Link Belt 138 HYLAB 5 Crane Service Manua Pdfl

Page 1


SECTION0General

HowToUseThisManual,GeneralServiceInstructions,AndSafetyProceduresSM00---000---001.00 ....... EquipmentLayoutES00---03---0071.0R0S

SECTION1UpperMechanism

PowerTransmissionSystemES01---01---0079.0R0S

FrontAndRearDrumShaftMaintenanceChartES01---10---2051.1R0S FrontAndRearDrumShaftDisassemblyAndReassemblyES01---10---6068.0R0S FourthDrumShaftStructureAndOutlineES01---12---0041.0R0S ..........................................

FourthDrumShaftMaintenanceChartES01---12---2035.0R0S ............................................

FourthDrumShaftDisassemblyAndReassemblyES01---12---6048.0R0S BoomHoistDrumStructureAndOutlineES01---15---0064.0R1S BoomHoistDrumDisassemblyAndReassemblyES01---15---6066.0R0S ClutchStructureAndOutlineES01---17---0059.0R0S ClutchMaintenanceChart(2---CylinderType)ES01---17---2080.0R0S ClutchMaintenanceChartES01---17---2073.0R0S ClutchTroubleshooting(2---CylinderType)ES01---17---4009.0R0S ClutchTroubleshootingES01---17---4023.0R0S ClutchDisassemblyAndReassembly(1---CylinderType)ES01---17---6025.4R0S ClutchDisassemblyAndReassembly(2---CylinderType)ES01---17---6032.1R0S ............................ TurntableBearingMaintenanceChartES01---30---2030.5R0S ............................................. TurntableBearingDisassemblyAndReassemblyES01---30---6054.0R0S DrumIndicatorTroubleshootingES01---50---4001.1R0S

SECTION2LowerMechanism

LowerGeneralExplanationES02---01---0050.1R0S TreadDriveSprocketMaintenanceChartES02---05---2061.0R0S TreadDriveSprocketDisassemblyAndReassemblyES02---05---6047.0R0S Take---UpIdlerMaintenanceChartES02---07---2032.0R0S Take---UpIdlerInspectionAndAdjustmentES02---07---5045.0R0G Take---UpIdlerDisassemblyAndReassemblyES02---07---6060.0R0S CarrierRollerMaintenanceChartES02---08---2059.0R0S CarrierRollerDisassemblyAndReassemblyES02---08---6034.0R0S ....................................... TrackRollerMaintenanceChartES02---09---2049.0R0G ..................................................

TrackRollerDisassemblyAndReassemblyES02---09---6034.0R0S ........................................

TrackShoeMaintenanceChartES02---10---2053.0R2S TrackShoeInspectionAndAdjustmentES02---10---5049.0R0G TrackShoeDisassemblyAndReassemblyES02---10---6059.0R0S

SECTION3ControlSystem

FrontAndRearDrumBrakesControlMaintenanceChartES03---05---2076.0R0S FrontAndRearDrumBrakesControlDisassemblyAndReassemblyES03---05---6077.0R0S ................. FourthDrumBrakeControlMaintenanceChartES03---07---2036.0R0S FourthDrumBrakeControlInspectionAndAdjustmentES03---07---5034.0R0S FourthDrumBrakeControlDisassemblyAndReassemblyES03---07---6033.0R0S

SECTION4HydraulicSystem

HydraulicCircuitOutlineES04---01---0084.0R0S HydraulicCircuitPressureAdjustmentES04---01---5085.0R0S

SECTION5HydraulicUnit

VariableDeliveryPumpOutlineAndStructureES05---02---0065.0R0S ..................................... VariableDeliveryPumpMaintenanceChartES05---02---2052.0R0S VariableDeliveryPumpTroubleshootingES05---02---4011.0R0S VariableDeliveryPumpDisassemblyAndReassemblyES05---02---6039.0R0S GearPumpDisassemblyAndReassemblyES05---03---6056.0R0S AccumulatorStructureES05---05---0035.1R1S .......................................................... AccumulatorInspectionES05---05---5032.1R1S ......................................................... AccumulatorDisassemblyAndReassemblyES05---05---6046.1R1S FrontAndRearDrumMotorStructureAndOutlineES05---09---0047.0R0S MotorMaintenanceChartES05---09---2025.0R0S MotorTroubleshootingES05---09---4025.0R0S .......................................................... FrontAndRearDrumMotorDisassemblyAndReassemblyES05---09---6042.0R0S ......................... RotatingJointDisassemblyAndReassemblyES05---14---6029.2R3S ...................................... RemoteControlValveStructureAndOperationES05---17---0035.0R0S RemoteControlValveTroubleshootingES05---17---4028.0R0S ClutchCylinderDisassemblyAndReassembly(2---CylinderType,R.H.)ES05---18---6006.0R1S ClutchCylinderDisassemblyAndReassembly(1---CylinderType)ES05---18---6073.0R1S .................... AutomaticBrakeCylinderDisassemblyAndReassemblyES05---19---6032.1R0S ............................

RetractCylinderDisassemblyAndReassemblyES05---23---6038.0R1S GantryCylinderDisassemblyAndReassemblyES05---24---6005.0R1S LineFilterInspectionES05---30---5061.1R1S LineFilterDisassemblyAndReassemblyES05---30---6061.1R1S .......................................... ReturnFilterInspectionES05---32---5011.0R0S ......................................................... ReturnFilterDisassemblyAndReassemblyES05---32---6011.1R0S ....................................... 8---WayRotatingJointInspectionES05---34---5012.0R1S 8---WayRotatingJointDisassemblyAndReassemblyES05---34---6012.0R1S ControlValve(2---Series)StructureAndOutlineES05---36---0037.0R0S 4---SeriesControlValveStructureAndOperationES05---38---0046.0R0S ................................... CheckBlockStructureAndOutlineES05---49---0017.0R0S ............................................... Take---UpCylinderDisassemblyAndReassemblyES05---57---6052.0R0S CounterweightCylinderDisassemblyAndReassemblyES05---59---6054.0R1S

SECTION6Gantry

CraneGantryMaintenanceChartES06---01---2035.1R0S GantryDisassemblyAndReassemblyES06---01---6035.1R0S ............................................

SECTION7CraneAttachment

BoomFootPinMaintenanceChartES07---08---2032.0R0S ...............................................

SheaveMaintenanceChartES07---09---2076.0R0G ......................................................

SECTION13ElectricalSystem

ElectricalDiagramES13---01---0070.0R0S ElectricalSystemStandardizationES13---01---9033.0R1S StorageBatteryServicingAndInstallationES13---04---5004.0R0S

SECTION14TighteningTorqueTable

BoltTighteningTorquesES14---02---0004.0R1S

 

 







 

  



       

  



 

      

 



 

    





         

 

 

 



  

       

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