automation applications, providing reliability and durability regardless of the application environment. That includes shock, vibration, extreme temperatures, or exposure to contaminants. It is shock resistant to 1,000 Gs, vibration-resistant to 30 Gs, and is IP67 rated. The fully digital LDT offers position indication with high resolution and precision repeatability. It overcomes the resolution and signal limitations of analog LDTs by offering up to 1-micron resolution and a stable position feedback for cable runs up to 1,200 feet from the host controller. Applications include lumber and forest products equipment; steel mills; primary and secondary metals processing, such as stamping, roll forming, and die casting; rubber and plastic injection molding; extrusion equipment; and material-handling machinery. The LDT is easy to install and set up. It features the latest generation of magnetostrictive position-sensing technology. Numerous configurations are available to meet specific enduser requirements. The GEMCO 957A (analog), 957D (digital), and 957S (SSI) Brik™ LDTs offer an active measuring range of up to 180 inches and wide power supply voltages ranging from 7 to 30 VDC. Analog output units offer programmable zero and span. GEMCO LDTs are known for their flawless performance in extreme environmental conditions, as well as their fast and accurate continuous linear position feedback. All units feature visual and output signal diagnostic feedback and utilize standard off-the-shelf cord sets for maximum value. A tri-color LED indicator verifies proper operation and distinct diagnostics for quick troubleshooting. Their low power consumption (1-watt typical) allows direct connection to displays and control interface modules.
HYUNDAI MOTORS AND VFDS ENGINEERING AND FIELD SUPPORT SERVICE AVAILABLE AROUND THE CLOCK THE HIGHEST QUALITY NAME BRAND PRODUCTS
FOR MORE INFORMATION: AMETEK Factory Automation is a unit of AMETEK, Inc., a global manufacturer of electronic instruments and electric motors. Contact the company at 1080 N. Crooks Road, Clawson, MI 48017; tel: 800-635-0289; fax: 248-435-8120; or www.ametekapt.com.
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IFPS NEWS
Newly Certified Professionals Dennis Alexander, MHM Altec Industries, Inc.
Matthew Davis, HS Parker Hannifin
Robert Kramer, MHM Altec Industries, Inc.
Randy Nolden, HS Parker Hannifin
Graham Schaefer, HS Parker Hannifin
Jacob Bieniek, CC Pirtek Midway
Andrew De Jong, HS Parker Hannifin
Darrel Laforgey, HS North American Hydraulics, Inc.
Brendan O’Shaughnessy, HS, Parker Hannifin
Brandon Schiess, CC Pirtek - South End
Carl Britton, CC Pirtek
Jason Dunn, CC Pirtek - Midway
Chris Pankey, HS Total Hose, Inc,
Nathan Schuenke, HS Fluid Power Solutions
David Brown, HS S. G. Morris
Pedro Esteva, CC Pirtek - Newark
Peter Patras, HS Parker Hannifin
Bill Speakman, HS B&B Hydraulics
Stephen Brunton, HS Parker Hannifin Corporation
Ian Goodwin, HS Parker Hannifin
Jerry Rios, MHM Alabama Power Company
Zachary Thrush, HS B&B Hydraulics
Daniel Roque, HS Parker Hannifin
Perry Tracy, MHM Altec Industries, Inc.
Lisa Scanlon, HS Parker Hannifin
Macaria Verner, HS Parker Hannifin
Mark Crocker, MHM Alabama Power Company
Sean Goss, CC Pirtek - Kent
Tierney Luszczynski, HS Parker Hannifin Jon Majors, MHM Nabors Estreberto Marin, HS Parker Hannifin Garrett McCarthy, HS Parker Hannifin
Curtis Helbing, HS Jonathan Davis, HS Parker Hannifin
Ryne Hunt, MHM J.H. Fletcher & Co
Joshua Nelson, HS Hydraquip Custom Systems, Inc.
Xiao Jun Wang, S, HS, PS
© 2014 Inserta® Products
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CERTIFICATION DESIGNATIONS AVAILABLE
CFPAI
CFPAJPP
CFPAJPPCC
CFPE
CFPS
CFPHS
Certified Fluid Power Accredited Instructor
Certified Fluid Power Authorized Job Performance Proctor
Certified Fluid Power Authorized Job Performance Proctor Connector & Conductor
Certified Fluid Power Engineer
Certified Fluid Power Specialist (Must Obtain CFPHS, CFPPS)
Certified Fluid Power Hydraulic Specialist
CFPPS
CFPPM
CFPMEC
CFPIEC
CFPMT
CFPIHT
Certified Fluid Power Pneumatic Specialist
Certified Fluid Power Pneumatic Mechanic
(in development) Mobile Electronic Controls
(in development) Industrial Electronic Controls
Certified Fluid Power Master Technician (Must Obtain CFPIHT, CFPMHT, & CFPPT)
Certified Fluid Power Industrial Hydraulic Technician
CFPMHT
CFPPT
CFPMM
CFPIHM
CFPMHM
Certified Fluid Power Mobile Hydraulic Technician
Certified Fluid Power Pneumatic Technician
Certified Fluid Power Master Mechanic (Must Obtain CFPIHM, CFPMHM, & CFPPM)
Certified Fluid Power Industrial Hydraulic Mechanic
Certified Fluid Power Mobile Hydraulic Mechanic
CFPMIH
CFPMMH
CFPMIP
CFPCC
CFPSD
Certified Fluid Power Master of Industrial Hydraulics (Must Obtain CFPIHM, CFPIHT, & CFPCC)
Certified Fluid Power Master of Mobile Hydraulics (Must Obtain CFPMHM, CFPMHT, & CFPCC)
Certified Fluid Power Master of Industrial Pneumatics (Must Obtain CFPPM, CFPPT, & CFPCC)
Certified Fluid Power Connector & Conductor
Fluid Power System Designer
Visit www.ifps.org for more information.
® PENINSULAR C Y L I N D E R C O. TIE-ROD TYPE CYLINDERS WELDED TYPE CYLINDERS MILL TYPE CYLINDERS METRIC CYLINDERS ALL MOUNTING STYLES CYLINDER ACCESSORIES PENINSULAR’S PROVEN CYLINDER FEATURES KEEP YOUR PLANT UP & RUNNING !
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IFPS NEWS
IFPS Calendar VISIT WWW.IFPS.ORG FOR REGISTRATION INFORMATION.
MEETINGS AND CONFERENCES IFPE 2014 March 4-8, 2014 Las Vegas, NV IFPS 2014 Annual Meeting September 24-27, 2014 Charleston, SC 2014 Reliable Plant Conference & Exhibition April 21-24, 2014, San Antonio, TX IFPS 2014 Annual Meeting September 24-27, 2014, Charleston, SC IFPS 2015 Spring Meeting February 24-28, 2015, location tba IFPS 2015 Annual Meeting September 22-26, 2015, location tba IFPS 2016 Spring Meeting February 23-27, 2016 location tba IFPS 2016 Annual Meeting September 27 - October 1, 2016 - location tba CERTIFICATION REVIEW TRAINING Job Performance Online Review - CFC-Solar, Inc. offers online Job Performance reviews that include stations 1-6 of the IFPS Mechanic and Technician Job Performance tests. Members may e-mail askus@ifps.org for a 5%
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coupon code off the list price for the entire IFPS Job Performance review (test not included). Live Distance Learning Job Performance Station Reviews - E-mail register@cfc-solar.com for information. Connector & Conductor (CC) Review w/ Job Performance Test Review and testing offered through NTT Training Centennial, CO Review: March 25-26, 2014 Job Performance test: March 27, 2014 (8:00 a.m.) / written test: March 27, 2014 (1:00 p.m.) Review and testing offered through Pirtek USA South San Francisco, CA Review: May 1-2, 2014 Job Performance and written tests: May 3, 2014 (9:00 a.m.) Review and testing offered through Eaton Maumee, OH Review and Job Performance test: June 3-4, 2014 / written test: June 5, 2014 Review and testing offered through Pirtek USA Rockledge, FL Review: June 18, 2014 Job Performance test: June 19, 2014 (9:00 a.m. ) / written test: June 19, 2014 (1:00 p.m.)
WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG
Review and testing offered through Pirtek USA Seattle, WA Review: July 24-25, 2014 Job Performance and written tests: July 26, 2014 (9:00 a.m.) Review and testing offered through Pirtek USA Rockledge, FL Review: September 10, 2014 Job Performance test: September 11, 2014 (9:00 a.m. ) written test: September 11, 2014 (1:00 p.m.) Review and testing offered through Pirtek USA Commerce, CA Review: October 2-3, 2014 Job Performance and written tests: October 4, 2014 (9:00 a.m.) Review and testing offered through Pirtek USA Rockledge, FL Review: November 5, 2014 Job Performance test: November 6, 2014 (9:00 a.m. ) written test: November 6, 2014 (1:00 p.m.) Mobile Hydraulic Mechanic (MHM) Review w/ Job Performance Test Review and testing offered through CFC-Solar, Inc. Fairfield, OH Review: March 17-19, 2014 Job Performance test: March 19, 2014 (1:00 p.m.) written test: March 20, 2014 (8:00 a.m.)
