11 minute read

COMPONENTS LIST

ELECTRICAL SYSTEM

COMPONENTS LIST

NAME DESCRIPTION SHEET NAME DESCRIPTION SHEET

G1 BATTERY 12V 4-1 G2 BATTERY 12V 4-1 G3 ALTERNATOR 24 VOLTS 50 OR 80 AMP 4-2 ST1 INSTRUMENT ELECTRONIC PANEL 9 ST2 ELECTRONIC DATA MONITOR 10 ST3 ANALOGIC HOURMETER 11-1 ST4 DISPLAY GEAR/DIAGNOSTIC 23-1

S1 MASTER SWITCH 4-1 S2 IGNITION SWITCH 5-1 S3 WORK LIGHT BEFORE AND AFTER MOLD BOARD SWITCH 5-4 S4 FLOOD/HEAD LIGHTS HORN AND TURN SIGNAL SWITCH 6-3/6-4 S5 WARNING FLASHER SWITCH 6-4 S6 REAR FLOOD LIGHTS SWITCH 7-5 S7 CAB HEAD LIGHT SWITCH - OPT. 8-1 S8 FRONT BLADE BOARD SWITCH - OPT. 8-2 S9 BRAKE LIGHT SWITCH 8-4 S10 ENGINE OIL PRESSURE SENSOR AND SWITCH 9-2 S11 ENGINE COOLANT TEMPERATURE SENSOR 9-3 S12 TRANSMISSION OIL PRESSURE SENSOR 9-4 S13 TRANSMISSION OIL TEMPERATURE SENSOR 9-5 S14 FUEL SENSOR LEVEL 9-5 S15 ENGINE COOLANT TEMPERATURE SWITCH 10-1 S16 AIR CLEANER SWITCH 10-1 S17 TRANSMISSION OIL FILTER RESTRICTION SWITCH 10-2 S18 TRANSMISSION OIL PRESSURE SWITCH 10-2 S19 TRANSMISSION OIL TEMPERATURE SWITCH 10-3 S20 HYDRAULIC OIL TEMPERATURE SWITCH 10-4 S21 BRAKE LOW PRESSURE SWITCH 10-4 S22 MACHINE SPEED SENSOR 10-5 S23 HYDRAULIC OIL FILTER RESTRICTION SWITCH 10-6 S24 DIFFERENTIAL LOCK SWITCH - OPT. 11-2 S25 STARTING AID SWITCH - OPT. 16-3 S26 SADDLE LOCK PIN SWITCH 11-6 S27 RIPPER OR SCARIFIER SWITCH - OPT. 12-3 S28 MOLD BOARD FLOAT L.H. SWITCH - OPT. 13-3 S29 MOLD BOARD FLOAT R.H. SWITCH - OPT. 13-4 S30 LIFT SHOCK DAMPENER SWITCH - OPT. 14-3 S31 FRONT BLADE BOARD FLOAT SWITCH - OPT. 15-1 S32 LEFT CAB DOME LIGHT 16-3 S33 RIGHT CAB DOME LIGHT 16-4 S34 STROBE LIGHT SWITCH - OPT. 16-5 S35 FRONT WIPER SWITCH 17-2 S36 FRONT WASHER PUMP SWITCH 17-4 S37 REAR WIPER SWITCH 17-5 S38 REAR WASHER PUMP SWITCH 18-1 S39 FRONT LOWER WIPER AND WASHER SWITCH - OPT. 18-2 S40 FANS SWITCH - OPT. 18-2 S41 HIGH PRESSURE SWITCH TOAIR CONDITIONER SYSTEM - OPT. 19-3 S42 3 SPEED SWITCH TO FANS AIR CONDITIONER SYSTEM - OPT. 19-3 S43 AIR CONDITIONER SWITCH - OPT. 19-4 S44 MOTOR DAMPER SWITCH TOAIR CONDITIONER SYSTEM - OPT. 19-6 S47 BUMP GEAR SELECTOR 23-3 S48 PARKING BRAKE SWITCH 23-7 S49 COME-HOME SWITCH 23-11 S50 ENGINE SPEED MAGNETIC PICKUP SENSOR 23-11 S51 OUTPUT SPEED MAGNETIC PICKUP SENSOR 23-11 S52 CYLINDER SPEED MAGNETIC PICKUP SENSOR 23-12 S53 TEMPERATURE SENSOR - TRANSMISSION FUNK 23-12 S55 FAN DRIVE INVERTER SWITCH 11-4 S56 DIAGNOSE SWITCH-ENGINE QSB TIER 2 AND TIER 3 28-9 S57 INCREMENT/DECREMENT ERROR CODES SWITCH - ENGINE QSB TIER 2 AND TIER 3 28-10 S65 TIRES INFLATOR SWITCH 24-6 S67 ON-OFF FAN DRIVE SWITCH - OPT. 15-3 S68 WATER TEMPERATURE 87 C SWITCH TO ON-OFF FAN DRIVE - OPT. 15-4 S69 OIL PRESSURE SWITCH - ENGINE QSB TIER 3 28-4 S70 CAM SHAFT POSITION SENSOR ENGINE QSB TIER 3 29-7 S71 WATER IN FUEL SENSOR - ENGINE QSB TIER 3 29-8 S72 AIR INTAKE TEMPERATURE AND PRESSURE - ENGINE QSB TIER 3 29-9 S73 FUEL RAIL PRESSURE SENSOR ENGINE QSB TIER 3 29-10 S74 CRANK SHAFT POSITION SENSOR ENGINE QSB TIER 3 29-11 S75 COOLANT TEMPERATURE SENSOR ENGINE QSB TIER 3 29-11 S76 AMBIENT AIR PRESSURE SENSOR ENGINE QSB TIER 3 29-12

