CPAA_Magazine2025_Digital_SinglePages

Concrete Pumping Association of Australia Unit 5, 41-47 Five Islands Road Port Kembla, NSW 2505 Phone: 1300 136 636 Fax: 02 4258 0169 Email: info@cpassoc.com.au Website: www.cpassoc.com.au Editors Sam Patane

TABLE OF CONTENTS 03 Letter from the Editor 04 2025 CPAA Members 08 Letter from the President 10 Top Five Insurance Mistakes Every Contractor Should Avoid 12 Message from the CEO 15 World of Concrete 2026 16 Operator Safety Guide 17 Road Safety Operator Quiz

Contributors Craig Heidrich Matt Boyer

21 Concrete 2025 22 Line Pump Training Course 25 Bauma 2025

Design 101 Design

26 Membership Benefits 32 The Pumpers Job Board 34 Know Your Conversions 35 High Risk Work License 36 The Value of Boom Pipe Inspections 38 Hybrid Concrete Pump makes Regional Debut 41 Hose Selection Guide

The statements made or opinions expressed in this magazine do not necessarily reflect the views of the Concrete Pumping Association of Australia (CPAA).

2025 MANAGEMENT COMMITTEE Chief Executive Officer Craig Heidrich President

Rapidcrete

SILVER SPONSORS Meales Concrete Pumping HBM Group

BRONZE SPONSORS

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Mitchcon Flowcrete Specialised Concrete Pumping Putzmeister Oceania Callaghan Concrete Pumps

LETTER FROM THE EDITOR

"WE CONTINUE TO LIFT THE STANDARDS OF SAFETY, PROFESSIONALISM, AND PERFORMANCE." - Sam Patane I’d like to extend a warm welcome back to the Concrete Pumper’s Magazine in 2025! My name is Sam Patane, and I’ve proudly served as the Marketing Manager at the Concrete Pumping Association of Australia for just over two years.

It has been another strong period for the CPAA, marked by continued membership growth and the successful delivery of training and education events. I want to sincerely thank our Association Members, Committee Volunteers, Board Members, and the entire CPAA team for their outstanding efforts over the past 18 months.

As we approach the conclusion of 2025, I find myself reflecting on what a truly remarkable time this has been for our Association. From expanding our national footprint and strengthening industry relationships to enhancing our training and education initiatives, we’ve made significant progress on many fronts. This momentum has been driven by resilience, innovation, and a shared commitment to raising the standards across our industry. It’s been incredibly rewarding to see the impact of our collective efforts.

We’ve deepened our focus on education, safety, and certification — pillars that are vital to building a more skilled and resilient workforce. In 2024/5, we have significantly expanded our national training and education network, reaching more members than ever before with accessible, high-quality learning opportunities. From foundational safety courses to advanced certification programs, our offerings are designed to support the ongoing professional development of pump operators, business owners, and industry stakeholders alike.

The Concrete Pumping Association of Australia remains a strong, unified, and respected voice for the industry nationwide. Through strategic partnerships, targeted advocacy, and active engagement with members and stakeholders, we continue to work tirelessly to lift the standards of safety, professionalism, and performance.

By equipping our members with the tools, knowledge, and support they need, we’re helping shape a stronger, more sustainable future for concrete pumping in Australia.

And remember — our communication channels are always open. If you or your team have ideas on how we can better support you, we’d love to hear from you.

We’re continually striving to deliver greater value to your business while advancing our mission of promoting Safety, Education, and Certification across the industry.

Lastly, a heartfelt thank you to all our contributors, advertisers and most importantly, our members — without your continued support, none of this would be possible. It has been a true privilege working alongside you to develop this magazine, and I’m incredibly excited to see what the near future holds.

On behalf of everyone at the Concrete Pumping Association of Australia, thank you once again — we look forward to continuing this journey with you.

Sam Patane

Editor Concrete Pumping Association of Australia

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2025 CPAA MEMBERS

*

• Access Pools Civil

• Cornell Concrete Constructions

• Meales Concrete Pumping (QLD)

• All Heavy Mechanical

• CR Concrete Pumping

• Micks Construct It

• Always Concrete Pumping

• CRC Pumping

• Milop Design & Consulting Pty Ltd

• Arete Concrete Pumping Pty Ltd

• Creative Concreting & Construction

• Mister Concrete Pumping

• American Concrete Pumping Association

• De Martin & Gasparini Pty Ltd

• Mitchcon Pty Ltd

• Di Prinzio Concreting Pty Ltd

• Mornington Peninsula Concrete Pumping

• Artistic Concrete Pty Ltd • Austral Shotcrete Construction • Ballina Concrete Pumping • Beecham Concrete Pumping • Beko Concrete Pumping

• Dickens Assessment and Training Services Pty Ltd • Direct Concrete Pumping • Easy Reach Concrete Pumping

• N & N Concrete Pumping • Omstar Pty Ltd • Paki Concrete Pumping • Pj's Concrete Pumping