Review and testing offered through IFPS Chapter 49/50 Orlando, FL Review: May 7-8, 2014 Job Performance and written tests: May 9, 2014 (9:00 a.m. and/or 1:30pm) Mobile Hydraulic Technician Review w/ Job Performance Test Review and testing offered through IFPS Chapter 49/50 Orlando, FL Review: May 7-8, 2014 Job Performance and written tests: May 9, 2014 (9:00 a.m. and/or 1:30pm) Industrial Hydraulic Mechanic (IHM) Review w/ Job Performance Test Review and testing offered through IFPS Chapter 49/50 Orlando, FL Review: May 7-8, 2014 Job Performance and written tests: May 9, 2014 (9:00 a.m. and/or 1:30pm) Industrial Hydraulic Technician (MHT) Review w/ Job Performance Test Review and testing offered through IFPS Chapter 49/50 Orlando, FL Review: May 7-8, 2014 Job Performance and written tests: May 9, 2014 (9:00 a.m. and/or 1:30pm) Hydraulic Specialist (HS) Certification Review Hydraulic Specialist Distance Learning Review
Sessions offered through CFC-Solar, Inc. October 2014 classes available. Review and testing offered through CFC-Solar, Inc. Review: April 7-8, 2014 Written test: April 9, 2014 (1:00 p.m.) Review and testing offered through Eaton Eden Prairie, MN May 20-23, 2014 September 9-12, 2014 Pneumatic Specialist (PS) Certification Review Distance Learning Review Sessions offered through CFC-Solar, Inc. October 2014 classes available. Â Pneumatic Mechanic (PM) Review w/ Job Performance Test Review and testing offered through IFPS Chapter 49/50 Orlando, FL Review: May 7-8, 2014 Job Performance and written tests: May 9, 2014 (9:00 a.m. and/or 1:30pm) Pneumatic Technician (PT) Review w/ Job Performance Test Review and testing offered through IFPS Chapter 49/50 Orlando, FL Review: May 7-8, 2014 Job Performance and written tests: May 9, 2014 (9:00 a.m. and/or 1:30pm)
WEB SEMINARS March 20, 2014 “Proportional Valves” Presented by: Ken Dulinski, CFPAI, Macomb Community College May 15, 2014 “Fluids and Filtration Basics” Presented by: Dean Houdeshell, PE, CFPAI, Danfoss August, 14, 2014 “Cavitation and Aeration: Causes and Cures” Presented by: Pat Maluso, CFPAI, Western Hydrostatics, Inc. October 16, 2014 “Spool Configuration Selection for Pneumatic Valves”
Registration Deadline: March 1, 2014
INTERESTED IN BECOMING AN IFPS ACCREDITED INSTRUCTOR OR JOB PERFORMANCE PROCTOR?
August 4 – 5, 2014 CFC Solar, Inc., Fairfield (Cincinnati), OH Registration Deadline: July 1, 2014
IFPS Accredited Instructors (CFPAIs) are certified professionals who educate and prepare candidates for IFPS certification programs. Accredited Instructors have extensive backgrounds and instructional experience in the fluid power industry. In addition to their instructor accreditation, they are committed IFPS members and hold various IFPS certifications. Job Performance Proctors are individuals who hold various IFPS certifications and proctor the job performance portion of Mechanic, Technician, and CC hands-on tests. March 31 - April 1, 2014 • Fairfield, OH Visit www.ifps.org to learn more and register.
Presented by: Richard Throop, CFPAI, Neff Engineering Co., Inc.
JOB PERFORMANCE TRAINING WORKSHOP
April 3, 2014 CFC Solar, Inc., Fairfield (Cincinnati), OH Registration Deadline: March 1, 2014 August 7, 2014 CFC Solar, Inc., Fairfield (Cincinnati), OH Registration Deadline: July 1, 2014
April 2, 2014 CFC Solar, Inc., Fairfield (Cincinnati), OH Registration Deadline: March 1, 2014
ACCREDITED INSTRUCTOR TRAINING WORKSHOPS
CONNECTOR AND CONDUCTOR (CC) JOB PERFORMANCE TRAINING WORKSHOP
August 6, 2013 CFC Solar, Inc., Fairfield (Cincinnati), OH Registration Deadline: July 1, 2014
March 31 – April 1, 2014 CFC Solar, Inc., Fairfield (Cincinnati), OH
Protect EVERYTHING Fluid Power
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Many Sizes and Styles in Stock
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Wide Variety of Sizes & Styles for Metric, SAE, BSP, JIC, NPT Threads & Fittings www.mocap.com • sales@mocap.com
® CIRCLE 104
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IFPS NEWS
IFPS Certification Testing Locations Individuals wishing to take any IFPS written certification tests are able to select from convenient locations across the United States and Canada. The IFPS is able to offer these locations through its affiliation with The Consortium of College Testing Centers (CCTC) provided by National College Testing Association (NCTA). To register for an IFPS written certification test: 1. Fill out an IFPS certification test application including your desired location by visiting www.ifps.org. 2. Submit your application with payment to IFPS headquarters. 3. Upon receipt of your application, you will be e-mailed instructions. Testing dates for any locations listed below are as follows:
‰
MARCH 2014 Tuesday, 3/4 Thursday, 3/20
APRIL 2014 Tuesday, 4/1 Thursday, 4/17
MAY 2014 Tuesday, 5/6 Thursday, 5/15
JUNE 2014 Tuesday, 6/3 Thursday, 6/19
JULY 2014 Tuesday, 7/1 Thursday, 7/17
AUGUST 2014 Tuesday, 8/5 Thursday, 8/21
Questions? Please call IFPS headquarters at 800-308-6005 or e-mail Tom Crehan at tcrehan@ifps.org.
