New Holland T3.55F Tractor Service Repair Manual

SERVICE MANUAL

SERVICE MANUAL T3.50F / T3.55F / T3.65F / T3.75F Tractor

T3.50F T3.55F T3.65F T3.75F Tractor

1/1 Part number 47977155

Part number 47977155 English February 2016

© 2016 CNHI International. All Rights Reserved.

SERVICE MANUAL T3.50F T3.55F T3.65F T3.75F

47977155 10/02/2016 EN

Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.106] Valve drive and gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.105] Connecting rods and pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 [10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 [10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9

Clutch ....................................................................................... 18 [18.110] Clutch and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.1

Transmission.............................................................................. 21 [21.114] Mechanical transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1 [21.112] Power shuttle transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2 [21.160] Creeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3 [21.120] Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4

Four-Wheel Drive (4WD) system .................................................. 23 [23.101] Mechanical control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1 [23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2 [23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.3

Front axle system ....................................................................... 25 [25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1 [25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2 [25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3

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Rear axle system........................................................................ 27 [27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1 [27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2 [27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3

Hydrostatic drive......................................................................... 29 [29.300] Rear hydrostatic transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.1

Power Take-Off (PTO) ................................................................. 31 [31.101] Rear mechanical control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1 [31.225] Clutches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2

Brakes and controls .................................................................... 33 [33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1 [33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2 [33.220] Trailer brake hydraulic control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.3

Hydraulic systems....................................................................... 35 [35.525] Auxiliary hydraulic valves and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1 [35.162] Front hitch cylinders and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2 [35.100] Main lift system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3

Steering..................................................................................... 41 [41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1 [41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2

Wheels ...................................................................................... 44 [44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1

Electrical systems ....................................................................... 55 [55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 [55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 [55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3 [55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4 [55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5 47977155 10/02/2016

[55.013] Engine oil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6 [55.024] Transmission control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7 [55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8

Platform, cab, bodywork, and decals ............................................. 90 [90.110] Operator platform less cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1

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INTRODUCTION

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1

INTRODUCTION

Safety rules T3.F

WE

Pay attention to this symbol This warning symbol points out important messages concerning your safety.

Carefully read the following safety regulations and observe advised precautions in order to avoid potential hazards and safeguard your health and safety.

In this manual the symbol is accompanied by the following key-words: WARNING: Warnings concerning unsuitable repair operations that may jeopardise the safety of Repair personnel.

DANGER: Specific warnings concerning potential hazards for operator safety or for other persons directly or indirectly involved.

ANIL15TR0707AA

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To prevent accidents Most accidents or injuries that occur in workshops are the result of non-observance of simple and fundamental safety regulations. For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED by foreseeing possible causes and consequently acting with the necessary caution and care.

Accidents may occur with all types of vehicle, regardless of how well it was designed and built.

A careful and judicious service technician is the best guarantee against accidents.

Precise observance of the most basic safety rule is normally sufficient to avoid many serious accidents.

DANGER: Never carry out any cleaning, lubrication or maintenance operations when the engine is running.

Safety rules General guidelines: • Carefully follow specified repair and maintenance procedures.

• Do not wear rings, wristwatches, jewels, unbuttoned or flapping clothing such as ties, torn clothes, scarves, open jackets or shirts with open zips which could get caught on moving parts.

Use approved safety clothing such as anti-slipping footwear, gloves, safety goggles, helmets, etc.

• Do not carry out repair operations with someone sitting in the driver’s seat, unless the person is a trained technician who is assisting with the operation in question.

• Do not operate the vehicle or use any of the implements from different positions, other than the driver’s seat.

• Do not carry out operations on the vehicle with the engine running, unless specifically indicated.

• Stop the engine and ensure that all pressure is relieved from hydraulic circuits before removing caps, covers, valves, etc.

• All repair and maintenance operations must be carried out using extreme care and attention.

• Service steps and platforms used in a workshop or in the field should be built in compliance with the safety rules in force.

• Disconnect the batteries and label all controls to indicate that the vehicle is being serviced. Block the machine and all equipment which should be raised.

• Do not check or fill fuel tanks, accumulator batteries, nor use starting liquid when smoking or near naked flames, as these fluids are inflammable.

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INTRODUCTION

• Brakes are inoperative when manually released for repair or maintenance purposes. Use blocks or similar devices to control the machine in these conditions.

