SERVICE MANUAL CX5.80 CX5.90 CX5.90 Laterale CX5.90 Hillside CX6.80 CX6.90 CX6.90 Laterale
SERVICE MANUAL CX5.80 / CX5.90 / CX5.90 Laterale CX5.90 Hillside / CX6.80 / CX6.90 CX6.90 Laterale Combine
Combine
1/5 Part number 51431545
Part number 51431545 English January 2018
© 2018 CNH Industrial Belgium N.V. All Rights Reserved.
SERVICE MANUAL CX5.80 FPT NEF 6 STAGE IV, CX5.90 FPT NEF 6 STAGE IV, CX5.90 FPT NEF 6 TIER 3, CX5.90 Hillside FPT NEF 6 STAGE IV, CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV, CX6.80 FPT NEF 6 STAGE IV, CX6.80 FPT NEF 6 TIER 3, CX6.90 FPT CURSOR 9 STAGE IV, CX6.90 FPT CURSOR 9 TIER 3, CX6.90 FPT CURSOR 9 TIER 3, CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV
51431545 08/02/2018 EN
Link Product / Engine Product CX5.80 FPT NEF 6 STAGE IV CX5.90 FPT NEF 6 TIER 3 CX5.90 FPT NEF 6 TIER 3 CX5.90 FPT NEF 6 TIER 3 CX5.90 FPT NEF 6 STAGE IV CX5.90 Hillside FPT NEF 6 STAGE IV CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV CX6.80 FPT NEF 6 TIER 3 CX6.80 FPT NEF 6 TIER 3 CX6.80 FPT NEF 6 TIER 3 CX6.80 FPT NEF 6 STAGE IV CX6.90 FPT CURSOR 9 TIER 3 CX6.90 FPT CURSOR 9 TIER 3 CX6.90 FPT CURSOR 9 TIER 3 CX6.90 FPT CURSOR 9 TIER 3 CX6.90 FPT CURSOR 9 STAGE IV CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV
Market Product Europe Europe Asia Pacific Middle East Africa Europe Europe
Engine F4HFE613D*B007 F4HE9687G*J104 F4HE9687G*J104 F4HE9687G*J104 F4HFE613E*B005 F4HFE613E*B005
Europe
F4HFE613E*B005
Asia Pacific
F4HFE613E*B005
Middle East Africa
F4HFE613E*B005
Middle East Africa Europe Asia Pacific Europe Middle East Africa Europe Asia Pacific Asia Pacific Europe
F4HE9687G*J104 F4HE9687G*J104 F4HE9687G*J104 F4HFE613E*B005 F2CE9684C*E030 F4HE9687G*J104 F2CE9684C*E030 F2CE9684C*E030 F2CFE613F*B003
Asia Pacific
F2CFE613F*B003
Middle East Africa
F2CFE613F*B003
Europe
F2CFE613F*B003
51431545 08/02/2018
Contents INTRODUCTION Machine completion and equipment .............................................. 05 [05.102] Machine completion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05.1
Engine....................................................................................... 10 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.450] Engine air compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.418] Rotary screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
Main gearbox and drive ............................................................... 14 [14.100] Main gearbox and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1
Transmission.............................................................................. 21 [21.114] Mechanical transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1 [21.130] Mechanical transmission external controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2 [21.145] Gearbox internal components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3 [21.182] Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4
Front axle system ....................................................................... 25 [25.310] Final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1
Rear axle system........................................................................ 27 [27.550] Non-powered rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1 [27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2
Hydrostatic drive......................................................................... 29 [29.204] Reservoir, cooler, and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.1 [29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.2 [29.202] Hydrostatic transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.3 [29.300] Rear hydrostatic transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.4 51431545 08/02/2018
Brakes and controls .................................................................... 33 [33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1 [33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2
Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1 [35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2 [35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3 [35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4 [35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5 [35.610] Machine leveling control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6 [35.630] Machine lateral leveling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7 [35.640] Machine longitudinal leveling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8 [35.410] Header or attachment height system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9 [35.602] Header or attachment leveling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.10 [35.518] Reel control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.11 [35.760] Header reverser drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.12 [35.420] Reel vertical positioning system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.13 [35.430] Reel fore-and-aft positioning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.14 [35.440] Grain tank unload system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.15 [35.415] Header or attachment tilting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.16
Steering..................................................................................... 41 [41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1 [41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2 [41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3 [41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4 [41.432] Autoguidance steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.5
Cab climate control ..................................................................... 50 [50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1 51431545 08/02/2018
[50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
Electrical systems ....................................................................... 55 [55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 [55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 [55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3 [55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4 [55.019] Hydrostatic drive control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5 [55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. . . . . . . . . . . . . . . . . . . 55.6 [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . . . . . . . . . . . . . 55.7 [55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8 [55.834] Sieve electric control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9 [55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10 [55.785] Precision farming system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11 [55.426] Harvest material flow control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.12 [55.746] Leveling system electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13 [55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.14
Attachments/Headers.................................................................. 58 [58.105] Attachment/Header reel control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58.1 [58.900] Belt feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58.2
Product feeding .......................................................................... 60 [60.000] Product feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.1 [60.101] Feed roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.2 [60.105] Floating roll, feed chain, and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.3 [60.110] Feeder housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.4 [60.150] Feeder drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.5
Threshing .................................................................................. 66 [66.000] Threshing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.1 [66.330] Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.2 51431545 08/02/2018
