7 minute read
FIGURE 2-21. DEUTZ ENGINE INSTALLATION
FIGURE 2-21. DEUTZ ENGINE INSTALLATION
FIGURE 2-21. DEUTZ ENGINE INSTALLATION
ITEM PART NUMBER QTY
DESCRIPTION
Ref DEUTZ ENGINE ASSEMBLY (STANDARD PARTS) 1 Ref Engine - Deutz F2L-1011 Diesel Options: 1 2000106 1 Engine - Deutz F2L-1011 Diesel (Prior to August 1995) 1 2000137 1 Engine - Deutz F2L-1011 Diesel (August 1995 to Present) 2 Ref Pump Assembly Options: 2 3600152 1 Pump Assembly (Vickers) 2 2900660 1 Shaft Seal Kit (Vickers) 2 3600200 1 Pump Assembly (Barnes) (1 each of fittings p/n's 2220376 & 2210014 are required when replacing Vickers pump with Barnes pump) (See PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED MACHINES) for Breakdown) 3 0641509 2 Bolt 5/16in-18NC x 1 1/8in 4 4761500 2 Lockwasher 5/16in 5 2180730 1 Fitting, Special 8 1060221 1 Cable, Battery (Engine to Ground) 9 4751500 2 Flatwasher 5/16in 10 Ref Adapter, Throttle Options: 10 0080172 1 Adapter, Throttle (Prior to September 1995) 10 4460302 1 Adapter, Throttle (September 1995 to Present) 11 3450203 1 Pin, Cotter 1/16in x 3/4in 12 Ref Component Options: 12 3951003 1 Component Setscrew #10-24NC x 3/8in (Prior to September 1995) 12 0902244 1 Component Bracket, Throttle (September 1995 to Present) 13 0080177 1 Adapter Weldment 14 3311501 3 Nut 5/16in-18NC 15 4761500 3 Lockwasher 5/16in 16 0641512 3 Bolt 5/16in-18NC x 1 1/2in 17 3960407 1 Gasket, Intake Adapter 0250828 Ref DEUTZ ENGINE ASSEMBLY (MACHINES WITHOUT NOISE
REDUCTION PACKAGE WERE BUILT THROUGH 1992) (VARIABLE PARTS)
B
51 2420131 1 Sender, Oil Pressure 0252777 Ref DEUTZ ENGINE ASSEMBLY (MACHINES WITH NOISE
REDUCTION PACKAGE WERE BUILT 1993 TO PRESENT) (VARIABLE PARTS)
71 2420110 1 Sender, Oil Pressure 73 0901838 1 Bracket, Air Cleaner 74 0340002 2 Band, Air Cleaner 75 0701010 2 Bolt, Metric 10mm x 20mm 76 4832000 2 Lockwasher 10mm 77 4711600 1 Flatwasher 3/8in 78 4640751 1 Valve, Oil Drain 79 2750532 18 in/46cm Hose, Low Pressure 80 1340020 1 Air Cleaner Assembly 80 7004214 1 Element 81 1320016 2 Clamp, Hose 82 0080039 1 Adapter, Elbow 83 0641408 4 Bolt 1/4in-20NC x 1in 84 4761400 4 Lockwasher 1/4in 85 3311401 4 Nut 1/4in-20NC
REV
G
ITEM PART NUMBER QTY DESCRIPTION
86 1320022 1 Clamp 87 4711400 1 Lockwasher 1/4in 88 0641512 2 Bolt 6mm x 10mm 89 2180104 1 Fitting, Nipple 90 2200261 1 Fitting, Coupling Ref DEUTZ ENGINE INSTALLATION (STANDARD PARTS) 151 1320041 1 Clamp 152 2720271 7 ft/2m Line, Fuel Return 153 2720058 6 ft/1.8m Line, Fuel Supply 154 4300032 AR Stud (Welded on Part) 155 4761400 AR Lockwasher 1/4in 156 3311401 AR Nut 1/4in-20NC 157 1320022 4 Clamp 158 2220317 1 Fitting, Barbed 