• The fuel nozzle should always be in contact with the filling aperture: Maintain this contact until the fuel stops flowing into the tank to avoid possible sparks due to static electricity buildup.

• Only use specified towing points for towing the vehicle. Connect parts carefully. Make sure that all pins and/or locks are secured in position before applying traction. Never remain near the towing bars, cables or chains that are operating under load.

• Transport vehicles that cannot be driven using a trailer or a low-loading platform trolley, if available.

• When loading or unloading the vehicle from the trailer (or other means of transport), select a flat area capable of sustaining the trailer or truck wheels. Firmly secure the vehicle to the truck or trailer and lock the wheels in the position used by the carrier.

• Electric heaters, battery-chargers and similar equipment must only be powered by auxiliary power supplies with efficient ground insulation to avoid electrical shock hazards.

• Always use suitable hoisting or lifting devices when raising or moving heavy parts.

• Take extra care if bystanders are present.

• Never pour petrol or diesel oil into open, wide or low containers.

• Never use gasoline, diesel oil or other inflammable liquids as cleaning agents. Use non-inflammable, non-toxic commercially available solvents.

• Wear safety goggles with side guards when cleaning parts with compressed air.

• Limit the air pressure to a maximum of 2.1 bar, according to local regulations.

• Do not run the engine in confined spaces without suitable ventilation.

• Do not smoke, use naked flames, or cause sparks in the area when fuel filling or handling highly inflammable liquids.

• All movements must be carried out carefully when working under, on or near the vehicle. Wear suitable safety clothing, i.e., hard hat, safety goggles and special shoes.

• When carrying out checks with the engine running, request the assistance of an operator in the driver’s seat. The operator must maintain visual contact with the service technician at all times.

• If operating outside the workshop, position the vehicle on a flat surface and lock in position. If working on a slope, lock the vehicle in position. Move to a flat area as soon as is safely possible.

• If operating outside the workshop, position the vehicle on a flat surface and lock in position. If working on a slope, lock the vehicle in position.

Move to a flat area as soon as is safely possible.

• Damaged or bent chains or cables are unreliable. Do not use them for lifting or towing. Always use suitable protective gloves when handling chains or cables.

• Chains should always be safely secured. Make sure that the hitch-up point is capable of sustaining the load in question. Keep the area near the hitch-up point, chains or cables free of all bystanders.

• Maintenance and repair operations must be carried out in a CLEAN and DRY area. Eliminate any water or oil spillage immediately.

• Do not create piles of oil or grease-soaked rags as they represent a serious fire hazard. Always place them into a metal container.

Before starting the tractor or its attachments, check, adjust and block the operator’s seat. Also check that there are no persons within the vehicle or implement range of action.

• Empty pockets of all objects that may fall unobserved into the vehicle parts.

• In the presence of protruding metal parts, use protective goggles or goggles with side guards, helmets, special footwear and gloves.

• When welding, use protective safety devices: tinted safety goggles, helmets, special overalls, gloves and footwear.

All persons present in the area where welding is taking place must wear tinted goggles. NEVER LOOK DIRECTLY AT THE WELDING ARC WITHOUT SUITABLE EYE PROTECTION. • Metal cables tend to fray with repeated use. Always use suitable protective devices (gloves, goggles, etc.) when handling cables.

• Handle all parts with great care. Do not put your hands or fingers between moving parts. Always wear suitable safety clothing-safety goggles, gloves and shoes.

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INTRODUCTION

Starting • Never run the engine in confined spaces that are not equipped with adequate ventilation for exhaust gas extraction.

• Never place the head, body, limbs, feet, hands or fingers near fans or rotating belts.

Engine • Always loosen the radiator cap slowly before removing it to allow any remaining pressure in the system to be discharged. Filling up with coolant should only be carried out with theengine stopped or idling (if hot).

• Never fill up with fuel when the engine is running, especially if hot, in order to prevent the outbreak of fire as a result of fuel spillage.

• Never check or adjust fan belt tension when the engine is running.

Never adjust the fuel injection pump when the vehicle is moving.

• Never lubricate the vehicle when the engine is running.

Electrical systems • If it is necessary to use auxiliary batteries, remember that both ends of the cables must be connected as follows: (+) with (+) and (–) with(–).

