HTT-8690/86100Series-MasterKeysheet (N3PrefixOnCraneSerialNumber)
AREA00GENERALINFORMATION
SM00-000-000.00ServiceManualGeneralUsage&Instructions
AREA01RUBBERTIRELOWER
SM01-001-006.00BoomRest,R&I
SM01-001-007.00BoomRestExtension,R&I(G1)
SM01-001-008.00BoomRestExtension,R&I(G2)
SM01-001-012.00BoomRest,R&I
SM01-002-012.00FrontAxle,Recondition
SM01-002-015.00FrontWheel&BrakeDrum,R&I
SM01-003-010.00Brakes,Recondition(FrontAxles)
SM01-003-014.00AdjustingTheBrakes(FrontAxles)
SM01-003-019.00AutomaticSlackAdjusters(FrontAxles)
SM01-004-014.00FrontAxles&AirSuspension,R&I
SM01-005-003.00SteeringGear,Recondition-Master92Series(G1)
SM01-005-004.00SteeringGear,Recondition-Slave92Series(G1)
SM01-005-005.00SteeringMiterBoxes,R&I(G1)
SM01-005-013.00SteeringColumn,R&I-OESales,Inc(G1)
SM01-005-015.00SteeringColumn,Recondition-OESales,Inc(G1)
SM01-005-027.00TroubleshootingSheppardSteeringGears-DSeries(G2)
SM01-005-032.00SteeringMiterBoxes,R&I(G2)
SM01-005-033.00SteeringGears,R&I-DSeries(G2)
SM01-005-034.00SteeringColumn,R&I-DouglasAutotech(G2) SM01-005-035.00SteeringColumn,Recondition-DouglasAutotech(G2) SM01-005-037.00SteeringGears,Recondition-DSeries(G2) SM01-005-041.00SteeringColumn,R&I
SM01-006-030.00PressureReducingValve,Recondition(RearSteerAxles) SM01-006-031.00RearWheelAlignment&AxleStopAdjustment SM01-006-034.00SteeringGears,R&I-92Series(G1)
SM01-006-035.00FrontWheelAlignment&SteerLinkageAdjustment-92Series(G1)
SM01-006-036.00FrontWheelAlignment&SteerLinkageAdjustment-DSeries(G2)
SM01-007-020.00RearAxleSteerCylinder,R&I
SM01-007-022.00RearAxleSteerCylinder,Recondition
SM01-007-023.00RearAxleSteerLockingCylinder,R&I
SM01-007-024.00RearAxleSteerLockingCylinder,Recondition
SM01-010-036.00FifthOutrigger/SteerPump,R&I(GM60SeriesEngine)
SM01-010-037.00FifthOutrigger/SteerPump,Recondition(GM60SeriesEngine)
SM01-010-038.00PowerSteeringPump,R&I(CATC13Engine)
SM01-010-039.00PowerSteeringPump,Recondition(CATC13Engine)
SM01-010-047.00PowerSteeringPumpWithPriorityValve,Recon.
SM01-010-049.00PowerSteeringPump,R&I(WithPriorityValve)
SM01-016-001.00HeaterCore,R&I
SM01-016-002.00HeaterCore&A/CCoil,R&I
SM01-016-004.00HeaterCore&A/CEvaporatorCoil,Illustrated
SM01-018-056.00TransmissionAndClutch,R&I(CATC13Engine)
SM01-018-057.00Transmission,Recondition
SM01-018-058.00TransmissionAndClutch,R&I(GM60SeriesEngine)
SM01-019-034.00TransmissionShiftControl,R&I
SM01-020-002.00SuspendedBrakePedal,Recondition
SM01-020-008.00SuspendedBrakePedal,R&I
SM01-020-010.00SuspendedBrakePedal,R&I(G1)
SM01-020-011.00SuspendedBrakePedalValve,R&I(G2)
SM01-022-004.00U-JointInstallation-HalfRoundYokes
SM01-022-005.00U-JointInstallation-FullRoundYokes
SM01-024-013.00RearAxles,Recondition
SM01-025-011.00Brakes,Recondition(RearSteerAxle)
SM01-025-015.00AntilockBrakeSystem,Troubleshooting-ABSEC-30(G1)
SM01-025-016.00AntilockBrakeSystem,Troubleshooting-ABSEC-60(G2)
SM01-027-000.00PneumaticSystemAirLineIdentificationCode
SM01-027-028.00FrontAirBrakeChamber,Recondition(FrontAxles)
SM01-027-054.00RearDualAirBrakeChamber,R&I(RearSteerAxles)
SM01-027-062.00AirDryer,R&I
SM01-027-063.00AirDryer,Recondition
SM01-027-091.00FrontAirBrakeChamber,R&I(FrontAxles)
SM01-027-106.00CagingDualAirBrakeChambers(RearSteerAxle)
SM01-027-117.00DualAirBrakeChamber,Recondition
SM01-027-131.00AirSystemComponents,R&I(G1)
SM01-027-132.00AirSystemComponents,R&I(G2)
