Link Belt Crane HTC-8675 Service Manual

HTC-8670/8675Series-MasterKeysheet (F2PrefixOnCraneSerialNumber)

AREA00GENERALINFORMATION ********************************************************************************************

SM00-000-000.00HowToUseThisManual,GeneralServiceInstructionsAndSafetyProcedures

AREA01RUBBERTIRELOWER

SM01-001-005.00BoomRest,R&I

SM01-001-007.00BoomRestExtension,R&I(Generation1)

SM01-001-008.00BoomRestExtension,R&I(Generation2)

SM01-002-012.00FrontAxle,Recondition(EatonEFASeries)

SM01-002-015.00FrontWheel&BrakeDrum,R&I

SM01-003-010.00Brakes,Recondition(EatonEB&ESType)

SM01-003-014.00AdjustingTheBrakes(EatonEB,ES&Rockwell/Meritor“P,Q,T”Series)

SM01-003-019.00AutomaticSlackAdjusters(Eaton)

SM01-004-004.00FrontAxle&Suspension,R&I(Generation1)

SM01-004-009.00FrontAxle&Suspension,R&I(Generation2)

SM01-005-003.00SteeringGear,Recondition(Master)

SM01-005-004.00SteeringGear,Recondition(Slave)

SM01-005-005.00MiterBox,R&I

SM01-005-010.00SteeringDriveShafts,Recondition

SM01-005-013.00SteeringColumn,R&I

SM01-005-015.00SteeringColumn,Recondition

SM01-006-015.00SteeringGears,R&I(Generation1)

SM01-006-017.00FrontWheelAlignment&SteeringLinkageAdjustment(Generation1)

ReliefPlungerAdjustment

AxleStopAdjustment

SM01-006-022.00SteeringGears,R&I(Generation2)

SM01-006-023.00FrontWheelAlignment&SteeringLinkageAdjustment(Generation2)

ReliefPlungerAdjustment

AxleStopAdjustment

SM01-010-018.00PowerSteeringPump,R&I(Generation1)

SM01-010-019.00PowerSteeringPump,Recondition(Generation1)

SM01-010-028.00PowerSteeringPump,Recondition(Generation2-w/HydraulicRadiatorFan)

SM01-010-029.00PowerSteeringPumpPriorityValve,Recondition(Gen2-w/HydRadiatorFan)

SM01-010-034.00PowerSteeringPump,R&I(Generation2-w/HydraulicRadiatorFan)

SM01-016-001.00HeaterCore,R&I

SM01-016-002.00HeaterCore&A/CCoil,R&I

SM01-017-008.00Clutch,R&IAndRecondition

SM01-018-041.00Transmission,Recondition(Eaton)

SM01-018-042.00Transmission,R&I

SM01-019-011.00TransmissionSlaveControl,R&I

SM01-019-014.00TransmissionAirShiftControl,Recondition

SM01-019-020.00TransmissionShiftCableAdjustment

SM01-019-024.00TransmissionMasterControl,R&I

SM01-020-002.00SuspendedBrakePedal,Recondition

SM01-020-005.00SuspendedBrakePedal,R&I(Generation1)

SM01-020-008.00SuspendedBrakePedal,R&I(Generation2)

SM01-022-005.00U-JointInstallation-FullRoundYokes

SM01-024-005.00Rear-RearAxle,Recondition(Rockwell/Meritor)

SM01-024-009.00Front-RearAxle,Recondition(Rockwell/Meritor)

SM01-024-010.00RearAxles,Recondition(EatonRS520/DS520ModelSeries)

SM01-024-015.00RearAxles,Recondition(DanaR52/D52-190ModelSeries)

SM01-025-008.00Brakes,Recondition(Rockwell/Meritor“P,Q&T”Series)

SM01-025-009.00AutomaticSlackAdjusters,Recondition(Rockwell/MeritorRearBrakes)

SERVICEMANUALKEYSHEET

SM01-025-016.00AntilockBrakeSystem(ABSEC-60),Troubleshooting

SM01-027-000.00PneumaticSystemAirLineIdentificationCode

SM01-027-026.00CagingDualAirBrakeChambers

SM01-027-027.00AirBrakeChamber,R&I(w/oAutoSlackAdjusters)

