Link Belt Crane HTT-8650XXL Service Manual

0808

HTT---8670LB/8675LBSeries---MasterKeysheet (F2PrefixOnCraneSerialNumber)

AREA00GENERALINFORMATION

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SM00---000---000.00HowToUseThisManual,GeneralServiceInstructionsAndSafetyProcedures

AREA01RUBBERTIRELOWER ********************************************************************************************

SM01---001---005.00BoomRest,R&I

SM01---001---007.00BoomRestExtension,R&I(Generation1)

SM01---001---008.00BoomRestExtension,R&I(Generation2)

SM01---002---012.00FrontAxle,Recondition

SM01---002---015.00FrontWheel&BrakeDrum,R&I

SM01---003---010.00Brakes,Recondition(Front)

SM01---003---014.00AdjustingTheBrakes(Front)

SM01---003---019.00AutomaticSlackAdjusters(FrontBrakes)

SM01---004---009.00FrontAxle&Suspension,R&I

SM01---005---003.00SteeringGear,Recondition---Master

SM01---005---004.00SteeringGear,Recondition---Slave

SM01---005---005.00SteeringMiterBoxes,R&I

SM01---005---010.00SteeringDriveShafts,Recondition

SM01---005---013.00SteeringColumn,R&I

SM01---005---015.00SteeringColumn,Recondition

SM01---006---022.00SteeringGears,R&I

SM01---006---023.00FrontWheelAlignment&SteeringLinkageAdjustment ReliefPlungerAdjustment AxleStopAdjustment

SM01---006---029.00RearSteerPressureReducingValve,R&I(Generation1)

SM01---006---030.00PressureReducingValve,Recondition(RearSteerAxles)

SM01---006---031.00RearWheelAlignment&AxleStopAdjustment

SM01---006---033.00RearSteerPressureReducingValve,R&I(Generation2)

SM01---007---020.00RearAxleSteerCylinder,R&I

SM01---007---022.00RearAxleSteerCylinder,Recondition

SM01---007---023.00RearAxleSteerLockingCylinder,R&I

SM01---007---024.00RearAxleSteerLockingCylinder,Recondition

SM01---010---018.00PowerSteeringPump,R&I(Generation1)

SM01---010---019.00PowerSteeringPump,Recondition(Generation1)

SM01---010---028.00PowerSteeringPump,Recondition(Generation2---w/HydraulicRadiatorFan)

SM01---010---029.00PowerSteeringPumpPriorityValve,Recondition(Gen2---w/HydRadiatorFan)

SM01---010---034.00PowerSteeringPump,R&I(Generation2---w/HydraulicRadiatorFan)

SM01---016---001.00HeaterCore,R&I

SM01---016---002.00HeaterCore&A/CCoil,R&I

SM01---017---008.00Clutch,R&IAndRecondition

SM01---018---041.00Transmission,Recondition

SM01---018---042.00Transmission,R&I

SM01---019---011.00TransmissionSlaveControl,R&I

SM01---019---014.00TransmissionAirShiftControl,Recondition

SM01---019---020.00TransmissionShiftCableAdjustment

SM01---019---024.00TransmissionMasterControl,R&I

SM01---020---002.00SuspendedBrakePedal,Recondition

SM01---020---005.00SuspendedBrakePedal,R&I(Generation1)

SM01---020---008.00SuspendedBrakePedal,R&I(Generation2)

SM01---022---005.00U---JointInstallation---FullRoundYokes

SM01---024---013.00RearAxles,Recondition

SM01---025---011.00Brakes,Recondition(Rear)

SM01---027---000.00PneumaticSystemAirLineIdentificationCode

SM01---027---028.00FrontAirBrakeChamber,Recondition

0808

SERVICEMANUALKEYSHEET

SM01---027---054.00Rear,DualAirBrakeChamber,R&I

SM01---027---061.00SpringBrakeValve,Recondition

SM01---027---062.00AirDryer,R&I

SM01---027---063.00AirDryer,Recondition

SM01---027---091.00FrontAirBrakeChamber,R&I

SM01---027---094.00AirSystemSchematicDiagram

SM01---027---106.00CagingDualAirBrakeChambers

SM01---027---110.00AirSystemComponents,R&I(Generation1)