ELECTRICAL SYSTEM

NAME DESCRIPTION SHEET NAME DESCRIPTION SHEET

EV2 DIFFERENTIAL LOCK SOLENOID VALVE - OPT. 11-2 EV3 STARTING AID SOLENOID VALVE - OPT. 16-2 EV4 SADDLE LOCK PIN SOLENOID VALVE 11-6 EV5 RIPPER OR SCARIFIER SOLENOID VALVE LEFT - OPT. 12-2 EV6 RIPPER OR SCARIFIER SOLENOID VALVE LEFT - OPT. 12-3 EV7 RIPPER OR SCARIFIER SOLENOID VALVE RIGHT - OPT. 12-5 EV8 RIPPER OR SCARIFIER SOLENOID VALVE RIGHT - OPT. 12-6 EV9 MOLD BOARD FLOAT SOLENOID VALVE LEFT - OPT. 13-2 EV10 MOLD BOARD FLOAT SOLENOID VALVE LEFT - OPT. 13-3 EV11 MOLD BOARD FLOAT SOLENOID VALVE RIGHT - OPT. 13-5 EV12 MOLD BOARD FLOAT SOLENOID VALVE RIGHT - OPT. 13-6 EV13 LEFT LIFT CYLINDER ANTI-SHOCK SOLENOID VALVE - OPT. 14-1 EV14 LEFT LIFT CYLINDER ANTI-SHOCK SOLENOID VALVE - OPT. 14-2 EV17 RIGHT LIFT CYLINDER ANTI-SHOCK SOLENOID VALVE - OPT. 14-5 EV18 RIGHT LIFT CYLINDER ANTI-SHOCK SOLENOID VALVE - OPT. 14-6 EV19 FRONT BLADE BOARD FLOAT SOLENOID VALVE - OPT. 15-1 EV20 FRONT BLADE BOARD FLOAT SOLENOID VALVE - OPT. 15-3 EV27 FAN DRIVE INVERTER SOLENOID VALVE - OPT. 11-4 EV28 SOLENOID ON/OFF FAN DRIVE - OPT. 15-6 EV CR PROPORTIONAL SOLENOID OF REGULATOR FUEL PUMP COMMON RAIL - ENGINE QSB TIER 3 29-2 EVT1 PROPORT. AND DIRECTIONAL SOLENOID VALVE 1 23-9 EVT2 PROPORT. AND DIRECTIONAL SOLENOID VALVE 2 23-8 EVT3 PROPORT. AND DIRECTIONAL SOLENOID VALVE 3 23-9 EVTA PROPORT. AND SPEED SOLENOID VALVE A 23-9 EVTB PROPORT. AND SPEED SOLENOID VALVE B 23-10 EVTC PROPORT. AND SPEED SOLENOID VALVE C 23-10 EVTD PROPORT. AND SPEED SOLENOID VALVE D 23-11

