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360Ëš TRAININGS

Training and seminar programme

2014

>> Practice-oriented courses and seminars for the professional handling of Hennecke’s machine and plant technology

www.hennecke.com


360˚ TRAININGS

Maximum Efficiency

02


Professional and practice-oriented The theoretical content of the training is transmitted in the new, in-house training center and the practical transfer takes place with the help of original machines. The portfolio's modularity guarantees that the training sessions are tailor-made. Special seminars round off the standard programme. Explanations about the Modules On the following pages, you will find more detailed information about the different modules and their contents. Please pay attention to the different recommendations for taking part in the different training modules. >> Before taking part in seminars from Module Group II, we suggest that newcomers participate in the basic seminar on polyurethane technology [G-PU]. >> If you participate in seminars from Module Group III, we recommend that you also take part in the accompanying seminars from Module Group II. >> The practical seminars from Module Group IV are predominantly directed at maintenance servicers, fitters, machine operators and foremen. The seminars on application technology as well as those for production and maintenance managers are also recommended. >> The Module Group V practical seminars give maintenance electricians and project engineers all the necessary information about hardware, software applications and system interfaces. >> In Module Group VI, we offer you on request a series of customized seminars. These take place in our training center or at your premises straight on the machine or plant. >> All seminars are also offered in English at no extra cost. Please contact our 360째 Service Hotline for exact appointments. We can also offer you other foreign languages on request. If you have any questions, we can be contacted in person at all times.

03


Training Modules I - VI

Module I Basic Seminar on Polyurethane Technology

Module II

Module III

Basic Seminar on Metering Machine Technology

Advanced Seminars on Metering Machine Technology

Basics on polyurethane technology [G-PU]

BASELINE [G-BL]

One day, theory and practice

Three days, theory and practice

AEROMAT ST [A-AST] One day, theory

TOPLINE HK / HIGHLINE [G-TL-HL] Three days, theory and practice

NEW

One day, theory

PENTAMAT 30i [A-PI]

TOPLINE HK [G-TL-nK] Multi-component

AEROMAT GU [A-AGU]

NEW

One day, theory

Three days, theory and practice

STREAMLINE [G-STL] Three days, theory and practice

NEW

PUR-CSM (MICROLINE OD. TOPLINE) [G-CSM]

INTEGRATION ROBOT [A-IR] One day, theory

Three days, theory and practice

ELASTOLINE V/F [G-EL] Three days, theory and practice

04

PURTRONIC [A-PTC]

NEW

NEW One day, theory


Module IV Practical Seminars on Metering Machine Technology METERING PUMP TECHNOLOGY [P-P]

Module V Practical Seminar on Automation Technology One day, theory and practice

Hardware configuration

incl. HQ type metering pumps

Software configuration

[P-A]

One day, theory and practice

MIXHEAD TECHNOLOGY [P-M]

