







HC---248HSeries---MasterKeysheet(Carrier,ThirdDrum,&Boom) (C5NPrefixOnCraneSerialNumber)
AREA00GENERALINFORMATION ********************************************************************************************
SM00---000---000.00HowToUseThisManual,GeneralServiceInstructions,AndSafetyProcedures
AREA01RUBBERTIRELOWER
SM01---002---012.00FrontAxle,Recondition
SM01---002---015.00FrontWheel&BrakeDrum,R&I
SM01---003---010.00Brakes,Recondition(Eaton/Dana)
SM01---003---014.00AdjustingTheBrakes(Eaton/Dana&Rockwell/Meritor)
SM01---004---005.00FrontAxles&Suspension,R&I
SM01---004---006.00FrontAxle&AirSuspension,R&I
SM01---005---003.00MasterSteeringGear,Recondition(92Series)
SM01---005---004.00SlaveSteeringGear,Recondition(92Series)
SM01---005---006.00MiterBox,Recondition
SM01---005---008.00SteeringGearT---Box,Recondition
SM01---005---015.00SteeringColumn,Recondition
SM01---005---018.00SteeringColumn,R&I
SM01---005---019.00SteeringMiterBoxes,R&I(Generation1)
SM01---005---023.00SteeringGears,Recondition(MSeries)
SM01---005---027.00TroubleshootingSteeringGears(MSeries)
SM01---005---030.00SteeringMiterBoxes,R&I(Generation2)
SM01---006---013.00TorqueGenerator,Recondition
SM01---006---018.00SteeringGears,R&I(Generation1)
SM01---006---019.00FrontWheelAlignment&SteeringLinkageAdjustment(Generation1)
SM01---006---020.00TorqueGenerator,R&I
SM01---006---026.00SteeringGears,R&I(Generation2)
SM01---006---027.00FrontWheelAlignment&SteeringLinkageAdjustment(Generation2)
SM01---010---012.00Outrigger/SteerPump,Recondition(JSBCorporation)
SM01---010---020.00LoadAdaptor,Recondition(Outrigger/SteerPump,Series92)
SM01---010---021.00Outrigger/SteerPump,R&I(Series92)
SM01---010---022.00LoadAdaptor,R&I(Outrigger/SteerPump,Series92)
SM01---010---023.00Outrigger/SteerPump,R&I(Series60)
SM01---010---024.00Outrigger/SteerPump,Recondition(Commercial---Intertech)
SM01---010---029.00PowerSteeringPumpPriorityValve,Recondition(Commercial---Intertech)
SM01---017---008.00Clutch,R&IAndRecondition
SM01---018---031.00Transmission,R&I(Series92w/Automatic)
SM01---018---032.00AutomaticTransmission,Recondition
SM01---018---041.00Transmission,Recondition(Eaton/DanaManual)
SM01---018---043.00Transmission,R&I(Series92w/Manual)
SM01---018---044.00Transmission,R&I(Series60w/Manual---Generation1)
SM01---018---045.00Transmission,R&I(Series60w/Automatic)
SM01---018---052.00Transmission,R&I(Series60w/Manual---Generation2)
SM01---019---014.00TransmissionAirShiftControl,Recondition(MainTransmission)
SM01---019---021.00TransmissionMasterControl,R&I
SM01---019---022.00TransmissionSlaveControl,R&I
SM01---019---023.00TransmissionMasterControl,Recondition
SM01---019---032.00TransmissionSlaveControl,Recondition
SM01---020---002.00SuspendedBrakePedal,Recondition
SM01---020---007.00SuspendedBrakePedal,R&I
SM01---021---003.00AuxiliaryTransmission,Recondition
SM01---021---006.00AuxiliaryTransmission,R&I
SM01---021---010.00AuxiliaryTransmission,Troubleshooting
SM01---022---004.00U---JointInstallation---SquareFlange
SM01---022---005.00U---JointInstallation---RoundFlange
SM01---024---008.00RearAxles,Recondition
SM01---025---008.00Brakes,Recondition(Rockwell/Meritor)
SM01---025---010.00Brakes,Recondition(LiftAxle)
SM01---027---009.00AirDryer,Recondition(Sycon)