Avoid short-circuiting the terminals. GAS RELEASED FROM BATTERIES IS HIGHLY INFLAMMABLE. During charging, leave the battery compartment uncovered to improve ventilation. Never check the battery charge using “jumpers” (metal objects placed on the terminals). Avoid sparks or flames near the battery zone. Do no smoke to prevent explosion hazards.

• Before servicing operations, check for fuel or current leaks. Eliminate any eventual leaks before proceeding with work.

• Never charge batteries in confined spaces. Make sure that there is adequate ventilation in order to prevent accidental explosion hazards as a result of the accumulation of gases released during charging operations.

• Always disconnect the batteries before performing any kind of servicing on the electrical system.

Hydraulic systems • A liquid leaking from a tiny hole may be almost invisible but, at the same time, be powerful enough to penetrate the skin. Therefore, use a piece of cardboard or wood for this purpose. NEVER DO IT WITH YOUR HANDS: If any liquid penetrates skin tissue, call for medical aid immediately. Failure to treat this condition with correct medical procedure may result in serious infection or dermatosis.

• In order to check the pressure in the system use suitable instruments.

Wheels and tyres • Make sure that the tyres are correctly inflated at the pressure specified by the manufacturer. Periodically check possible damages to the rims and tyres.

• Stand away from (at the side of) the tyre when checking inflation pressure.

• Only check pressure when the vehicle is unloaded and the tyres are cold, to avoid incorrect readings as a result of over-pressure.

Do not reuse parts of recovered wheels as improper welding, brazing or heating may weaken the wheel and make it fail.

• Never cut or weld a rim mounted with an inflated tyre.

• To remove the wheels, lock both the front and rear vehicle wheels. After having raised the vehicle, position supports underneath, according to regulations in force.

• Deflate the tyre before removing any object caught in the tyre tread.

• Never inflate tyres using inflammable gases, as this may result in explosions and injury to by standards.

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5

SERVICE MANUAL Engine T3.50F T3.55F T3.65F T3.75F

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CONSUMABLES INDEX Consumable Loctite® Loctite® NEW HOLLAND AMBRA AGRIFLU NEW HOLLAND AMBRA AGRIFLU

Reference

PAGE

Engine - Install Engine - Install Engine cooling system - Overview

10.1 / 27 10.1 / 27 10.7 / 5

Engine cooling system - Overview

10.7 / 5

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Engine - Engine and crankcase

Engine - General specification T3.F

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General specification Engine type : T 3.50F model turbocharged – 8035.25A.313T(BOSCHpompa) T 3.55F model turbocharged – 8035.25B.313T (BOSCHpompa) T 3.65F model turbocharged - 8035.25C.313T (BOSCHpompa) T 3.75F model turbocharged - 8035.25D.313T (BOSCHpompa) Type: Fuel injection Number of cylinders in line Piston diameter T 3.50 F model T 3.55 F model T 3.65 F model T 3.75 F model Piston stroke Total displacement : T 3.50 F model T 3.55 F model T 3.65 F model T 3.75 F model Compression ratio Maximum power T 3.50 F model T 3.55 F model T 3.65 F model T 3.75 F model Maximum torque Maximum torque (Nm) at 1400 d/dak: T 3.50 F model Maximum torque (Nm) at 1400 d/dak: T 3.55 F model Maximum torque (Nm) at 1400 d/dak: T 3.65 F model Maximum torque (Nm) at 1400 d/dak: T 3.75 F model Number of main bearings Sump Lubrication Pump drive Engine speed / oil pump speed ratio Oil cleaning Normal oil pressure, with engine hot and at fast idling speed: All models Lube pressure relief valve Valve opening pressure For further lubrication data Cooling system Radiator on T 3.50 F and T 3.55 F models Radiator on T 3.65 F and T 3.75 F models Fan, attached to coolant pump pulley T 3.50 F, T 3.55 F, T 3.65F, T 3.75 F models Coolant pump

3 cylinder – BOSCH 1068-1 T BOSCH 1068-1 BOSCH 1068-2 BOSCH 1089 Diesel 4 stroke Direct 3 104 mm 104 mm 104 mm 104 mm 115 mm 2930 cm³ 2930 cm³ 2930 cm³ 2930 cm³ 18:1 36.8 kW 40.4 kW 47.8 kW 53.0 kW

(50 Hp) (55 Hp) (65 Hp) (72 Hp)