System interfaces

incl. MT type incl. Mixheads for HPRTM applications One day, theory and practice

Module VI Customized Seminars

Special machines

Plant technology

Mixhead technology

- MICROLINE

- Sandwich panel lines

- MN type and injectors

- TOPLINE HT

- Refrigerator lines

- ML type and injectors

- HK-R 5000

- Slabstock lines

- HK F

- Moulded foam lines

- CARBOMAT - PENTAMAT 30

05


2014

All seminar dates at a glance

January

February

March

April

May

June

1

Wed 1

1

Sat

1

Sat

1

Tue

1

Thu

1

Sun

2

Thu

2

Sun

2

Sun

2

Wed

2

Fri

2

Mon 23

3

Fri

3

Mon 6

3

Mon 10

3

Thu

3

Sat

3

Tue

4

Sat

4

Tue

G-PU

4

Tue

4

Fri

4

Sun

4

Wed

5

Sun

5

Wed

G-BL

5

Wed

5

Sat

5

Mon 19

5

Thu

6

Mon 2

6

Thu

G-BL

6

Thu

6

Sun

6

Tue

G-TL-nK

6

Fri

7

Tue

7

Fri

G-BL

7

Fri

7

Mon 15

7

Wed

G-TL-nK

7

Sat

8

Wed

8

Sat

8

Sat

8

Tue

G-STL

8

Thu

G-TL-nK

8

Sun

9

Thu

9

Sun

9

Sun

9

Wed

G-STL

9

Fri

A-PTC

9

Mon 24

10

Mon 11

10

Thu

G-STL

10

Sat

10

Tue

G-TL-nK

11

Tue

G-CSM

11

Fri

11

Sun

11

Wed

G-TL-nK

12

Wed

G-CSM

12

Sat

12

Mon 20

12

Thu

G-TL-nK

13

Thu

G-CSM

13

Sun

13

Tue

G-PU

13

Fri

A-PTC

14

Fri

A-IR

14

Mon 16

14

Wed

G-TL-HL

14

Sat

G-TL-HL

15

Sun

G-TL-HL

16

Mon 25

10

Fri

10

Mon 7

11

Sat

11

Tue

12

Sun

12

Wed

13

Mon 3

13

Thu

14

Tue

G-PU

14

Fri

15

Wed

G-BL

15

Sat

15

Sat

15

Tue

15

Thu

16

Thu

G-BL

16

Sun

16

Sun

16

Wed

16

Fri

17

Fri

G-BL

17

Mon 8

17

Mon 12

17

Thu

17

Sat

17

Tue

18

Sat

18

Tue

G-CSM

18

Tue

G-TL-HL

18

Fri

18

Sun

18

Wed

19

Sun

19

Wed

G-CSM

19

Wed

G-TL-HL

19

Sat

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Mon 21

19

Thu

20

Mon 4

20

Thu

G-CSM

20

Thu

G-TL-HL

20

Sun

20

Tue

20

Fri

21

Tue

G-PU

21

Fri

P-M

21

Fri

P-M

21

Mon 17

21

Wed

G-EL

21

Sat

22

Wed

G-TL-HL

22

Sat

22

Sat

22

Tue

22

Thu

G-EL

22

Sun

23

Thu

G-TL-HL

23

Sun

23

Sun

23

Wed

23

Fri

G-EL

23

Mon 26

24

Fri

G-TL-HL

24

Mon 9

24

Mon 13

24

Thu

24

Sat

24

Tue

25

Sat

25

Tue

25

Tue

25

Fri

25

Sun

25

Wed

26

Sun

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Wed

26

Wed

26

Sat

26

Mon 22

26

Thu

27

Mon 5

27

Thu

27

Thu

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Sun

27

Tue

27

Fri

28

Tue

28

Fri

28

Fri

28

Mon 18

28

Wed

28

Sat

29

Wed

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Sat

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Tue

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Thu

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Sun

30

Thu

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Sun

30

Wed

30

Fri

30

Mon 27

31

Fri

31

Mon 14

31

Sat

06

P-A

A-PI

P-A

A-PI

A-AGU

G-TL-HL G-TL-HL G-TL-HL P-M

G-PU G-TL-HL G-TL-HL G-TL-HL


The seminars listed below will be held in German. Please contact us for English speaking seminar terms.