• Belconnen Concrete

• Engineering Services & Non Destructive Testing

• Bonneville Consulting

• Flowcrete Pty Ltd

• Precision Construction Supplies

• Border City Pumping

• Gallagher Insurance Brokers

• Prestige Concrete Pumping Services

• Border Crane Consultants Pty Ltd

• Gateway Concrete Pumping Pty Ltd

• Prisbel Concrete Pumping

• Brell Concrete Pumping

• Georges Concrete Pumping Services

• Pumpers Wear Parts

• Burgess Earthmoving

• Go Pump Pty Ltd

• Putzmeister Oceania

• Burmix Concrete

• Great Northern Concrete Pumping

• RapidWorx

• Callaghan Concrete Pumps

• Gungahlin Concrete Services

• Rapidcrete Pty Ltd

• Cardale Concrete Pumping

• HD Projects

• Red Pumps Pty Ltd

• Cemcon Group

• Heritage Concrete Pty Ltd

• Regor Concrete Pumping

• Cemento Rapido Pty Ltd

• Jacon Equipment

• SA Power Concrete Pumping

• Central Concrete Pumping

• Jag Concrete Pumping

• Saccardo Constructions

• City Concrete Pumping Pty Ltd

• Jamie Goss

• Seamer Civil Group Pty Ltd

• CK Concrete Pumping Pty Ltd

• Jindabyne Concrete & Pumping

• Shiney's Concrete Pumping Pty Ltd

• Classic Concrete Pumping

• JR Equipment

• Specialised Concrete Pumping

• CML Plant Hire

• Kat Concrete Pumping

• Sterling Concrete Pumping

• Coastwide Pumping Pty Ltd

• Kelko Construction Pty Ltd

• Strongline Concrete Pumping

• Colin Brooks

• Laing Concrete Pumping

• SVG Pty Ltd

• Concrete Logistics Pty Ltd

• LBCP Pty Ltd

• The Rix Group

• Concrete One Construction

• Lipari Cocnrete Pumping

• Top Dog Concrete Pumping

• Concrete Pump Repairs & Spares

• Lotos Concretors Pty Ltd

• Topline Concrete Pumping

• Consolidated Plant Services

• Macquarie Concrete Pumping Pty Ltd

• V Constructions Pty Ltd

• Cooma Crane Hire

• Marvel Slabs

• Victor Concrete Pumping

• Coota and Sons

• McClelland Concrete Pumping

• W Win Engineering Pty Ltd

• PMC Concrete Pumping

*Based on member financials at time of printing

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MESSAGE FROM THE PRESIDENT

"AS ALWAYS, THE CPAA REMAINS FULLY COMMITTED TO OUR CONTINUOUS EFFORTS IN ENHANCING THE CONCRETE PUMPING INDUSTRY." - Matt Boyer I am pleased to address you once again as the President of the Concrete Pumping Association of Australia for the year 2025. With a thriving year in construction nearly behind us, the latest projections indicate promising investments in new infrastructure and significant projects in the pipeline, offering favourable prospects to the industry for 2025 and the years ahead. Our membership witnessed consistent growth throughout the year, accompanied by increases in the sales of CPAA products and services.

The CPAA remains committed to enhancing its products, services, and member benefits, as demonstrated in recent years with achievements such shotcrete certification & line pump courses ensuring that we as an association are at the forefront of safety and education within our industry!

The CPAA team have been pouring all their efforts into making these events bigger and better than ever, and we would like to thank all those involved in increasing the education, safety and certification of the Concrete Pumping Industry.Over the course of 2025, the CPAA National Management Committee have continued to implement its adopted Strategic Plan, offering a guiding framework and necessary steps to oversee the development of the industry, educational initiatives, information dissemination, and engagement with industry stakeholders.

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The Strategic Plan outlined the subsequent overarching goals as focal points: • • •

Financial and Organisation Sustainability Building our Profile and Positioning Membership Growth and Benefits

These objectives continuously aid in guiding us towards the betterment of our industry. Providing us with the foundation to understand how small actions can lead to further improvements.

As always, the Concrete Pumping Association of Australia remains fully committed to our continuous efforts in enhancing the concrete pumping industry. We are dedicated to fostering education and prioritising the safety of our pumpers, while also providing invaluable guidance to businesses seeking financial success in our sector. We trust that 2025 has proved to be as beneficial for you as it has been for the CPAA and we look forward to bettering our industry in 2026!

Matt Boyer

President Concrete Pumping Association of Australia

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THE TOP FIVE INSURANCE MISTAKES EVERY CONTRACTOR SHOULD AVOID Construction supply and service businesses rely on insurance protections for business assets, employees and operations. Here are five common insurance mistakes that concrete pumping businesses should avoid when navigating the complexities of commercial insurance.

1. Underinsuring your Assets A business’s assets and the cost of replacing them can increase dramatically. With asset upgrades, stock purchases and especially during times of inflation, failing to account for changes in the value of assets and insurance coverage limits can leave your business underinsured.

Regularly review your sums insured to ensure the cover reflects increased values. Access up to date data on the total value of your property, equipment, inventory and liabilities to ensure the right level of coverage. These figures should reflect current replacement costs, not original purchase prices. As your business changes constantly, its insurance needs to keep up. Failing to review and update your insurance policies regularly can leave you underinsured or with limitations and coverage gaps. Take the time to reassess your insurance needs annually or whenever changes occur.

2. Not Creating the Right Insurance Cover Program Simply opting for standard insurance policies may not cover all the unique risks your business faces. Consider additional coverage options such as cyber insurance, business interruption (BI) or public liability insurance.

If your business operates in an area prone to natural disasters such as floods, check that your insurance adequately covers these risks. Insurance policies often have exclusions and limitations that define what is not covered, and these may vary according to the insurer. Carefully review your policy wording and access expert guidance from your insurance broker.

3. Overlooking the Importance of Risk Management In the complex landscape of modern business, being able to demonstrate effective risk management is a necessity.

Overlooking the importance of a robust risk management strategy can make accessing insurance challenging or more expensive. Risk management is the process of identifying, assessing and prioritising potential risks to your business, followed by coordinated efforts to minimise, monitor and control the probability or impact of those risks.