SM01---027---117.00DualAirBrakeChamber,Recondition

SM01---027---124.00AirSystemComponents,R&I(Generation2)

SM01---028---004.00RearWheelHub&BrakeDrum,R&I

SM01---029---021.00SuspensionLiftCylinder,Recondition(Generation1---HydraulicTechnologies)

SM01---029---022.00SuspensionLiftCylinder,R&I

SM01---029---024.00RearAxles&AirSuspension,R&I(Generation1)

SM01---029---028.00SuspensionLiftCylinder,Recondition(Generation2---TexasHydraulics)

SM01---029---032.00RearAxles&AirSuspension,R&I(Generation2)

SM01---039---002.00VacuumPressureReliefValve,Recondition

SM01---039---003.00HydraulicSystemCleaningProcedure

SM01---039---004.00HydraulicReservoirFilterAssembly,R&I

SM01---039---005.00HydraulicReservoirFilterAssembly,Recondition

SM01---043---001.00SolenoidValves,GeneralRecondition

SM01---043---003.00OutriggerSolenoidValveStack,Recondition(Function)

SM01---043---004.00FourWaySolenoidValve,Recondition(OutriggerDirectional)

SM01---043---010.00OutriggerFunctionValveStack,R&I

SM01---043---018.00OutriggerDirectionalValve,R&I

SM01---043---035.00FourWayDirectionalSolenoidValve,Recondition

SM01---044---007.00LockValve,Recondition(MainOutriggers)

SM01---044---008.00JackCylinderLockValve,R&I(MainOutriggers)

SM01---044---009.00JackCylinderLockValve,Recondition(FifthOutrigger)

SM01---044---017.00FifthOutriggerLockValve,R&I

SM01---044---023.00OutriggerLockValveCartridge,R&I(FifthOutriggerw/IntegralLockValve)

SM01---045---014.00OutriggerBeamCylinders,Recondition(Generation1)

SM01---045---025.00SingleStageOutriggerBeamCylinder,R&I

SM01---045---029.00OutriggerBeam,Jack&BeamCylinder,R&I

SM01---045---048.00BottomOutriggerBeamCylinder,Recondition(Generation2)

SM01---045---049.00TopOutriggerBeamCylinder,Recondition(Generation2)

SM01---046---016.00JackCylinder,Recondition

SM01---046---024.00FifthOutriggerJackCylinder,R&I(Generation1)

SM01---046---028.00JackCylinder,R&I

SM01---046---034.00JackCylinder,Recondition(FifthOutrigger)

SM01---046---041.00FifthOutriggerJackCylinder,R&I(Generation2)

SM01---047---034.00ReliefValve,Recondition(Outriggers)

SM01---048---015.00RotatingJoint,R&I(Generation1)

SM01---048---017.0010---WayRotatingJoint,Recondition(Generation1)

SM01---048---039.00RotatingJoint,R&I(Generation2)

SM01---048---040.008---WayRotatingJoint,Recondition(Generation2)

SM01---048---045.00RotatingJoint,R&I(Generation3---w/WaterSwivel))

SM01---048---046.00RotatingJoint,Recondition(Generation3---w/WaterSwivel)

SM01---063---086.00Starter,R&I

SM01---063---087.00Alternator,R&I(Generation1)

SM01---063---088.00Radiator,R&I(Generation1---w/EngineDrivenFan)

SM01---063---091.00RadiatorFanClutch,R&I

SM01---063---092.00RadiatorFanClutch,Recondition

SM01---063---093.00TorqueLimitSwitchCheck,Adjustment,&Troubleshooting(Generation1)