SM01-027-028.00FrontAirBrakeChamber,Recondition(CamTypeBrakes)

SM01-027-029.00RearDualAirBrakeChamber,Recondition

SM01-027-056.00AirDryer,R&I(Horton)

SM01-027-057.00AirDryer,Recondition(Horton)

SM01-027-060.00AirSystemSchematicDiagram(Generation1)

SM01-027-061.00SpringBrakeValve,Recondition

SM01-027-062.00AirDryer,R&I(Bendix)

SM01-027-063.00AirDryer,Recondition(Bendix)

SM01-027-064.00AirSystemComponents,R&I(Generation1)

SM01-027-085.00AirSystemSchematicDiagram(Generation2)

SM01-027-086.00AirSystemSchematicDiagram(Generation3)

SM01-027-091.00FrontAirBrakeChamber,R&I

SM01-027-092.00RearDualAirBrakeChamber,R&I

SM01-027-093.00AirSystemComponents,R&I(Generation2-w/RearAirSuspension)

SM01-027-094.00AirSystemSchematicDiagram(Generation4-w/RearAirSuspension)

SM01-027-123.00AirSystemComponents,R&I(Generation3-w/RearAirSuspension)

SM01-027-137.00AirSystemComponents,R&I(Generation5-w/ABS)

SM01-028-002.00RearWheelHub&BrakeDrum,R&I

SM01-029-012.00RearAxles&Suspension,R&I(Rockwell/MeritorAxles)

SM01-029-016.00RearAxles&Suspension,R&I(Eaton/DanaAxles-Generation1)

SM01-029-019.00RearAxles&AirSuspension,R&I(Eaton/DanaAxles-Generation2)

SM01-029-021.00SuspensionLiftCylinder,Recondition(Generation1-HydraulicTechnologies)

SM01-029-022.00SuspensionLiftCylinder,R&I

SM01-029-028.00SuspensionLiftCylinder,Recondition(Generation2-TexasHydraulics)

SM01-029-034.00RearAxles&AirSuspension,R&I(Eaton/DanaAxles-Generation3)

SM01-039-002.00VacuumPressureReliefValve,Recondition

SM01-039-003.00HydraulicSystemCleaningProcedure

SM01-039-004.00HydraulicReservoirFilterAssembly,R&I

SM01-039-005.00HydraulicReservoirFilterAssembly,Recondition

SM01-043-001.00SolenoidValves,GeneralRecondition

SM01-043-003.00OutriggerSolenoidValveStack,Recondition(Function)

SM01-043-004.00FourWaySolenoidValve,Recondition(OutriggerDirectional)

SM01-043-010.00OutriggerFunctionValveStack,R&I

SM01-043-018.00OutriggerDirectionalValve,R&I

SM01-043-035.00FourWayDirectionalSolenoidValve,Recondition(FifthOutrigger)

SM01-044-007.00LockValve,Recondition(MainOutriggers)

SM01-044-008.00JackCylinderLockValve,R&I(MainOutrigger)

SM01-044-009.00JackCylinderLockValve,Recondition(FifthOutrigger)

SM01-044-017.00FifthOutriggerLockValve,R&I

SM01-044-023.00OutriggerLockValveCartridge,R&I(JackCylinderw/IntegralLockValve)

SM01-045-014.00OutriggerBeamCylinders,Recondition(Generation1)

SM01-045-025.00SingleStageOutriggerBeamCylinder,R&I

SM01-045-029.00OutriggerBeam,Jack&BeamCylinder,R&I

SM01-045-048.00BottomOutriggerBeamCylinder,Recondition(Generation2)

SM01-045-049.00TopOutriggerBeamCylinder,Recondition(Generation2)

SM01-046-016.00JackCylinder,Recondition

SM01-046-024.00FifthOutriggerJackCylinder,R&I(Generation1)

SM01-046-025.00FifthOutriggerJackCylinder,Recondition(Generation1)

SM01-046-028.00JackCylinder,R&I

SM01-046-034.00JackCylinder,Recondition(Generation2-FifthOutrigger)