SM01-027-147.00AirSystemComponents,R&I(G3)
SM01-027-149.00AirSystemComponents,R&I(G4)
SM01-027-150.00AirSystemComponents,R&I(RearLiftAxle)
SM01-028-004.00RearWheelHub&BrakeDrum,R&I(RearSteerAxles)
SM01-029-027.00SuspensionLiftCylinder,R&I
SM01-029-028.00SuspensionLiftCylinder,Recondition
SM01-029-031.00AxleLiftManifoldIllustrated SM01-029-032.00RearAxles&AirSuspension,R&I SM01-039-003.00HydraulicSystemCleaningProcedure SM01-039-005.00HydraulicReservoirFilterAssembly,Recondition SM01-039-008.00HydraulicReservoirFilterAssembly,R&I SM01-043-001.00SolenoidValves,GeneralRecondition SM01-043-003.00OutriggerSolenoidValveStack,Recondition(Function) SM01-043-004.00FourWaySolenoidValve,Recondition(OutriggerDirectional) SM01-043-045.00OutriggerDirectionalControlValve,R&I
SM01-043-047.00FifthOutriggerDirectionalControlValve,R&I SM01-043-048.00OutriggerFunctionControlValve,R&I
SM01-044-023.00FifthOutriggerLockValveCartridge,R&I
SM01-044-027.00OutriggerLockValveCartridge,R&IAndRecondition
SM01-045-048.00BottomOutriggerBeamCylinder,Recondition SM01-045-049.00TopOutriggerBeamCylinder,Recondition
SM01-045-059.00OutriggerBeamAssembly,R&I
SM01-045-060.00OutriggerBeamCylinder,R&I
SM01-046-034.00JackCylinder,Recondition(FifthOutrigger)
SM01-046-047.00OutriggerJackCylinder,R&I(Main)
SM01-046-048.00OutriggerJackCylinder,Recondition(Main)
SM01-046-049.00FifthOutriggerJackCylinder,R&I
SM01-047-011.00ReliefValve,Recondition(HydraulicOilCooler)
SM01-047-032.00Pick&CarryManifoldBlock,Illustrated(G1)
SM01-047-034.00ReliefValve,Recon.
SM01-047-035.00Pick&CarryManifoldBlock,Illustrated(G2)
SM01-047-038.00Pick&CarryManifoldBlock,Illustrated(G3)
SM01-047-048.00Pick&CarryManifoldBlock,Illustrated(G4)
SM01-048-043.00RotatingJoint,R&I
SM01-048-044.00RotatingJoint,Recondition
SM01-050-004.00HydraulicOilCoolerAssy,R&I
SM01-050-005.00OilCoolerHydraulicMotor,R&I
SM01-050-006.00OilCoolerHydraulicMotor,Recondition-Bosch(G1)
SM01-050-015.00HydraulicOilCoolerAccumulator,R&I
SM01-050-016.00OilCoolerHydraulicMotor,Recondition-Parker(G2)
SM01-050-018.00HydraulicOilCoolerAssembly,R&I(G2)
SM01-050-023.00HydraulicOilCoolerAssembly,R&I(G3)
SM01-063-106.00Alternator,R&I-GM60SeriesEngine(w/oCarrierCabAirConditioning)
SM01-063-107.00Alternator,R&I-GM60SeriesEngine(w/CarrierCabAirConditioning)
SM01-063-110.00Radiator,ChargedAir&HydraulicOilCooler,R&I-GM60SeriesEngine
SM01-063-111.00Starter,R&I-GM60SeriesEngine
SM01-066-000.00ElectricalSystemWireIdentificationCode
SM01-066-024.00Battery,R&I
SM01-066-035.00Battery,R&I
SM01-066-037.00Battery,R&I(G2)
SM01-069-009.00Tire&Rim,R&I
SM01-069-014.00Tire&Rim,R&I
SM01-069-016.00Tire&Rim,Inspection&Maintenance(AluminumDiscRims&TubelessTires)
SM01-071-004.00RepairOfComponentsMadeOfFibrousCompositeMaterials
SM01-071-009.00EngineHousing,R&I
SM01-071-024.00EngineHousing,R&I(G2)
SM01-073-002.00ElectronicGauge,Troubleshooting
SM01-075-073.00Starter,R&I
SM01-075-074.00Alternator,R&I
SM01-075-088.00EngineCoolingPackage,R&I
SM01-076-050.00CollectorRing,R&I
SM01-076-051.00CollectorRing,Recondition-30Rings(G1)
SM01-076-059.00CollectorRing,Recondition-32Rings(G2)
SM01-076-073.00CollectorRing,Recondition(G2-37Rings)
SM01-076-076.00CollectorRing,Recondition-38Rings(G3)
SM01-076-077.00CollectorRing,Recondition(G3-39Rings)
SM01-076-081.00HeavyDutyCollectorRing,Recondition(G4-36Rings)
SM01-076-101.00CollectorRingAssy,Recon.