ALASKA Anchorage, AK Fairbanks, AK ALABAMA Auburn University, AL Birmingham, AL Decatur, AL Huntsville, AL Jacksonville, AL Mobile, AL Montgomery, AL Normal, AL Tuscaloossa, AL ARKANSAS Bentonville, AR Hot Springs, AR Little Rock, AR ARIZONA Flagstaff, AZ Flagstaff, AZ Glendale, AZ Mesa, AZ Phoenix, AZ Prescott, AZ Scottsdale, AZ Sierra Vista, AZ Tempe, AZ Thatcher, AZ Tucson, AZ Yuma, AZ CALIFORNIA Aptos, CA Arcata, CA Bakersfield, CA Encinitas, CA Fountain Valley, CA Fresno, CA Fullerton, CA Irvine, CA Los Altos Hills, CA Los Angeles, CA
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Marysville, CA Riverside, CA Sacramento, CA Salinas, CA San Diego, CA San Jose, CA San Luis Obispo, CA Santa Ana, CA Santa Maria, CA Santa Rosa, CA COLORADO Aurora, CO Boulder, CO Colorado Springs, CO Denver, CO Durango, CO Ft. Collins, CO Greeley, CO Lakewood, CO Littleton, CO Pueblo, CO DELAWARE Dover, DE Georgetown, DE Newark, DE FLORIDA Avon Park, FL Boca Raton, FL Cocoa, FL Davie, FL Daytona Beach, FL Fort Pierce, FL Ft. Myers, FL Gainesville, FL Jacksonville, FL Lakeland, FL Miami Gardens, FL New Port Richey, FL Orlando, FL Panama City, FL Pembroke Pines, FL Pensacola, FL
WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG
Plant City, FL Rockledge, FL Sanford, FL St. Petersburg, FL Tampa, FL Winter Haven, FL GEORGIA Albany, GA Athens, GA Atlanta, GA Carrollton, GA Columbus, GA Dahlonega, GA Dunwoody, GA Lawrenceville, GA Morrow, GA Oakwood, GA Statesboro, GA Tifton, GA Valdosta, GA HAWAII Laie, HI IOWA Cedar Rapids, IA Iowa City, IA Ottumwa, IA Sioux City, IA Waterloo, IA IDAHO Boise, ID Coeur d ‘Alene, ID Idaho Falls, ID Lewiston, ID Moscow, ID Nampa, ID Rexburg, ID Twin Falls, ID ILLINOIS Carbondale, IL Carterville, IL
Champaign, IL Crystal Lake, IL Decatur, IL DeKalb, IL Edwardsville, IL Glen Ellyn, IL Joliet, IL Malta, IL Normal, IL Peoria, IL Springfield, IL Sugar Grove, IL INDIANA Bloomington, IN Columbus, IN Evansville, IN Fort Wayne, IN Gary, IN Indianapolis, IN Kokomo, IN Lafayette, IN Lawrenceburg, IN Madison, IN Muncie, IN New Albany, IN Richmond, IN Sellersburg, IN South Bend, IN Terre Haute, IN KANSAS Lawrence, KS Manhattan, KS Overland Park, KS Wichita, KS KENTUCKY Bowling Green, KY Covington, KY Louisville, KY Highland Heights, KY Morehead, KY
LOUISIANA Bossier City, LA Lafayette, LA Monroe, LA Natchitoches, LA New Orleans, LA Thibodaux, LA MASSACHUSETTS Boston, MA Bridgewater, MA Danvers, MA Haverhill, MA Holyoke, MA MARYLAND Arnold, MD Baltimore, MD Bel Air, MD Bowie, MD Columbia, MD Frederick, MD Hagerstown, MD La Plata, MD Westminster, MD Wye Mills, MD MICHIGAN Ann Arbor, MI Big Rapids, MI Dearborn, MI Dowagiac, MI East Lansing, MI Flint, MI Grand Rapids, MI Kalamazoo, MI Lansing, MI Livonia, MI Mount Pleasant, MI Sault Ste. Marie, MI Troy, MI University Center, MI Warren, MI
MINNESOTA Mankato, MN Morris, MN MISSOURI Cape Girardeau, MO Columbia, MO Cottleville, MO Joplin, MO Kansas City, MO Kirksville, MO Poplar Bluff, MO Rolla, MO Sedalia, MO Springfield, MO St. Joseph, MO St. Louis, MO Warrensburg, MO MISSISSIPPI Goodman, MS Mississippi State, MS Raymond, MS University, MS MONTANA Bozeman, MT Missoula, MT NORTH CAROLINA Apex, NC Asheville, NC Boone, NC Durham, NC Fayetteville, NC Greensboro, NC Greenville, NC Jamestown, NC Misenheimer, NC Mount Olive, NC Mt. Olive, NC Pembroke, NC Raleigh, NC Wilmington, NC
NORTH DAKOTA Bismark, ND Fargo, ND NEBRASKA Bellevue, NE Lincoln, NE North Platte, NE Omaha, NE NEW JERSEY Branchburg, NJ Lincroft, NJ Sewell, NJ Toms River, NJ West Windsor, NJ NEW MEXICO Albuquerque, NM Clovis, NM Farmington, NM Portales, NM Santa Fe, NM NEVADA Henderson, NV North Las Vegas, NV
NEW YORK Brooklyn, NY Garden City, NY Middletown, NY New York, NY Syracuse, NY OHIO Akron, OH Cincinnati, OH Cleveland, OH Columbus, OH Findlay, OH Kirtland, OH Lima, OH Newark, OH Orrville, OH Rio Grande, OH Toledo, OH Youngstown, OH OKLAHOMA Altus, OK Bethany, OK Edmond, OK Norman, OK Oklahoma City, OK Stillwater, OK
Tonkawa, OK Tulsa, OK OREGON Bend, OR Coos Bay, OR Eugene, OR Gresham, OR Medford, OR Oregon City, OR Portland, OR White City, OR PENNSYLVANIA Bloomsburg, PA Blue Bell, PA Gettysburg, PA Harrisburg, PA Lancaster, PA Newtown, PA Philadelphia, PA Pittsburgh, PA York, PA SOUTH CAROLINA Beaufort, SC Charleston, SC Columbia, SC Conway, SC
Greenville, SC Greenwood, SC Orangeburg, SC Rock Hill, SC Spartanburg, SC TENNESSEE Blountville, TN Clarksville, TN Collegedale, TN Gallatin, TN Johnson City, TN Knoxville, TN Memphis, TN Morristown, TN Murfreesboro, TN Nashville, TN TEXAS Abilene, TX Arlington, TX Austin, TX Beaumont, TX Brownsville, TX Commerce, TX Dallas, TX Denison, TX El Paso, TX Houston, TX
Huntsville, TX Laredo, TX Lubbock, TX Mesquite, TX Victoria, TX Weatherford, TX Wichita Falls, TX UTAH Cedar City, UT Kaysville, UT Logan, UT Ogden, UT Orem, UT Provo, UT Salt Lake City, UT VIRGINIA Lynchburg, VA Norfolk, VA Roanoke, VA Virginia Beach, VA WASHINGTON Bellingham, WA Bremerton, WA Ellensburg, WA Olympia, WA
Seattle, WA Shoreline, WA WISCONSIN Casper, WY Cleveland, WI Fond du Lac, WI La Crosse, WI Laramie, WY Milwaukee, WI WYOMING Torrington, WY CANADA Arcata, CA Castlegar, BC Edmonton, AB Kamloops , BC Lethbridge, AB London, ON Mississauga, ON Moose Jaw, SK Nanaimo, BC Prince Albert, SK Saskatchewan, SK Saskatoon, SK Toronto, ON Windsor, ON
Visit us at booth 81917 CIRCLE 106
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NFPA NEWS
NFPA Regional Meetings Coming to Minneapolis
ISO Graphical Symbols Available Online
NFPA has added a NEW regional meeting to its 2014 event schedule. For the first time, the Association will convene in Minneapolis—a true hub of the fluid power industry. On Tuesday, April 1, 2014, Hennepin Technical College—Eden Prairie Campus will host the inaugural NFPA Minneapolis Regional Meeting. Hennepin Technical College has one of the premier A.A.S. fluid power programs in the country. Instructor Ernie Parker and his students will provide an inside look at how they are creating the next generation of fluid power professionals. NFPA regional meetings are free networking/educational events designed to bring together NFPA members and non-members. This meeting will be scheduled a few hours over lunch, so you don’t need to block your entire day. If you were planning on some customer visits in the Minneapolis area, we encourage you to fly in and attend the meeting.
Do you want to be sure that the fluid power graphical symbols you use every day are the latest and most accurate? The International Organization for Standardization (ISO) offers subscriptions to its graphical symbols collections via its Online Browsing Platform (OBP). Users can purchase a yearly subscription to have online access to either the entire collection or a subset of graphical symbols for use on diagrams, which includes the basic symbols that can be used to create fluid power graphical symbols in accordance with ISO 1219-1. The symbols are downloadable as many times as necessary during the subscription period and available in either EPS or AI format. ISO ensures that the symbols are up to date, and the system allows potential customers to preview content.
TO REGISTER, E-MAIL LESLIE MILLER AT LMILLER@NFPA.COM.
FOR MORE INFORMATION GO TO HTTP://WWW.ISO.ORG/ISO/HOME/STORE/GRAPHICAL_SYMBOLS.HTM.
Now Available SC Hydraulic Engineering introduces its new portable test cart. This compact mobile design offers many popular features found on our standard power units.
SC Hydraulic’s Newest Addition 90 Series Portable Test Cart • Mobile self contained power unit • Air drive controls, pressure • Air operated - No electricity gauges and valves included needed • Used in: • Pressures up to 65,000-psi with Hydrostatic testing 100-psi air drive Burst testing • Available with a 5 or 10 gallon Water-jet blasting stainless steel reservoir Hydraulic press operation • Compatible with most fluids Hydraulic cylinder & valve • Available with all 10-series pumps actuation
*Contact factory for gauges over 60,000 psi SC Hydraulic Engineering Corporation 1130 Columbia Street • Brea, California 92821 • USA Phone (714) 257-4800 • Fax (714) 257-4810 Email info@schydraulic.com www.SCHydraulic.com CIRCLE 108
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WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG
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International FPA Understanding NAICS Codes by Eric Armstrong If you’re involved in manufacturing, there is a good chance you have or will encounter NAICS codes. Depending on your position, you may be, or will need to be, very familiar with these unique series of numbers. I thought I would share a brief overview of the NAICS codes for those interested in learning more.
WHAT ARE NAICS CODES? The North American Industry Classification System (NAICS) codes are the identifying numbers used by the federal government to identify and classify companies by industry for the purpose of collecting, analyzing, and publishing statistical data related to the U.S. business economy. Working with the United States’ counterparts from Mexico and Canada, the U.S. Economic Classification Policy Committee (ECPC) wanted to create common industry definitions for use across the three countries. NAICS replaced the now-obsolete Standard Industrial Classification (SIC) system in 1997.