Without this, businesses may be inadequately prepared for unforeseen events ranging from natural disasters and cyber attacks to employee injuries and supply chain disruptions.

4. Failing to Analyse Claims Trends Analysing claims data, trends and delving into past claims can help with identifying patterns that can inform future risk management strategies. Conversely, a lack of awareness can result in settling for generic policies that may not be tailored to your operation's unique risk profile, potentially leaving critical exposures unaddressed.

5. Not Consulting with an Experienced Insurance Broker Insurance can be complex. Working with an insurance broker who understands your operation and the construction industry, and can provide detailed considerations around risk and insurance, can help guide you through the process of selecting the right cover for your business to ensure your operation is adequately protected.

Leverage Gallagher Expertise Gallagher has been working closely with the Concrete Pumping Association of Australia (CPAA) and its members for more than a decade. By working with knowledgeable professionals and regularly reviewing and updating your policies, you can avoid potential pitfalls and ensure your business is adequately protected. Connect with us by calling 02 4979 3333 or visting www.AJG.com/au/cpaa To the extent that any material in this document may be considered advice, it does not take into account your objectives, needs or financial situation. You should consider whether the advice is appropriate for you and review any relevant Product Disclosure Statement and policy wording before taking out an insurance policy.

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MESSAGE FROM THE CEO

“LET’S CONTINUE TO BUILD A STRONGER, SAFER, AND MORE RESPECTED FUTURE FOR THE CONCRETE PUMPING INDUSTRY” - Craig Heidrich As we reach the conclusion of 2025, I find myself reflecting on what an extraordinary journey the past two years has been for the Concrete Pumping Association of Australia. This period has brought with it tremendous growth, new opportunities, and significant momentum for our industry. From expanding our training initiatives to strengthening our advocacy efforts, it’s been a time marked by progress and purpose.

Over the last year and a half, the Association has delivered strong outcomes across all three of our founding pillars: safety, education, and certification. These values remain at the heart of everything we do. Our membership continues to grow, and we are proud to be reaching more concrete pumping professionals than ever before through our training programs, certification workshops, and advocacy work.

Our training and education programs have expanded significantly. In 2024/5, we delivered successful Line Pumping and Shotcrete Certification courses as part of our nationally recognised training network. These workshops not only provide high-quality education for pump operators, business owners, and other industry professionals, but also offer globally recognised certifications, including ACI Accreditation. By equipping members with the skills and knowledge needed to succeed, we are strengthening the capability and reputation of the entire industry.

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We’ve also seen continued advocacy success at both the state and national level. The CPAA remains a vital voice for the concrete pumping industry — representing our members in dialogue with government departments, regulatory bodies and Standards Australia. Whether it’s strengthening industry training pathways, improving practical licensing requirements, or enhancing safety standards, our Association is committed to shaping a learning environment that supports our members’ long-term growth.

Importantly, the work we do is only possible because of the contributions and support of our members. As a notfor-profit organisation, the CPAA is funded in part through membership fees. These are not only a tax-deductible business expense but they are also a direct investment in your business, your workforce, and the future of the industry. Membership also brings opportunities to connect, collaborate, and contribute to industry change in a meaningful way.

Looking ahead, there’s still plenty of work to be done.

The construction sector is projected to see infrastructure investment of more than $51 billion in the coming years, with a forecast 140% increase in demand for specialised plant and equipment like concrete pumps. As our industry grows, so too does our responsibility to lift standards, support our people, and advocate for what matters most.

That’s exactly what the CPAA will continue to do.

To all our members, contributors, advertisers, committee volunteers, Board members, and the hardworking CPAA team—thank you. Your efforts, passion and support are the driving force behind everything we do. It has been an incredible privilege to lead the Association through this chapter, and I look forward to what the next chapter will bring.

Let’s continue to build a stronger, safer, and more respected future for the concrete pumping industry together.

Warm regards,

Craig Heidrich

CEO Concrete Pumping Association of Australia

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World of Concrete is the commercial construction industry's first, largest and most important annual international event for concrete and masonry professionals across the globe. You'll find everything you need to see concrete success all year!

WELCOME TO WORLD OF CONCRETE OVER 50 YEARS OF SERVICE TO THE CONCRETE AND MASONRY INDUSTRIES! World of Concrete is the industry's ONLY annual international event dedicated to commercial concrete and masonry construction industries. Featuring indoor and outdoor exhibits with the industry's leading suppliers showcasing innovative products and technologies, exciting demonstrations and competitions and world-class education program.

And when you’ve conquered all those obstacles?

You discover your full capacity for greatness. World of Concrete delivers all the real-world solutions that will crush your challenges and take your expertise to new heights. Growth opportunities are everywhere, whether you’re looking for new products, getting hands-on with game-changing tools and tech, or shaking hands with your future partners.

PUSH LIMITS. SMASH BARRIERS. BREAK BOUNDARIES.

The 2026 World of Concrete Education Program offers 150+ sessions of core, in-depth learning opportunities for every concrete/masonry professional including technical applications, business best practices, communication bridges, project management, and safety relevant topics for every skill level and industry role.

WOC is pleased to bring back several of our most popular technical seminar series, industry certifications with exams, interactive workshops, featured education sessions, redesigned surveying development, and industry training courses, plus ten Spanish/Bilingual seminars, certification seminars & exams!

Look for 60+ new topics in the 2026 program. You don't want to miss a moment of the in-depth education program! With high-demand seminars and technical workshops consistently selling out by December each year, early registration guarantees your place in WOC’s most sought-after sessions!