SM01-077-008.00Starter,R&I-CATC13Engine
SM01-077-021.00Radiator,ChargedAir&HydraulicOilCooler,R&I-CATC13Engine
SM01-077-023.00Alternator,R&I-CATC13Engine
SM01-079-038.00LowerHydraulicComponents,R&I-Suction,Pressure,&ReturnLines(Gen1)
SM01-079-039.00LowerHydraulicComponents,R&I-RearSteerHydraulics
SM01-079-046.00LowerHydraulicComponents,R&I(RearSteerHydraulics)
SM01-079-050.00LowerHydraulicComponents,R&I-Suction,Pressure,&ReturnLines(Gen2)
SM01-079-059.00LowerHydraulicComponents,R&I-Suction,Pressure,&ReturnLines(Gen3)
SM01-081-014.00HydraulicPump,Recondition-MultipleSectionGearType(Steel)
SM01-081-025.00TandemHydraulicPump,Recon.
SM01-081-036.00RadiatorFanMotor,Recondition-PGM517
SM01-081-037.00HydraulicPump,Recondition-MultipleSectionGearType(Aluminum)
SM01-081-040.00HydraulicPump,R&I(Tandem3-Section)
SM01-081-041.00HydraulicPump,R&I(Pick&Carry2Section)
SM01-081-044.00HydraulicPump,R&I-Pick&Carry2-Section(G1)
SM01-081-045.00RadiatorFanMotor,R&I
SM01-081-046.00HydraulicGearPump/Motor,Recondition-PGM620(RadiatorFanMotor)
SM01-081-051.00HydraulicPump,R&I-Outriggers/Pick&Carry2or3-Section(G2)
SM01-081-080.002SectionGearPump,R&I
AREA03UPPERREVOLVINGFRAME
SM03-001-073.00UpperRevolvingFrame&TurntableBearing,R&I
SM03-003-017.00MainFixedCounterweight,R&I
SM03-010-039.00CounterweightRemovalCylinder,R&I
SM03-010-040.00CounterweightRemovalCylinder,Recondition(G1)
SM03-010-041.00CounterweightLockingCylinder,R&I
SM03-010-042.00CounterweightRemovalControlValve,R&I
SM03-010-043.00CounterweightRemovalControlValve,Recondition
SM03-010-044.00CounterweightRemovalCylinder,Recondition(G2)
SM03-010-055.00CounterweightRemovalCylinder,Recondition(G3)
AREA04VERTICALSHAFTS
SM04-005-034.00SwingBrake,R&I
SM04-005-035.00SwingBrake,Recondition
SM04-010-035.00SwingReductionUnit,Recondition
SM04-010-036.00SwingReductionUnit,R&I
AREA05HORIZONTALSHAFTS
SM05-006-026.00Winch,Troubleshooting
SM05-006-028.00Winch,Recondition
SM05-006-035.00WinchAssembly,R&I
SM05-018-006.00WinchRoller,R&IAndRecondition
AREA06UPPERENGINE
SM06-008-009.00ThrottleTreadleAssembly,R&I
SM06-008-010.00ThrottleTreadleAssembly,Recondition(WilliamsControls,Inc.)