SM01-046-041.00FifthOutriggerJackCylinder,R&I(Generation2)

SM01-047-011.00ReliefValve,Recondition(Outriggers-Generation1)

SM01-047-034.00ReliefValve,Recondition(Outriggers-Generation2)

SERVICEMANUALKEYSHEET

SM01-048-015.00RotatingJoint,R&I(Generation1)

SM01-048-017.0010-WayRotatingJoint,Recondition(Generation1)

SM01-048-039.00RotatingJoint,R&I(Generation2)

SM01-048-040.008-WayRotatingJoint,Recondition(Generation2)

SM01-048-045.00RotatingJoint,R&I(Generation3-w/WaterSwivel))

SM01-048-046.00RotatingJoint,Recondition(Generation3-w/WaterSwivel)

SM01-063-086.00Starter,R&I(50&60SeriesEngines)

SM01-063-087.00Alternator,R&I(Generation1-50&60SeriesEngines)

SM01-063-088.00Radiator,R&I(Generation1-w/EngineDrivenFan)

SM01-063-091.00RadiatorFanClutch,R&I

SM01-063-092.00RadiatorFanClutch,Recondition

SM01-063-093.00TorqueLimitSwitchCheck,Adjustment,&Troubleshooting(Generation1)

SM01-063-105.00Radiator,R&I(Generation2-w/HydraulicRadiatorFanMotor)

SM01-063-106.00Alternator,R&I(Generation2-w/oAirConditioning)

SM01-063-107.00Alternator,R&I(Generation2-w/AirConditioning)

SM01-063-108.00TorqueLimitSwitchCheck,Adjustment,&Troubleshooting(Generation2)

SM01-066-026.00Battery,R&I

SM01-069-009.00Tires&Rims,R&I

SM01-071-003.00EngineHousing,R&I(Generation1)

SM01-071-004.00RepairOfComponentsMadeOfFibrousCompositeMaterials

SM01-071-008.00EngineHousing,R&I(Generation2-w/HydraulicRadiatorFanMotor)

SM01-073-001.00ElectronicGauge,Troubleshooting(Generation1-AMETEK/Dixson)

SM01-073-002.00ElectronicGauge,Troubleshooting(Generation2-AMETEK/Dixson)

SM01-076-020.00CollectorRing,R&I(Generation1)

SM01-076-021.00CollectorRing,Recondition(Generation1)

SM01-076-024.00CollectorRing,Recondition(Generation2)

SM01-076-029.00CollectorRing,Recondition(Generation3)

SM01-076-038.00CollectorRing,Recondition(Generation4)

SM01-076-045.00CollectorRing,R&I(Generation2)

SM01-076-046.00CollectorRing,Recondition(Generation5)

SM01-079-003.00LowerHydraulicComponents,R&I(Generation1-w/oRearAirSuspension)

SM01-079-015.00LowerHydraulicComponents,R&I(Generation2)

SM01-079-020.00LowerHydraulicComponents,R&I(Generation3)

SM01-079-024.00LowerHydraulicComponents,R&I(Generation4)

SM01-079-026.00LowerHydraulicComponents,R&I(Generation5-w/HydraulicRadiatorFan)

SM01-080-019.00PumpDrive,Recondition(Generation1-FunkMfg)

SM01-080-023.00PilotControl&BoomHoistPumps,R&I

SM01-080-029.00FourSectionPump,R&I-(Generation1-MainHydraulicw/FunkPumpDrive)

SM01-080-030.00PumpDrive,R&I(Generation1-w/FunkMfgPumpDrive)

SM01-080-031.00PumpDriveShaftAssembly,R&I

SM01-080-032.00PumpDriveShaftAssembly,Recondition

SM01-080-045.00PumpDrive,R&I(Generation2-w/DurstPumpDrive)

SM01-080-046.00PumpDrive,Recondition(Generation2-Durst)

SM01-081-013.00PressureCompensatingPump,Recon.(Gen1-PilotControl&CtwtRemoval)

SM01-081-014.00HydraulicPump,Recondition(MultiSectionCommercial-Intertech)

SM01-081-026.00HydraulicPump,Recondition(OneSection,BoomHoist)

