SER VICE MANUAL 580N 580SN 580SN 590SN 47365539 08/07/2012 Case 580n 580sn 580snwt 590sn Service Manual Full download: http://manualplace.com/download/case-580n-580sn-580snwt-590sn-service-manual/
pages sample. Download
page(s)
This is the cut
all 3501
at: ManualPlace.com
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine and crankcase
Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.216
Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.400
T ransmission
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Shuttle transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1
Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1
Power Shuttle transmission external controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.134
Powershift transmission external controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.135
Power Shuttle transmission internal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.154
Powershift transmission internal components
Front axle system
Powered front axle
Front bevel gear set and dif ferential
Final drive steering and shafts front axle
Rear axle system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Powered rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.100
Rear bevel gear set and dif ferential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.106
Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.120
Brakes and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parking
Contents
INTRODUCTION
Exhaust Gas Recirculation (EGR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.501
Parking
47365539 08/07/2012
brake /
lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1 Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.202 Hydraulic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic systems
Pump control valves
ariable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.106
Remote control valves
Reservoir , cooler , and filters
Safety and main relief valves
Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.359
Auxiliary hydraulic valves and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.525
Stabilizer hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.703
Front loader bucket hydraulic system
Excavator and backhoe hydraulic controls
Boom hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.736 Dipper hydraulic system Excavator and backhoe bucket hydraulic system Swing arm hydraulic system T elescopic arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.740 Frames
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.100 Stabilizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.129
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
V
Steering
41.101 Hydraulic control components Cylinders Wheels Front wheels 1 Rear wheels Cab climate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air conditioning Electrical systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 47365539 08/07/2012
and ballasting
Steering
control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . .
F AUL T
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.100
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.300
Booms, dippers, and buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bucket
Boom pivoting support
Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.910 Dipper arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.912
T ransmission control system
and connectors .
Engine starting system .
Alternator Battery External lighting W arning indicators, alarms, and instruments . . . . . . . . .
Cab/Platform harnesses and connectors . . .
. .
.
Cab engine controls . . . . .
Harnesses
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.100
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.201
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.408
.
.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.510
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.525
Front loader and bucket . . . .
Arm . .
CODES
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
Platform, cab, bodywork, and decals
Machine shields and guards Protections - ROPS and FOPS operator seat Cab Cab interior Cab doors and hatches 47365539 08/07/2012
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47365539 08/07/2012 1
INTRODUCTION
INTRODUCTION
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
580N 580SN 580SN 590SN
Safety rules - Ductile iron
580N 580SN 580SN 590SN
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
580N 580SN 580SN 590SN
Basic instructions - Important notice regarding equipment servicing
580N 580SN 580SN 590SN
Battery - Basic instructions
580N 580SN 580SN 590SN
Basic instructions - Fuse and relay locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
580N 580SN 580SN 590SN
Basic instructions relay and diode icon definitions 580N 580SN 580SN 590SN
Basic instructions - Diagnostic service tool port 580N 580SN 580SN , 580SN 590SN
Basic instructions - W elding the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 580N 580SN 580SN 590SN
Cab heater - Basic instructions 580N 580SN 580SN 590SN
Basic instructions 580N 580SN 580SN 590SN
T orque - Minimum tightening torques for normal assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 580N 580SN 580SN 590SN
T orque - Standard torque data for hydraulics 580N 580SN 580SN 590SN
Abbreviation Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 580N 580SN 580SN 590SN
Capacities
580N 580SN 580SN 590SN
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 580N 580SN 580SN 590SN
Contents
3
4
5
6
7
9
47365539 08/07/2012 2
Safety rules
580N 580SN 580SN 590SN
DANGER
Improper operation service this machine can result accident. not operate this machine perform any repair until you have read and understood the operation, lubrication, maintenance, and repair information. Failure comply will result death serious injury . D0010A
W ARNING
Maintenance hazard! Always perform all service procedures punctually the intervals stated this manual. This ensures optimum performance levels and maximum safety during machine Failure comply could result death serious injury . W0132A
W ARNING
Pressurized system!