SM06-025-019.00OperatorsCabWaterHeater,R&I
SM06-025-022.00A/CCoilAndHeaterCoreIllustrated
SM06-025-023.00UpperCabWaterHeater&A/CEvaporatorCoil,R&I
SM06-025-024.00UpperCabHeaterWaterSwivel,R&IAndRecondition-RotatingJoint(Gen1)
SM06-025-026.00DieselCoolantHeater,Troubleshooting&Recondition
SM06-025-028.00DieselCoolantHeater,R&I
SM06-025-030.00UpperCabHeaterWaterSwivel,R&IAndRecondition-RotatingJoint(Gen2)
SM06-025-032.00OperatorsCabA/CCoil&HeaterCore,R&I
SM06-047-000.00ElectricalSystemWireIdentificationCode
AREA07HYDRAULICPOWERSUPPLY
SM07-000-000.00HydraulicSchematicDiagramSymbolLegend
SM07-001-027.00PilotControlAccumulator,R&I
SM07-002-032.00ReliefValve,Recondition(UpperAirConditioning)
SM07-002-033.00Solenoid/ReliefValve,Recondition(BoomTelescope)
SM07-003-006.00SolenoidValves,GeneralRecondition
SM07-003-011.00DirectionalReliefValve,Recondition(BoomTelescope)
SM07-003-014.00BoomPin/LatchSolenoidControlValve,Recon. SM07-004-017.00UpperHydraulicComponents,R&I-UpperFrame(G1) SM07-004-018.00UpperHydraulicComponents,R&I-SingleWinchPlumbing SM07-004-019.00UpperHydraulicComponents,R&I-TwoWinchPlumbing SM07-004-021.00UpperHydraulicComponents,R&I-UpperCabFloor(G1) SM07-004-022.00UpperHydraulicComponents,R&I-UpperFrame(G2) SM07-004-023.00UpperHydraulicComponents,R&I-UpperCabFloor(G2) SM07-004-032.00UpperHydraulicComponents,R&I-UpperCabFloor(G3) SM07-004-045.00UpperHydraulicComponents,R&I-UpperFrame(G3) SM07-004-046.00UpperHydraulicComponents,R&I-UpperFrame(G4) SM07-004-051.00UpperHydraulicComponents,R&I-UpperFrame(G5) SM07-004-085.00UpperHydraulicComponents,R&I-UpperFrame(G6)
SM07-006-034.00SwingMotor,Recondition
SM07-006-095.00WinchMotor,Recondition
SM07-006-106.00SwingMotor,R&I-w/oNeedleValve(G1)
SM07-006-107.00WinchMotor,R&I
SM07-006-113.00SwingMotor,R&I-w/NeedleValve(G2)
SM07-008-037.00PressureReducingValve,Recondition(BoomHoist/TelescopeValve)
SM07-008-101.00ControlValve,Recondition(Swing)
SM07-008-107.00DualAxisControllerValve,Recondition
SM07-008-108.00SingleAxisControllerValve,Recondition
SM07-008-112.00PressureReducingValve,Recondition(PilotControlCircuit)
SM07-008-115.00SwingBrakePedalValve,R&I
SM07-008-116.00DualAxisControllerValve,R&I
SM07-008-117.00SingleAxisControllerValve,R&I
SM07-008-118.00SwingBrakePedalValve,Recondition
SM07-008-122.00WinchCounterbalanceValve,Recondition
SM07-008-130.00SwingBrakePedalValve,R&I
SM07-008-131.00PilotOilSupplyValve,Recondition
SM07-008-132.00ControlValves,Recondition(BoomHoist,Telescope,&Winch)
SM07-008-133.00BoomHoist/TelescopeControlValve,R&I(G1withSolenoidRelief)
SM07-008-134.00SwingControlValve,R&I
SM07-008-135.00WinchControlValve,R&I
SM07-008-140.00WinchCounterbalanceValve,R&I
SM07-008-150.00FineMeteringValve,R&I
SM07-008-151.00FineMeteringValve,Recondition
SM07-008-197.00BoomHoist/TelescopeControlValve,R&I(G2w/oSolenoidRelief)
SM07-010-006.00BoomTelescopeElectronicFootControl,R&I
SM07-018-001.00HydraulicSystemTubeFittings
AREA09TUBULARBOOM,FLY,&JIB
SM09-001-002.00TubularBoom,Fly,&JibRepair
AREA17HYDRAULICCRANEATTACHMENT