158 2220536 1 Fitting, Barbed 159 2220063 1 Fitting, 90 Swivel 159 2220273 2 Fitting, Reducer 160 4420001 AR Tape, Sealant 162 Ref Auxiliary Pump Assembly Options - Vendors Vary: 162 3600050 1 John S. Barnes Brand Pump Version: 162 7004248 1 Motor (Bosch or Prestolite) 162 7004249 1 Coupling 162 7010923 1 Pump 162 3600050 1 Stone Industries Brand Pump Version: 162 7000482 1 Motor 162 7004412 1 Coupling 162 7004414 1 Pump 162 3600208 1 Fenner Fluid Power Brand Pump Version: 162 7013710 1 Motor 162 7013711 1 Coupling 162 7013712 1 Pump 163 1060046 1 Cable, Battery (Battery to Ground) 164 0400075 1 Battery 165 Ref Scoop, Air Intake Options: 165 1840005 1 Scoop, Air Intake (Prior to April 1995) 165 1840011 1 Scoop, Air Intake (April 1995 to Present) 166 3960389 51 in/1.3m Seal, Rubber Grip 167 3980007 1 Seat, Battery 169 4761600 4 Lockwasher 3/8in 171 1060154 1 Cable, Battery (Battery to Starter) 172 1060054 1 Cable, Battery (Starter to Auxiliary Power Relay) 173 0641628 1 Bolt 3/8in-16NC x 3 1/2in 175 1320019 AR Clamp, Exhaust 176 4300034 2 Stud (Welded on Parts) 177 3311601 2 Nut 3/8in-16NC 178 0641856 3 Bolt 1/2in-13NC x 7in 179 4761800 4 Lockwasher 1/2in 182 0641406 4 Bolt 1/4in-20NC x 3/4in 183 0080178 4 Adapter, Engine Mounting 184 1120161 1 Cap, Air Inlet 186 0361810 1 Holddown, Battery
REV
ITEM PART NUMBER QTY DESCRIPTION
187 4751600 2 Flatwasher 3/8in 189 0236768 1 Rod, Holddown 190 3300029 2 Wingnut 3/8in-16NC 191 3740067 1 Solenoid 192 4300031 AR Stud (Welded on Part) 193 0641614 2 Bolt 3/8in-16NC x 1 3/4in 194 1320059 1 Clamp (Prior to March 1995) 196 3311001 2 Nut #10-24NC 197 4300081 2 Stud (Welded on Parts) 198 4751000 2 Flatwasher #10 199 4761000 2 Lockwasher #10 200 0901361 1 Bracket, Fuel Filter 201 0641408 2 Bolt 1/4in-20NC x 1in (Prior to September 1995) 201 0641418 2 Bolt 1/4in-20NC x 2 1/4in (September 1995 to Present) 202 1060093 1 Cable, Battery (Auxiliary Relay to Auxiliary Pump) 203 0100011 AR Loctite 204 0641852 1 Bolt 1/2in-13NC x 6 1/2in 0250829 Ref DEUTZ ENGINE INSTALLATION (MACHINES WITHOUT NOISE
REDUCTION PACKAGE WERE BUILT THROUGH 1992) (VARIABLE PARTS)
E
Ref Note: See SPECIAL OPTIONS SECTION for Optional Exhaust
Systems.
251 4564655 1 Tube, Air Inlet 252 0340002 2 Band, Air Cleaner 253 4564656 1 Tube, Exhaust 254 1320031 4 Clamp, Hose 255 2720351 1 ft/.3m Hose, Rubber 256 4843620 1 Snorkel Weldment 257 1340020 1 Air Cleaner Assembly 257 7004214 1 Element 0252778 Ref DEUTZ ENGINE INSTALLATION (MACHINE WITH NOISE
REDUCTION PACKAGE WERE BUILT 1993 TO PRESENT) (VARIABLE PARTS)
Ref Note: See SPECIAL OPTIONS SECTION for Optional Exhaust
Systems.