Before attempting any service procedure, your responsibility know the number accumulators the machine, and the correct procedure for releasing the pressure each accumulator . Failure comply could result death serious injury W0136A
NOTICE: Extreme working and environmental conditions require shortened service intervals.
Use Case and filters for the best protection and performance your All and filters must disposed compliance with environmental standards and regulations. Contact your dealer with any questions regarding the service and maintenance this
Read the safety decals and information decals the machine. Read the Operator ’ s Manual and safety manual. Understand the operation the machine before you start any
Before you service the machine, put a Not tag the steering wheel over the key switch. Ensure the tag a location where everyone who might operate service the machine may see clearly One tag included with your new Additional tags are available from your dealer
Plastic and resin parts
• A void using paint thinner , when cleaning plastic instrument cluster ,
• Use only water , mild soap, and a soft cloth when you clean these
• Using can cause deformation the part being
INTRODUCTION
3
47365539 08/07/2012
Safety rules - Ductile iron
DANGER
Improper operation service this machine can result accident. Any unauthorized modifications made this machine can have serious Consult authorized dealer changes, additions, modifications that may required for this machine. not make any unauthorized modifications. Failure comply will result death serious injury
Before you weld, cut, drill holes any part this machine, make sure the part not cast ductile iron. See your dealer you not know a part cast ductile The following are cast ductile iron parts:
• two wheel drive steering link
• dump links
• front axle
• stabilizers
• extendahoe
• swing
• bucket linkage
• Air Conditioning / compressor mounting bracket
Unauthorized modifications cast ductile iron parts can cause injury W drilling can cause cast ductile iron not drill repair attach items cast ductile iron parts this
INTRODUCTION
580N 580SN 580SN 590SN
D0030A
47365539 08/07/2012 4
Safety rules
580N 580SN 580SN 590SN
Unless otherwise instructed, always perform these steps before you service the machine:
Park the machine a level
Place the backhoe the transport position with the swing lock pin installed for transport.
Place the loader bucket the with the bottom the loader bucket parallel the Place the direction control lever and the transmission neutral. you need open the hood perform raise the loader arms and install the support Shut down the
Place a Not tag the key switch that visible other workers remove the key
INTRODUCTION
47365539 08/07/2012 5
Basic instructions - Important notice regarding equipment servicing
580N 580SN 580SN 590SN
All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special
Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent
The manufacturer and all the organizations its distribution including - without limitationlocal reject any responsibility for damages caused parts and / components not approved the manufacturer , including those used for the servicing repair the product manufactured marketed the manufacturer . any warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer
The information this manual - - date the date the the policy the manufacturer for continuous Some information could not updated due modifications a technical commercial type, changes the laws and regulations dif ferent countries.
case refer your CASE CONSTRUCTION Sales and Service
INTRODUCTION
47365539 08/07/2012 6
Battery - Basic instructions
580N 580SN 580SN 590SN
W ARNING
Explosive gas!
Batteries emit explosive hydrogen gas and other fumes while V entilate the charging Keep the battery away from sparks, open flames, and other ignition sources. Never charge a frozen battery
Failure comply could result death serious injury .
W ARNING
Hazardous chemicals!
Battery electrolyte contains sulfuric Contact with skin and eyes could result severe irritation and burns. Always wear splash - proof goggles and protective clothing (gloves and aprons). W ash hands after Failure comply could result death serious injury .
• not run the engine with the alternator wires
• Before using electric welder , disconnect the alternator instrument cluster and Disconnect the ECU
• not use a steam cleaner a cleaning solvent clean the alternator
• Keep the battery vents Ensure the battery vents are not
Disconnect battery
Remove the battery cover
RCPH1 1TLB001AAM 1
Remove the battery cover
RCPH1 1TLB002AAM 2
INTRODUCTION
W0005A
W0006A
47365539 08/07/2012 7
Disconnect the negative battery cable from the ative battery terminal.