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OPERATOR SAFETY GUIDE The Concrete Pump Operator Road Safety Guide is designed to provide operators with the information and tools they need to safely operate a concrete pump on the road. Concrete pumps are powerful and complex machines, and it is essential that operators understand how to safely operate and maintain the pump to prevent accidents and injuries.

1. The guide includes key safety considerations for operating a concrete pump on the road, including proper training and licensing, visibility and maneuverability, speed and signage, traffic laws and regulations, and communication. You will also learn about pre-operational checks, load management and route planning.

2. It is important to remember that safety is always the top priority when operating a concrete pump on the road. By following the information and guidelines outlined in this guide, operators can help to ensure the safe and efficient operation of your concrete pump and protect yourself and others from potential hazards.

3. When operating a concrete pump on the road, operators should be aware of the following safety points: LICENSING AND TRAINING: Operators should be properly trained and licensed to operate a concrete pump, as well as familiar with the specific make and model of the pump they are using.

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VISIBILITY: The operator should be able to see clearly in all directions and have a clear view of the road ahead, behind, and to the sides of the pump.

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MANEUVERABILITY: The concrete pump should be able to manoeuvre easily and safely on the road, with a good turning radius and responsive brakes.

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SPEED: The concrete pump should be driven at a safe speed, taking into account the weight and size of the machine, as well as the traffic conditions on the road.

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SIGNAGE AND CONSPICUITY: The concrete pump should be clearly marked with warning signs and lights and conspicuity markings to alert other drivers to its presence on the road.

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REGULATIONS: The operator should be familiar with and follow all regulations, including local traffic laws, road rules and applicable notices and permits.

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COMMUNICATION: The operator should maintain clear communication with other road users and people on the job site to coordinate and move safely on the road.

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PRE-OPERATIONAL CHECK: The operator should conduct a pre-operational check of the pump and its components before starting to operate on the road.

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PROPER LOAD MANAGEMENT: The operator should ensure that the load is properly balanced and secure to avoid any accident during transportation.

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ROUTE PLANNING: It is important to plan the route in advance, considering factors such as road conditions, traffic, and potential obstacles.

By following these safety points, operators can help to ensure the safe and efficient operation of a concrete pump on the road.

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ROAD SAFETY OPERATOR QUIZ The following questions in the quiz are designed to ensure that an operator has read and understands the training material of this handbook.

All questions must be answered correctly to PASS. Each question requires ONLY one selection. e.g. A or B or C or D. There are two methods to undertake the Road Safety Operator Quiz: USING THE HANDBOOK (hard copy) Suggest your Supervisor make a copy of pages 15 to 16. After the operator has reviewed the handbook, answer the 8 questions. Submit the completed quiz to your Supervisor for marking. Answer at the bottom of page 19.

ONLINE (Preferred method) Scan the QR code below to answer the questions online. Register your details and answer the questions. Some supplementary reading material is provided before each series of questions. Once you have successfully completed the quiz you will receive an email with a certificate of completion.

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2025

CONCRETE

Concrete Solutions for a Sustainable Future ADELAIDE 7-10 SEPTEMBER 2025

The 32nd Biennial National Conference, Concrete 2025, hosted by the Concrete Institute of Australia (CIA) and its Conference Organising Committee, took place at the Adelaide Convention Centre from 7–10 September 2025.

With the theme “Concrete Solutions for a Sustainable Future,” the conference brought together CIA members, industry colleagues, and international experts to address the global and local challenges facing the concrete and construction sectors.

The program explored every aspect of the industry — from materials and design to construction, repair, and maintenance — all viewed through the lens of sustainability and innovation.

Co-chaired by Tom Benn and Yan Zhuge, Concrete 2025 delivered a dynamic three-day technical program featuring more than 200 papers and presentations across four streams, covering over 20 concrete-related topics. Delegates also engaged in special workshops on sustainability and other emerging areas, while keynote and invited speakers shared valuable perspectives on the future of concrete. The program was further enriched by the NEXGen Forum and Women in Concrete Forum, highlighting the importance of inclusion and leadership across the industry.

Beyond the technical content, Concrete 2025 offered a vibrant social program. Highlights included the Concrete 2025 Gala Dinner, where the prestigious Awards for Excellence in Concrete were presented, and a bustling exhibition hall and sponsorship showcase, which provided partners with opportunities to display their latest innovations.

Ultimately, Concrete 2025 was more than a conference — it was a collaborative platform for sharing research, exchanging ideas, and developing practical solutions to drive the industry toward a sustainable future. Hosted in the world-class Adelaide Convention Centre and set against the backdrop of South Australia’s renowned culture and hospitality, the event left a lasting impression and strengthened connections across the global concrete community.

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LINE PUMP TRAINING COURSE The Concrete Pumping Association of Australia (CPAA) Line Pump Training Courses will continue, following on from the success of previous courses.

CPAA certification is the only industry-recognised certification program in Australia, which provides an assessment of an operator’s knowledge regarding concrete pump safety. The purpose of certification is to increase the safety awareness of concrete pump operators and to assist in an operator’s development and self-improvement.

Certification will allow concrete pump operators to raise the standard of quality in the industry by upholding and improving the safe operation of concrete pumps.

Individuals will be certified by the CPAA upon successful completion of the course, having met pre-determined qualifications established by the CPAA Committee.

The CPAA Training courses are voluntary programs and are open to any concrete pumper, whether or not their employer is a member of the Concrete Pumping Association of Australia.

OBJECTIVES To have a basic understanding of a line pump, line pumping, cleaning procedures, safety issues relating to its use and key terminology.

