Design guides for Die Casting Parts

Design guides for Die Casting Parts Optimizing the component design to make the most of the die casting procedure is the key to getting a good return on the investment. Regardless of whether the project is ideally suited for traditional die casting parts, injected metal assembly, or multi-slide die casting, it is often best to design the part with the manufacturing procedure in mind. In simple words, an engineer needs to approach every project with the aim of designing for the finest manufacturability.

DFM [design for manufacturing] is a basic methodology that guarantees that die cast parts work to specification and cut down the requirement for secondary processes. Taking into account that such operations can represent nearly 80 percent of the cost of the component, it is significant to reduce them in the design phase. DFM is not just a theory; it is a means to remove cost and get rid of inefficiencies prior to the project moving towards production.

Here are some ways to design the die cast part to get the best ROI: Reduce wall thickness and weight When it comes to die casting, two of the highest expense drivers are the machine time and the material. You can eliminate the requirement for both by opting for thinning the walls and including weight-saving pockets. Less weight translates to less material. Less material leads to lower material prices. This also means reduced solidification time; you obtain more shots/min.

Take into account tolerance zones and draft angle When you design your die casting parts, it is significant to bear in mind the attainable draft tolerances and angles for the materials of your project to evade hold-ups in redesigns. With reachable tolerances and draft angles, you are equipped to eliminate unnecessary engineering costs in your design.

Verdict Altering your die casting parts design to make the most of the die casting procedure allows you to leverage the die casting efficiencies. It can also better suit the needs of your business.