RCPH1 1TLB003AAM 3
Master disconnect switch (if equipped)
Enable disable electrical power from the machine teries the electrical components using the master connect located the right hand side the
NOTICE: W ait least seconds after ignition key placed the OFF position before turning master nect switch OFF This allows the machine controllers shutdown properly .
NOTICE: Some machine service procedures require actual terminal disconnect the not use the master disconnect for those types procedures, such welding the
RCPH1 1TLB002BAD 4
INTRODUCTION
47365539 08/07/2012 8
Basic instructions - Fuse and relay locations
The machine equipped with four fuse box T locations the front a side console box and external
Front console box
T urn the thumb screw (1) loosen the panel cover (2) for the fuse box. Remove the panel cover .
RCPH10TLB320AAF 1 Remove the fuse box cover
RCPH10TLB307AAF 2
RCPH10TLB303AAF 3
INTRODUCTION
580N 580SN 580SN 590SN
47365539 08/07/2012 9
RCPH10TLB310AAF 4
INTRODUCTION
Refer the decal the interior side the panel cover for fuse, relay , and / diode functions.
(1) ECU
(2) ECU
(3) ECU
(4)
Front console ECU fuse and relay Remove the cover from the steering column RCPH1 1TLB012BAD 5 Fuse relay reference Designation
relay
A fuse
A fuse
LAMBDA SENSOR A fuse
47365539 08/07/2012
RAPH12TLB0016BA 6
Side console box
T urn the thumb screws (1) loosen the panel cover (2) for the fuse Remove the panel cover
RCPH10TLB437AAF 7 Remove the fuse box covers
Refer the decal the interior side the panel cover for relay , and / diode
RCPH10TLB301AAF 8
RCPH10TLB302AAF 9
RCPH10TLB319AAF
INTRODUCTION
47365539 08/07/2012 1 1
Glow - plug Control Unit (GCU) fuse
Raise the loader arm and engage the safety support.
Lift the engine
Locate the A fuse box for the GCU the right hand side the engine attached the cab RAPH12TLB0017BA 1 1
INTRODUCTION
47365539 08/07/2012
INTRODUCTION Basic instructions Fuse, relay and diode icon definitions 580N 580SN 580SN 590SN Right hand side console panel Power Shuttle Powershift RAIL12TLB0018CA 1 RAIL12TLB0019CA 2 Fuse icon definitions Symbol Function ECU Instrument cluster key Instrument cluster 47365539 08/07/2012
INTRODUCTION Symbol Function Rear lights Rear wipers / washers T ransmission dif ferential lock T ail lights Pilot controls Cigarette lighter plugs Auto Ride Control Dome light Radio Horn Blower motor A / C TRAX Key switch Air seat 47365539 08/07/2012
INTRODUCTION Symbol Function Ride Control Quick coupler , Radio Key SAHR brake Comfort Steer PowerLift Side lights Customer Customer key Relay icon definitions Symbol Function Power relay Power relay SAHR park brake relay SAHR park brake transmission cutout relay Forward relay (Power Shuttle only) A / C relay 47365539 08/07/2012
INTRODUCTION Symbol Function Comfort Steer relay (Power Shuttle only) Reverse relay (Power Shuttle only) Neutral relay Starter interlock relay Auto Ride Control relay Rear light relay PowerLift relay Diode icon definitions Symbol Function Quick coupler diode Quick coupler diode Quick coupler diode Quick coupler diode Quick coupler diode Reverse signal diode (Power Shuttle only) Forward signal diode (Power Shuttle only) 47365539 08/07/2012 Case 580n 580sn 580snwt 590sn Service Manual Full download: http://manualplace.com/download/case-580n-580sn-580snwt-590sn-service-manual/ This is the cut pages sample. Download all 3501 page(s) at: ManualPlace.com