SM01-081-027.00MainHydraulicPump,R&I(Generation2-w/DurstPumpDrive)

SM01-081-028.00TandemHydraulicPump,Recondition

SM01-081-029.00RadiatorFanPump,R&I

SM01-081-036.00RadiatorFanMotor,Recondition

SM01-081-045.00RadiatorFanMotor,R&I

SM01-083-009.00PressureCompensatingPump,Recon.(Gen2-PilotControl&CtwtRemoval)

SM01-083-010.00PressureCompensatingPump,R&I(Gen2-PilotControl&CtwtRemoval)

SM01-085-002.00EnginePreheater,R&I

SM01-085-004.00EnginePreheater,Recondition

SERVICEMANUALKEYSHEET

AREA03UPPERREVOLVINGFRAME

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SM03-001-056.00UpperRevolvingFrame&TurntableBearing,R&I

SM03-010-024.00CounterweightRemovalCylinder,R&I

SM03-010-025.00CounterweightRemovalCylinder,Recondition

AREA04VERTICALSHAFTS

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SM04-005-017.00BrakeCaliper,Recondition(MechanicalApplication)

SM04-005-022.00SwingBrakeAssembly,Recondition(InternalMultiDiscType)

SM04-005-023.00SwingBrakeCaliper,Recondition(HydraulicApplication)

SM04-005-024.00SwingBrake,R&I(CaliperType)

SM04-005-025.00SwingBrake,R&I(InternalMultiDiscTypeBrake) SwingBrakeBleedingProcedure

SM04-010-010.00SwingSpeedReducer,Recondition(w/CaliperTypeSwingBrake)

SM04-010-023.00SwingReductionUnit,R&I

SM04-010-024.00SwingSpeedReducer,Recondition(w/InternalMultiDiscTypeSwingBrake)

AREA05HORIZONTALSHAFTS

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SM05-006-013.00WinchAssembly,R&I(Generation1-w/BradenCH150A,175A,185A,CH230)

SM05-006-014.00Winch,Recondition(Generation1-w/BradenCH150A,175A,185A,CH230)

SM05-006-021.00Winch,Troubleshooting(Generation1-w/BradenCH150A,175A,185A,CH230)

SM05-006-026.00Winch,Troubleshooting(Generation2-w/BradenCH210)

SM05-006-027.00Winch,R&I(Generation2-w/BradenCH210&RexrothMotor)

SM05-006-028.00Winch,Recondition(Generation2-w/BradenCH210)

SM05-006-034.00Winch,R&I(Generation3-w/BradenCH210&LindeMotor)

SM05-010-006.00DrumRotationIndicator,R&IAndTroubleshooting

SM05-018-005.00WinchRoller,Recondition(SteelRoller)

SM05-018-006.00WinchRoller,R&IAndRecondition(NylonRoller)

SM06-008-009.00ThrottleTreadleAssembly,R&I(Electronic)

SM06-008-010.00ThrottleTreadleAssembly,Recondition(Electronic)

SM06-025-004.00DieselCabHeater,R&I(Generation1)

SM06-025-005.00DieselCabHeater,Recondition&Troubleshooting(Generation2)

SM06-025-006.0011,000B.T.U.DieselCabHeater,Recondition

SM06-025-007.00HydraulicCabHeater,R&I(FloorMount)

SM06-025-008.00HydraulicCabHeater,Recondition(FloorMount)

SM06-025-009.00HydraulicHeater-Troubleshooting

SM06-025-010.00DieselCabHeater,Recondition&Troubleshooting(Generation1)

SM06-025-012.00HydraulicCabHeater,R&I(ElevatedMount)

SM06-025-014.00HydraulicCabHeater,Recondition(ElevatedMount)

SM06-025-017.00DieselCabHeater,R&I(Generation2)

SM06-025-018.00DieselCabHeater,Recondition&Troubleshooting(Generation3)

SM06-025-019.00Operator’sCabWaterHeater,R&I

SM06-025-022.00A/CCoil&HeaterCore,Illustrated

SM06-025-023.00UpperCabWaterHeater&A/CEvaporatorCoil,R&I

SM06-025-024.00UpperCabHeaterWaterSwivel,R&IAndRecondition(RotatingJoint)