July

August

September

October

November

December

1

Tue

1

Fri

1

Mon 36

G-TL-HL

1

Wed

1

Sat

1

Mon 49

2

Wed

2

Sat

2

Tue

G-TL-HL

2

Thu

2

Sun

2

Tue

3

Thu

3

Sun

3

Wed

G-TL-HL

3

Fri

3

Mon 45

3

Wed

4

Fri

4

Mon 32

G-TL-HL

4

Thu

P-M

4

Sat

4

Tue

G-BL

4

Thu

5

Sat

5

Tue

G-TL-HL

5

Fri

5

Sun

5

Wed

G-BL

5

Fri

6

Sun

6

Wed

G-TL-HL

6

Sat

6

Mon 41

6

Thu

G-BL

6

Sat

7

Mon 28

G-CSM

7

Thu

P-M

7

Sun

7

Tue

G-CSM

7

Fri

P-P

7

Sun

8

Tue

G-CSM

8

Fri

8

Mon 37

8

Wed

G-CSM

8

Sat

8

Mon 50

9

Wed

G-CSM

9

Sat

9

Tue

9

Thu

G-CSM

9

Sun

9

Tue

10

Sun

10

Wed

10

Mon 46

10

Wed

11

Thu

G-CSM

11

Thu

G-STL

12

G-CSM

12

Fri

G-STL

G-CSM

13

Sat

G-STL

A-IR

14

Sun

P-A

10

Fri

11

Sat

11

Tue

Fri

12

Sun

12

Wed

13

Sat

13

Mon 42

13

Thu

14

Sun

14

Tue

G-PU

14

Fri

Fri

15

Mon 38

15

Wed

G-TL-HL

15

Sat

15

Mon 51

16

Sat

16

Tue

A-AST

16

Thu

G-TL-HL

16

Sun

16

Tue

Thu

17

Sun

17

Wed

G-BL

17

Fri

G-TL-HL

17

Mon 47

17

Wed

18

Fri

18

Mon 34

18

Thu

G-BL

18

Sat

18

Tue

18

Thu

19

Sat

19

Tue

G-EL

19

Fri

G-BL

19

Sun

19

Wed

19

Fri

20

Sun

20

Wed

G-EL

20

Sat

20

Mon 43

20

Thu

20

Sat

21

Mon 30

G-TL-nK

21

Thu

G-EL

21

Sun

21

Tue

G-STL

21

Fri

21

Sun

22

Tue

G-TL-nK

22

Fri

22

Mon 39

22

Wed

G-STL

22

Sat

22

Mon 52

23

Wed

G-TL-nK

23

Sat

23

Tue

G-TL-nK

23

Thu

G-STL

23

Sun

23

Tue

24

Thu

A-PTC

24

Sun

24

Wed

G-TL-nK

24

Fri

24

Mon 48

24

Wed

25

Fri

25

Mon 35

25

Thu

G-TL-nK

25

Sat

25

Tue

G-TL-nK

25

Thu

26

Sat

26

Tue

26

Fri

A-PTC

26

Sun

26

Wed

G-TL-nK

26

Fri

27

Sun

27

Wed

27

Sat

27

Mon 44

27

Thu

G-TL-nK

27

Sat

28

Mon 31

28

Thu

28

Sun

28

Tue

G-PU

28

Fri

A-PTC

28

Sun

29

Tue

29

Fri

29

Mon

29

Wed

G-BL

29

Sat

29

Mon 53

30

Wed

30

Sat

30

Tue

30

Thu

G-BL

30

Sun

30

Tue

31

Thu

31

Sun

31

Fri

31

Wed

10

Thu

11

Fri

11

Mon 33

12

Sat

12

Tue

13

Sun

13

Wed

14

Mon 29

14

Thu

15

Tue

15

16

Wed

17

P-P

A-AGU

40

A-PI

A-IR

G-BL

07


Basic Seminar on Polyurethane Technology

I

Basics on polyurethane technology [G-PU]

Learning objectives: The participants acquire the basics in polyurethane chemistry. They learn how components are composed and how they behave during chemical reactions. Furthermore, the seminar also teaches participants how to deal with chemicals safely and how raw materials should be stored properly.

Seminar contents: Basic principles of polyurethane raw materials Products made of polyurethane Target group Polyols (composition of raw material) Isocyanates (composition of raw material)

Newcomers, machine fitters, machine operators, production managers, quality management staff

The reaction mix Determination of characteristic parameters during the reaction process

Number of participants Up to eight people

Determination of characteristic values of the finished product Hazards and how to avoid them when processing polyurethane materials

Duration of seminar One day, 9:00 – 16:00 hrs

"Hands-on" practical exercises Seminar fee 450.00 euros per participant (excl. VAT)

Please contact us and arrange a personal appointment with one of our study advisors.

08


Basic Seminar on Metering Machine Technology

II

BASELINE [G-BL] We recommend that newcomers take part in the basic seminar on polyurethane technology

Learning objectives: After the seminar, participants will know how to operate and set BASELINE high-pressure metering machines. They will be able to name the components used and be familiar with their function and operation. It will be possible for them to carry out production adjustments and modifications to system parameters independently and effectively. Moreover, the participants will be in a position to localize any faults and correct them (fault simulation).

Seminar contents: Configuration of the BASELINE metering machine according to the diagrams (wet end and hydraulic system) Safety equipment and its functions Target group Design and operation of metering pumps Machine operation using the operator panel (OP) Overview of different menus at the OP and explanation of adjustable parameters Recording of a pump characteristic (manually)

Newcomers, machine fitters, machine operators, foremen, application engineers, quality management staff, production and maintenance managers

Number of participants Up to eight people

Machine operation (practical exercises) Adjusting foam pressure, selecting and replacing injectors

Duration of seminar Three days, each 9:00 – 16:00 hrs

Localization and correction of troubles and faults Working with the documentation and spare parts lists

Seminar fee 1.350.00 euros per participant (excl. VAT)

Please contact us and arrange a personal appointment with one of our study advisors.

09


II

TOPLINE HK / HIGHLINE [G-TL-HL]

NEW

We recommend that newcomers take part in the basic seminar on polyurethane technology

Learning objectives: After the seminar, participants will know how to operate and set TOPLINE HK or HIGHLINE high-pressure metering machines. They will be able to name the components used and be familiar with their function and operation. It will be possible for them to carry out production adjustments and modifications to system parameters independently and effectively. Moreover, they will be able to adjust the pumps, mixhead and injectors and explain their function. The participants will also be in a position to localize any faults and correct them (fault simulation).