EJ1 INJECTOR CYLINDER 1 ENGINE QSB TIER 3 29-3 EJ2 INJECTOR CYLINDER 2 ENGINE QSB TIER 3 29-4 EJ3 INJECTOR CYLINDER 3 ENGINE QSB TIER 3 29-4 EJ4 INJECTOR CYLINDER 4 ENGINE QSB TIER 3 29-5 EJ5 INJECTOR CYLINDER 5 ENGINE QSB TIER 3 29-6 EJ6 INJECTOR CYLINDER 6 ENGINE QSB TIER 3 29-7 V1 VARISTOR TO FLASHER AND TURN SIGNAL RELAY 6-6 V2 VARISTOR TO DIFFERENTIAL LOCK SOLENOID VALVE - OPT. 11-2 V3 VARISTOR TO STARTING AID SOLENOID VALVE - OPT. 16-1 V4 VARISTOR TO SADDLE LOCK PIN SOLENOID VALVE 11-5 V5 VARISTOR TO RIPPER OR SCARIFIER SOLENOID VALVE LEFT - OPT. 12-1 V6 VARISTOR TO RIPPER OR SCARIFIER SOLENOID VALVE LEFT - OPT. 12-2 V7 VARISTOR TO RIPPER OR SCARIFIER SOLENOID VALVE RIGHT - OPT. 12-4 V8 VARISTOR TO RIPPER OR SCARIFIER SOLENOID VALVE RIGHT - OPT. 12-5 V9 VARISTOR TO MOLD BOARD FLOAT SOLENOID VALVE L.H. - OPT. 13-1 V10 VARISTOR TO MOLD BOARD FLOAT SOLENOID VALVE L.H. - OPT. 13-3 V11 VARISTOR TO MOLD BOARD FLOAT SOLENOID VALVE R.H. - OPT. 13-4 V12 VARISTOR TO MOLD BOARD FLOAT SOLENOID VALVE R.H. - OPT. 13-5 V13 VARISTOR TO LEFT LIFT CYLINDER ANTI-SHOCK SOLENOID VALVE - OPT. 14-1 V14 VARISTOR TO LEFT LIFT CYLINDER ANTI-SHOCK SOLENOID VALVE - OPT. 14-2 V17 VARISTOR TO RIGHT LIFT CYLINDER ANTI-SHOCK SOLENOID VALVE - OPT. 14-5 V18 VARISTOR TO RIGHT LIFT CYLINDER ANTI-SHOCK SOLENOID VALVE - OPT. 14-6 V19 VARISTOR TO FRONT BLADE BOARD FLOAT SOLENOID VALVE - OPT. 15-1 V20 VARISTOR TO FRONT BLADE BOARD FLOAT SOLENOID VALVE - OPT. 15-2 V21 VARISTOR TO MAGNETIC CLUTCH/ COMPRESSOR - OPT. 19-1 V27 VARISTOR TO SOLENOID FAN DRIVE INVERTER - OPT. 11-3 V28 VARISTOR TO SOLENOID ON/OFF FAN DRIVE - OPT. 15-5

