M.Arch_Design for Manufacture_Term 03

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robotic wirecutting

CLAY-CERAMIC BEHAVIOUR Current manufacturing systems

The implementation of variable ruled surfaces at the seams between units provides increased shear resistance like bonding between Catalan vault tiles.

To address performative aspects of an evaporative screen, extrusions of clay were wirecut to define the varying forms.

To tap onto the plasticity of clay to create complex forms ruled shaped interlocking units using spatial discretization. Differentiated non-uniform patterned cuts and apertures.

1. Waterjet was done to mitigate differential shrinkage but max achievability was 45 deg. 2. Planar geometry used on the top-base surfaces to lay tiles flat for ease of production.

1. Issues with cutting speed challenging the softness of clay. 2. Manual assistance needed with robot to ensure stability during the fabrication process.

1. Custom workpiece for supporting clay during the process and to accommodate for undercuts. 2. Additional testing needed for tolerance - shrinkage, controlled firing and drying, and clay body specifications.


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