Seminar contents: Configuration of the TOPLINE HK or HIGHLINE metering machine according to the diagrams (wet end and hydraulic system) Safety equipment and its functions Target group Design and operation of metering pumps Machine operation using the operator panel (OP) Overview of different menus at the OP and explanation of adjustable parameters Recording of a pump characteristic (manually and automatically)

Newcomers, machine fitters, machine operators, foremen, application engineers, quality management staff, production and maintenance managers

Number of participants Up to eight people

Machine operation (practical exercises) Adjusting foam pressure, selecting and replacing injectors

Duration of seminar Three days, each 9:00 – 16:00 hrs

Localization and correction of troubles and faults Working with the documentation and spare parts lists

Seminar fee 1.350.00 euros per participant (excl. VAT)

Please contact us and arrange a personal appointment with one of our study advisors.

10


II

TOPLINE HK [G-TL-nK] Multi-component

NEW

The seminar addresses users of multi-component metering machines (4/6 components) which are mainly applied in the automotive industry

Learning objectives: After the seminar, participants will know how to operate and adjust TOPLINE HK metering machines with four or more main components. They will be able to name the components used and be familiar with their function and operation. It will be possible for them to carry out production adjustments and modifications to system parameters independently and effectively. Moreover, they will be able to adjust the pumps, mixhead and injectors and explain their function. The participants will also be in a position to localize any faults and correct them (fault simulation).

Seminar contents: Configuration of the multi-component TOPLINE HK metering machine according to the diagrams (wet end, hydraulic and pneumatic system) Safety equipment and its functions Target group Design and operation of metering pumps

Overview of different menus at the PC

Newcomers, machine fitters, machine operators, foremen, application engineers, quality management staff, production and maintenance managers

Recording of a pump characteristic (manually and automatically)

Number of participants

Machine operation using the PC

Up to eight people Machine operation (practical exercises) Adjusting foam / recirculation pressure

Duration of seminar Three days, each 9:00 – 16:00 hrs

Localization and correction of troubles and faults Working with the documentation and spare parts lists

Seminar fee 1.350.00 euros per participant (excl. VAT)

Please contact us and arrange a personal appointment with one of our study advisors.

11


II

STREAMLINE [G-STL]

NEW

The seminar provides basic knowledge of the STREAMLINE high-pressure metering machine

Learning objectives: After the seminar, participants will know how to operate and set STREAMLINE high-pressure metering machines. They will be able to name the components used and be familiar with their function and operation. It will be possible for them to carry out production adjustments and modifications to system parameters independently and effectively. Moreover the participants will also be in a position to localize any faults and correct them (fault simulation).

Seminar contents: Configuration of the STREAMLINE metering machine according to the diagrams (wet end and hydraulic system) Safety equipment and its functions Target group Design and operation of metering pumps Machine operation using the operator panel (OP) Overview of different menus at the OP and explanation of adjustable parameters Recording of a pump characteristic (manually and automatically)

Newcomers, machine fitters, machine operators, foremen, application engineers, quality management staff, production and maintenance managers

Number of participants Up to eight people

Machine operation (practical exercises) Adjusting foam pressure, selecting and replacing injectors

Duration of seminar Three days, each 9:00 – 16:00 hrs

Localization and correction of troubles and faults Working with the documentation and spare parts lists

Seminar fee 1.350.00 euros per participant (excl. VAT)

Please contact us and arrange a personal appointment with one of our study advisors.

12


II

PUR-CSM [G-CSM] This seminar assumes knowledge of how to operate industrial robots

Learning objectives: After the seminar, participants will know the basics of how to operate and set TOPLINE HK or MICROLINE high-pressure metering machines with regard to PUR-CSM polyurethane spray technology. They will be able to name the components used and be familiar with their function and operation. In addition, the function and design of the glass fibre feed system is explained so that operators can carry out maintenance work at the cutter. It will be possible for the participants to carry out production adjustments and modifications to system parameters independently and effectively. Moreover, they will be able to adjust the pumps, mixhead and spray nozzles and explain their function. The participants will also be in a position to localize any faults and correct them (fault simulation).