D5 DIODE TO NEUTRAL POSITION TO START 23-6 D6 DIODE TO PARKING BRAKE APPLIED 23-7 D8 DIODE TO ON-OFF FAN DRIVE SYSTEM - OPT 15-4 D9 DIODE TO COIL PROTECTION OF THE GRID HEATER AUXILIARY MAGNETIC SWITCH ENGINE QSB TIER 3 29-1 DB DIODE BOX - LATERAL CONSOLE 21 DBM DIODE BOX TO ENGINE QSB TIER 2 AND TIER 3 ANOMALY LIGHTS 28-8

ELECTRICAL SYSTEM

NAME DESCRIPTION SHEET NAME DESCRIPTION SHEET

HA1 HORN 6-1 HA2 BUZZER 10-5 HA3 BACK-UP ALARM - OPT. 8-5 HA4 BACK-UP ALARM STRADALE - OPT. 8-6 HA5 BUZZER TO ENGINE QSB TIER 2 AND TIER 3 28-7

FG1 MAXI FUSE 80.0 AMP TO PROTECTION ALTERNATOR 4-6 FG2 MAXI FUSE 80.0 AMP TO MASTER PROTECTION CIRCUITS OF THE MACHINE 4-6 FG3 MAXI FUSE 30.0 AMP TO PROTECTION ENGINE QSB TIER 3 ELECTRICAL SYSTEM 28-2 FA1 AUXILIARY FUSE 7.5 AMP TO POSITION LIGHTS R.F. & L.R. AND INSTRUMENTS LIGHTS 6-2 FA2 AUXILIARY FUSE 5.0 AMP TO POSITION LIGHTS LEFT FRONT & RIGHT REAR 6-3 FGH2 MEGA FUSE 125.0 AMP TO GRID HEATER ENGINE QSB TIER 3 29-2

H1 RIGHT WORK LIGHT BEFORE MOLD BOARD 5-4 H2 LEFT WORK LIGHT BEFORE MOLD BOARD 5-5 H3 RIGHT WORK LIGHT AFTER MOLD BOARD 5-6 H4 LEFT WORK LIGHT AFTER MOLD BOARD 5-6 H5 FRONT POSITION LIGHT L.H. 6-2 H6 REAR POSITION LIGHT R.H. 6-2 H7 REAR POSITION LIGHT R.H. - OPT. STRADALE 6-2 H8 REAR TURN SIGNAL LIGHT R.H. OPT. STRADALE 6-3 H9 FRONT TURN SIGNAL LIGHT R.H. CAB. 6-3 H10 REAR TURN SIGNAL LIGHT R.H. 6-3 H11 FRONT TURN SIGNAL LIGHT R.H. 6-4 H12 FRONT TURN SIGNAL LIGHT L.H. 6-4 H13 REAR TURN SIGNAL LIGHT L.H. 6-4 H14 FRONT TURN SIGNAL LIGHT L.H. CAB. 6-5 H15 REAR TURN SIGNAL LIGHT L.H. - OPT. STRADALE 6-5 H16 LEFT HEAD LIGHT (HIGH BEAM) 7-1 H17 RIGHT HEAD (HIGH BEAM) 7-2 H18 LEFT HEAD LIGHT (LOW BEAM) 7-2 H19 RIGHT HEAD LIGHT (LOW BEAM) 7-3 H20 FRONT POSITION LIGHT R.H. 7-3 H21 REAR POSITION LIGHT L.H. 7-3 H22 LICENSE PLATE LIGHT - OPT. 7-4 H23 REAR POSITION LIGHT L.H. - OPT. STRADALE 7-4 H24 LICENSE PLATE LIGHT - OPT. STRADALE 7-4 H27 REAR FLOOD LIGHT R.H. (CAB) 7-6 H28 REAR FLOOD LIGHT L.H. (CAB) 7-6 H29 CAB HEAD LIGHT L.H. - OPT. 8-1 H30 CAB HEAD LIGHT R.H. - OPT. 8-1 H31 FRONT BLADE BOARD LIGHT L.H. - OPT. 8-2 H32 FRONT BLADE BOARD LIGHT R.H. - OPT. 8-3 H33 BRAKE LIGHT L.H. 8-4 H34 BRAKE LIGHT R.H. 8-4 H35 BRAKE LIGHT L.H. - OPT. STRADALE 8-4 H36 BRAKE LIGHT R.H. - OPT. STRADALE 8-5 H37 DASH LIGHT - LATERAL PANEL 9-1 H38 DASH LIGHT - LATERAL PANEL 9-2 H39 REAR LEFT STROBE LIGHT - OPT. 16-4 H40 FRONT RIGHT STROBE LIGHT - OPT. 16-6 H41 ENGINE WARNING LAMP - ENGINE QSB TIER 2 AND TIER 3 28-6 H42 ENGINE STOP LAMP - ENGINE QSB TIER 2 AND TIER 3 28-6 H45 ENGINE GRID HEATER LAMP - ENGINE QSB TIER 2 AND TIER 3 28-7