SM06-047-000.00ElectricalSystemWireIdentificationCode

SM06-047-056.00ElectricalSystemSchematicDiagram(Generation1)

SM06-047-090.00ElectricalSystemSchematicDiagram(Generation2)

SM06-047-091.00ElectricalSystemSchematicDiagram(Generation3)

SM06-047-092.00ElectricalSystemSchematicDiagram(Generation4)

SM06-047-093.00ElectricalSystemSchematicDiagram(Generation5)

SM06-047-094.00ElectricalSystemSchematicDiagram(Generation6)

SERVICEMANUALKEYSHEET

SM06-047-095.00ElectricalSystemSchematicDiagram(Generation7)

SM06-047-103.00ElectricalSystemSchematicDiagram(Generation8)

SM06-047-104.00ElectricalSystemSchematicDiagram(Generation9)

SM06-047-111.00ElectricalSystemSchematicDiagram(Generation10)

SM06-047-120.00ElectricalSystemSchematicDiagram(Generation11)

SM06-047-126.00ElectricalSystemSchematicDiagram(Generation12)

SM06-047-127.00ElectricalSystemSchematicDiagram(Generation13)

AREA07HYDRAULICPOWERSUPPLY

SM07-000-098.00HydraulicSystemSchematicDiagram(Generation1)

SM07-000-120.00HydraulicSystemSchematicDiagram(Generation2)

SM07-000-121.00HydraulicSystemSchematicDiagram(Generation3)

SM07-000-140.00HydraulicSystemSchematicDiagram(Generation4)

SM07-000-142.00HydraulicSystemSchematicDiagram(Generation5-w/HydraulicRadiatorFan)

SM07-001-025.00PilotControlAccumulator,R&I

SM07-003-006.00SolenoidValves,GeneralRecondition

SM07-004-005.00UpperHydraulicComponents,R&I(Generation2)

SM07-004-008.00UpperHydraulicComponents,R&I(Generation3)

SM07-004-020.00UpperHydraulicComponents,R&I(Generation4)

SM07-005-051.00HydraulicHeaterGearPump,R&I

SM07-005-052.00HydraulicGearPumpAssembly,Recondition(HydraulicHeater)

SM07-005-064.00HydraulicHeaterGearPump,R&I(Upperw/AirConditioning)

SM07-006-034.00SwingMotor,Recondition

SM07-006-047.00TwoSpeedHydraulicMotor,Recondition-Winch(Rexroth60Series)

SM07-006-052.00WinchMotor,R&I(Generation1-w/RexrothMotor)

SM07-006-055.00TwoSpeedHydraulicMotor,Recondition-Winch(VOAC)

SM07-006-056.00HydraulicMotor,Recondition-Winch(Rexroth63Series)

SM07-006-057.00SwingMotor,R&I(W/CaliperTypeSwingBrake)

SM07-006-058.00HydraulicHeaterMotor,Recondition

SM07-006-059.00HydraulicMotor,Recondition(OilCooler)

SM07-006-062.00SwingMotor,R&I(w/InternalMultiDiscTypeSwingBrake)

SM07-006-063.00HydraulicOilCoolerMotor,R&I

SM07-006-064.00HydraulicHeaterMotor,R&I

SM07-006-085.00HydraulicHeaterMotor,R&I(Upperw/AirConditioning)

SM07-006-095.00HydraulicMotor,Recondition-Winch(Linde)

SM07-006-101.00WinchMotor,R&I(Generation2-w/LindeMotor)

SM07-008-014.00WinchCounterbalanceValve,Recondition(Generation1)

SM07-008-037.00PressureReducingValve,Recondition

SM07-008-048.00FootControlValve,R&I(Generation1-BoomTelescope)

SM07-008-049.00WinchCounterbalanceValve,R&I(Generation1)

SM07-008-051.00BoomHoistControlValve,Recondition

SM07-008-055.00ControllerValveAssembly,R&I(DualAxis-Generation1)

SM07-008-056.00ControllerValveAssembly,Recondition(Comm-IntertechDualAxis)

SM07-008-058.00WinchControlValve,Recondition

SM07-008-060.00CounterweightRemovalCylinderControlValve,Recondition

SM07-008-065.00PressureReducingValve,Recondition(Generation1)

SM07-008-066.00ControlValve,Recondition(GresenV40)

SM07-008-067.00FootControlValve,Recondition(Generation1-BoomTelescope)

SM07-008-068.00UpperHydraulicComponents,R&I(Generation1)

SM07-008-076.00SingleAxisControlValves,R&I(Generation1)

SM07-008-077.00SingleAxisControlValves,Recondition(Generation1-Comm-Intertech)

SM07-008-107.00ControllerValve,Recondition(MonsonDualAxis)

SM07-008-108.00SingleAxisControllerValve,Recondition(Monson)

SM07-008-112.00PressureReducingValve,Recondition(Generation2)

SM07-008-114.00BoomTelescopeFootControlValve,Recondition(Generation2)

SM07-008-116.00DualAxisControllerValve,R&I(Generation2)

HTC-8670/8675Series

SERVICEMANUALKEYSHEET

SM07-008-117.00SingleAxisControllerValve,R&I(Generation2)

SM07-008-118.00SwingBrakePedalValve,Recondition(Generation2)

SM07-008-120.00WinchControlValve,R&I(Generation2)

SM07-008-121.00WinchCounterbalanceValve,R&I(Generation2)

SM07-008-122.00WinchCounterbalanceValve,Recondition(Generation2)

SM07-008-138.00BoomTelescopeFootPedalValve,R&I(Generation2)

SM07-008-139.00SwingBrakePedalValve,R&I(Generation2)

SM07-018-001.00HydraulicSystemTubeFittings

SM07-029-002.00SwingBrakeActuator,Recondition(Generation1)

SM07-029-004.00SwingBrakeActuator,R&I(Generation1)

AREA09TUBULARBOOM,FLY,&JIB

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SM09-001-002.00RepairingDamagedTubularBooms,Flys,&Jibs

AREA14CAB&HOUSEASSEMBLY

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SM14-001-006.00RepairOfComponentsMadeOfFibrousCompositeMaterials

AREA17HYDRAULICCRANEATTACHMENT ********************************************************************************************

SM17-001-036.00HydraulicBoomInspection

SM17-001-038.00FourSectionBoom,Recondition(Generation1)

SM17-001-041.00Boom,R&I

SM17-001-059.00FourSectionBoom,Recondition(Gen2-w/AdjustableHoseWheelTension)

RetroFittingAdjustableHoseWheelTensioning

SM17-002-022.00BoomTelescopeCylinder,Recondition

SM17-002-032.00BoomTelescopeCylinder,Troubleshooting

SM17-002-033.00BoomTelescopeCounterbalanceValve,R&I

SM17-003-013.00BoomHoistCylinder,Recondition

SM17-003-015.00BoomHoistCounterbalanceValve,Recondition(50Ton)

SM17-003-028.00BoomHoistCylinder,R&I

SM17-003-030.00BoomHoistCounterbalanceValve,R&I

SM17-003-031.00BoomHoistCounterbalanceValve,Recondition

SM17-009-002.00FiveSheaveHeadMachinery,Recondition

AREA18SPECIALATTACHMENTS

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SM18-000-001.00CapscrewTorques

SM18-000-002.00Bearing,Gear,Shaft,&HousingInspection

SM18-000-003.00CraneSystemSchematics

SM18-007-001.00ReelingDrum,R&I(RectangularType)

SM18-007-002.00ReelingDrum,Recondition(RectangularType)

SM18-007-003.00ReelingDrum,R&I(RoundType)

SM18-007-004.00ReelingDrum,Recondition(RoundType)

SM18-018-001.00AirConditioningServicePrecautions

SM18-018-004.00AirConditioningCompressor,Recondition(Carrier&Upper)

SM18-018-005.00AirConditioningCompressor,R&I(Upper)

SM18-018-008.00AirConditioningCompressor,R&I(Carrier-Generation1)

SM18-018-011.00AirConditioningCompressor,R&I(Carrier-Generation2)

                     

   