Seminar contents: Configuration of the TOPLINE HK or MICROLINE metering machine according to the diagrams (wet end and hydraulic system) Safety equipment and its functions Target group Design and operation of metering pumps Machine operation using the operator panel (OP) Overview of different menus at the OP and explanation of adjustable parameters Recording of a pump characteristic (manually and automatically)

Newcomers, machine fitters, machine operators, foremen, application engineers, quality management staff, production and maintenance managers

Number of participants Up to eight people

Machine operation (practical exercises) Adjusting foam pressure, selecting and replacing injectors

Duration of seminar Three days, each 9:00 – 16:00 hrs

Localization and correction of troubles and faults Working with the documentation and spare parts lists

Seminar fee 1.350.00 euros per participant (excl. VAT)

Please contact us and arrange a personal appointment with one of our study advisors.

13


II

ELASTOLINE V/ F [G-EL]

NEW

The seminar will provide participants with important basics on processing PU elastomers with the ELASTOLINE low-pressure metering machine

Learning objectives: After the seminar, participants will know how to operate and adjust ELASTOLINE low-pressure reaction casting machines. They will be familiar with the function and operation of all assemblies and individual parts installed in the machine. It will be possible for them to carry out production adjustments and modifications to system parameters independently and in a process-oriented manner. The participants will also be in a position to localize any faults and correct them (fault simulation).

Seminar contents: Configuration of the reaction casting machine according to the diagrams and layouts Safety equipment and its functions Target group Design and operation of metering pumps Design and operation of mixhead and metering technology Function and principle of the heating systems Machine operation and menu navigation on the MP

Newcomers, machine fitters, machine operators, foremen, application engineers, quality management staff, production and maintenance managers

Number of participants Up to eight people

Overview and benefit of the individual plant parameters Recording of a pump characteristic (manually and automatically)

Duration of seminar Three days, each 9:00 – 16:00 hrs

Practical operation and handling of the plant Setting of all relevant process pressures Localization and correction of troubles and faults Working with the documentation and spare parts lists

14

Seminar fee 1.350.00 euros per participant (excl. VAT)

Please contact us and arrange a personal appointment with one of our study advisors.


Advanced Seminars on Metering Machine Technology

III

AEROMAT ST [A-AST] We recommend that you take part in the basic seminar on BASELINE or TOPLINE HK

Learning objectives: After the seminar, participants will know how to operate and set AEROMAT ST gas loading devices. They will be able to name the components used and be familiar with their function and operation. It will be possible for them to carry out production adjustments and modifications to system parameters independently and effectively. Moreover, they will be able to adjust the pumps and gas loading system and explain their function. The participants will also be in a position to localize any faults and correct them (fault simulation).

Seminar contents: Configuration of the AEROMAT ST gas loading device according to the diagrams Safety equipment and its functions Target group Design and operation of pumps and gas loading unit Machine operation using the operator panel (OP) Overview of different menus at the OP and explanation of adjustable parameters Recording of a pump characteristic

Machine fitters, machine operators, foremen, application engineers, quality management staff, production and maintenance managers

Number of participants Up to eight people

Operation of the device Localization and correction of troubles and faults

Duration of seminar One day, 9:00 – 16:00 hrs

Working with the documentation and spare parts lists Seminar fee 450.00 euros per participant (excl. VAT)

Please contact us and arrange a personal appointment with one of our study advisors.

15


III

AEROMAT GU [A-AGU] We recommend that participants take part in the basic TOPLINE HK seminar

Learning objectives: After the seminar, participants will know how to operate and set AEROMAT GU gas loading devices. They will be able to name the components used and be familiar with their function and operation. It will be possible for them to carry out production adjustments and modifications to system parameters independently and effectively. Moreover, they will be able to adjust the pumps and gas loading system and explain their function. The participants will also be in a position to localize any faults and correct them (fault simulation).

Seminar contents: Configuration of the AEROMAT GU gas loading device according to the diagrams Safety equipment and its functions Target group Design and operation of pumps and gas loading unit Machine operation using the operator panel (OP) Overview of different menus at the OP and explanation of adjustable parameters Recording of a pump characteristic

Machine fitters, machine operators, foremen, application engineers, quality management staff, production and maintenance managers

Number of participants Up to eight people

Operation of the device Localization and correction of troubles and faults

Duration of seminar One day, 9:00 – 16:00 hrs

Working with the documentation and spare parts lists Seminar fee 450.00 euros per participant (excl. VAT)

Please contact us and arrange a personal appointment with one of our study advisors.

16


III

PENTAMAT 30i [A-PI] We recommend that participants take part in the basic TOPLINE HK seminar

Learning objectives: After the seminar, participants will know how to operate and set the PENTAMAT 30i blowing agent metering unit. They will be able to name the components used and be familiar with their function and operation. It will be possible for them to carry out production adjustments and modifications to system parameters independently and effectively. Moreover, the participants will be in a position to localize any faults and correct them (fault simulation).