COURSE COMPONENTS 1. Planning & Preparation 2. Hazards 3. Inspecting Line Pumps 4. Setting Up on Site

5. Operating a Line Pump 6. Equipment Cleaning 7. Line Pump Simulation 8. Multiple Choice Exam

INCLUSIONS • 1-day course • Line Pump Workbook/Presentation Notes • Certificate of Completion • CPAA Information Pack • Concrete Pumper's Annual Magazine • CPAA Stickers • CPAA Cap

What is the purpose of the certification/training course?

To raise the professional standards of the concrete pumping industry in general, and of concrete pump operators, in particular.

To award recognition to concrete pump operators who meet the qualifications of certification.

To improve the safety awareness and practice of concrete pump operators.

To encourage continuing education of concrete pump operators.

To assist in an operator's development and self-improvement.

Register for the next Line Pump Training Course at www.cpassoc.com.au/certification/line-pump-training 22

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CONCRETE PUMPING AT BAUMA 2025: A CATALYST FOR OPTIMISM AND PROGRESS The energy and optimism at bauma 2025 were unmistakable.

Held from April 7–13 at the Munich exhibition center, the world’s leading trade fair for construction machinery, building materials, mining equipment, and construction technology once again confirmed its position as the beating heart of the global construction industry.

This year’s edition attracted around 600,000 visitors from more than 200 countries and regions and hosted 3,601 exhibitors from 57 nations, underlining bauma’s unmatched influence as a global platform for innovation and industry collaboration.

For the concrete pumping sector, bauma 2025 proved to be a powerful catalyst — delivering not only world-class exposure for cutting-edge equipment and technologies, but also sparking a renewed spirit of growth and shared purpose. Amid ongoing global challenges, the event stood out as a vibrant demonstration of the industry’s resilience and its capacity for transformation.

Concrete pumping featured prominently among the key showcases at bauma, with major OEMs and suppliers unveiling the next generation of pumping systems and machinery.

The sector’s commitment to sustainability, automation, and efficiency was not only clear — it was inspiring. From energyefficient truck-mounted pumps to digitally connected boom systems, the innovations on display reinforced the concrete pumping industry’s essential role in the broader movement toward decarbonised and digitised construction.

Concrete pumping businesses, large and small, benefitted from this international exposure. Whether introducing innovations in shotcrete automation, showcasing AI-driven diagnostic tools for pump maintenance, or forging cross border partnerships, participants came away with new opportunities and valuable insights. For many, it wasn’t just a week of business — it was a reimagining of what’s possible for the future of the industry.

The 2025 edition of bauma also served as a barometer for industry sentiment, and the signal was clear: optimism is returning. The global construction pipeline — especially in infrastructure — is accelerating, and with it, demand for advanced concrete pumping technology is rising. As global investment in resilient infrastructure continues to grow, bauma 2025 provided the perfect launchpad for positioning concrete pumping as a core enabler of this transformation.

In short, bauma 2025 was not just a trade fair — it was a celebration of the industry's potential. For the concrete pumping community, it offered a powerful reminder that progress thrives where people, innovation and shared vision come together.

As we look toward bauma 2028 and beyond, the momentum generated this year will continue to drive the sector forward — faster, smarter, and more sustainably than ever before.

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BECOME A MEMBER OF THE CPAA Elevate your concrete pumping business and contribute to a safer, thriving industry by joining the Concrete Pumping Association of Australia (CPAA) now!

As the national body representing the interests of the concrete pumping sector, CPAA plays a crucial role in shaping the Australian construction economy, contributing over $1.5 billion. With a mission to unify and strengthen the industry, CPAA focuses on enhancing professionalism, safety, and standards for its members.

By joining, you gain access to valuable advice, products, and services while being part of an influential community. Sign up today to advance your career and contribute to the growth and safety of the concrete pumping industry!

MEMBER

Membership Categories Small Pump Operator

Suppliers of Equipment & Services

Medium Pump Operator

Line Pump Manufacturers

Large Pump Operator

Boom / Satellite Pump Manufacturers

Pump Inspectors & Operator Trainers

Become a CPAA Member Now! Visit shop.cpassoc.com.au

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REASONS TO ADVERTISE WITH THE CPAA PUMPERS MAGAZINE

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HELPING CONCRETE PUMPING COMPANIES GET MORE DONE. With hundreds of customers across North America, Europe, and Australia, RapidWorks is the go-to software for the concrete pumping industry. Our all-inone tools make it easy to schedule jobs, send electronic dockets from the field, and turn those dockets into invoices — so you can get the right pump, at the right job, every time.

Customers using our Rapid ERP and Rapid-on-the-Go apps have seen big results: • 95% better accuracy tracking operator hours • 66% fewer chargebacks • 44% more same-day second-round jobs That means less time on paperwork and more time keeping jobs on track and on budget. For more information, visit rapidworks.com 2025 Concrete Pumper’s Annual Magazine

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WIN ENGINEERING X ELITE CONCRETE PUMPING Biggest Challenge on Job Sites?

Biggest challenge for us is making all our jobs and relying on concrete being on time.

Biggest Challenge in line pumping industry?

Biggest challenge in the industry would be the quality of work from some operators and reliability. More training needs to be done for the younger generations coming through!

There is such a shortage of labour in the workforce young blokes are being rushed through boom tickets and not enough training or on the ground experience is under their belt yet!

Why a Johnny Win Pump?

Because they are the best! You could pump house bricks through these bad boys!!!

I have operators just about every brand boom/line on the market and the reliability of these machines is second to none!! Aswell as the after sales service.

