FIGURE 7-1. ELECTRICAL DIAGRAM LIST

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

ITEM PART NUMBER QTY

DESCRIPTION

Ref Note: Diagrams not shown are available from the JLG Service

Department.

4931797 Ref ACCESSORY VALVE WIRING DIAGRAM 0250697 Ref AC MOTOR CONTROL WIRING DIAGRAM - 440V ELECTRIC

MACHINES REV

A A

4360270 1 Starter 1060343 17 ft Cable, Electrical - 10/4 1060331 70 ft Cable, Electrical - 16/4 2400028 1 Fuse - 20 Amp 4360271 1 Heater 3160169 1 Motor Ref ALARMS WIRING DIAGRAM OPTIONS Ref Machines Built (Prior to May 1990): 4931778 Ref Descent Alarm Wiring Diagram 3990001 3 Diode - 1 Amp 4360089 1 Flasher 3740049 1 Relay 4932098 Ref Motion Alarm Wiring Diagram 3990010 3 Diode 6 Amp 4931780 Ref Tilt Alarm Wiring Diagram 3740049 1 Relay 4360089 1 Flasher 4931779 Ref Travel Alarm Wiring Diagram Ref Machines Built (May 1990 to October 1992): 4932595 Ref Motion Alarm Wiring Diagram 1281985 Ref Motion Alarm Wiring Diagram 3740049 1 Relay 3990010 2 Diode - 6 Amp 4931947 Ref Travel/Back-up/Swing/Descent Wiring Diagram 1281985 Ref Travel/Back-up/Swing/Descent Wiring Diagram A

A

A

A

A A

G G

3740049 1 Relay Ref Machines Built (October 1992 to Present): 4932639 Ref Motion Alarm Wiring Diagram (All except Electric

Machines with Stepper Valves)

3740049 1 Relay 3990010 1 Diode 6 Amp 1060341 8 ft Cable, Electrical - 16/2 4932640 Ref Motion Alarm Wiring Diagram (Electric Machines with

Stepper Valves Only)

0253077 Ref Tilt Alarm Wiring Diagram 2

0140026 1 Alarm 4932637 Ref Travel Alarm Wiring Diagram (All except Electric

Machines with Stepper Valves)

0610104 1 Card, Circuit 4932639 Ref Travel Alarm Wiring Diagram (Electric Machines with

Stepper Valves Only)

4931735 Ref BATTERY CAPACITY INDICATOR WIRING DIAGRAM B 4931824 Ref BATTERY CAPACITY INDICATOR WITH INTERRUPT WIRING

DIAGRAM

B 3740058 1 Relay - 4PDT

ITEM PART NUMBER QTY DESCRIPTION

4120013 1 Base, Relay - 4PDT 3740066 1 Spring Ref BEACON LIGHT WIRING DIAGRAM 4931740 Ref Gas and Diesel Machines 4931703 Ref Electric Machines 4931942 Ref BEACON/STROBE LIGHT WIRING DIAGRAM - ELECTRIC

MACHINES

Ref CONTACTOR BOX WIRING DIAGRAM 0239003 Ref Standard Electric Machines 4932341 Ref U/L Electric Machines Ref DUAL FUEL WIRING DIAGRAM 4931749 Ref Kohler Machines 4931749 Ref Ford Machines Built through Early 1990 4932047 Ref Ford Machines Built 1990 to Present 1281479 Ref Ford Machines Built 1990 to Present

REV

A B 5

B B B

B B

4360201 1 Switch, Toggle (Select) 4921305 1 Harness, Dual Fuel 4932335 Ref Straight LP Wiring Diagram 1281479 Ref Straight LP Wiring Diagram 4931888 Ref ELECTRIC FUEL PUMP WIRING DIAGRAM - FORD

MACHINES

4931992 Ref ENGINE WIRING DIAGRAM - DEUTZ F2L1011 -

Ref ENGINE DISTRESS / SHUTDOWN WIRING DIAGRAMS: 0251537 Ref Engine Distress Wiring Diagram - Deutz Machines D 1281525 Ref Engine Distress Wiring Diagram - Deutz Machines D 4921361 1 Harness 4360065 1 Switch, Pressure 0250008 Ref Engine Distress Wiring Diagram - Ford Machines (Built

Prior to November 1991) (Hood Mounted Distress Light)

B 4931598 Ref Engine Distress Wiring Diagram - Ford Machines (Built

Prior to November 1991) (Hood Mounted Distress Light)

B 3740013 1 Relay 4360089 1 Flasher 2920034 1 Light 4360182 1 Switch, Oil Pressure 4360157 1 Switch, Water Temperature 0252625 Ref Engine Distress Wiring Diagram - Ford Machines (Built

November 1991 to Present) (Platform Console Mounted Distress Light)