271 1120405 1 Cap, Rain 273 2720334 1 Hose 274 4565719 1 Tube, Exhaust 275 1320016 4 Clamp 276 4565270 4 Tube 277 Not Available 1 Snorkel, Exhaust 279 4565718 1 Tube, Extension 280 0080046 1 Adapter, Tube 281 1670639 1 Cover, Base Plate 282 1670638 1 Cover, Hood Support 283 1670616 1 Cover, Side 284 4844132 1 Intake Box Weldment 285 2820048 1 Foam, Acoustical 286 2820049 1 Foam, Acoustical 287 3536248 1 Plate 288 1670321 1 Plate, Adapter 289 3820019 8 Rivet 290 3941406 2 Screw, Self-Tapping 1/4inx 3/4in
REV
F
ITEM PART NUMBER QTY DESCRIPTION
291 3300151 2 Nut, Acorn 292 4751400 21 Flatwasher 1/4in 293 3536132 1 Plate, Baffle 294 0641412 2 Bolt 1/4in-20NC x 1 1/2in 0239972 Ref COUPLING INSTALLATION - LOVEJOY OPTION 301 1660176 1 Coupling, Lovejoy 302 0641510 6 Bolt 5/16in-18NC x 1 1/4in 303 4761500 6 Lockwasher 5/16in 304 0080163 1 Plate, Adapter 305 0641610 8 Bolt 3/8in-16NC x 1 1/4in 306 4761600 8 Lockwasher 3/8in 0250595 Ref COUPLING INSTALLATION - HAYES OPTION 351 1660182 1 Coupling, Hayes (Note: Coupling Internal Spines must be lubed with Lithium based grease prior to installation.) 352 0700810 6 Bolt, Metric 8mm x 20mm 353 4831900 6 Lockwasher, Metric 8mm 354 0080163 1 Plate, Adapter 355 0641610 8 Bolt 3/8in-16NC x 1 1/4in 356 4761600 8 Lockwasher 3/8in 0251537 Ref OPTIONAL ENGINE DISTRESS INSTALLATION 0251682 Ref OPTIONAL ENGINE SHUTDOWN INSTALLATION 400 2180360 1 Fitting, Tee 401 Ref Fitting Options: 401 2180749 1 Fitting, 45 (Engine Distress) 401 2180693 1 Fitting, Nipple (Engine Shutdown) 401 2220318 1 Fitting, 90 (Engine Shutdown) 403 4360065 1 Switch, Pressure Ref ENGINE COMPONENTS Ref Engine 2000106 7000693 1 Muffler - Deutz F2L1011 7000699 1 Seal, Exhaust (Doughnut) 7012598 1 Fuel Filter 7012599 2 Injector, Fuel 7012698 1 Fuel Pump - Main 7016331 1 Oil Filter 7012626 1 Starter 7020465 1 Cap, Oil Filler 3600213 1 Pump, Drive (was p/n 7012572) 3520078 1 Plug (was p/n 7012573) 1670680 1 Cover, Timing Chain (was p/n 7012574) 7012575 1 Pulley, Crankshaft 7016308 1 Ring, Air Intake 7019607 1 Shutdown Device (was p/n 7016359) 7020414 1 V-Belt 7020437 1 Flywheel 7020496 1 Gear, Ring (Flywheel) 7020456 1 Dipstick 7014683 1 Oil Change and Gasket Kit (Includes Fuel Line Washer, or Plug Washer, Oil Filter, Fuel Filter Injector Tip Gasket and Valve Cover Gasket) Ref Engine 2000137 7020417 1 Alternator
REV
D
ITEM PART NUMBER QTY
DESCRIPTION
7000693 1 Muffler - Deutz F2L1011 7000699 1 Seal, Exhaust (Doughnut) 8320270 1 Fuel Filter (was p/n 7016328) 7012599 1 Pump, Fuel Injector 7020426 1 Injector, Fuel 7020425 1 Nozzle, Injector 7020424 1 Gasket, Injector Tip 7016309 1 Washer, Sealing (Copper) 7024413 1 Fuel Pump - Main 7020411 Gasket, Lift 7016332 1 Starter (was p/n 7016678) 7020465 1 Cap, Oil Filler 7020467 1 Pump, Oil 7016331 1 Oil Filter 7019607 1 Shutdown Device (was p/n 7016359) 7020414 1 V-Belt 7020027 1 Flywheel/Ring Gear Assembly 7020477 1 Gear, Ring (Flywheel) 7020434 1 Dipstick 7020429 1 Gasket, Vale Cover Ref Gasket, Head Options: 70003160 1 Gasket 1 Notch 70003161 1 Gasket 2 Notch 70003162 1 Gasket 3 Notch 7020404 1 Washer, Oil Pan 7020406 1 Ring, Sealing 70001138 2 Mounting, Motor (Rear) 70001136 1 Mounting Kit, Motor (Front - LH) 70001137 1 Mounting Kit, Motor (Front - RH)