Seminar contents: Configuration of the PENTAMAT 30i blowing agent metering unit according to the diagrams Safety equipment and its functions Target group Design and operation of pumps Machine operation using the operator panel (OP) Overview of different menus at the OP and explanation of adjustable parameters Recording of a pump characteristic

Machine fitters, machine operators, foremen, application engineers, quality management staff, production and maintenance managers

Number of participants Up to eight people

Operation of the device Localization and correction of troubles and faults

Duration of seminar One day, 9:00 – 16:00 hrs

Working with the documentation and spare parts lists Seminar fee 450.00 euros per participant (excl. VAT) Please note: The seminar on the PENTAMAT 30 is included in the section on customized seminars Please contact us and arrange a personal appointment with one of our study advisors.

17


III

ROBOT INTEGRATION [A-IR] We recommend that participants take part in the basic PUR-CSM seminar

Learning objectives: The participants will be taught how the standardized interface between coupling control and the robot controller (ABB or FANUC product) functions. This comprises the hardware interface with safety signals and the software interface with the program number transfer and the corresponding reference signals.

Seminar contents: Structure of PLC program Structure of robot program Hardware interface

- System signals - Safety signals

Software interface

- Signal exchange - Program number transfer

Target group Project engineers (knowledge of PLC [SIMATIC S7] programming and of the respective robot product is necessary)

Number of participants Up to eight people

Duration of seminar One day, 9:00 – 16:00 hrs

Seminar fee 450.00 euros per participant (excl. VAT)

Please contact us and arrange a personal appointment with one of our study advisors.

18


III

PURTRONIC [A-PTC]

NEW

Operation and handling of the PURTRONIC visualization software

Learning objectives: The participants will learn how the visualization software for Hennecke moulded foam lines is set up and handled in practice. The software structure and its data management system are explained. Moreover, the hardware and communication possibilities with the PLC control units are presented. Participants will also be taught how to operate the PURTRONIC including its individual components and options on the basis of practical examples.

Seminar contents: Hardware structure Communication with the PLC control units Operation of the PURTRONIC Process Control Center with user/access rights management Alarms and evaluation possibilities

Target group Newcomers, machine fitters, machine operators and maintenance servicers

Setpoints/tolerances for process control Machine control parameters Production programs Machine switch for machine control

Number of participants Up to eight people

Actual values/fast process measurements for testing the machine

Duration of seminar

Histories for the offline analysis of past processes

One day, 9:00 – 16:00 hrs

Calibration of the sensors on the machine Options Online robot correction without knowledge of robots Hennecke process analysis available via network in the office environment Automated data export for long-term data recording or customer evaluation Backup/Restore function

Seminar fee 450.00 euros per participant (excl. VAT)

Please contact us and arrange a personal appointment with one of our study advisors.

Operating instructions Creation of a hard disk image Remote service function via the 360°TROUBLESHOOTING MP Router

19


Practical Seminars on Metering Machine Technology

IV

METERING PUMP TECHNOLOGY [P-P] incl. HQ type metering pumps

Learning objectives: The participant will learn the different functions of the metering pumps and how to operate them. He will discover everything about maintenance work as well as how to disassemble and maintain wearing parts himself.

Seminar contents: Functioning principle of metering pumps (axial piston pump) Adjustment of output, manually or by flow-rate control Target group Impact of foam pressure on output Maintenance, practical exercises on the pump Magnetic coupling (contact-free power transmission)

Newcomers, machine fitters, machine operators and maintenance servicers

Number of participants Up to eight people

Duration of seminar One day, 9:00 – 16:00 hrs

Seminar fee 450.00 euros per participant (excl. VAT)

Please contact us and arrange a personal appointment with one of our study advisors.

20


IV

MIXHEAD TECHNOLOGY [P-M] The seminar refers to the MT, MQ, MX and MXL types

Learning objectives: The participant will learn the function and operation of mixheads. He/she will discover everything about maintenance work as well as how to disassemble and maintain wearing parts himself. Participants will also be taught to troubleshoot mixhead problems.

Seminar contents: Functioning principle and design of mixhead Selection and replacement of injector

- Conventional and constant pressure injectors (MT, MX and MXL types) - Hydraulically controlled injector (MQ types)

Target group Adjusting the foam pressure Electrical, hydraulic and pneumatic (MXL type) control of the mixhead Troubleshooting Maintenance and practical exercises on the mixhead (replacement of seals)

Newcomers, machine fitters, machine operators and maintenance servicers

Number of participants Up to eight people

Duration of seminar One day, 9:00 – 16:00 hrs

Seminar fee 450.00 euros per participant (excl. VAT)

Please contact us and arrange a personal appointment with one of our study advisors.