SM01---063---105.00Radiator,R&I(Generation2---w/HydraulicRadiatorFanMotor)

SM01---063---106.00Alternator,R&I(Generation2---w/oAirConditioning)

SM01---063---107.00Alternator,R&I(Generation2---w/AirConditioning)

SM01---063---108.00TorqueLimitSwitchCheck,Adjustment,&Troubleshooting(Generation2)

2of6HTT---8670LB/8675LBSeries

SM01---066---026.00Battery,R&I

SM01---069---014.00Tire&Rim,R&I

SM01---071---003.00EngineHousing,R&I(Generation1)

SM01---071---004.00RepairOfComponentsMadeOfFibrousCompositeMaterials

SM01---071---008.00EngineHousing,R&I(Generation2---w/HydraulicRadiatorFanMotor)

SM01---073---001.00ElectronicGauge,Troubleshooting(Generation1---AMETEK/Dixson)

SM01---073---002.00ElectronicGauge,Troubleshooting(Generation2---AMETEK/Dixson)

SM01---076---020.00CollectorRing,R&I(Generation1)

SM01---076---029.00CollectorRing,Recondition(Generation1)

SM01---076---038.00CollectorRing,Recondition(Generation2)

SM01---076---045.00CollectorRing,R&I(Generation2)

SM01---076---046.00CollectorRing,Recondition(Generation3)

SM01---079---020.00LowerHydraulicComponents,R&I(Generation1)

SM01---079---024.00LowerHydraulicComponents,R&I(Generation2)

SM01---079---026.00LowerHydraulicComponents,R&I(Generation3---w/HydraulicRadiatorFan)

SM01---080---019.00PumpDrive,Recondition(Generation1---FunkMfg)

SM01---080---023.00PilotControl&BoomHoistPumps,R&I

SM01---080---029.00FourSectionPump,R&I---(Generation1---MainHydraulic)

SM01---080---030.00PumpDrive,R&I(Generation1---w/FunkMfgPumpDrive)

SM01---080---045.00PumpDrive,R&I(Generation2---w/DurstPumpDrive)

SM01---080---046.00PumpDrive,Recondition(Generation2---Durst)

SM01---081---013.00PressureCompensatingPump,Recon(Gen1---PilotControl&CtwtRemoval)

SM01---081---014.00HydraulicPump,Recondition(MultiSectionCommercial---Intertech)

SM01---081---026.00HydraulicPump,Recondition(OneSection,BoomHoist)

SM01---081---027.00MainHydraulicPump,R&I(Generation2---w/DurstPumpDrive)

SM01---081---028.00TandemHydraulicPump,Recondition

SM01---081---029.00RadiatorFanPump,R&I

SM01---081---036.00RadiatorFanMotor,Recondition

SM01---081---045.00RadiatorFanMotor,R&I

SM01---083---009.00PressureCompensatingPump,Recon(Gen2---PilotControl&CtwtRemoval)

SM01---083---010.00PressureCompensatingPump,R&I(Gen2---PilotControl&CtwtRemoval)

AREA03UPPERREVOLVINGFRAME

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SM03---001---056.00UpperRevolvingFrame&TurntableBearing,R&I

SM03---010---024.00CounterweightRemovalCylinder,R&I

SM03---010---025.00CounterweightRemovalCylinder,Recondition

AREA04VERTICALSHAFTS

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SM04---005---022.00SwingBrakeAssembly,Recondition

SM04---005---025.00SwingBrake,R&I

SwingBrakeBleedingProcedure

SM04---010---023.00SwingReductionUnit,R&I

SM04---010---024.00SwingSpeedReducer,Recondition

AREA05HORIZONTALSHAFTS

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SM05---006---013.00WinchAssembly,R&I---BradenCH150A,175A,185A,230(Generation1)

SM05---006---014.00Winch,Recondition---BradenCH150A,175A,185A,230(Generation1)

SM05---006---021.00Winch,Troubleshooting---BradenCH150A,175A,185A,230(Generation1)

