TMS800E OPERATOR’S MANUALOPERATING CONTROLS AND PROCEDURES

optional air conditioning system in conjunction with the FAN switch. Press the top of the switch to turn air conditioner on. Press the bottom of the switch to turn the air conditioner off.

Beacon Light

The beacon light (14) is located on a bracket on the left rear side of the machine beside the hoists. It is operational anytime the ignition switch is in the ACC or RUN position.

Crane’s Electrical System Diagnostic Connector

This connector (35) is mounted on the side of the right side console by the operator’s right leg. It is used for servicing the engine ECM, transmission ECM or crane’s electrical system. NOTE: A laptop computer with appropriate cable and electrical system software are required.

Fuse Panel

The fuse panel (13) is located under the cover panel on the back wall of the cab behind the seat. It contains 16 fuses and 4 relays that protect and control various circuits of the superstructure.

Published 12-22-2008, Control # 107-09

Operating Procedures

Breaking In A New Carrier

Your new Grove carrier has been thoroughly tested, adjusted, lubricated, and inspected prior to delivery. However, as road shock and crane operation occur, moving parts wear in, or gasket and hose connections take seat, an occasional oil, air, or coolant leak may develop. Immediate corrective action should be taken to avoid major repairs later. For detailed engine break-in, refer to the applicable engine manual.

The guidelines below will aid in getting a long service life out of the crane.

1. Operate as much as possible in the half to threequarters throttle or load range.

2. Avoid long periods of operation with the engine at idle or continuous maximum horsepower levels.

3. Observe instruments often and shut down at the first indication of an abnormal reading.

4. Operate to a power requirement that allows acceleration to governed speed when conditions require more power.

5. Check all components frequently for proper operation, unusual noises, and excessive heating.

6. Check the engine oil and coolant levels frequently. These guidelines should not be considered limitations but rather as a guide for familiarization of the machine and development of good operating habits.

Pre-Starting Checks

A complete walk-around visual inspection of the crane should always be made with special attention to structural damage, loose equipment, leaks, or other conditions that would require immediate correction for safe operation. Refer to Section 6 - Maintenance Checklist. The following checklist items are suggested to ensure the crane is prepared for starting the day’s work.

Fuel Supply

Fill the fuel tank and ensure the cap is on tight. ONLY USE ULTRA LOW SULFUR DIESEL (ULSD) FUEL.

Engine Oil

Caution

Engine Coolant

Check the coolant level in the radiator and fill to the proper level. Do not overfill and ensure the radiator cap is secure.

Danger

Do not loosen radiator cap on a hot engine. Steam or hot coolant will cause severe burns.

Batteries

Check the state-of-charge indicator if applicable with maintenance free batteries or check each cell for the correct fluid level if equipped with standard or low maintenance batteries. Use only clean distilled water and do not overfill. On all types of batteries, make sure the cables and clamps are tight and not corroded.

Hydraulic Reservoir and Filter

Check the hydraulic level sight gauge and filter condition indicator on the hydraulic tank. Hydraulic fluid should be at normal operating temperature and the boom and outriggers in a retracted position.

Check breather for cleanliness and security.

Wire Rope

Inspect the wire rope in accordance with applicable Federal Regulations. Sheaves, guards, guides, drums, flanges, and any other surfaces that come in contact with the rope should be inspected for any condition that could cause possible damage to the rope.

Hook Block and Headache Ball

Inspect for nicks, gouges, cracks, and evidence of any other damage. Replace a hook that has cracks or shows evidence of excessive deformation of the hook opening (including twist). Be sure the safety latch is free and aligned.

Seats and Mirrors

Adjust seat and mirrors for clear vision and safe driving.

Seat Belts

Seat Belt Maintenance

Seat belt assemblies are maintenance-free; however, they should be periodically inspected to ensure that they are not damaged and are in proper operating condition, especially if they have been subjected to severe stress.

Do not overfill.

Check the oil level in the crankcase and fill to the FULL mark on the dipstick. Do not overfill.

Cleaning Seat Belt Webbing

Wash the seat belt webbing with any mild soap or detergent. Do not use commercial solvents. Also, bleaching or re-