WHY USE NAICS CODES? NAICS codes help provide uniformity and comparability in the classification of business establishments and presentation of statistical data, so many statistical agencies (including most government agencies) use NAICS codes to collect/organize statistical data and generate reports. Such a widely used classification system makes market analysis and data resource identification much easier and more representative.
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HOW ARE NAICS CODES STRUCTURED? The NAICS numbering system employs a six-digit code at the most detailed industry level. The first five digits are generally (although not always strictly) the same in all three countries. The first two digits designate the largest business sector, the third digit designates the subsector, the fourth digit designates the industry group, the fifth digit designates the NAICS industries, and the sixth digit designates the national industries. For example, lawn and garden equipment manufacturing would be NAICS code 333112. Here is the breakdown: 33 stands for Manufacturing. 333 stands for Machinery Manufacturing. 3331 stands for Agriculture, Construction, and Mining Machinery Manufacturing. 33311 stands for Agricultural Implement Manufacturing. 333112 stands for Lawn and Garden Equipment Manufacturing. NFPA organizes many of its market information programs by NAICS codes. Visit NFPA’s Market Information at http://theieoc.com/market-information/ to find out how.
UPCOMING EVENTS 2014 IFPE March 4-8, 2014 Las Vegas Convention Center, Las Vegas, NV NFPA REGIONAL MEETING April 1, 2014 Hennepin Technical College Eden Prairie Campus, MN
2014 NFPA INDUSTRY AND ECONOMIC OUTLOOK CONFERENCE August 11-13, 2014 Westin Chicago North Shore, Wheeling, IL 2014 IFPE FLUID POWER ZONE September 8-12, 2014 McCormick Place, Chicago, IL
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USA 43105 Business Park Drive, Temecula, CA 92590 Direct Toll Free Phone: 1-800-432-6405 Local/Outside N.A. Phone: (951) 676-2155 Fax: (951) 676-2156 Email: westcoast@intlfpa.com
CANADA 4600 Garand, Montreal, QC, H4R 2A2 Direct Toll Free Phone: 1-800-363-8446 Outside N.A. Phone: (514) 332-3989 Fax: (514) 338-1880 Local Phone: (514) 335-8446 Fax: (514) 335-3272 Email: eastcoast@intlfpa.com Both Locations Toll Free: 1-888-220-1414 Both Locations Toll Free Fax: 1-888-220-1415
www.intlfpa.com
CIRCLE 110
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‰ ECONOMIC REPORT HSBC Emerging Markets Manufacturing Purchasing Managers' Index, 2013
Global Manufacturing Update BY CHAD MOUTRAY, CHIEF ECONOMIST, NATIONAL ASSOCIATION OF MANUFACTURERS (NAM)
January 10, 2014 – As we begin 2014, the global economy appears poised to grow stronger than it did last year. For only the second time since we have prepared this report, all top 10 markets for U.S.-manufactured goods were expanding, with Purchasing Managers’ Index (PMI) readings greater than 50. (The other time was last October.) As recently as September, just six of these nations were growing. Such progress suggests that weaknesses experienced over the summer months have begun to dissipate, and indeed, we have seen stabilization in both China and Europe since then. The U.S. manufacturing sector has also begun to pick up, with sales and production accelerating from the third quarter forward. Moreover, the budget deal passed in December and negotiated by Sen. Patty Murray (D-WA) and Rep. Paul Ryan (R-WI) hopefully will avoid a potential
government shutdown until the fall of 2015—something that has helped ease some anxieties in the business community. Christine Lagarde, managing director of the International Monetary Fund (IMF), has said that the improved outlook in the United States will allow the fund to revise its global growth prospects. In contrast, the IMF had downgraded its estimates for worldwide growth in the midst of October’s budget impasse. At that time, it predicted 3.6% growth in world output for 2014, down from 3.8% in its summer forecast. The IMF will release its next World Economic Outlook by the end of January.
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CERTIFICATION. EDUCATION. PROFESSIONALISM. Advancing knowledge and certification of fluid power professionals.
FLUID POWER CERTIFICATION = A SAFER AND MORE EFFICIENT WORKFORCE: • Hydraulics - Specialist, Technician, Mechanic • Pneumatics - Specialist, Technician, Mechanic • Connector and Conductor
• Engineer • System Designer
THE INTERNATIONAL FLUID POWER SOCIETY (IFPS) is a non-profit professional individual member organization devoted exclusively to the promotion and advancement of Fluid Power Technology.
Call 800-308-6005 or visit www.ifps.org for more information.
Power Valve U.S.A. Houston, Texas www.powervalveusa.com service@powervalveusa.com 888-862-1064 Tai Huei Hydraulic Co., Ltd.
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‰ ‰ ‰
Despite progress on the international economic front, exports of U.S.-manufactured goods have continued to grow very slowly. Through the first 11 months of 2013, manufactured goods exports have risen just 2% relative to the same time frame in 2012. This represents a deceleration from the 5.7% annual pace for 2012 and the roughly 15% required The National Association of Manufacturers (NAM) represents small and to meet President Obama’s National Export Initiative goals. Goods large manufacturers in every industrial sector in all 50 states. For more exports to Europe fell from 2012 to 2013, and we saw some easing in information, visit www.nam.org. many other key markets, as well. One of the brighter spots was goods exports to China, even as we continue to have a large trade deficit with that country. We hope the better global growth will yield improvements for U.S.-manufactured exports in 2014. Many markets ended the year with For heavy duty manufacturing activity on a positive note. The markets including Construction, Markit Eurozone Manufacturing PMI rose Mining, Marine, from 51.6 in November to 52.7 in December, Off-Shore, expanding for the sixth consecutive month Hose & Tube Assembly and reaching a level not seen since May 2011. While growth in Europe still has much room Hose, Tube, Pipe Cleaning & Sealing Solutions for improvement, it is clear that its emergence from the continent’s deep two-year recession has had a positive impact on overall sentiment. Think this hose looks clean? Think again. Likewise, manufacturing activity was generally higher in Asia and the emerging markets, even as the pace of growth in many of these economies eased a bit in December. For instance, the HSBC China Manufacturing PMI decreased from 50.8 to 50.5, but more importantly, activity has now risen modestly in the country for five straight months. Our two largest trading partners have also made progress in recent months. While the RBC Canadian Manufacturing PMI fell from 55.3 to 53.5, manufacturers in Canada have reported steady improvements in activity since contracting briefly in March. Similar to the United States, the Canadian economy has picked up with real GDP rising from 1.6% at the annual rate in the second quarter to 2.7% in the third Visit us March 4-8, quarter. Manufacturing capacity utilization rose Booth #82642 South Hall! to 80.5% in the third quarter, which was better than the 79.9% rate in the second quarter (but still below the 81.7% rate one year ago). Meanwhile, manufacturing activity in Mexico has Removes “unseen” particles • Quick, clean, dry process • Cost effective risen for the fifth straight month, with stronger sales and production in December. NonetheLEARN MORE at www.ultracleantech.com less, Mexican growth continues to climb quite slowly, with real GDP up just 1.6% in the second quarter and 1.3% in the third quarter. Legislatively, House and Senate trade chamSeal pions moved forward this week on new trade sy. Ea Clean promotion authority (TPA) legislation, while Eas y. trade negotiation in the Asia-Pacific region and with Europe continues to move forward.
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Hose, tube and pipe cleaning and sealing solutions. CIRCLE 113
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Product Spotlight ACCUMULATORS, HEAT EXCHANGERS, GRIPPERS, DAMPERS, & SHOCK ABSORBERS
WIC-2402™ WIRELESS CAN MODULE Magnetek’s WIC-2402 transceiver is an efficient and flexible wireless data system for connecting CANbased devices without the need for interconnecting wires. All CAN messages present on the CAN-bus are transmitted and received as if they were wired, providing dependable control and fast performance. WIC-2402 supports any type of Bosch 2.0b CAN network, including J1939, Device Net, Parker ICP, and more, with little or no programming.
D03 SANDWICH CHECK VALVE MODULES Inserta® Products offers Sandwich Check Valve Modules for use in D03 valve stacks. Each module may be ordered with either one or two Inserta® slip-in check valves. Each check valve may be provided with an orifice for fixed flow control. These compact modules feature in-line flow paths to lessen pressure drop.
Contact Magnetek to learn more about our entire line of wireless controls for hydraulic equipment.