SM01---027---028.00FrontAirBrakeChambers,Recondition
SM01---027---056.00AirDryer,R&I(Horton)
SM01---027---057.00AirDryer,Recondition(Horton)
SM01---027---061.00SpringBrakeValve,Recondition
SM01---027---066.00ShiftControlValve,Recondition(AuxiliaryTransmission)
SM01---027---067.00ShiftControlValve,R&I(AuxiliaryTransmission)
SM01---027---068.00CagingDualAirBrakeChamber
SM01---027---069.00DualAirBrakeChamber,Recondition
SM01---027---070.00CarrierAirSystemSchematicDiagram(Generation1---DDECEngine)
SM01---027---071.00AirSystemComponents,R&I(Generation1)
SM01---027---072.00AirDryer,R&I(Sycon)
SM01---027---102.00AirSystemComponents,R&I(Generation2)
SM01---027---103.00DualAirBrakeChamber,R&I(Midland)
SM01---027---104.00LiftAxleBrakeChamber,R&I
SM01---027---105.00FrontAxleBrakeChamber,R&I
SM01---027---116.00CarrierAirSystemSchematicDiagram(Generation2---DDECEngine)
SM01---027---119.00AirSystemSchematicDiagram(LiftAxlew/DualAirDryers)
SM01---027---120.00AirSystemSchematicDiagram(LiftAxlew/SoloAirDryers)
SM01---027---121.00AirSystemSchematicDiagram(Generation3---w/SoloAirDryer)
SM01---027---122.00AirSystemComponents,R&I(Generation3---w/SoloAirDryer)
SM01---028---002.00RearWheelHub&BrakeDrum,R&I
SM01---028---003.00RearWheelHub&BrakeDrum,R&I(LiftAxle)
SM01---029---013.00RearAxles&Suspension,R&I(Generation1)
SM01---029---014.00LiftAxle,R&I
SM01---029---023.00RearAxles&Suspension,R&I(Generation2)
SM01---036---001.00SelectorValve,Recondition
SM01---036---002.00SelectorValve,R&I
SM01---039---003.00HydraulicSystemCleaningProcedure
SM01---039---006.00HydraulicReservoirFilter,R&I(InternalToReservoirType)
SM01---039---007.00HydraulicReservoirFilter,Recondition(InternalToReservoirType)
SM01---043---044.00FifthOutriggerDirectionalControlValve,R&I(SolenoidType)
SM01---044---003.00LockValve,Recondition
SM01---044---007.00LockValve,Recondition(FifthOutrigger)
SM01---044---013.00LockValve,R&I
SM01---044---014.00FifthOutriggerLockValve,R&I(Generation1---JackCylinderw/LeverControl)
SM01---044---021.00FifthOutriggerLockValve,R&I(Generation2---JackCylinderw/LeverControl)
SM01---044---024.00FifthOutriggerLockValve,R&I(Generation3---JackCylinderw/SwitchControl)
SM01---045---007.00OutriggerBeamCylinder,Recondition
SM01---045---034.00Front&RearOutriggerBeamAssembly,R&I
SM01---045---035.00OutriggerBeamCylinder,R&I
SM01---046---012.00JackCylinder,Recondition
SM01---046---016.00JackCylinder,Recondition(FifthOutrigger)
SM01---046---029.00JackCylinder,R&I
SM01---046---030.00FifthOutriggerJackCylinder,R&I(Gen1---JackCylinderw/LeverControl)
SM01---046---038.00FifthOutriggerJackCylinder,R&I(Gen2---JackCylinderw/LeverControl)
SM01---046---042.00FifthOutriggerJackCylinder,R&I(Gen3---JackCylinderw/SwitchControl)
SM01---047---008.00OutriggerControlValve,Recondition
SM01---047---012.00DecelerationValve,Recondition
SM01---047---013.00FlowControlValve,Recondition
SM01---047---014.00DecelerationValve,R&I
SM01---047---016.00FifthOutriggerControlValve,R&I
SM01---047---017.00FrontOutriggerBoxControlValves,R&I
SM01---047---018.00RearOutriggerBoxControlValves,R&I
SM01---047---025.00FlowControlValve,R&I(Cranesw/HydraulicRadiatorFan)
SM01---047---031.00PriorityFlowControlValve,R&I
SM01---047---033.00PriorityFlowControlValve,Recondition