If you weren’t concrete pumping, what would you be doing?

I would be operating some type of machinery either mining or earth works SAM EVANS Elite Line Concrete Pumping Director / Pump Operator

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SOME THINGS ARE WORTH THE WAIT. But when it comes to sifting through job applications, who has the time?

THE PUMPERS JOB BOARD The Pumper’s Job Board was launched by the CPAA back in January of 2021.

FOR EMPLOYERS We’ve taken the hunting, sifting, and the waiting out of job posting! We help you find suitable candidates at the right time, directly through our website.

We are constantly looking for new and improved ways to bring value to our members (which is how the Job Board was born!) we knew how many businesses were struggling with recruitment, so we wanted help!

How it works As a valuable recruitment tool, the Pumper's Job Board allows: • Skilled and industry-specific job seekers to post their details and CV • Businesses to post job vacancies and receive applications in their inbox from the CPAA website • A streamlined, targeted approach to employ the right person for the right job within the concrete pumping sector.

Check-out the below features of our new hiring tool to see how it will make your life easier!

• • • • • • • •

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Specified CPAA Communication Channels Your ads are promoted through our industry database that we’ve developed over the course of 2 decades.

Save Money The Pumper’s Job Board is considerably cheaper than other less specific recruiting tools.

Quality of Applicants By utilising our industry database, we ensure that your job is seen by tried-and-true pumpers across the country!

Optimise Your Recruiting Take time to curate the best possible advertisement for your business. Change your advert at any time (with no hidden costs!)

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FOR EMPLOYEES How it works Put yourself out there and post your details on our “Pumper's Jobs Board”. That way employers can search and contact you for a specific job. You can also apply for suitable jobs posted by concrete pumping employers on our website.

This initiative aims to bridge the gap between employers and employees by providing a targeted and streamlined platform for industry-specific job postings to match skilled job seekers with hiring companies.

CPAA PRODUCTS The new ‘one-stop-shop’ on the CPAA website is there for all your concrete pumping essentials. The store has been designed for members, non-members and industry stakeholders to ensure 24/7 access to technical and educational information, membership renewals and a streamlined ordering process of safety related products and express delivery. Some of the CPAA’s products are shown below.

FULL & ASSOCIATE MEMBERSHIP Is provided to any company that is registered to trade in Australia for the purpose of placing concrete, or assisting companies in the placing of concrete. These companies include Concrete Pumping Contractors, Manufacturers, Suppliers, Inspectors and Operator Trainers. Members receive up to twenty one benefits per year, including 20-30% product discounts, free promotion & marketing opportunities and information circulars. To renew or purchase membership, simply login to the CPAA website with your username, password and Member Number and pay online.

OFFICE COPY AND OPERATOR LOGBOOKS This 12 month Logbook is designed to be kept in the concrete placing equipment cabin for operator use. When the pages are complete, a copy of the completed page is transferred to an office copy. One book is required for each boom pump in your fleet. This Office Copy Logbook is designed for use in the company central office to store copies of six (6) years of completed forms from the Operator Boom Logbook. One book is required for each boom pump in your fleet with the time period depending on workloads.

PREMIUM SAFETY STICKERS: BOOM PUMP / LINE PUMP The current Code of Practice requires that all models and types of concrete pumping equipment must conform to a minimum standard of visual safety warnings. The CPAA has designed State-Specific Safety Sticker Kits including instructions for sticker location on the unit. The Premium stickers use a high-grade vinyl with a digital printing process to apply the text and images. These stickers are suitable for use on all concrete placing equipment.

TRAINING AND CERTIFICATION The CPAA offers multiple training and certification courses for members of the CPAA. The events aim to increase knowledge through the dissemination of current, applied information and aid in the facilitation of communications, sharing of knowledge, experience and networking opportunities. Contact the CPAA to learn about the array of boom, line, shotcrete and operator courses that are available.

CPAA products

SAFETY MANUAL The CPAA in conjunction with the American Concrete Pumping Association has produced a quick reference guide Safety Manual that has been designed as a guide for the prevention of accidents. The Manual includes safety information for driving, operating and maintaining concrete pumps and related equipment. The book will fit into a normal size glove box and may be used as a guide for training and induction.

Head to shop.cpassoc.com.au to view all our products currently for sale. CPAA Members receive between 20%-30% discount on all our products!

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KNOW YOUR CONVERSIONS As concrete pumps and their accessories are manufactured throughout the world, different specifications are often shown to those we are used to working with. Therefore, we should be able to convert these back to something we know. You may find the following of use:

TECH TIPS

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PRESSURE 1bar = 100kPa = 14.5psi 1Mpa =10bar=145psi 10psi = 68.895kPa

POWER 1KW = 1.34102HP 1HP = 0.746kW

WEIGHT To convert lbs. per foot to kg per metre divide by 0.671969

TORQUE 1lb/ft = 0.671969kg/m

A free app like Units gives you everything you need quickly.

HIGH RISK WORK LICENSE (HRWL) A high risk work (HRW) licence is a photographic licence, issued to persons who have been trained and assessed as competent to work in a class of work defined as high-risk work (HRW). The licence is valid for 5 years and is issued subject to identification checks and verification of age.

The licence will allow you to perform this work in any state or territory of Australia. All states and territories will recognise and enforce suspensions and cancellations made in other states and territories.

A person performing high-risk work covered by the National Standard must hold a relevant license unless the person is undergoing training in accordance with this National Standard or exempted from holding a license.

To obtain a HRW licence you must complete the right qualification and be assessed as competent to do the high-risk work safely. You can then apply to the Work Health and Safety Regulator (WHS) in your state or territory for a licence.