INSERTA® PRODUCTS Blue Bell, PA www.inserta.com 138
90 SERIES PORTABLE TEST CART • Mobile self contained power unit • Air operated - No electricity needed • Pressures up to 65,000-psi with 100psi air drive • Available with a 5 or 10 gallon stainless steel reservoir • Compatible with most fluids • Available with all 10-series pumps • Air drive controls, pressure gauges and valves included • Used in Hydrostatic Testing, Burst Testing, Water-jet Blasting, Hydraulic Press Operation, Hydraulic Cylinder & Valve Actuation CONTACT FACTORY FOR GAUGES OVER 60,000 PSI SC HYDRAULIC ENGINEERING CORPORATION 714-257-4800 info@schydraulic.com 140 www.schydraulic.com
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WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG
MAGNETEK N49 W13650 Campbell Drive Menomonee Falls, WI 53051 800.288.8178 • 262.783.3500 sales1@magnetek.com www.magnetekmobilehydraulic.com
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MG1000 LIQUID MICROPUMP FOR 0-1500 ML/MIN The MG1000 series pumps deliver consistent flow for almost any viscosity liquid. Self-priming, the body is constructed from precision CNC machined aluminum alloy, and wetted parts are stainless steel and polyacetal. The small pump has stainless steel threaded tubing connectors which are easy to connect and safe for low or high pressures. Flow is reversible. Pumps 0-1,500 ml/min of liquids. Visit us at www.servoflo.com.
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SPECIAL ADVERTISING SECTION
| Product Spotlight
RAF SERIES TANK TOP RETURN FILTER RTF SERIES TANK TOP RETURN FILTER
HEAD LINE: AUTOMATIC O-RING ASSEMBLY TOOL
Clean Filtration U.S.A. is proud to offer their RAF and RTF tank top return filter assemblies. With inventory in Houston these filter assemblies are very competitively priced to meet U.S. market demands. From 3/4" NPT to 3-1/2" SAE code 61 flange porting, these filters offer flow range from 14 GPM to 264 GPM. Synthetic glass fiber filter elements come in 5, 10, and 20 micron ratings for best pressure drop flow conditions. With inventory on the shelf in Houston, and very competitive pricing, we invite your inquiry.
Pneumatic multi motion parallel gripper facilitates o-ring placement, part ejection or part seating. Two size available, both have independent spreading, ejector movements providing hexagonal or octagonally stretched O-ring requires less overall expansion and considerably less deformation during assembly process. The ejector jaws push off the O-Ring seal onto the part being assembled.
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CLEAN FILTRATION U.S.A. 1-888-861-8058 or 713-861-8058. service@cleanfiltrationusa.com www.cleanfiltrationusa.com
AGI www.agi-automation.com/Pneumatic-grippers.htm
STAINLESS STEEL WINDOW FLOW SIGHTS VISIT US AT BOOTH 82217
Window flow sights are primarily used in low pressure oil lines to allow visual observation of liquid flow, clarity, and condition. Stainless steel is known for its non-corrosive and non-magnetic properties. Oil-Rite 303 stainless steel flow sights can be installed in any direction. An optional ball enhances flow visibility.
OIL-RITE CORPORATION (920) 682-6173 • sales@oilrite.com www.oilrite.com
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BEVEL HELICAL GEARBOX
RETAINING ADAPTERS
Bevel Helical Gearboxes from STM features a very rigid monolithic structure suitable for applications with weighty loads.
Inserta® 4-Bolt Retaining Adapters and Connectors provide an excellent means to retain and terminate a series of flange type modular components. They are ideally used with the Inserta® family of flange type ball valves, check valves, and modular fittings. The Adapter and Connector may be used together to sandwich modular components into an inline assembly, or the Adapter may be used alone to mount modular components.
• Ratios from 8/1 up to 550/1 • A choice of mounting options • Standard IEC flange and shaft motor input • 0.09kw up to 90kw • Robust and durable design
The adapters are available in Code 61 and Code 62 sizes from ½” to 3”, with the outlet port of the same or one reducing size. Adapters that permit conversion between Code 61 and Code 62 patterns are also available.
YOUNG POWER TECH, INC. youngpowertech.com 610-558-0760
INSERTA® PRODUCTS Blue Bell, PA 215.643.0192 www.inserta.com
VISIT US AT BOOTH 80508
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Product Spotlight
SPECIAL ADVERTISING SECTION
D03, D05, D07, D08, D10 VALVES & CIRCUIT STACK MODULARS Power Valve U.S.A. represents, as factory warehouse and sales office, a Taiwan manufacturer of D03, D05, D07, D08, and D10 valves, and modular circuit stack valves. With inventory in the Houston warehouse, all products are competitively priced, and machine tool quality. In fact the parent company, Tai Huei Oil Industry Co., Ltd. has been selling valves for over 25 years to the machine tool industry in Taiwan. All standard AC and DC voltages are available, and all standard spool configurations are in stock. Special spools are available. Pressures to 5000psi and flows from 16GPM (D03) to 211GPM (D10) are standard. With inventory on the shelf and very competitive pricing, we invite your inquiry. POWER VALVE U.S.A. Proudly sold through distribution. Please call to be referred. Contact the company at 1-888-862-1064 or e-mail to service@powervalveusa.com. View basic specifications at www.powervalveusa.com
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Ultra Clean Technologies’ Clean Seal System utilizes heat shrink technology to encapsulate the end of a hose or tube assembly with a Clean Seal Capsule. This eliminates re-contamination that often occurs when ill-fitting caps and plugs are forced onto assemblies, causing plastic particles to shear off into the hose or tube. Clean Seal Capsules’ 16 sizes provide a perfect fit for all assemblies! Visit www.ultracleantech.com to learn more and download our product literature. • Hand-held and bench mount heat shrink units • Fast, easy-on application • Just 16 sizes for all assemblies (eliminates excessive cap/plug inventory) • Clean, universal fit up to 3” (80mm) • Fits straight and elbow couplings • Seals single or multiple assemblies at one time • Durable and secure • Clean & easy pull-tab removal of capsules
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1274 Highway 77, Bridgeton, NJ 08302 Phone 800-791-0111 or 856-451-2176 Fax: 856-453-4975, Email: Sales@ultracleantech.com www.ultracleantechnologies.com
VISIT US AT BOOTH 82217
STOPS LEAKING HYDRAULIC LINES
H6 HEAVY DUTY CYLINDER
Save Time • Save Money • Save Labor • Save Oil • No tools required, one hand installation • No expensive hardware needed • No more rags stuffed into hoses • No more messy plastic caps • The ultimate contamination control tool • Eliminate hydraulic oil spills & clean up • Quick installation & ease of usage • Safe for personnel & environment • Industry acclaimed • 100% Made in USA
The Yates Industries H6 Heavy Duty Cylinder is rated for 3000 PSI and features 1½ to 20” bores standard, 22 different mounting options, is JIC-NFPA interchangeable, and can be customized with nearly limitless combinations of rod ends, cushions, couplers, seals, and ports – all backed by our legendary warranty and repair capabilities.
FLANGELOCK™ Contact Mike Pearl at 914.980.8890 or email: mike@flangelock.com www.flangelock.com
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CLEAN, QUICK & ECONOMICAL HOSE & TUBE SEALING
WWW.FLUIDPOWERJOURNAL.COM | WWW.IFPS.ORG
YATES INDUSTRIES 23050 Industrial Dr. E. • St. Clair Shores, MI 48080 586-778-7680 • www.yatesind.com
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| Product Spotlight
CORROSION RESISTANT WINDOW SIGHTS Stainless steel is resistant to corrosion, rust, and staining. It maintains its appearance over long periods and minimizes unwanted bonding between parts. Sight glasses enable viewing inside a reservoir, hydraulic line, or machine compartment. Oil-Rite offers 303 stainless steel window sights with straight or NPT threads. Made in the USA. 152
VICKERS VANE PUMP AND NFPA CYLINDERS The Scenery Hydraulic V, VQ, VQSV10, VQH, V10-V20 pumps series are fully interchangeable with Vickers single, double and triple vane pumps. The vane pump cartridge kits can be cartridge replacements of Vickers’ signal, double and triple pumps. The Scenery Hydraulic H series cylinders are rated for 3000 PSI from 1 ½” to 20” bore sizes to meet all NFPA mounting styles. Our experienced engineers and production team will fully cooperate with you on all your custom design cylinder application. WE SUPPLY TOP QUALITY AND BOTTOM PRICES! SCENERY HYDRAULIC, INC. 1939 S. Lake Place Ontario, CA 91761 P: 909-9309586 sales@sceneryhydraulic.com www.sceneryhydraulic.com
316 SS LONG HEX NIPPLES-ANY SIZE, ANY LENGTH Take a look at our new, improved website - buyfittingsonline.com. We are responsive to your needs…from answering your specific technical questions… to quickly shipping the product! BFO for any and all projects original equipment manufacturing, maintenance, repair or replacement! Call 1-800-569-0810.