R1 RESISTOR 910 0HMS 1/2 WATT 9-4

R3 CIGARETTE LIGHTER 12 VOLTS 24-2 R G.H. 2 RESISTOR OF GRID HEATER ENGINE QSB TIER 3 29-2

R DP RESISTOR OF DUAL POWER TO ENGINE QSB TIER 2 AND TIER 3 30-1

M1 ENGINE STARTER 4-5 M2 FRONT WIPER 17-2 M3 FRONT WASHER PUMP 17-4 M4 REAR WIPER 17-5 M5 REAR WASHER PUMP 18-1 M6 FRONT LOWER WASHER PUMP - OPT. 18-2 M7 FRONT LOWER WIPER - OPT. 18-3 M8 AIR SUSPENSION SEAT - OPT. 18-5 M9 FAN L.H. - OPT. 18-5 M10 FAN R.H. - OPT. 18-6 M11 MOTOR DAMPER TO AIR CONDITIONER 19-5 M.T. EVAPORATOR UNIT - OPT. AIR CONDITIONER 19-4 E.M. ELECTRIC MAGNETIC CLUTCH/ COMPRESSOR OPT. AIR CONDITIONER 19-2 M PT TIRES INFLATOR COMPRESSOR 24-5

K ECU ELECTRONIC UNIT TRANSMISSION FUNK 23 K IP INCH PEDAL FUNK TRANSMISSION 23-2 K TVP TRANSIENT VOLTAGE PROTECTION 23-1

K ECM 2 ENGINE CONTROL MODULE QSB TIER 3 28/29/31

K ET ACCELERATOR/ DECELERATOR AND HAND THROTTLE ASS’Y - ENGINE QSB TIER 2 AND TIER 3 28-11 K G.H.2 AUXILIARY MAGNETIC SWITCH TO GRID HEATER - ENGINE QSB TIER 3 29-2

K PT AUXILIARY MAGNETIC SWITCH TOTIRES INFLATOR 24-5

K3P ELECTRONIC MODULE THREE POWER 30-3

K15 FLASHER AND TURN SIGNAL RELAY 6-9

K16 ELECTRONIC STROBE LIGHT - OPT. 16-5

K C1 CONVERTER VOLTAGE TO RADIO AND CIGARETTE LIGHTER 24/12 VOLTS MAX. 10.0 AMP 24-2

KR RADIO 12 VOLTS 24-4

SP1 SPEAKER L.H. 24-4 SP2 SPEAKER R.H. 24-4 AT ANTENNA RADIO 24-3

ELECTRICAL SYSTEM

NAME DESCRIPTION SHEET NAME DESCRIPTION SHEET

XD1 DERIVATION BOX (NEAR ENGINE) 4-4 XD2 DERIVATION BOX (IN THE LATERAL CONSOLE) 5-3 XD4 DERIVATION POINT TO ENGINE STARTER, ALTERNATOR, GRID HEATER ENGINE QSB TIER 3 4-5

