Tray washer

Would you like to clean more Tray/Crate/Bin fully automatically? www.idefcleaningsystems.co m

For many companies, the ability to provide a cleaning solution for their specific needs is the main reason for choosing IDEF.

In our product range, you will find many types of crate washing machines, for small or large crates.

IDEF also develops tailor-made industrial washing machines that are fully customized to suit your needs.

IDEF develops and builds Industrial Washing Machines. IDEF Cleaning Systems are made of SS and have an open design. International qual- ity and finishing.

IDEF has a large range of crate washing machines capable of washing Trays from 100 to 5000 per hour. Trays are cleaned in the main wash zone by highpressure nozzles supplied with water by a powerful, energy-efficient pump.

The main tank is filled with water connection and is equipped with sensors to detect levels. This Industrial Tray/Crate Washer can be carried out with various drying and filtration systems.

Washing Sequence PRE-RINSE FIRST RINSE DETERGENT RINSE HOT WATER RINSE AIR DRYER

Normal water from the sump tank is sprayed on the Trays/Crates and goes down the drain.

The First Rinse is a very important step in the Tray/Crate Cleaning process, pre- rinse makes the rest of the wash cycle predictable and repeatable.

The heated detergent solution from the alkaline or acid sump is pumped through the spray header, over and under the load, then falls back into the alkaline or tank sump to be recirculated.

Hot water from the supply is fed through an instantaneous heat exchanger, through the final rinse spray header, and falls into the rinse tank.

Hot air recirculates through the drying section. An air knife blow-off system removes surplus water from the crates.

High Pressure Water Nozzle System The 3600 nozzle system can produce a uniformly distributed spray under a wide range of flow rates and pressures. Designed with built-in strainer to minimize clogging.

If the nozzle is blocked with sand or other debris, you can remove the nozzle and it can be clean.

Nozzle units are configured based on tray/crate size, residue and level of cleaning required

Hot Air Drying System Washed Tray/Crate should be dried after the washing process. This job is done by the Hot air drying system.

The hot air gets its heat while passing through the Radiators which are heated by steam, electrical, or gas as required by the customer.

Our Tray/Crate Dryers are used for conventional drying and deliver the best result.

Sump Tanks with Oil Skimmers Water plays an important role in tray/crate washers. Oil skimming also extends the life of your water thereby reducing overall water consumption and for reuse.

Use an oil skimmer to remove oils, and grease that may float on the water surface in the washing chambers.

The oil attracts to the disk and it moves through the water surface, returning to the skimmer where disks remove recovered oils/grease.

High Pressure Pumps The high-pressure pump is used in various applications across multiple domains for cleaning purposes.

High-Pressure Pumps are commonly used for water transfer from sump tanks to the coils inside the tray washer. As they give a continuous water supply.

The pump is easy to install and use, and it is a costeffective product that can save you money in the long run.

Adjustable Guideline System Adjustable Guideline System allows wash- ing trays/crates of various shapes and sizes without requiring a change to your tray/crate washing system.

Precise, and user-friendly, it’s the key to keeping your production facility responsive to consumer trends.

IDEF can help design exactly the right Guideline System for your conveyor.

pH Meter pH is the measure of the hydrogen ion concentration in a liquid. pH measures the acidity or alkalinity of a liquid. The pH scale is logarithmic and runs from 0.0 to 14.0 with 7.0 being neutral. Readings less than 7.0 indicate acidic solutions, while higher read- ings indicate alkaline or base solutions. It is used for indicating the acidity or alkalinity of a solution.

PH Meter is proven to be useful in chemical laboratories, Cleaning Systems, and the agriculture industry.

Tray/Crate Counting Sensor The tray/Crate Counting sensor comes with a reflector, and a detection distance of up to 2m, it worked great and it is very accurate when the detection distance is 7ft.

This Sensor can detect most Trays, Crates, Bins, and Utensils.

We offer services right from designing, manufacturing, installing, testing, and commissioning Electrical Control Panels.

Electrical Control Panel There is an enclosure with one or two doors, depending on its size, made of stainless steel. Where all the power comes in the control panel, and you can control the tray/crate washing machine from here.

We offer services right from designing, manufacturing, installing, testing, and commissioning Electrical Control Panels.

Would you like to see more of our projects and get additional information?

Contact:

INDIAN DAIRY EQUIPMENTS & FABRICATORS D.No: 1-1/5, RS.No: 752/7A2, Chakradwarabandam, Rajanagaram Mandal, Rajahmundry-533296, Andhra Pradesh, India. Ph: +91 92466 51059, 77021 33022 E-mail: sales.idef@gmail.com Url: www.idef.in, www.idefcleaningsystems.com