201 N·m 220 N·m 261 N·m 295 N·m 4 Structural cast iron Forced, with gear pump From camshaft 2:1 Mesh filter on oil intake and cartridge filter on delivery line 2.9 - 3.9 bar (42.0 - 56.6 psi) Built into pump housing 3.5 bar (50.8 psi) See page 19 Coolant circulation 3 row vertical pipes with copper fins 4 row vertical pipes with copper fins 10 blade steel exhauster fan Centrifugal vane-type

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General specification Engine speed/coolant pump speed ratio Temperature control Coolant temperature gauge Temperature ranges corresponding to each section: Initial white section Middle green section Final red section For further cooling system data Rev counter Rev counter drive Timing Intake: Start: Before T.D.C End: After B.D.C Exhaust: Start: Before B.D.C End: After T.D.C Valve clearance for timing check Valve clearance for normal running (engine cold): Intake Exhaust For further timing data

3 cylinder 1.403/1 Thermostat Coloured scale, divided into 3 sections 30 - 65 °C 65 - 105 °C 105 - 115 °C See page 20 Incorporated in instrument panel From gear on camshaft Overhead valves operated by a camshaft located in the engine block through tappets, pushrods and rockers. Camshaft is driven by the crankshaft through helical gears.

12 ° 31 ° 50 ° 16 ° 0.45 mm 0.25 - 0.35 mm 0.25 - 0.35 mm For valve timing check see Camshaft - Check (10.106).

Fuel system Dual cartridge dry air filter with clogged filter indicator, centrifugal pre-filter and automatic dust ejector Double diaphragm Mesh filter in fuel supply pump and replaceable cartridge on delivery line to injection pump.

Air filter Fuel pump Fuel Filter Minimum fuel flow rate with pump shaft rotating at 1600 RPM Operated by eccentric cam BOSCH injection pump All-speed governor, incorporated in pump: BOSCH For further fuel system data: For fixed advance (pump setting for start of delivery before TDC) – Pressure setting – Injection order, and other information regarding the BOSCH pump

100 L/hour On camshaft Distributor type Centrifugal counterweights

See pages 10 to 99

Technical specifications Turbocharger Holset Fuel injection pump BOSCH pump: T 3.50 F model T 3.55 F model T 3.65 F model T 3.75 F model Direction of rotation Injection order

HX25 Distributor type with incorporated speed governor and automatic advance regulator L 1135 L 1134 L 1136 L 1137 Anti-clockwise 1-2-3

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Engine - Engine and crankcase

Engine - Remove T3.F

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DANGER: Lift and handle all heavy parts using suitable lifting equipment.

Make sure that assemblies or parts are supported by means of suitable slings and hooks.

Check that no one is in the vicinity of the load to be lifted.

WARNING: Always use suitable tools to align holes in parts.

NEVER USE FINGERS OR HANDS. 1. Disconnect the battery’s negative cable (1).

2. Drain oil from the transmission/gearbox.

ANIL15TR00007AB

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ANIL15TR00008AB

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ANIL15TR00009AB

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3. Unscrew the nut (1) from the weight retaining pin.

Remove the weights (2) from the front support.

4. Detach the gas struts from the bonnet (1). Disconnect the electrical connection of bonnet (1).

5. Remove the guards (2) on the right and left hand side of the engine.

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6. Detach the throttle and accelerator pedal control cable (1) from the pump.

ANIL15TR00010AB

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ANIL15TR00011AB

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ANIL15TR00012AA

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ANIL15TR00013AB

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7. Remove fuel pipe bolt (1) on feeding pump.

8. Disconnect the all electrical connectors.

9. Disconnect the delivery and return lines (1) to the steering cylinders.

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10. Remove the hose (1) from the lift pump suction pipe.

ANIL15TR00014AB

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ANIL15TR00015AB

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11. Disconnect the hydraulic steering hose (1) and pressure indicator (2).

12. Remove the front, centre and rear retaining bolts from the front axle drive shaft guard and remove the guard.

ANIL15TR00016A

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ANIL15TR00017AB

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13. Remove the circlip (2) from the front of the prop shaft and slide the sleeve (1), in the direction shown by the arrow, until it is free of the splines on the front axle.

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14. Remove the circlip (2) from the rear of the prop shaft and slide the sleeve (1), in the direction shown by the arrow, until it is free of the splines on the crankshaft.