Obtaining a High Risk Work Licence Step 1: Find an RTO offering training for a HRW Licence and enrol in applicable course • To find a qualified trainer and assessor for concrete placing equipment, you can search the CPAA Membership Directory or visit www.training.gov.au Step 2: Complete your Training to Gain a Qualification • To obtain a HRW licence you must have the right qualification. You can gain a qualification by completing a training course or unit of competency delivered by an RTO. Some states and territories will also allow you to complete informal workplace training with a supervisor who holds the relevant HRW licence. Contact your RTO or local WHS for more information about this.

• The Concrete Pumping Association of Australia does not currently conduct, deliver or coordinate training for persons performing high-risk work covered by the National Standard.

Step 3: Book in an Assessment with your RTO • Once you have successfully gained your qualification, your ability to do high-risk work will be assessed by an accredited assessor. An RTO can organise this for you. Once successfully completed, your accredited assessor with provide you with proof of completion.

Step 4: Apply for a High Risk Work Licence with your local WHS • Once you have gained your qualification and been assessed by an accredited assessor, you can apply to your local WHS regulator for an HRW licence. To do this you must lodge an application for an HRW licence with your local WHS regulator within 60 days of your qualification certification being issued.

Step 5. Retain Your Documents • Keep the documentation your accredited assessor provides you with, as well as proof of payment as evidence that you can lawfully perform work in the relevant class of high risk, pending a decision on your application.

• Just like a driving licence, you will need to keep your HRW licence with you to present if requested.

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DON’T SKIP THE CHECK:

THE VALUE OF BOOM PIPE INSPECTIONS Concrete pump trucks are vital on modern construction sites, and their boom systems are essential for safe and efficient operation. Among the most critical components are boom pipes, which carry high-pressure concrete. Regular inspection and rotation are crucial for preventing failures, improving safety, reducing downtime, and extending the life of your equipment.

WHY INSPECTIONS MATTER Boom pipes experience extreme wear due to high pressure and abrasive concrete. Without inspections, thinning walls, leaks, or catastrophic bursts can occur. Key benefits include: • Preventing structural failures: Detect hidden cracks or fatigue before collapse.

• Avoiding component issues: Identify leaking seals, worn clamps, or reducers that could lead to leaks or blockages.

• Protecting safety: Reduce hazards like hose whipping, unstable booms, or bursts.

• Ensuring compliance: Meet standards such as AS 2550.15 and the Australian Concrete Pumping Code of Practice.

• Minimising downtime and costs: Avoid unexpected failures and costly project delays.

HIGH-WEAR AREAS Monitoring these areas gives a good indication of overall system health and helps plan maintenance and replacement.

Certain parts of the boom experience higher wear: • Elbows and reducers • Cross-over points • First pipe after the turret INSPECTION METHODS Emerging sensor-based monitoring can provide early warning of worn areas, complementing routine inspections.

Traditional methods include: • Visual checks: Look for cracks, dents, or leaks.

• Wall thickness testing: Use ultrasonic gauges or calipers.

• Manual disassembly: Inspect internal pipe surfaces.

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BEST PRACTICES • Daily checks: Inspect for cracks, dents, loose mounts, and leaking clamps.

• Weekly checks: Focus on high-wear areas with thickness testing.

• Scheduled maintenance: Conduct full inspections, rotate pipes/elbows, and replace worn parts promptly.

SHARED RESPONSIBILITY • A boom system is only as strong as its weakest link. By following inspection schedules and using certified components, operators protect people, equipment, and projects.

• To get your boom inspected, visit www.cpassoc.com.au and browse the Member Directory for a qualified service near you.

• PREVENT. PROTECT. PERFORM. Regular inspections are the key to safer pours, longer-lasting equipment, and a stronger industry.

SUMMARY OF INSPECTION INTERVALS (AS 2550.15:2019) CONCRETE PLACING EQUIPMENT INSPECTION(S)

LINE PUMP

(see Clause 1.3.4.1)

MOBILE BOOM PUMP (see clause 1.3.4.2)

+ SATELLITE PLACING BOOM (see clause 1.3.4.3)

INSPECTION CRITERIA

COMPETENT PERSON

INSPECTION CRITERIA

COMPETENT PERSON

6.4.2

Pre-operational

Each use

Clause 1.3.2.2

Each use

Clause 1.3.2.2

6.4.3

Routine

Monthly

Clause 1.3.2.3

Monthly

Clause 1.3.2.3

6.4.4

Periodic Inspection iCriteria

6.4.2.2 (a)

10 to 5 years

Every 1000 hours*

Clause 1.3.2.3

Every 1000 hours*

Clause 1.3.2.4

6.4.2.2 (b)

10 to 5 years

Every 500 hours*

Clause 1.3.2.3

Every 500 hours*

Clause 1.3.2.4

6.4.2.2 (c)

More than 10 years

Every 250 hours*

Clause 1.3.2.3

Every 250 hours*

Clause 1.3.2.4

NOTE: * But not less than once a year

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HYBRID CONCRETE PUMP MAKES REGIONAL DEBUT ON MAJOR AUCKLAND INFRASTRUCTURE PROJECT Concrete Logistics has introduced a new hybrid concrete pump to the Oceania region, marking a shift towards alternative construction technologies in large-scale infrastructure projects. The company recently purchased the region’s first Putzmeister iONTRON M42-5, a hybrid concrete pump that can operate in both electric and diesel modes.