5-E

2920026 1 Light 4360182 1 Switch, Oil Pressure 4360157 1 Switch, Water Temperature 3740049 1 Relay 2920029 1 Bulb 0251682 Ref Engine Shutdown Wiring Diagram - Deutz Machines 3740049 1 Relay 4360065 1 Switch, Pressure 0251048 Ref FUEL INDICATOR AT PLATFORM WIRING DIAGRAM A 4360265 1 Switch, LPG 2920026 1 Light, Indicator 2920029 1 Bulb Ref GENERATOR WIRING DIAGRAM - 110V 4931945 Ref Deutz A

ITEM PART NUMBER QTY

4931934 Ref Ford 4931770 Ref Kohler

DESCRIPTION REV

C-4

3990001 1 Diode - 3.5 Amp (Deutz) 3990010 4 Diode - 6 Amp (Ford) 3740049 2 Relay, Bosch 4360294 1 Breaker, Circuit (Deutz) 4460027 1 Receptacle, Twist Lock (Ford) Ref HEADLIGHT/TAILLIGHT WIRING DIAGRAM 4931913 Ref 12VDC 4932647 Ref 48VDC A-2 A

Ref HEATERS WIRING DIAGRAM 4931998 Ref Ford/Deutz Machines 4931784 Ref Kohler Machines 1060016 AR Cable, Electrical - 16/3 1060012 AR Cable, Electrical - 12/4 4931867 Ref INVERTOR/DOUBLE BATTERY PACK WIRING DIAGRAM 4932490 Ref JAPANESE SPEC WIRING MODIFICATION 0251664 Ref OIL COOLER WIRING DIAGRAM B 4360181 1 Switch, Temperature 3740080 1 Relay, Sealed 4360287 1 Breaker, Circuit 0251619 Ref PANEL LIGHTS WIRING DIAGRAM 1281525 Ref PANEL LIGHTS WIRING DIAGRAM A A

2920024 3 Light, Panel Ref PLATFORM WIRING DIAGRAMS OPTIONS Ref Stepper Valve Machines: 4931743 Ref Gas/Diesel Machines with Electric Boom Limit Switches

(Built Prior to May 1988)

B

4931786 Ref Gas/Diesel Machines with Hydraulic Boom Limit Switches

(Built May 1988 to Present)

4931744 Ref Electric Machines with Electric Boom Limit Switches

(Built Prior to May 1988)

B

B

4931788 Ref Electric Machines with Hydraulic Boom Limit Switches

(Built May 1988 to Present)

3990010 9 Diode - 6 Amp 1060012 9 ft Cable, Electrical - 12/4 Ref PLATFORM WIRING DIAGRAMS OPTIONS Ref Vickers Valve Machine with PQ Controllers: 4931984 Ref Gas/Diesel Machines (Built Prior to April 1990) A 4932070 Ref Gas/Diesel Machines (Built April 1990 to January 1993) D 4932598 Ref Gas/Diesel Machines (Built January 1993 to Present) B/1282002 Ref Gas/Diesel Machines (Built January 1993 to Present) B/3990010 AR Diode - 6 Amp 1540002 1 Capacitor - 1000mf 25V (April 1990 to Present) 1060309 8 ft Cable, Electrical - 12/4 (Prior to July 1995) 1060515 8 ft Cable, Electrical - 12/4 (July 1995 to Present) 4931793 Ref Electric Machines (Standard) C 4932338 Ref Electric Machines (U/L) B 4932092 Ref Electric machines (440 VAC) 3990010 3 Diode - 6 Amp 1060012 7 ft Cable, Electrical - 12/4 (Standard) 1060316 7 ft Cable, Electrical - 16/5 (U/L)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref PLATFORM WIRING DIAGRAMS OPTIONS Ref Vickers Valve Machine with OEM Controllers: 4931791 Ref Machines Built (Prior to October 1990) 4932325 Ref Machines Built (October 1990 to Present) 1060012 9 ft Cable, Electrical - 12/4 3990010 3 Diode - 6 Amp 2400026 1 Fuse - 5 Amp Ref PLATFORM BUMPER PROXIMITY SWITCHES ELECTRICAL

DIAGRAM OPTIONS:

1282190 Ref Chain Attach Bumper Proximity Switch (Soft Touch

System) (Electrical Diagram)

B

B

4360057 1 Switch, Limit 4360274 1 Switch, Push-Button (Override) 3740049 2 Relay 4932075 Ref Welded-on Bumper Proximity Switch Electrical Diagram B 3740045 1 Relay 4360274 1 Switch, Push Button (Override) Ref PLATFORM WORKLIGHT WIRING DIAGRAM OPTIONS: 2900068 Ref Machines Built (Prior to November 1992) F 0253987 Ref Machines Built (November 1992 to Present) C 0251610 Ref Machines with 48V U/L Options 2920095 2 Worklight 4931887 Ref POWER TOOL WIRING DIAGRAM 4932025 Ref POWER TOOL WIRING DIAGRAM Ref PROXIMITY WIRING DIAGRAM 4932075 Ref Standard Machines B 4932661 Ref U/L Machines A 0250698 Ref RECEPTACLE BOX WIRING DIAGRAM - 120VAC (440 VAC