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Practical Seminar on Automation Technology

V

Practical seminar on automation technology [P-A] Setup of hardware, use of software and system interfaces

Learning objectives: The participant will learn the basic configuration and practical use of wiring diagrams, terminal strips and parts lists using the example of a TOPLINE HK machine. The troubleshooting and maintenance software tools (PLC restore and back-up functions) will be presented to the participant and explained with the help of practical examples. Moreover, the function of standardized interfaces between reaction casting machines and dry parts will be explained.

Seminar contents: Structural setup of wiring diagrams using the example of a TOPLINE HK machine Reading of wiring and terminal diagrams Target group Assembly layouts of mounting plates

Maintenance electricians, project engineers

Parts list structure using the example of a TOPLINE HK machine Presentation of troubleshooting and maintenance software tools for the PLC system

Number of participants Up to eight people

Overview of software structure using the example of a TOPLINE HK machine How to restore or backup the control program using a programming device or memory cards for the PLC and OP device e.g.

Duration of seminar One day, 9:00 – 16:00 hrs

Structure of operating instructions Seminar fee Remote service function via the 360°TROUBLESHOOTING MP Router

450.00 euros per participant (excl. VAT)

Overview of software structure using the example of a TOPLINE HK machine Hardware configuration and function of the standardized interface between reaction casting machine and dry parts or robots

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Please contact us and arrange a personal appointment with one of our study advisors.


Customized Seminars

VI

Customized Seminars

>> Further special seminars and special subjects are possible Special machines - MICROLINE - TOPLINE HT

>> The terms and conditions for our customized seminars are available on request

- HK R 5000 - HK F - CARBOMAT - PENTAMAT 30

Plant technology - Sandwich panel lines - Refrigerator lines - Slabstock lines - Moulded foam lines

Mixhead technology - MN type and injectors - ML type and injectors

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Hotel Recommendations

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Hotel Herting

Europaplatz 16 Phone: +49 22 41 / 99 99 9-0 · Fax: +49 22 41 / 99 99 9-9 www.hotel-herting.de

53721 Siegburg

Room/Night incl. breakfast from 80,00 euros - 102,00 euros

Hotel Kaiserhof

Kaiserstr. 80 Phone: +49 22 41 / 17 23-0 · Fax. +49 22 41 / 17 23-50 www.kaiserhof-siegburg.de

53721 Siegburg

Room/Night incl. breakfast from 70,00 euros - 95,00 euros

Gut Grossenbusch Golf Course Hotel

Konrad-Adenauer-Straße 100 Phone: +49 22 41 / 39 88-0 · Fax: +49 22 41 / 39 88 88 www.gcbonn.de

53757 Sankt Augustin

Room/Night incl. breakfast from 74,00 euros

Euro Park Hotel

Reutherstr. 1 a-c Phone: +49 22 42 / 87 60 · Telefax: +49 22 42 / 87 61 99 www.euro-park-hotel.de

53773 Hennef

Room/Night incl. breakfast from 74,00 euros - 89,00 euros

Cityhotel Oktopus

Zeithstraße 110 Phone: +49 22 41 / 8 46 40-0 · Fax: +49 22 41 / 8 46 40-444 www.friendly-cityhotel-siegburg.de

53721 Siegburg

Room/Night incl. breakfast from 87,00 euros - 165,00 euros

Kranz Parkhotel

Mühlenstraße 32-44 Phone: +49 22 41 / 5 47-0 · Fax: +49 22 41 / 5 47-444 www.kranzparkhotel.de

53721 Siegburg

Room/Night incl. breakfast from 107,00 euros - 144,00 euros

Hotel Haus Sonnenschein

Mechtildisstraße 16 Phone: +49 22 48 / 920-0 · Fax: +49 22 48 / 920-17 www.hotel-haus-sonnenschein.de

53773 Hennef

Room/Night incl. breakfast from 59,00 euros - 79,00 euros


Conditions of Participation for training courses and seminars (as of August 2013)

General, scope Hennecke GmbH’s Conditions of Participation apply to entrepreneurs (§ 14 German Civil Code), public-sector legal entities or special bodies or funds under public law (hereinafter referred to as “participants”) for all of our trainings, seminars and courses etc. (hereinafter referred to as “courses”). We do not accept any terms and conditions of the participant.