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TORQTITE ADJUSTABLE TORQUE WRENCHES
DIN COMPRESSION FITTINGS
Flaretite’s new adjustable open-end torque wrenches allow all tube and hose ends to be precisely tightened to their correct torque requirements. These new wrenches can be used on all fittings requiring a torque specification. Developed to compliment Flaretite’s patented flared seals for 30, 37 and 45 degree flare fittings, these wrenches are used by quality conscious mechanics in all industries. Torque Wrench Benefits: • Five Sizes with ranges from 7 to 500 ft-lbs (10 - 700 Nm). • Fixed wrench ends with hex sizes (jaw opening) from 7/16” thru 3”. Box ends available as specials. • Ratchet end and adjustable ends also available. • Low profile, reversible, spanner design • Precision quality design with +/- 5% accuracy • Shipped with torque rating tables for all common fittings
World Wide Metric offers a wide selection of DIN 2353 compression fittings. These fittings are a high quality product used for fluid power systems. Available in carbon steel and stainless steel with sizes ranging from 4mm – 42mm with larger sizes available upon request. Contact them for additional information.
For more information contact: FLARETITE, INC. Fenton, MI, USA Tel: 810-750-4140 • www.flaretite.com
OIL-RITE CORPORATION (920) 682-6173 • sales@oilrite.com www.oilrite.com
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www.worldwidemetric.com sales@worldwidemetric.com 732-247-2300
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Product Spotlight
SPECIAL ADVERTISING SECTION
JETLOAD® PIPE CLEANERS JetLoad® pipe cleaners, featuring Speed Load technology hits dirt right where it hurts. The ergonomic gun speeds cleaning of pneumatic tubes and other hoses with easy load, easy shoot features. Plus tons of foam projectile options get hoses and tubes clean. Like ISO 13/10 levels, clean! Find out more today.
PIRANHAFLEX™ SERIES PFAN388NC NON-CONDUCTIVE 100R7 HYDRAULIC HOSE Piranhaflex™ Series PFAN388NC is ideal for medium pressure hydraulic lines commonly used on vehicle mounted aerial devices such as Boom Trucks and Cherry Pickers. Hose is lightweight and flexible and complies with the ANSI 92.2 standard for Vehicle Mounted Aerial Devices. Product features less than 50 microamperes leakage when subjected to 75,000 volts/ft. for 5 minutes. Ideal hose for non-conductive medium pressure hydraulic hose applications.
GOODWAY TECHNOLOGIES CORPORATION 420 West Avenue Stamford, CT 06902-6384 USA 1-800-333-7467 157 goodway@goodway.com www.goodway.com
This hose has a temperature range of -40ºF (-40ºC) to +200ºF (+93ºC) for petroleum based hydraulic fluids. Visit http://kuriyama.thomasnet.com/category for more quality hoses and accessories.
360 E. State Parkway Schaumburg, IL 60173 (847) 755-0360 • Fax: (847) 885-0996 sales@kuriyama.com • www.kuriyama.com
YOULI HYDRAULIC DIRECTIONAL CONTROL VALVES Direct Acting Electric Solenoids...now available: Youli directional control valves, rated to 4600psi, monoblock or sectional styles, are now available from stock in Houston, with electric direct acting solenoids on the MB-4 series, rated to 10GPM. Pneumatic operators are also available on all Youli valves, and also kept in stock. Youli quality is based on 25 years of industrial hydraulic valve manufacturing for the machine tool business in Taiwan. A quality product line with a major commitment to inventory in Houston, Texas, and offered at competitive prices, is growing our reputation. YOULI HYDRAULIC INDUSTRIAL CO., LTD. Proudly sold through distribution. Please call to be referred. Contact the company at 1-888-330-8041 or email to service@youli-america.com View basic specifications at www.youli-america.com
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PROTECTION FOR ALL THINGS HYDRAULIC, PNEUMATIC AND FLUID POWER MOCAP manufactures a full line of protective closures including recently added sizes and styles of plastic Caps and Plugs for Metric, NPT, BSP, JIC and SAE Threaded Connections, Ports and Fittings. Also, recent additions are a line of Paper Caps and Plugs, as well as Pipe and Flange Protective Products. These are in addition to MOCAP’s already extensive lines of low-cost Caps, Plugs, Grips, Netting, Tubing and Tapes for Product Protection, Finishing and Masking. Nearly all of our items are stocked for immediate shipment and now available in Mini-Pack and Micro-Pack quantities. MOCAP www.mocap.com • sales@mocap.com 800.633.6775 • 314.543.4000
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VISIT US AT BOOTH 82217
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SPECIAL ADVERTISING SECTION
TRANSDUCER CYLINDERS!
T6 & T7 DENISON REMAN OR VELJAN BRAND
When the pressure’s on, count on the performance and durability of Peninsular Cylinder Company’s Transducer Cylinders. With proven performance in steel mills, foundries & the lumber industry, Peninsular transducer cylinders prove time and time again to be the best for all of your cylinder applications. FEATURES of Peninsular Transducer Cylinders • Provides full-stroke precision position feedback anywhere along the cylinder stroke cycle • Electronics are completely enclosed and protected from harsh and shock prone environments • Embedded transducer technology is available • Serviceable without disturbing tie-rod torque • Optional protective transducer covers permit the use of all rear cylinder mounts
The Denison T6 and T7 high pressure hydraulic vane pumps in the C, D and E frame sizes are gaining momentum in many new applications. FluiDyne Fluid Power provides 100% form fit and function interchanges for these T6 and T7 pumps and cartridge kits. These products ship the same day from our Michigan location to anywhere in the US or Canada. Pumps and cartridge kits are available for Single, Double and Triple pump configurations. FluiDyne also released the Veljan line of M4 motors and a full range of flange mounted relief and unloading valves, such as the R5V, R5S, and R5U.
PENINSULAR CYLINDER COMPANY 800-526-7968 Phone: 586-775-7211 Web: www.peninsularcylinders.com
T6/T7 Double Vane Pump
T6/T7 Single Vane Pump
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Call (586-296-7200) or visit our web site www.fluidynefp.com for more information.
2DG and 1DG double pumps available from Houston stock. 3DG series based on factory lead time. Honor Gear Pumps Corp. of Taiwan, with U.S. warehouse in Houston, is pleased to announce local availability of double pumps in “AA” flange and “A” flange. The “B” flange doubles are available subject to factory lead times. OEM inquiries through distribution are welcome. In addition to doubles, all single pumps are kept in stock in Houston, in the 4F17, “AA”, “A”, and “B” flange models. Aluminum body with cast iron flanges and rear covers are standard. Standard stock displacements in the 3GB series pump are 2.31, 2.68, 3.17, and 3.66 cu.in./rev. All other displacements are available subject to factory lead times. HONOR GEAR PUMPS CORP. Proudly sold through distribution. Please call to be referred. Honor Pumps U.S.A. 1601 W. 25th St. • Houston, TX 77008 Toll free: 800-984-9727 • Local: 713-984-8144 Fax: 713-461-9631 • Email: service@honorpumps.com Web: www.honorpumps.com VISIT US AT BOOTH 82217
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WEBTEC TO LAUNCH NEW RANGE OF HYDRAULIC CONTROL VALVES AT IFPE/CONEXPO Webtec, based in Milwaukee, WI, the hydraulic measurement and control specialist formerly trading as Webster Instruments, will be showing a brand new range of high-pressure hydraulic flow control valves as well as a new concept in portable hydraulic testing, featuring paperless reporting at IFPE/CONEXPO in Las Vegas. 2014 is a landmark year for Webtec as it marks 50 years since the company was founded and to mark this golden anniversary Webtec will be showing a special edition ‘golden’ portable hydraulic tester and giving away a limited number of golden merchandise every day at IFPE to the first visitors to the booth. WEBTEC PRODUCTS For further information on Webtec’s products please visit www.webtec.com
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Product Spotlight
“AA” FLANGE, 1DG SERIES DOUBLE PUMPS “A” FLANGE, 2DG SERIES DOUBLE PUMPS “B” FLANGE 3DG SERIES DOUBLE PUMPS
MARCH/APRIL 2014
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Fig. 2
BY DAN PASCOE, GENERAL MANAGER, VACUFORCE, INC. Most industrial vacuum applications involve the picking up or transfer of products, such as vacuum pick-and-place or material conveying. This article discusses the effectiveness and cautionary notes to consider when these applications are employed in facilities that are located at altitude.