SM01---063---092.00RadiatorFanClutch,Recondition
SM01---063---094.00RadiatorFanClutch,R&I(Series92)
SM01---063---095.00Radiator,R&I(Generation1---Series92)
SM01---063---096.00Starter,R&I(Series92)
SM01---063---097.00Alternator,R&I(Series92)
SM01---063---098.00Radiator,R&I(Generation2---Series60)
SM01---063---099.00RadiatorFanClutch,R&I(Series60)
SM01---063---100.00Starter,R&I(Series60---Generation1)
SM01---063---101.00Alternator,R&I(Series60)
SM01---063---102.00Starter,R&I(Series60---Generation2)
SM01---063---104.00Radiator,R&I(Generation3---w/HydraulicRadiatorFan)
SM01---066---000.00ElectricalSystemWireIdentificationCode
SM01---066---017.00CarrierElectricalSystemSchematicDiagram---Series92w/DDECII(Gen1)
SM01---066---018.00CarrierElectricalSystemSchematicDiagram---Series92w/DDECIII(Gen2)
SM01---066---019.00CarrierElectricalSystemSchematicDiagram---Series60w/DDECIII(Gen3)
SM01---066---022.00CarrierElectricalSystemSchematicDiagram---Series60w/DDECIII(Gen4)
SM01---066---025.00CarrierElectricalSystemSchematicDiagram---Series60w/DDECIII(Gen5)
SM01---066---028.00Battery,R&I
SM01---069---011.00FrontTire&Rim,R&I(Front&LiftAxles)
SM01---069---012.00DualRearTires&Rims,R&I
SM01---071---001.00ThrottleTreadleAssembly,R&I
SM01---071---002.00ThrottleTreadleAssembly,Recondition
SM01---073---001.00ElectronicGauges,Troubleshooting(Generation1---AMETEK/Dixson)
SM01---073---002.00ElectronicGauges,Troubleshooting(Generation2---AMETEK/Dixson)
SM01---079---004.00LowerHydraulicComponents,R&I(Generation1)
SM01---079---017.00LowerHydraulicComponents,R&I(Generation2)
SM01---079---025.00CarrierHydraulicSystemSchematicDiagram(Generation2)
SM01---079---032.00HydraulicOilCooler,R&I
SM01---079---033.00LowerHydraulicComponents,R&I(Generation3---w/HydraulicRadiatorFan)
SM01---081---035.00RadiatorFanMotor,R&I
SM01---081---036.00RadiatorFanMotor,Recondition
SM01---082---005.00FrontOutriggerBoxPinCylinder,R&I
SM01---082---006.00FrontOutriggerBoxPinCylinder,Recondition
SM01---082---007.00RearOutriggerBoxPinCylinder,R&I
SM01---082---008.00RearOutriggerBoxPinCylinder,Recondition
AREA03UPPERREVOLVINGFRAME
SM03---001---060.00UpperFrame&TurntableBearing,R&I
AREA05HORIZONTALSHAFTS
SM05---005---013.00Winch,Recondition(ThirdDrum---Generation1)
SM05---005---014.00ThirdDrumWinch,R&I(Generation1)
SM05---005---015.00ThirdDrumWinch,R&I(Generation2)
SM05---005---016.00Winch,Recondition(ThirdDrum---Generation2)
AREA06UPPERENGINE
SM06---044---001.00Generator&LightPlantSchematicDiagram
AREA07HYDRAULICPOWERSUPPLY
SM07---000---113.00HydraulicSystemSchematicDiagram---Carrier(Generation1)
SM07---006---056.00HydraulicMotor,Recondition(ThirdDrum---RexrothSeries63)
SM07---006---065.00ThirdDrumHydraulicMotor,R&I(Generation1)
SM07---006---066.00HydraulicMotor,Recondition(ThirdDrum---RexrothSeries61)
SM07---006---070.00ThirdDrumHydraulicMotor,R&I(Generation2)
SM07---018---001.00HydraulicSystemTubeFittings
AREA09TUBULARBOOM,FLY,&JIB
SM09---001---002.00RepairingDamagedTubularBooms,Flys,&Jibs
AREA18SPECIALATTACHMENTS
SM18---000---001.00CapscrewTorques
SM18---000---002.00Bearing,Gear,Shaft,&HousingInspection
SM18---000---003.00CraneSystemSchematics


















































