SM17-001-053.00HydraulicBoomInspection-FormedSections
SM17-001-061.00FiveSectionLatchingBoom,Recondition(G1)
SM17-001-062.00FiveSectionLatchingBoom,R&I(G1)
SM17-001-066.00FiveSectionLatchingBoom,R&I(G2)
SM17-001-067.00FiveSectionLatchingBoom,Recondition(G2)
SM17-001-081.00FiveSectionLatchingBoom,R&I(G3)
SM17-001-082.00FiveSectionLatchingBoom,Recondition(G3)-R3TypeBoom
SM17-002-049.00LatchingBoomTelescopeSystemTroubleshooting(G1)
SM17-002-052.00BoomTelescopeCylinderCalibration(G1)
SM17-002-053.00TelescopeCylinderAssembly,Illustrated(G1)
SM17-002-054.00BoomTelescopeCounterbalanceValve,R&I
SM17-002-055.00BoomTelescopeCylinder,Recondition
SM17-002-056.00BoomLatchingCylinder,R&I(G1)
SM17-002-057.00BoomLatchingCylinder,Recondition-HydraulicTechnologies(G1&3)
SM17-002-058.00TelescopeCylinderLengthReel,R&I(G1)
SM17-002-059.00TelescopeCylinderLengthReel,Recondition
SM17-002-063.00BoomTelescopeCylinderMechanism,Recondition(G1)
SM17-002-064.00BoomTelescopeCylinderCalibration(G2)
SM17-002-065.00LatchingBoomTelescopeSystem,Troubleshooting(G2)
SM17-002-066.00BoomLatching/PinningCylinder,R&I(G2)
SM17-002-067.00BoomTelescopeCylinderMechanism,Recondition(G2)
SM17-002-068.00TelescopeCylinderLengthReel,R&I(G2)
SM17-002-069.00BoomLatching/PinningCylinder,Recondition-TexasHyd(G2&4)
SM17-002-088.00Hose&CableReel,Recondition
SM17-002-089.00BoomTelescopeCylinderMechanism,Recondition(G3)
SM17-002-105.00BoomPinningCylinder,R&I(G1)
SM17-002-106.00BoomPinningCylinder,Recondition(G1)
SM17-002-107.00BoomLatchingCylinder,R&I(G3)
SM17-002-108.00LatchingBoomTelescopeSystem,Troubleshooting(G3)
SM17-002-109.00LatchingBoomTelescopeSystem,Calibration
SM17-002-110.00BoomTelescopeCylinderMechanism,Recondition(G4)
SM17-002-111.00LatchingBoomTelescopeSystem,Calibration(G3)
SM17-002-114.00Hose&CableReel,R&I
SM17-002-115.00TelescopeCylinderLengthEncoderReels,R&I(G3)
SM17-002-117.00Pin/LatchValve,Recondition
SM17-002-118.00Pin/LatchValve,Recondition-R3TypeBoom (G2)
SM17-003-013.00BoomHoistCylinder,Recondition
SM17-003-039.00BoomHoistCylinder,R&I
SM17-003-040.00BoomHoistCounterbalanceValve,R&I-G1
SM17-003-055.00BoomHoistCounterbalanceValve,R&I-G2
SM17-009-004.00FiveSheaveHeadMachinery,Recondition
AREA18SPECIALATTACHMENTS
SM18-000-001.00CapscrewTorques
SM18-000-002.00Bearing,Gear,Shaft,&HousingInspection
SM18-000-003.00CraneSystemSchematics
SM18-007-006.00ReelingDrum,R&I(Greer)
SM18-007-007.00ReelingDrum,Recondition(Greer)
SM18-007-016.00ReelingDrum,Troubleshooting&Recondition(Hirschmann)
SM18-007-018.00ReelingDrum,R&I(Hirschmann)
SM18-007-021.00ReelingDrum,R&I(Hirschmann)
SM18-018-001.00AirConditioningServicePrecautions
SM18-018-004.00AirConditioningCompressor,Recondition(Carrier&Upper)
SM18-018-011.00AirConditioningCompressor,R&I(Carrierw/GM60SeriesEngine)
SM18-018-013.00AirConditioningCompressor,R&I(Upper)
SM18-018-014.00AirConditioningHydraulicDriveMotor,R&I(Upper)
SM18-018-015.00AirConditioningHydraulicDriveMotor,Recondition(Upper)
SM18-018-017.00AirConditioningCompressor,R&I(Carrierw/CATC13Engine)