SM05---006---026.00Winch,Troubleshooting---BradenCH210(Generation2)

SM05---006---027.00Winch,R&I---BradenCH210(Generation2)

SM05---006---028.00Winch,Recondition(Generation2---w/BradenCH210&RexrothMotor)

SM05---006---034.00Winch,R&I(Generation3---w/BradenCH210&LindeMotor)

SM05---010---006.00DrumRotationIndicator,R&IAndTroubleshooting

SM05---018---006.00WinchRoller,R&IAndRecondition

0808

AREA06UPPERENGINE ********************************************************************************************

SM06---008---009.00ThrottleTreadleAssembly,R&I

SM06---008---010.00ThrottleTreadleAssembly,Recondition

SM06---025---004.00DieselCabHeater,R&I

SM06---025---005.00DieselCabHeater,Recondition&Troubleshooting(Generation1)

SM06---025---009.00HydraulicHeater---Troubleshooting

SM06---025---012.00HydraulicCabHeater,R&I

SM06---025---014.00HydraulicCabHeater,Recondition

SM06---025---017.00DieselCabHeater,R&I(Generation2)

SM06---025---018.00DieselCabHeater,Recondition&Troubleshooting(Generation2)

SM06---025---019.00Operator’sCabWaterHeater,R&I(Upper)

SM06---025---022.00A/CCoil&HeaterCore,Illustrated

SM06---025---023.00UpperCabWaterHeater&A/CEvaporatorCoil,R&I

SM06---025---024.00UpperCabHeaterWaterSwivel,R&IAndRecondition(RotatingJoint)

SM06---047---000.00ElectricalSystemWireIdentificationCode

SM06---047---126.00ElectricalSystemSchematicDiagram(Generation1)

SM06---047---127.00ElectricalSystemSchematicDiagram(Generation2)

AREA07HYDRAULICPOWERSUPPLY

SM07---000---140.00HydraulicSystemSchematicDiagram(Generation1)

SM07---000---142.00HydraulicSystemSchematicDiagram(Generation2)

SM07---001---025.00PilotControlAccumulator,R&I

SM07---003---006.00SolenoidValves,GeneralRecondition

SM07---004---005.00UpperHydraulicComponents,R&I(Generation2)

SM07---004---008.00UpperHydraulicComponents,R&I(Generation3)

SM07---004---020.00UpperHydraulicComponents,R&I(Generation4)

SM07---005---051.00HydraulicHeaterGearPump,R&I

SM07---005---052.00HydraulicGearPumpAssembly,Recondition(HydraulicHeater)

SM07---005---064.00HydraulicHeaterGearPump,R&I(Upperw/AirConditioning)

SM07---006---034.00SwingMotor,Recondition

SM07---006---052.00WinchMotor,R&I(Generation1---w/RexrothMotor)

SM07---006---056.00HydraulicMotor,Recondition(Winch)

SM07---006---058.00HydraulicHeaterMotor,Recondition

SM07---006---059.00HydraulicMotor,Recondition(OilCooler&HydraulicHeaterw/AC)

SM07---006---062.00SwingMotor,R&I

SM07---006---063.00HydraulicOilCoolerMotor,R&I

SM07---006---064.00HydraulicHeaterMotor,R&I

SM07---006---085.00HydraulicHeaterMotor,R&I(Upperw/AirConditioning)

SM07---006---095.00HydraulicMotor,Recondition---Winch(Linde)

SM07---006---101.00WinchMotor,R&I(Generation2---w/LindeMotor)

SM07---008---014.00WinchCounterbalanceValve,Recondition(Generation1)

SM07---008---037.00PressureReducingValve,Recondition

SM07---008---048.00FootControlValve,R&I(Generation1---BoomTelescope)

SM07---008---049.00WinchCounterbalanceValve,R&I

SM07---008---051.00BoomHoistControlValve,Recondition

SM07---008---055.00ControllerValveAssembly,R&I(DualAxis---Generation1)