MACHINES)

Ref STANDARD WIRING DIAGRAMS - DEUTZ: 4932056 Ref STANDARD WIRING DIAGRAMS - DEUTZ (Prior to January

1993)

G 4932613 Ref STANDARD WIRING DIAGRAMS - DEUTZ (January 1993 to

Present)

D 4921265 1 Engine and Valve Harness 3990010 5 Diode - 6 Amp 3730095 1 Resistor 7.5 Ohm 10 Watt 1060016 20 ft Cable, Electrical - 16/3 Ref STANDARD WIRING DIAGRAMS - FORD: 4931926 Ref STANDARD WIRING DIAGRAMS - FORD (Prior to March

1990)

B 4932071 Ref STANDARD WIRING DIAGRAMS - FORD (March 1990 to

January 1993)

D 4932614 Ref STANDARD WIRING DIAGRAMS - FORD (January 1993 to

October 1994)

D 4932755 Ref STANDARD WIRING DIAGRAMS - FORD (October 1994 to

Present)

B 4921167 1 Engine and Valve Harness (Prior to March 1990) 4921282 1 Engine and Valve Harness (March 1990 to Present) 1060016 20 ft Cable, Electrical - 16/3 3990010 6 Diode - 6 Amp 3730095 1 Resistor 7.5 Ohm 10 Watt Ref STANDARD WIRING DIAGRAMS - KOHLER:

ITEM PART NUMBER QTY DESCRIPTION REV

4931741 Ref Stepper Valve Machines Built (Prior to May 1988)

D 4931785 Ref Stepper Valve Machine Built (May 1988 to Present) A 4931789 Ref Vickers Valve Machines Built (May 1988 to Present) 3990010 10 Diode - 6 Amp 3990001 10 Diode - 3.5 Amp (Prior to May 1988) 4921054 1 Harness - Boom Angle (Prior to May 1988) 4921055 1 Harness - Length (Prior to May 1988) 4921056 1 Harness - Engine and Valve (Prior to May 1988) 4921118 1 Harness - Engine and Valve (May 1988 to Present - Stepper Valves) 4921122 1 Harness - Engine and Valve (May 1988 to Present - Vickers Valves) 1060016 20 ft Cable, Electrical - 16/3 3730095 1 Resistor 7.5 Ohm 10 Watt (Vickers Valves) Ref STANDARD WIRING DIAGRAMS - KUBOTA MACHINES: 4931795 Ref Stepper Valve Machines A 4931796 Ref Vickers Valve Machines B 4921143 1 Harness - Engine and Valves (Stepper Valves) 4921144 1 Harness - Engine and Valves (Vickers Valves) 1060016 20 ft Cable, Electrical - 16/3 3990010 9 Diode - 6 Amp 3730095 1 Resistor - 7.5 Ohm 10 Watt (Vickers Valves) Ref STANDARD WIRING DIAGRAMS - ELECTRIC MACHINES: 4931742 Ref Standard Electric Machines with Stepper Valves (Built Prior

to May 1988)

A 4931787 Ref Standard Electric Machines with Stepper Valves (Built May

1988 to October 1989)

A 4931964 Ref Standard Electric Machines with Stepper Valves (Built

October 1989 to Present)

B 3990010 9 Diode - 6 Amp 3990001 10 Diode - 3.5 Amp (Prior to May 1988) 1540003 1 Capacitor - 1600mf 50VDC 4921054 1 Harness - Boom Angle (Prior to May 1988) 4921055 1 Harness - Length (Prior to May 1988) 4921057 1 Harness - Motor and Valves (Prior to May 1988) 4921119 1 Harness - Motor and Valves (May 1988 to October 1989) 4921192 1 Harness - Motor and Valves (October 1989 to Present) 1060016 20 ft Cable, Electrical 16/3 (Prior to October 1989) 1060300 20 ft Cable, Electrical - 16/13 (October 1989 to Present) 4931792 Ref Standard Electric Machines with Vickers Valves (Prior to

October 1989)

4931967 Ref Standard Electric Machines with Vickers Valves (October

1989 to Present)

B 3990010 2 Diode - 6 Amp 3730095 1 Resistor 7.5 Ohm 10 Watt 4921123 1 Harness - Motor and Valves (Prior to October 1989) 4921193 1 Harness - Motor and Valves (October 1989 to Present) 1060016 20 ft Cable, Electrical - 16/3 (Prior to October 1989) 1060300 20 ft Cable, Electrical - 16/3 (October 1989 to Present) 4932336 Ref U/L Electric Machines with Vickers Valves D 4921328 1 Harness - Motor and Valves 1060308 20 ft Cable, Electrical - 12/3 3990010 2 Diode 6 Amp

ITEM PART NUMBER QTY

DESCRIPTION

3730095 1 Resistor 7.5 Ohm 10 Watt 2400033 1 Fuse - 20 Amp 4932036 Ref 440 VAC Electric Machines 4932008 Ref Start Lockout Wiring Diagram - Kohler Machines

REV

C