Vacuum can be defined in many ways: a volume devoid of matter, a volume comprised of a lower atmospheric pressure than that surrounding it, a space in which all or most of the “air” has been removed, etc. So the following explains and demonstrates what this actually means and how it relates to problems often experienced by factories using vacuum mechanics at higher altitudes. Have you ever traveled on a plane and taken advantage of the socalled complimentary snack and beverage service—the tiny, fun-size pack of peanuts or indescribable dry, dusty, savory something or other that is supposed to tide you over until your destination? When presented with this snack, you’ll notice that the bag in which it has been packaged is inflated. The reason is very simple: food products are packaged near sea level in most cases, which for all intents and purposes has an atmospheric pressure between 13psi(a) and 14.7psi(a) depending on their location. Of course there are cities that have much lower atmospheric pressures, which we’ll get to later. Commercial passenger planes have pressurized cabins. It is a common misconception that the cabins are pressurized to a “normal” atmospheric pressure [14.7psi(a)] during flight. This is not the case.
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As the aircraft departs from the airport, the pressure on the inside of the aircraft is the same as that on the outside. As the aircraft starts to climb to a higher altitude, the cabin pressure attempts to maintain a constant pressure. Depending on the aircraft design, once the differential between the cabin and the outside of the aircraft reaches a certain level, such as 8 psi, the cabin air pressure starts to reduce, and as per the Federal Aviation Administration regulation, it settles at a pressure equivalent to about 8,000 feet above sea level, which is 10.91psi(a). This cabin pressure is now some 3.8-psi different to where the aircraft departed if the aircraft departed from a city close to sea level. Consequently, the snack packet has a higher pressure on the inside and expands accordingly. You could argue that if the snack was packaged in a factory in Colorado, which has a very high elevation above sea level, then the internal pressure would be about 11.7psi(a), and therefore the differential at 8,000 feet above sea level would only be 0.8 psi. The packet would be less “inflated” than a similar product packaged in Los Angeles. In fact, it would look like it’s under vacuum when presented in Los Angeles due to the “higher-than-packaged” atmospheric pressure. Fig. 1 shows a snack pack on an aircraft and chip bags stocked on shelves in Denver. As you can see, these packages were certainly packaged at a facility near sea level! All interesting stuff, I’m sure you’ll agree. However, in industrial applications, altitude can have a significant effect on machine performance. The end-of-arm tool shown in Fig. 2 utilizes an array of 140 vacuum cups of 40-mm diameter. At sea level, such as in Los Angeles, with a vacuum source generating 27"Hg (90% vacuum), these suction cups, used
together, can theoretically lift a load of 2,986 lbs (1,357 kg). The vacuum pump that is able to generate 27"Hg is still able to perform to the same absolute pressure wherever it is used. BUT the differential pressure, which is what defines the lifting force, will reduce at altitude. For example, in Denver, Co., the atmospheric pressure is about 11.78 psi(a) compared to Los Angeles, Calif., which is 14.7psi(a). Therefore, in Los Angeles, the differential pressure is 13.23 psi with a pump than can generate a 27"Hg vacuum level. In Denver, the differential would drop to 10.3 psi, a 22% reduction. Consequently, the tool shown in Fig. 2 will have a lifting capacity of 2,329 lbs (1,058 kg). Now, it’s rare that a tool as shown in Fig. 2 is being used to its maximum lift capacity. In a more realistic comparison, a 4" (100-mm) diameter cup being used in Los Angeles can lift 155 lbs (70 kg) with a pump capable of 27"Hg vacuum generation, whereas in Denver, the exact same vacuum cup can only lift 120 lbs (55 kg). This could be a real problem on a machine that has a low safety factor in its design. Vacuum lifting relies on pressure differential. In North America, the most common unit of measurement is inches of mercury ("Hg) as used in the aforementioned example. The problem with this unit of measurement is that it is a differential measurement taken from an assumed atmospheric pressure (sea level) where you have available the “whole” atmosphere. The table in Fig. 3 demonstrates the available differential pressure at different altitudes. As shown in the table, the vacuum pump is able to generate a 90% vacuum, which is 100 mbar(a), 1.47psi(a), and in the case of inches of mercury, 29.92"Hg if measured at sea level. The psi(a) and mbar(a) scales are both absolute measurements, and therefore, regardless of the atmospheric pressure, they both remain a constant, as their datum point of zero does not change. However, in the case of "Hg, this is a differential scale from full atmospheric pressure, which in Denver would not be applicable. To accurately measure a vacuum level, an absolute scale should always be used. Using the vacuum pump, which generates a maximum of 100 mbar(a) as shown in Fig. 3, the available differential pressure available at sea level is 13.23 psi (14.7-1.47), whereas in Denver, the differential pressure would be much less at 10.31 psi (11.78-1.47). Consequently, vacuum cups have a lesser holding capacity in elevated installations. Interestingly, vacuum cups have the highest lifting capacity on the shores of the Dead Sea in Israel, which is the lowest point on earth. This area is 1,401 ft (427 m) below sea level. The average atmospheric pressure is 15.45psi(a). Therefore, the 100-mm vacuum cup described previously will have a lifting capacity of 163 lbs compared to the 155 lbs it can lift in Los Angeles using a vacuum pump with a maximum vacuum level of 100 mbar(a).
Fig. 1
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Although the above numbers are real-world facts, they are rarely considered in machine design, and you could argue that it’s rare that they would need to be. However, there is manufacturing happening in high-altitude locations such as Denver, Colorado at 5,300 ft (1,610 m); Mexico City, Mexico at 7,350 ft (2,240 m); and Ankara, Turkey at 3,100 ft (938 m), to name but a few. Vacuum is a very common technology used in very common industries, such as food packaging, palletizing, box handling, material conveying, pharmaceutical manufacturing, and so on, all of which are found throughout the world and in use in every industrial arena.
Daniel Pascoe is General Manager of Vacuforce LLC, a manufacturer and distributor of vacuum components and systems for industry in North America. He can be reached via the Vacuforce website at www.vacuforce. com or directly at dpascoe@vacuforce. com. Find Vacuforce on Facebook and keep updated on Twitter.
Fig. 3
This article is intended as a general guide and as with any industrial application involving machinery choice, independent professional advice should be sought to ensure correct selection and installation.
FlangeLock™
Stops Leaking Hydraulic lines save time • save money • save labor • save oil • • • • • • • • • • •
No tools required No expensive hardware needed No more rags stuffed into hoses No more messy plastic caps The ultimate contamination control tool One hand installation Eliminate hydraulic oil spills & clean up Quick installation & ease of usage Safe for personnel & environment Industry acclaimed 100% Made in USA
For more information contact Mike Pearl at 914.980.8890 or email: mike@flangelock.com
www.flangelock.com
This product is Patented, other Patents pending.
CIRCLE 115
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2014 FPEF Academic Scholarships The Fluid Power Education Foundation is pleased to announce the acceptance of applications for the Fluid Power Education Foundation Scholarships for the current calendar year of 2014. The online application, qualification, and award process serves to ensure the highest caliber of candidates is awarded these scholarships. Scholarships of $2,000 are available to students enrolled in nine (9) credit hours or the equivalent, have a 3.00 GPA on a 4.0 scale cumulative, and who are taking a minimum of one fluid power course. Should you know a qualifying and dedicated fluid power student, please let them know. The deadline for applications, which can be submitted online, is April 1, 2014. Visit www.fpef.org to learn more and apply.
FPEF Scholarships and Grants for IFPS Certification Individual scholarships and grants are available to students, transitioning military, and college instructors/professors for one (1) IFPS certification and one (1) year IFPS membership. Visit www.fpef.org for details.
CIRCLE 117
Predicting the Mobile Market The Panel
MEL ARENT
TERRY HERSHBERGER
DAVID E. THUN
EMMEGI Heat Exchangers Inc.
Bosch Rexroth
Mel is the general manager of EMMEGI Heat Exchangers Inc. in Phoenix, Ariz. He has over 34 years of experience designing and applying heat exchangers serving both the mobile and Industrial markets. mel@emmegiinc.com.
Terry is a mobile applications market veteran providing years of electronic and hydraulics integration experience. He is currently the director of sales product management mobile applications for Bosch Rexroth in the U.S. terry.hershberger@ boschrexroth-us.com.
Power Systems LLC, an Applied Industrial Technology Subsidiary
The Questions
What areas of growth or opportunity do you see developing in the domestic/international market? ARENT: The Tier 4 emission control regulations are one of the most significant issues facing the mobile industry today. Increased heat loads require larger cooling systems, and the addition of after-treatment components creates challenges in both design and cost. New cooling systems and controls will need to be applied to help achieve compliance. HERSHBERGER: Machine builders continue to look towards technology to improve the total cost of ownership for customers. Continued approaches of implementing control schemes, including optimum transfer of available energy from the engine
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David was the first employee hired by Power Systems LLC’s founder in 1968 and currently is president of the company. He has been instrumental in developing most of the operational departments, inside and outside sales, and the engineering department. dthun@powersystems-mn. com.