Registration All our offers for courses are subject to confirmation and are non-binding. The participant’s registration is deemed to be a binding offer of contract. Incoming applications will be considered in chronological order until the maximum number of participants has been reached.

Prices and services The participation fees as stated in the respective seminar description shall apply. The fees do not include the applicable VAT. The participation fee shall be due without deduction after the issuance of the invoice. The fees include all costs for instruction material, use of technical equipment, beverages during the breaks and (in case of whole-day events) a lunch in our canteen. The participant shall bear all costs for travel and accommodation. Each participant shall receive a certificate after successfully completing the course. The course description complies with the state at the time of printing. We reserve the right to update and enhance the agenda of the course

Cancellation and postponement of courses We reserve the right to cancel, postpone or combine courses in cases of insufficient number of participants, shortfall of trainers, force majeure or any other reasons beyond our control. The participant will be informed immediately and payments already effected will be reimbursed.

Cancellation by the participant After confirmation of a participant's registration by us, requests for cancellation must be made in writing. If a participant cancels more than 14 days before the course begins, we will charge 50 percent of the participation fees. We will charge 100 percent of the fees if we receive the cancellation less than 14 days before the course begins. We will not, however, charge any lump-sums for cancellations if the participant appoints a replacement for the person not being able to take part in the course. If a participant does not attend a course without giving prior notice, the full fees shall become due.

Liability If we are in breach of material contractual obligations, i.e. contractual obligations the performance of which characterizes the contract and which are necessary for its proper implementation, we shall be liable in accordance with the statutory provisions. For all other breaches of duty we shall only be liable for damages caused by intentional or grossly negligent acts or omissions of our statutory representatives (“gesetzlicher Vertreter”) or any persons engaged by us to assist us in complying with our obligations in terms hereof (“Erfüllungsgehilfen”). In the absence of intentional conduct, we shall be liable only for reasonably foreseeable damage that occurs. The foregoing shall neither effect the liability of the Supplier under the German Product Liability Act (Produkthaftungsgesetz), nor its liability for culpable (“schuldhaft”) injury to life, body or health. If a guarantee has been assumed the Supplier shall be liable in accordance with the statutory provisions.

Accommodation A list of accommodations is included in our seminar catalogue. If a participant needs a room, he will book a room directly with the respective hotel.

Information and Technical Advice Information and recommendations provided by the Supplier (whether included in instruction materials or orally) are not binding and are made excluding all liability unless the Supplier has expressly and in writing undertaken otherwise.

Choice of law, Court of jurisdiction German law shall apply. The court of jurisdiction shall be Cologne. In addition, we shall be entitled to assert our claims at the participant’s place of general jurisdiction.

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Application Form Applicant:

Company

Address

Contact person

Tel.

Fax

E-mail

* (14 Cent / Min. from a German landline; different prices from mobile networks.)

Course participant:

Name

Seminar code

Date

Name

Seminar code

Date

Name

Seminar code

Date

Our general participation conditions for training courses and seminars apply (see page 22). Please send Hennecke your application form: - By fax + 49 1805 / 339 201*

Place/Date

- By E-mail service@hennecke.com

- By mail

Signature /Company stamp

Hennecke GmbH · Polyurethane Technology · Birlinghovener Str. 30 · D-53757 Sankt Augustin Phone: +49 2241/339-0 · Fax: +492241 /33 9-20 4 · E-mail: info@hennecke.com · www.hennecke.com

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Contact our service experts directly to find out more about our 360°TRAININGS – by e-mail or phone. We 'll be happy to hear from you!

360˚SERVICE Hotline + 49 1806

339-200

Technical Service Support + 49 2241 / 339-360 1

Internet www.hennecke.com/360 Email

service@hennecke.com

Fax

+ 49 1806 / 339-201

1

The connection costs amount to 20 Cent per call / fax from the German fixed network or 60 Cent per call from the German cellular network. The amount charged may vary when calling from other countries. The technical service support team can be reached on business days from 7 a.m. to 5 p.m. German time. Additional call charges from your telecommunications provider may be incurred.

08/13 REPLC // SG 12.1

2

2

1

Hennecke GmbH (Germany) · Birlinghovener Str. 30 · D-53757 Sankt Augustin Email: info@hennecke.com · See www.hennecke.com for worldwide locations

The information in this brochure is given in good faith, however without engagement. Design subject to alterations. The illustrations and photos in this brochure do not reflect the scope of supply!


360trainings 2014 e