ANIL15TR00018AB

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ANIL15TR00019AB

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ANIL15TR00020AB

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ANIL15TR00021AB

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15. Remove the middle support bolts (1) from the propeller shaft and remove the shaft complete with support.

16. Remove the cover from the front panel (1).

17. Remove the four transmission fixing bolts (1).

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18. Position stand underneath the tractor and insert a wedge (1), either side of the axle, to prevent the axle from pivoting.

ANIL15TR00022AB

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ANIL15TR00023AB

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ANIL15TR00024AB

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ANIL15TR00025AA

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19. Insert a wooden block (1) between the stands and the tractor.

20. Place a fixed stand (1) underneath the draw bar support and apply the handbrake.

21. Unscrew the four remaining bolts securing the engine to the transmission.

22. Separate the engine from the transmission.

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Engine - Engine and crankcase

23. Place a fixed stand (1) underneath the front weight support and chock the wheels with wooden wedges (2).

ANIL15TR00026AB

20

ANIL15TR00027AB

21

ANIL15TR00028AB

22

ANIL15TR00029AB

23

24. Slacken the hose clamp (1) from the turbocharger.

25. Detach hose (1) from the inlet manifold.

26. Detach hose (1) from the turbocharger.

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Engine - Engine and crankcase

27. Slacken the hose clamp and detach hose (1) from the intercooler.

ANIL15TR00030AB

24

ANIL15TR00031AA

25

ANIL15TR00032AB

26

ANIL15TR00033AB

27

28. Drain the coolant.

29. Slacken the hose clamp (1) from the cooler.

30. Slacken the hose clamp and detach hose (1) from the radiator.

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Engine - Engine and crankcase

31. Remove the engine - front axle retaining bolts.

ANIL15TR00034AA

28

ANIL15TR00035AB

29

ANIL15TR00036AB

30

ANIL15TR00037AB

31

32. Attach the engine to the hoist using an adjustable chain (1) attached to the lifting points provided on the engine.

33. Using the hoist, raise the engine slightly and position the moveable stand (1) under the front axle.

34. Unscrew the four bolts (1) securing the engine to the front axle support, and lower the engine onto a wooden platform.

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Engine - Engine and crankcase

Engine - Install T3.F

WE

1. Attach the three hooks of an adjustable lifting chain to the three eye bolts on the engine. Raise the engine from the platform and position it in front of the front axle support. Join the two units using the four securing bolts.

2. Reposition the moveable stand from under the front axle differential housing to under the engine sump, inserting a suitably shaped block of wood between the stand and the sump pan.

3. Attach the top radiator hose to the thermostat housing and secure with an adjustable hose clamp.

4. Refit the fuel pump.

5. Connect the rigid pipe from the air cleaner to the inlet manifold and secure with the clamp.

6. Refit the clutch using tool 295022. Fix the clutch to the engine flywheel using the six retaining bolts.

7. Clean the distance collar and the mating surfaces of the overdrive clutch housing; scrape away all traces of old sealing compound.

8. Apply LOCTITEÂŽ sealing compound to the mating surfaces of engine and distance collar. Fit the distance ring on the engine studs.

9. Apply LOCTITEÂŽ sealing compound to the mating surfaces of the overdrive clutch housing.

10. Remove the fixed stand from under the front weight support. Remove the wooden wedges from under the front wheels.

11. Attach the three hooks of an adjustable lifting chain to the three eye bolts on the engine.

12. Place wooden wedges under the rear wheels, check that the handbrake is fully on and that the fixed and moveable stands are firmly in place.

13. Assemble the transmission unit with engine.

14. Refit the fuel filter mounting to the engine.

15. Connect the oil suction pipes to the pumps; secure the rubber hoses with hose clamps.

16. Fit the tachometer cable and secure the sleeve with the retaining ring.

17. Fit the silencer onto the exhaust manifold, remembering to replace the gas seal.

18. Refit the 4WD transmission shaft and guard.

19. Re-connect the throttle cable to the accelerator pedal.

Make cable adjustments at the injection pump lever end.

20. Connect the delivery and return lines to the power steering cylinders.

21. Refit the fuel tank lower supports.

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Engine - Engine and crankcase

22. Assemble the fuel tank and refit the tank support and bonnet.

23. Reconnect the fuse panel connections.

24. Refit the panel support, instrument panel and steering wheel.

25. Refit the steering column cover panels.

26. Attach slings to the bonnet in the manner described previously in the engine removal instructions. Screw the bonnet hinge to its bracket. Attach the gas strut, the electrical leads to the headlamps and then remove the slings.