SM07---008---056.00ControllerValveAssembly,Recondition(Comm---IntertechDualAxis)

SM07---008---058.00WinchControlValve,Recondition

SM07---008---060.00ControlValves,Recondition(ModelV12)---CounterweightRemoval

SM07---008---065.00PressureReducingValve,Recondition(Generation1)

SM07---008---066.00ControlValve,Recondition(ModelV40)

SM07---008---067.00FootControlValve,Recondition(Generation1---BoomTelescope)

SM07---008---068.00UpperHydraulicComponents,R&I(Generation1)

SM07---008---076.00SingleAxisControlValves,R&I(Generation1)

SM07---008---077.00SingleAxisControlValves,Recondition(Generation1---Comm---Intertech)

SM07---008---107.00ControllerValve,Recondition(MonsonDualAxis)

4of6HTT---8670LB/8675LBSeries

SM07---008---108.00SingleAxisControllerValve,Recondition(Generation2---Monson)

SM07---008---112.00PressureReducingValve,Recondition(Generation2)

SM07---008---114.00BoomTelescopeFootControlValve,Recondition(Generation2)

SM07---008---116.00DualAxisControllerValve,R&I(Generation2)

SM07---008---117.00SingleAxisControllerValve,R&I(Generation2)

SM07---008---118.00SwingBrakePedalValve,Recondition(Generation2)

SM07---008---120.00WinchControlValve,R&I(Generation2)

SM07---008---121.00WinchCounterbalanceValve,R&I(Generation2)

SM07---008---122.00WinchCounterbalanceValve,Recondition(Generation2)

SM07---008---138.00BoomTelescopeFootPedalValve,R&I(Generation2)

SM07---008---139.00SwingBrakePedalValve,R&I(Generation2)

SM07---018---001.00HydraulicSystemTubeFittings

SM07---029---002.00SwingBrakeActuator,Recondition(Generation1)

SM07---029---004.00SwingBrakeActuator,R&I(Generation1)

AREA09TUBULARBOOM,FLY,&JIB

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SM09---001---002.00RepairingDamagedTubularBooms,Flys,&Jibs

AREA14CAB&HOUSEASSEMBLY ********************************************************************************************

SM14---001---006.00RepairOfComponentsMadeOfFibrousCompositeMaterials

AREA17HYDRAULICCRANEATTACHMENT

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SM17---001---036.00HydraulicBoomInspection---DiamondEmbossed

SM17---001---042.00FourSectionBoom,Recondition

SM17---001---045.00Boom,R&I

SM17---002---022.00BoomTelescopeCylinder,Recondition

SM17---002---032.00BoomTelescopeCylinder,Troubleshooting

SM17---002---033.00BoomTelescopeCounterbalanceValve,R&I

SM17---003---013.00BoomHoistCylinder,Recondition

SM17---003---015.00BoomHoistCounterbalanceValve,Recondition(50Ton)

SM17---003---028.00BoomHoistCylinder,R&I

SM17---003---030.00BoomHoistCounterbalanceValve,R&I

SM17---003---031.00BoomHoistCounterbalanceValve,Recondition

SM17---009---002.00FiveSheaveHeadMachinery,Recondition

AREA18SPECIALATTACHMENTS

SM18---000---001.00CapscrewTorques

SM18---000---002.00Bearing,Gear,Shaft,&HousingInspection

SM18---000---003.00CraneSystemSchematics

SM18---007---003.00ReelingDrum,R&I

SM18---007---004.00ReelingDrum,Recondition

SM18---018---001.00AirConditioningServicePrecautions

SM18---018---004.00AirConditioningCompressor,Recondition(Carrier&Upper)

SM18---018---005.00AirConditioningCompressor,R&I(Upper)

SM18---018---008.00AirConditioningCompressor,R&I(Carrier---Generation1)

SM18---018---011.00AirConditioningCompressor,R&I(Carrier---Generation2)

                     

   