CHRISTOPHER JANKOWIAK CFPAI/AJPP, CFPMM, CFPMT Anderson Equipment Co. Christopher has been an Accredited Instructor since 1993 and has been employed at his current company as corporate service support manager and safety coordinator since 1997. He has also been a Komatsu America Corp. Certified Instructor since 1997. ctjankowiak@comcast.net.
utilizing electronics and electrohydraulic controls, will be the norm. Connectivity to the machine through remote diagnostics and machine-monitoring systems also are requested more. This technology has been available in the agriculture industry for years and will be further implemented with on-road and off-road machines. Import and export tax law continues to have an impact on the marketplace as many manufacturers and suppliers aim to “localize” product and machine supply. Machine builders will demand suppliers who will combine global supply chain strength and stronger local engineering, manufacturing resources, and application development. THUN: In both the domestic and international markets, the focus is on making machines more productive and intelligent, thus substantially decreasing labor cost to the end user. By marrying hydraulics and electronics, we have the opportunity to increase market share. One area of concern is emerging markets. Do we have the products and production facilities to achieve their goals? We need to find an economical way to penetrate these new emerging markets as they develop.
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How has the increased focus on energy efficiency affected the mobile market’s role in fulfilling customer requirements and designing equipment? ARENT: Given the new emission control regulations, manufacturers are carefully reviewing the power requirements and in many cases, are reducing engine horsepower to better match the requirements of the equipment.
JANKOWIAK: In my part of the country, as well as in other areas, I see increased natural gas production as the largest growth market. The construction of gas well pad sites and pipelines has had a positive effect on the sales and rental of various mobile equipment types and models. I anticipate more electric power plants converting from coal to natural gas, which will stimulate growth in the gas market as it reduces the local demand for coal and, therefore, mining machinery. There is potential for an increase in coal exports, which would help increase employment as well as offset this country’s huge trade deficit. Government legislation, however, may not permit that mining to occur.
What government regulations do you see impacting the market? ARENT: Tier 4 emission control regulations. HERSHBERGER: The machine directive ISO13849 is having an impact on both the machine builder who is responsible for the availability and performance level of the machine in regards to operational hazards, risks, and safety, as well as the supplier in regards to providing reliability and time-to-failure information. While the Tier 4 engine emission regulations for many machines have already been addressed, there are still considerations and regulations that are planned for smaller engines. This will have an impact on smaller machines in regards to maintaining performance and machine footprint while complying with the regulations. THUN: Businesses sometimes unintentionally use government regulations as an excuse not to grow. My view is to thoroughly understand regulations affecting business areas, and then work to market, sell, and penetrate accordingly. In other words, I do not see government regulations as substantially impacting business or new product growth. The model for business should be “react immediately,” taking into account government regulations as opposed to using them as a crutch. JANKOWIAK: The biggest regulatory impact I’ve seen in recent years is the government’s apparent, but denied, war on the coal industry. Government regulations have not only affected mining jobs directly, but many other large and small businesses and their employees also have been greatly affected by loss of business and jobs, as all the support people and supply chains to that industry suffer. In addition, the overall loss of business and jobs has a great effect on local economies in those areas where mining has been reduced or even eliminated. In a lot of small localities, coal mining is the only reason their entire communities exist.
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HERSHBERGER: Energy efficiency, energy storage, energy on demand, emissions, and fuel consumption are all buzz words of the focus topics that must continue to be worked on in the mobile market. So creativity, mind shift, and effective, tried, and tested solutions that address these topics are not new. Suppliers and machine builders have been working through these final customers’ demands to assist them with the total cost of ownership of the mobile machines, and how one arrives at the solution is driving the innovation. One effective solution, for example, is a variable hydraulic fan drive in place of a fixed fan drive. The fan speed is no longer tied to the engine speed and can independently maintain temperature control of the engine coolant and recirculating exhaust gases, which must be kept in an operating range for optimal omission reduction. This system helps with fuel consumption, as well as diesel exhaust fluid expenditure, and helps to contain the cost of ownership. At the same time, engineers, machine builders, and suppliers have to look at the efficient transfer of engine horsepower through hydraulics to drive the machine or provide effective movement of a function on the machine. This means that components must be designed for efficient transfer of energy while also considering the overall package size for reduction in weight or space on the machine. This again affects the overall cost of ownership to which the final customer is sensitive. THUN: According to the NFPA, fluid power efficiency is around 22% nationwide.1 We can certainly do better than this! Our focus should be on recovering energy by improving our designs and focusing on efficiency by, for example, recommending proper hose sizing, component selection, and higher-pressure systems. JANKOWIAK: The leading mobile equipment manufacturers are continuing to break new ground with electric and hydraulic hybrid dozers, excavators, and wheel loaders, which has resulted in new powertrain and other components, and new control systems that require higher-level, more capable technicians to keep them running. This industry has already been experiencing a shortage of finding new qualified employees to replace the aging workforce, and I expect this trend will only continue as more energy-efficient equipment is designed. Focused appropriate training at the manufacturer and equipment distributor level will need to increase in order to address the needs of the existing workforce. Colleges and technical schools may need to modify their curriculum in order to better match graduates with job knowledge requirements. Some end users that try out some of this advanced technology equipment are not necessarily on board with the higher efficiency trend. Certainly all end users appreciate the idea of better fuel economy, but some seem to prefer increased performance and
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more power over better fuel economy. End users also like proven technology, having a high respect for the reliability they’ve experienced and may be skeptical of the new technologies found in hybrids. High-tech hybrids offered in the marketplace are optional choices that may or may not be preferred and do tend to come with a higher price tag. As time passes, I expect that hybrid mobile equipment will prove to be reliable and economical in the long run regardless of higher initial investment.
Are there any new products/innovations that you foresee as game changers in the industry for 2014? ARENT: Although variable speed fan drives have been on the market for years, they will be playing a more significant role in the future. HERSHBERGER: The ongoing regulations will continue to be a key point for machine builders, engineers, and suppliers. As more technology is weaved into the design, the machine becomes more complex. The complexity and the regulations that force the machine builders and suppliers to provide performance and operation of the machine from a safe, reliable, available, and cost-effective level will become more cumbersome. What will be driving the products and innovations may not only be one of physical hardware. The game changer may very well be the ability to address these topics in machine design and in obtaining “real” data for failure time of the added components and systems.
&
THUN: The game changer will continue to be electronic control of machines. Additional work needs to be done to make these products more reliable, rugged, and easier to program. We in the fluid power industry should continue to work closely with the electronic industry to create more synergy in product designs. From what I have observed, the electronic world does not totally understand our needs. We need to form partnerships with the electronic industry to attack opportunities. Another game changer revolves around the use of higherpressure components. I believe most mobile systems should be designed to operate at 5,000 psi or higher with enhanced filtration. Actuators can be smaller; hosing sizing and routing would be easier, and there would be a decrease in weight on the final design of machines. I support the long-term goal of the NFPA on components: half the weight and two times the power! With electronic control and higher-pressure systems, we would be getting closer to a perfect world in the mobile market—at least in my opinion. JANKOWIAK: All mobile equipment manufacturers are required to meet Tier 4 Final engine emission standards beginning this year, which must be fully implemented by different published dates based on horsepower classes. Unlike a decision to invest in hybrid machinery or not, the new engine technologies are not optional. All manufacturers’ engines must meet rigorous emission standards required by Tier 4 Final regulations. Although new
to the mobile equipment world, these emission systems have been in use in highway truck applications for a few years, so buyers' perception regarding this technology is somewhat based on their exposure to the trucking industry. Automatic controls using digital site plans and satellite-based GPS on mobile heavy machinery are not new, but have always been sold as aftermarket add-ons to end users’ new or existing equipment. Now one mobile equipment manufacturer, Komatsu, has automatic controls built into crawler tractors (commonly called “bulldozers”), which also have other advances in technologies not offered in aftermarket systems. These built-in mechatronic features offered by Komatsu lead to higher efficiencies, increased accuracy, and faster earth-moving production, while reducing the time needed to complete an earth-moving job, reducing maintenance, fuel consumption, and other operating costs, including less operator and survey man hours needed. This machine is a combination of mechanical, hydraulic, electronic, computer, and GPS-engineered systems automatically working together to provide higher productivity and lower operating costs.
1 “Standardizing Energy Measurement for Fluid Power Systems” by Erik Lanke, CEO, NFPA, Fluid Power Journal, November/December 2013 issue
MARCH/APRIL 2014
45
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OUTSIDE FLUID POWER SALES/SALES ENGINEER IN MICHIGAN OBJECTIVE: Develop new and maintain existing business
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