27. Refit the front weights and secure with the lock pin.

28. Fill the transmission/gearbox with oil.

29. Fill the radiator with coolant.

30. Connect the battery positive and negative leads. Replace the plastic battery cover.

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Engine - Engine and crankcase

Engine - Disassemble T3.F

WE

WARNING: Lift and handle all heavy parts using suitable lifting equipment.

Make sure that assemblies or parts are supported by means of suitable slings and hooks.

Check that no one is in the vicinity of the load to be lifted.

1. Remove the fixing bolt for gas strut.

ANIL15TR00038AB

1

ANIL15TR00039AB

2

ANIL15TR00040AB

3

ANIL15TR00041AB

4

2. Loosen the alternator pivot bolt.

3. Loosen the belt tension adjustment bolt (1).

4. Release the belt tension adjustment arm by unscrewing the retaining nut.

5. Loosen the alternator and coolant pump drive belt.

6. Unscrew the bolts securing the fan (1) and pulley to the coolant pump. Remove the fan and pulley.

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Engine - Engine and crankcase

7. Remove the union (1) in order to gain access to the pump retaining bolt.

ANIL15TR00042AB

5

ANIL15TR00043AB

6

ANIL15TR00044AB

7

ANIL15TR00045AB

8

8. Unscrew the coolant pump retaining bolts (1) and remove the pump.

9. Unscrew the pump support bolts (1) and the silencer support bolt. Remove the two supports.

10. Fit mounting bracket (1) of the set 293860 to permit attachment of the engine to the rotary stand 290090.

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Engine - Engine and crankcase

11. Fit an eyebolt (1) on the front of the engine in place of the silencer support.

12. Raise the engine from the wooden platform and move it to the rotary stand 290090 (2). Secure it to the stand by means of the bracket (3) of the set 293860.

ANIL15TR00046AB

9

13. Undo the alternator support retaining bolts (1) and remove the complete alternator assembly.

ANIL15TR00047AB

10

ANIL15TR00048AB

11

ANIL15TR00049AB

12

14. Unscrew the bolts (1) securing the exhaust manifold to the cylinder head and remove the manifold.

15. Remove the thermostat housing retaining bolts (1) and remove the thermostat housing.

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Engine - Engine and crankcase

16. Remove the high pressure fuel line unions.

ANIL15TR00050AA

13

ANIL15TR00051AB

14

ANIL15TR00052AB

15

ANIL15TR00053AB

16

17. Unscrew the bolts (1) securing the suction manifold and remove the manifold.

18. Remove the fuel lines (1) on the supply pump.

19. Unscrew the nuts (1) securing the injection pump to the timing gear case.

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Engine - Engine and crankcase

20. Undo screws (1) and remove the injection pump drive gear cover.

ANIL15TR00054AB

17

ANIL15TR00055AB

18

ANIL15TR00056AB

19

ANIL15TR00057AB

20

21. Unscrew the nut (1) securing the injection pump drive gear to the pump shaft.

22. Extract the injection pump gearing using tool 295942 (1) and remove the injection pump.

23. Undo the fuel line unions (1) on the fuel sedimentation filter.

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Engine - Engine and crankcase

24. Unscrew the bolts securing the sedimentation filter support to the engine block and remove the complete filter assembly.

ANIL15TR00058AB

21

ANIL15TR00059AB

22

ANIL15TR00060AB

23

ANIL15TR00061AB

24

25. Unscrew the retaining nut (1) and remove the fuel pump support complete with the pump. Retain the gasket for re-use, if undamaged.

26. Unscrew the power steering pump retaining bolts (1) and remove the pump complete with filter and accumulator on the delivery line.

27. Remove spacer (3), gasket (2) and the pump drive connector (1).

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Engine - Engine and crankcase

28. Unscrew the starter motor retaining bolts (1) and remove starter motor.

ANIL15TR00062AB

25

ANIL15TR00063AB

26

ANIL15TR00064AB

27

ANIL15TR00065AB

28

29. Remove the injector mounting nuts and the spherical washers beneath, then the supports and the injectors themselves.

30. Remove the rocker cover bolts (1), washers and seals and then the rocker cover and its gasket.

31. Remove the rocker shaft retaining bolts (2), then remove the entire rocker shaft assembly (1).

32. Remove the valve collects (1) and withdraw the push rods (2). Retain the collects and push rods for re-installation later.