F1 7.5 AMP TO FLASHER RELAY AND TURN SIGNAL LIGHTS 6-6 F3 7.5 AMP TO ROTATING BEACON AND CAB DOME LIGHT 16-5 F4 7.5 AMP TO HEAD LIGHTS (LOW BEAM) 7-2 F5 15 AMP TO HORN 6-1 F6 3 AMP TO E.D.M. (ELECTRONIC DATA PANEL) AND BUZZER 9-6 F7 10 AMP TO FUNK TRANSMISSION SYSTEM 23-2 F8 10 AMP TO FUNK TRANSMISSION SYSTEM 23-2 F9 10 AMP TO FUNK TRANSMISSION SYSTEM 23-2 F10 7.5 AMP TO CAB FANS 18-5 F11 10 AMP TO FRONT WIPER AND WASHER PUMP 17-1 F12 15 AMP TO HYDRAULIC SOLENOID VALVES SADDLE LOCK PIN AND FLOAT CONTROL (OPT.) 11-5 F13 7.5 AMP TO REAR FLOOD LIGHTS 6-5 F14 7.5 AMP TO HIGH BEAM 7-1 F15 10 AMP TO STARTING AID (OPT.) 16-2 F16 10 AMP TO REAR WIPER AND WASHER PUMP 17-4

F17 20 AMP TO AIR CONDITIONER SYSTEM (OPT.) 19-2 F18 3 AMP TO REVERSE FAN SOLENOID VALVE (OPT.) 11-4 F19 3 AMP TO REVERSE SIGNAL ON THE GEAR SELECTOR 8-6 F20 3 AMP TO AIR CONDITIONER SYSTEM MODE DOOR (OPT.) 19-6 F22 3 AMP TO DIFFERENTIAL LOCK (OPT.) 11-2 F23 3 AMP TO BACK-UP ALARM (OPT.) 8-5 F24 5 AMP TO ELECTRICAL ENGINE SHUT OFF 28-5 F25 3 AMP TO BRAKE LIGHT 8-4 F26 15 AMP TO FRONT LOWER WIPERS/WASHER/ AND AIR SUSPENSION SEAT (OPT.) 18-2 F27 7.5 AMP TO CAB LIGHTS 8-1 F28 7.5 AMP TO WORKING LIGHTS BEFORE MOLDBOARD (OPT.) 5-3 F29 7.5 AMP TO WORKING LIGHTS AFTER MOLDBOARD (OPT.) 5-5 F30 10 AMP TO RADIO AND CIGARETTE LIGHTER 24-2 F31 7.5 AMP TO ALTERNATOR REGULATOR AND HABILITY RELAY 4-3 F32 7.5 AMP TO FRONT EQUIPMENT LIGHTS (OPT.) 8-3

K1 HABILITY RELAY 23-5 K2 DUAL POWER (QSB, TIER 2 AND TIER 3) RELAY 30-1/30-6 K3 AUXILIARY STARTING RELAY 23-3 K4 LOW BEAM RELAY 7-2 K5 HIGH BEAM RELAY 7-1 K6 REAR FLOOD LIGHTS AND REAR WORK LIGHTS RELAY 7-5 K7 HORN RELAY 6-1 K8 BACK-UP ALARM RELAY 8-5 K9 STARTING AID (OPT.) 16-3 K10 DIFFERENTIAL LOCK RELAY 11-2 K12 MAGNETIC CLUTCH/COMPRESSOR RELAY AIR CONDITIONER SYSTEM (OPT.) 19-2 K13 ON-OFF FAN DRIVE RELAY (OPT.) 15-4 K14 WORK LIGHT BEFORE MOLDBOARD RELAY (OPT.) 5-5

This article is from: