Link Belt ATC-822 Crane Service Manual

ATC-822Series-MasterKeysheet

(71PrefixOnCraneSerialNumber)

AREA00GENERALINFORMATION

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SM00-000-000.00ServiceManualGeneralUsage&Instructions

AREA01RUBBERTIRELOWER

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SM01-002-017.00FrontAxle&Suspension,R&I

SM01-002-019.00Front&RearSteerAxleAssembly,Recondition

SM01-005-003.00SteeringGear,Recondition(Sheppard“92”Series)

SM01-005-005.00MiterBox,R&I

SM01-005-006.00MiterBox,Recondition

SM01-005-010.00SteeringDriveShafts,Recondition

SM01-005-011.00SteeringGear,R&I

SM01-005-013.00SteeringColumn,R&I

SM01-005-014.00SteeringDriveShaftAssembly,R&I

SM01-005-015.00SteeringColumn,Recondition

SM01-005-016.00GearDrive&HydraulicMotor,R&I

SM01-005-017.00SteeringBevelGearDrive,Recondition

SM01-005-023.00SteeringGears,Recondition(Sheppard“M”Series)

SM01-005-027.00TroubleshootingSteeringGears(Sheppard“M”Series)

SM01-006-028.00FrontWheelAlignment&SteeringLinkageAdjustment(w/Sheppard“M”Series)

ReliefPlungerAdjustment

AxleStopAdjustment

SM01-006-032.00AxleAlignment(FrontToRear)

SM01-007-013.00SteerCylinder,R&I

SM01-007-014.00SteerCylinder,Recondition

SM01-007-025.00FrontAxleSteerCylinder,R&I

SM01-010-011.00PowerSteeringPump,Recondition

SM01-010-016.00PowerSteeringPump,R&I(Cummins6BTA-5.9Enginew/TyronePump)

SM01-010-025.00PowerSteeringPump,Recondition(Eaton)

SM01-010-031.00PowerSteeringPump,R&I(CumminsISB-230Enginew/TyronePump)

SM01-010-032.00PowerSteeringPump,R&I(CumminsISB-230Enginew/EatonPump)

SM01-018-036.00Transmission&TorqueConvertor,R&I(w/ClarkTransmission)

SM01-018-037.00Transmission&TorqueConvertor,Recondition(ClarkPowershift)

SM01-018-053.00Transmission&TorqueConvertor,R&I(w/ZFTransmission)

SM01-019-015.00Lock-UpModulatorValve,R&I

SM01-019-016.00Lock-UpModulatorValve,Recondition

SM01-019-017.0010PositionTransmissionShifterAssembly,R&I

SM01-019-018.008&10PositionTransmissionShifterAssemblies,Recondition

SM01-019-031.00OilCoolerFanMotor,Recondition(w/ZFTransmission)

SM01-020-002.00SuspendedBrakePedal,Recondition

SM01-020-005.00SuspendedBrakePedal,R&I

SM01-022-005.00U-JointInstallation-FullRoundYokes

SM01-022-006.00DriveTubeAssembly,R&I

SM01-024-007.00RearSteerAxleAssembly,R&I

SM01-027-009.00AirDryer,Recondition(Sycon)

SM01-027-010.00AirThrottleControlCylinder,Recondition

SM01-027-032.00ThrottlePedal,R&I

SM01-027-033.00ThrottlePedal,Recondition

SM01-027-046.00ThrottleControlCylinder,R&I

SM01-027-047.00AirDryer,R&I(Sycon)

SM01-027-049.00AirSystemSchematicDiagram(Generation1)

SM01-027-050.00LockingCylinderAssembly,R&I

SM01-027-051.00LockingCylinderAssembly,Recondition

SERVICEMANUALKEYSHEET 0116

SM01-027-052.00FrontBrakeChamber,R&I

SM01-027-053.00FrontBrakeChamber,Recondition

SM01-027-054.00RearBrakeChamber,R&I

SM01-027-055.00DualAirBrakeChamber,Recondition-WABCO(Generation1)

SM01-027-061.00SpringBrakeValve,Recondition

SM01-027-062.00AirDryer,R&I(Bendix)

SM01-027-063.00AirDryer,Recondition(Bendix)

SM01-027-106.00CagingDualAirBrakeChambers

SM01-027-107.00AirSystemComponents,R&I

SM01-027-108.00AirSystemSchematicDiagram(Generation2)

SM01-027-109.00AirSystemSchematicDiagram(Generation3)

SM01-027-117.00DualAirBrakeChamber,Recondition-WABCO(Generation2)

SM01-030-009.00ParkBrakeCaliperAssembly,Recondition

SM01-039-003.00HydraulicSystemCleaningProcedure

SM01-043-001.00SolenoidValves,GeneralRecondition

SM01-043-004.00FourWaySolenoidValve,Recondition(OutriggerDirectional)

SM01-043-016.00ThrottleLockSolenoidValveAssembly,R&I

SM01-043-019.00OscillationLockoutValveAssembly,R&I

SM01-043-021.00SteeringValveAssembly,R&I

SM01-043-022.00SteeringValveAssembly,Recondition

SM01-043-024.00ThrottleLockSolenoidValve,Recondition

SM01-043-038.00OutriggerFunctionControlValve,R&I

SM01-043-039.00OutriggerDirectionalControlValve,R&I

SM01-043-040.00SteeringControlSolenoidValve,R&I

SM01-043-041.00SteeringControlSolenoidValve,Recondition

SM01-044-007.00LockValve,Recondition

SM01-044-011.00LockValve,R&I

SM01-045-007.00OutriggerBeamCylinder,Recondition

SM01-045-021.00OutriggerBeamCylinder,R&I

SM01-045-031.00OutriggerBeam,Jack&BeamCylinder,R&I

SM01-046-017.00JackCylinder,Recondition

SM01-046-026.00JackCylinderAssembly,R&I

SM01-047-011.00ReliefValve,Recondition(Outriggers)

SM01-047-021.00OutriggerReliefValve,R&I

SM01-047-023.00TransmissionOilCoolerPriorityFlowValve,R&I PriorityFlowValveCartridgeReplacement

SM01-048-014.00RotatingJoint,Recondition(Generation1)

SM01-048-018.00RotatingJoint&CenterSection,R&I

SM01-048-019.00RotatingJoint,Recondition(Generation2)

SM01-048-032.00RotatingJoint,Recondition(Generation3)

SM01-050-001.00RemoteTransmissionOilCooler,R&I

SM01-050-002.00TransmissionOilCoolerHydraulicMotor,R&I

SM01-050-012.00OilCoolerHydraulicFanMotor,R&I

SM01-053-002.00RemoteHydraulicSteerMotor,Recondition

SM01-069-010.00Tires&Rims,R&I

SM01-075-017.00Alternator,R&I(Cummins4BT3.9&6BTA5.9)

SM01-075-026.00Radiator&ChargedAirCooler,R&I(Cummins6BTA5.9)

SM01-075-049.00Radiator&ChargedAirCooler,R&I(CumminsISB-230)

SM01-076-017.00CollectorRing,R&I

SM01-076-018.00CollectorRing,Recondition(42Rings-Generation2)

SM01-076-033.00CollectorRing,Recondition(42Rings-Generation1)

SM01-076-034.00CollectorRing,Recondition(45Rings-Generation3)

SM01-078-013.00AxleOscillationCylinderAssembly,R&I

SM01-078-014.00AxleOscillationCylinderAssembly,Recondition

SM01-079-019.00LowerHydraulicComponents,R&I

SERVICEMANUALKEYSHEET

SM01-080-024.00PumpDisconnect,Recondition

SM01-081-014.00HydraulicPump,Recondition(MultiSectionCommercial-Intertech)

SM01-081-018.00MainPump&PumpDisconnect,R&I(w/Cummins6BTA5.9Engine)

SM01-081-024.00MainPump&PumpDisconnect,R&I(w/CumminsISB-230Engine)

AREA03UPPERREVOLVINGFRAME

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SM03-001-050.00UpperRevolvingFrame&TurntableBearing,R&I

SM03-003-007.00Counterweight,R&I

AREA04VERTICALSHAFTS

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SM04-010-015.00SwingReductionUnit,R&I

SM04-010-016.00SwingReductionUnit,Recondition

SwingBrakeCaliper,R&I

AREA05HORIZONTALSHAFTS

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SM05-006-019.00Winch,Recondition

SM05-006-020.00WinchTroubleshooting

SM05-006-033.00Winch,R&I

SM05-010-006.00DrumRotationIndicator,R&IAndTroubleshooting

SM05-018-001.00WinchRoller,Recondition

AREA06UPPERENGINE ********************************************************************************************

SM06-008-004.00TreadleValve,Recondition

SM06-008-009.00ThrottleTreadleAssembly,R&I(Electric)

SM06-008-010.00ThrottleTreadleAssembly,Recondition(Electric)

SM06-024-023.00Audio/VisualWarningSystemCalibration

SM06-025-002.00DieselCabHeater,Recondition

SM06-025-003.00PropaneHeater,Recondition

SM06-025-005.00DieselCabHeater,Recondition&Troubleshooting

SM06-025-007.00HydraulicCabHeater,R&I

SM06-025-008.00HydraulicCabHeater,Recondition

SM06-025-009.00HydraulicHeater-Troubleshooting

SM06-047-000.00ElectricalSystemWireIdentificationCode

SM06-047-063.00ElectricalSystemSchematicDiagram(Generation1)

SM06-047-064.00ElectricalSystemSchematicDiagram(Generation2)

SM06-047-065.00ElectricalSystemSchematicDiagram(Generation3)

SM06-047-066.00ElectricalSystemSchematicDiagram(Generation4)

SM06-047-067.00ElectricalSystemSchematicDiagram(Generation5)

SM06-047-068.00ElectricalSystemSchematicDiagram(Generation6)

SM06-047-121.00ElectricalSystemSchematicDiagram(Generation7)

SM06-047-122.00ElectricalSystemSchematicDiagram(Generation8)

SM06-047-123.00ElectricalSystemSchematicDiagram(Generation9)

AREA07HYDRAULICPOWERSUPPLY

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SM07-000-103.00HydraulicSystemSchematicDiagram(Generation1)

SM07-000-104.00HydraulicSystemSchematicDiagram(Generation2)

SM07-000-105.00HydraulicSystemSchematicDiagram(Generation3)

SM07-000-138.00HydraulicSystemSchematicDiagram(Generation4)

SM07-002-028.00ReliefValve,Recondition(HydraulicHeater)

SM07-003-006.00SolenoidValves,GeneralRecondition

SM07-004-001.00UpperHydraulicComponents,R&I

SM07-005-052.00HydraulicGearPumpAssembly,Recondition(HydraulicHeater)

SM07-005-068.00HydraulicHeaterGearPump,R&I

SM07-006-044.00SwingMotorAssembly,Recondition

SM07-006-050.00WinchMotor,R&I

SM07-006-054.00HydraulicMotor,Recondition(CarrierWinch)

SM07-006-061.00HydraulicMotor,Recondition(HydraulicHeater)

SM07-006-068.00HydraulicMotor,Recondition(Winch)

SM07-006-091.00SwingMotor,R&I

SM07-006-092.00HydraulicHeaterMotor,R&I

SM07-008-032.00ControlValves,Recondition(GresenV20)

SM07-008-038.00FootControllerValve,Recondition

SM07-008-040.00JoystickControllerValve,Recondition

SM07-008-041.00WinchControlValve,Recondition-1&2Section

SM07-008-042.00BoomHoist&TelescopeControlValve,Recondition

SM07-008-055.00ControllerValveAssembly,R&I

SM07-008-056.00ControllerValveAssembly,Recondition

SM07-008-061.00PriorityLoadSenseValve,R&I

SM07-008-063.00PriorityFlowControlValveAssembly,Recondition

SM07-008-066.00ControlValve,Recondition(GresenV40)

SM07-008-099.00BoomTelescopeFootControlValve,R&I

SM07-008-100.00WinchCounterbalanceValve,R&I

SM07-008-131.00PilotOilSupplyValve,Recondition

SM07-010-005.008PositionTransmissionShifterAssembly,R&I

SM07-018-001.00HydraulicSystemTubeFittings

SM07-022-003.00SteeringControlValve,Recondition

SM07-022-009.00UpperSteeringColumn&SteeringControlValve,R&I

SM07-026-001.00SuspendedBrakePedal&Valve,Recondition

SM07-026-006.00SuspendedBrakePedal&Valve,R&I

AREA09TUBULARBOOM,FLY,&JIB ********************************************************************************************

SM09-001-002.00TubularBoom,Fly,&JibRepair

AREA17HYDRAULICCRANEATTACHMENT ********************************************************************************************

SM17-001-026.00ThreeSectionBoom,Recondition

SM17-001-035.00Boom,R&I

SM17-001-036.00HydraulicBoomInspection

SM17-002-023.00BoomTelescopeCylinder,Recondition

SM17-002-040.00BoomTelescopeCylinder,Troubleshooting

SM17-002-041.00BoomTelescopeCounterbalanceValve,R&I

SM17-003-013.00BoomHoistCylinder,Recondition

SM17-003-015.00BoomHoistCounterbalanceValve,Recondition

SM17-003-024.00BoomHoistCylinder,R&I

SM17-003-036.00BoomHoistCounterbalanceValve,R&I

SM17-009-005.00FourSheaveHeadMachinery,Recondition

AREA18SPECIALATTACHMENTS

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SM18-000-001.00CapscrewTorques

SM18-000-002.00Bearing,Gear,Shaft,&HousingInspection

SM18-007-001.00ReelingDrum,R&I(RectangularType)

SM18-007-002.00ReelingDrum,Recondition(RectangularType)

SM18-007-003.00ReelingDrum,R&I(RoundType)

SM18-007-004.00ReelingDrum,Recondition(RoundType)

SM18-017-001.00CarrierWinchAssembly,R&I

SM18-017-002.00CarrierWinchAssembly,Recondition

SM18-017-005.00CarrierWinchValveController,Recondition

SM18-017-008.00CarrierWinchControlValve,R&I

SM18-018-001.00AirConditioningServiceInstructions

                     

   