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The pump’s debut pour took place on the Central Interceptor project in Auckland, a major wastewater infrastructure initiative led by Watercare Services Limited.

The Central Interceptor, currently under construction

by Ghella Abergeldie Joint Venture (GAJV), involves a 16.2-kilometre, 4.5-metre diameter tunnel that aims to improve management of the city's wastewater and reduce pollution in Auckland’s waterways.

Concrete Logistics, which has been involved in the Central Interceptor project since 2019, identified the iONTRON M42-5 as a suitable addition to support the project's sustainability and efficiency goals. The pump was first seen by the company at Bauma 2022, a leading construction equipment trade fair, and was selected for its dual-mode capability and potential to reduce environmental impact.

The first slab pour with the iONTRON took place at the Mangere site, where the pump operated in electric mode using available site power. According to calculations shared during the project, this mode of operation resulted in approximately 95.7% lower carbon emissions

compared to a conventional diesel pump — 19 kilograms of CO emissions over six hours, versus an estimated 442 kilograms if diesel had been used.

The quieter performance of the electric pump was also noted by on-site teams, particularly in terms of community impact in residential areas. Sandra Edwards, Social Responsibility Manager at GAJV, remarked on the significantly reduced noise levels, emphasizing the benefit of quieter equipment when working near homes.

The hybrid iONTRON pump’s plug-and-play capability, combined with its option to switch to diesel when power access is limited, offers flexibility for diverse site conditions. Concrete Logistics representatives view the technology as part of a broader shift in the industry toward lower-emissions solutions and operational adaptability.

As infrastructure projects increasingly prioritise sustainability, the adoption of equipment like the iONTRON M42-5 may become more common across the region.

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The Concrete Pumping Association of Australia (CPAA) is the national body representing the interests of the concrete pumping industry which contributes more than $1.5 billion to the Australian construction economy.

The CPAA aim is to provide a strong, unified, and respected voice for the invested $3.5 billion in the concrete pumping industry, whilst working to improve the professionalism, safety, standards and performance of the industry it represents including the 12,000 people employed.

Our mission is to improve the standing of the industry by informing and educating our members through the provision of valuable advice as well as relevant products and services. An important role of the CPAA is to represent the concrete pumping industry to Australian governments and other stakeholders to ensure the best outcomes for members in terms of the sustainability of the industry and the safety of employees.

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HOSE SELECTION GUIDE SELECTING A NEW DELIVERY HOSE The money saved buying a cheap delivery hose will be nothing compared to the costs you are certain to incur, if you choose unwisely. Just like car and truck tyres, in rubber hose you basically get what you pay for. If it’s good performance and long life that you want, the cheapest definitely won’t be the best, because the raw materials and production costs are much higher for the technically superior hoses.

Concrete pumping places huge demands on rubber hose, which must be specially designed for concrete pumping to withstand the high pressures combined with severe internal and external abrasion. Basically, two main groups of hose are used: Fabric or Textile Reinforced Delivery Hose: This uses multiple plies of synthetic cord for reinforcement. To withstand the pressure, many more layers of reinforcing are required, which makes the hose stiffer and more bulky.

Steel Reinforced Delivery Hose: This uses cords of high tensile steel to create an extremely flexible hose that is both kink and crush resistant, capable of much tighter radius bends and much higher working pressures than fabric hose. Usually it comes in 2-Ply for use at the point of placement and 4-Ply for tough or extreme situations.

HOW TO COMPARE HOSES:

Always consider the following:

OUTER COVER • Thickness, Abrasion Resistance, Quality of the wrapping (Check for uneven surfaces, high/low spots & weak bonding) • Remember many hoses wear out on the outside quicker than inside.

REINFORCEMENT Material Type: • Steel or Fabric, • Number of Plies • Thickness and evenness of the Reinforcement Layer

Inner Tube: Thickness, Abrasion Resistance, Smoothness of the bore. Is it hard or soft when dented by your fingernail?

Flexibility: Use a large enough sample to bend it tightly to see how easily it kinks. Consider how much energy you need to bend it compared to other hose. Try to squash it.

Pressure Rating: Find out the Burst Pressure (BP) and then calculate the Maximum Working Pressure (MWP) yourself. If you just look at MWP you will find various manufacturers use different Safety Factors (SF) such as 1.75:1, 2:1, 2.5:1, 3:1 and 4:1. For example, a 40 bar WP hose with a SF of 3:1 has a BP of 120 bar. So does a 30 bar WP hose with a SF of 4:1, which means the two hoses have absolutely identical pressure capabilities, yet it did not read that way if you only looked at WP without checking the SF or BP. Dimensions: Compare the actual size of the hose i.d. and o.d. to what you have used before. Some hose can be too bulky and is made this way to achieve a certain pressure rating. This greatly decreases flexibility. Also check the hose i.d. matches your pipes and fittings as any restrictions will cause unnecessary blockages and accelerate wear.

Weight / Metre: This is important because someone has to lift and drag it around, or in the case of manual spraying, hold it above his head.

Hose Tail & Coupling Method: Before buying a new hose look carefully at the way it is coupled. Today, most hoses have crimped ends, much like a hydraulic hose. This crimp must withstand the full pressure without blowing out when the hose blocks. Equally important is there is no step inside the hose where the hose tail ends.

A small step of maximum 0.5mm is acceptable, however anything more will be an ongoing source of unnecessary blockages if the concrete is slightly on the boney side. Look for a hose tail that is case hardened and thick in the stem area where all the wear occurs.

Hoses that are internally skived before crimping last much longer because a much thicker-wall hose tail can be inserted. These are available from 50mm i.d. and up.

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