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Engine - Engine and crankcase

33. Unscrew the cylinder head bolts (1) and remove the head using a hoist and lifting hook 290740.

34. Remove the cylinder head gasket.

ANIL15TR00066AA

29

ANIL15TR00067AB

30

ANIL15TR00068AB

31

ANIL15TR00069AB

32

35. Turn the engine upside down on the rotary stand. Remove the sump pan bolts, the sump pan (1) and its gasket (2).

36. Unscrew the sump pan retaining bolts (4) and remove the sump pan using a hoist, lifting hook 290740 and lifting chain with eyeholes.

37. Remove the half-gaskets (1) and (3) between the crankcase and sump pan and the gasket (2) between the timing gear carrier and sump pan.

38. Remove the gasket (1) between the flywheel carrier and the sump pan.

NOTE: When fitting the gaskets (1) and (3) (Fig. 31) apply RHODORSIL CAF1 silicone sealing compound to the mating surfaces.

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Engine - Engine and crankcase

39. Remove the rotating counterweight oil seal O-ring (1) installed on the crankcase mating surface.

ANIL15TR00070AB

33

ANIL15TR00071AB

34

ANIL15TR00072AB

35

ANIL15TR00073AB

36

40. Unscrew the retaining bolts (2) and remove the crankshaft pulley (1).

41. Straighten the lock tab, prevent the crankshaft from rotating and unscrew nut (1).

42. Pull the pulley hub off the crankshaft using tool 291504 (1) and retain the woodruff key for re-use.

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Engine - Engine and crankcase

43. Unscrew the retaining bolt (1) and remove the timing cover and its gasket.

ANIL15TR00074AB

37

ANIL15TR00075AB

38

ANIL15TR00076AB

39

ANIL15TR00077AB

40

44. Unscrew the retaining bolts and remove the lift pump drive gear carrier (1).

45. Remove the circlip (1) and remove the thrust washer and the intermediate gear (2).

NOTE: When refitting the intermediate gear see engine timing instructions on Camshaft - Check (10.106).

46. Unscrew the retaining bolts (1) and remove the intermediate gear journal.

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Engine - Engine and crankcase

47. Unscrew the retaining bolts (4) and withdraw the camshaft (2) complete with the camshaft gear (1) and the end plate (3).

ANIL15TR00078AB

41

ANIL15TR00079AB

42

ANIL15TR00080AB

43

ANIL15TR00082AB

44

48. Remove the circlip (1) and the thrust washer. Withdraw the gear with fuel supply pump camshaft (2) from the opposite side.

NOTE: This gear transmits drive to the injection pump. On re-assembly see timing instructions on Camshaft - Check (10.106).

49. Unscrew the bolts (1) and remove the timing gear case.

50. Renew the O-ring seal (1) installed in the lift pump drive shaft lubrication line.

51. Remove the crankcase - timing gear case gasket.

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Engine - Engine and crankcase

52. Rotate the engine on the stand through 90 °. Unscrew the big-end cap bolts (2) and remove the big-end caps (1), complete with their half shell bearings.

ANIL15TR00081AB

45

ANIL15TR00083AB

46

ANIL15TR00084AB

47

ANIL15TR00085AB

48

53. Slide the pistons (1), complete with rings, gudgeon pins and connecting rods, out of the cylinder liners.

54. Unscrew the main bearing cap bolts (1) and remove the main bearing caps with related bearing shells. Remove the thrust washers located on the penultimate main bearing, as shown in the figure.

55. Lift the crankshaft clear of the crankcase using a hoist and nylon sling. Remove the bearing shells, thrust washers and tappets.

56. Turn the engine on the stand 290090 (2) through 180 °. Attach the lifting chain with eye holes to the crankcase as shown in the figure. Raise the hook 290740 with the hoist so that the lifting chain is under slight tension. Unscrew the bolts securing the crankcase to the stand (2) and mounting bracket (3) (from set 293860).

57. Lift the engine clear of the stand.

58. Unscrew retaining bolts and remove the rear crankcase housing (1) and its gasket.

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