[66.321] Drum/Rotor variator with electrical control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.3 [66.105] Concave. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.4 [66.110] Concave control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.5
Separation ................................................................................. 72 [72.000] Separation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.1 [72.350] Beater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.2 [72.420] Rotary separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.3 [72.410] Rotary separator drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.4 [72.440] Straw-flow beater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.5 [72.101] Straw walkers and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.6 [72.110] Straw walker drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.7
Residue handling........................................................................ 73 [73.230] Straw chopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.1 [73.210] Straw chopper drive system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.2 [73.335] Chaff spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.3
Cleaning .................................................................................... 74 [74.000] Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.1 [74.101] Cleaning drive systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.2 [74.110] Grain pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.3 [74.114] Upper shaker shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.4 [74.118] Lower shaker shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.5 [74.130] Fan housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.6 [74.136] Fan drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.7 [74.140] Tailings return system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.8
Crop storage / Unloading ............................................................. 80 [80.101] Clean grain elevator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.1 [80.150] Grain tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.2 [80.175] Grain tank unload drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.3 51431545 08/02/2018
[80.180] Grain tank unload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.4
Platform, cab, bodywork, and decals ............................................. 90 [90.154] Cab doors and hatches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1 [90.105] Machine shields and guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2
51431545 08/02/2018
INTRODUCTION
51431545 08/02/2018
1
INTRODUCTION
Basic instructions - How to use and navigate through this Manual Technical information This manual has been produced by a new technical information system. This new system is designed to deliver technical information electronically through Web delivery (eTim), DVD and in paper manuals. A coding system called SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty. Technical information is written to support the maintenance and service of the functions or systems on a customer's machine. When a customer has a concern on his machine it is usually because a function or system on his machine is not working at all, is not working efficiently, or is not responding correctly to his commands. When you refer to the technical information in this manual to resolve that customer's concern, you will find all the information classified using the SAP coding, according to the functions or systems on that machine. Once you have located the technical information for that function or system then you will find all the mechanical, electrical or hydraulic devices, components, assemblies and sub assemblies for that function or system. You will also find all the types of information that have been written for that function or system, the technical data (specifications), the functional data (how it works), the diagnostic data (fault codes and troubleshooting) and the service data (remove, install adjust, etc.). By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of technical information you need to resolve that customer's concern on his machine. This is made possible by attaching 3 categories to each piece of technical information during the authoring process. The first category is the Location, the second category is the Information Type and the third category is the Product: • LOCATION - is the component or function on the machine, that the piece of technical information is going to describe e.g. Fuel tank. • INFORMATION TYPE - is the piece of technical information that has been written for a particular component or function on the machine e.g. Capacity would be a type of Technical Data that would describe the amount of fuel held by the Fuel tank. • PRODUCT - is the model for which the piece of technical information is written. Every piece of technical information will have those 3 categories attached to it. You will be able to use any combination of those categories to find the right piece of technical information you need to resolve that customer's concern on his machine. That information could be: • the description of how to remove the cylinder head • a table of specifications for a hydraulic pump • a fault code • a troubleshooting table • a special tool
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INTRODUCTION
How to use this manual This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the end of a Chapter. Page number references are included for every piece of technical information listed in the Chapter Contents or Chapter Index. Each Chapter is divided into four Information types: • Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components and, assemblies. • Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components and assemblies. • Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic devices, components and assemblies. • Service Data (remove disassembly, assemble, install) for all the mechanical, electrical or hydraulic devices, components and assemblies.
Sections Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by a number 00, 35, 55, etc. The amount of Sections included in the manual will depend on the type and function of the machine that the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This table illustrates which Sections could be included in a manual for a particular product.
SECTION 00 - Maintenance 05 - Machine completion and equipment 10 - Engine 14 - Main gearbox and drive 18 - Clutch 21 - Transmission 23 - Four wheel drive system 25 - Front axle system 27 - Rear axle system 29 - Hydrostatic drive 31 - Implement power take-off 33 - Brakes and controls 35 - Hydraulic systems 36 - Pneumatic system 37 - Hitches, drawbars and implement couplings 39 - Frames and ballasting 41 - Steering 44 - Wheels 46 - Steering clutches 48 - Tracks and track suspension 50 - Cab climate control 55 - Electrical systems 56 - Grape harvester shaking 58 - Attachments/headers 60 - Product feeding 61 - Metering system 62 - Pressing - Bale formation
PRODUCT Tractors Vehicles with working arms: backhoes, excavators, skid steers, …. Combines, forage harvesters, balers, …. Seeding, planting, floating, spraying equipment, …. Mounted equipment and tools, ….
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INTRODUCTION
63 - Chemical applicators 64 - Chopping 66 - Threshing 68 - Tying/Wrapping/Twisting 69 - Bale wagons 70 - Ejection 71 - Lubrication system 72 - Separation 73 - Residue handling 74 - Cleaning 75 - Soil preparation/Finishing 76 - Secondary cleaning / Destemmer 77 - Seeding 78 - Spraying 79 - Planting 80 - Crop storage / Unloading 82 - Front loader and bucket 83 - Telescopic single arm 84 - Booms, dippers and buckets 86 - Dozer blade and arm 88 - Accessories 89 - Tools 90 - Platform, cab, bodywork and decals
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INTRODUCTION
Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety.
Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage.
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SERVICE MANUAL Engine CX5.80 FPT NEF 6 STAGE IV, CX5.90 FPT NEF 6 STAGE IV, CX5.90 FPT NEF 6 TIER 3, CX5.90 Hillside FPT NEF 6 STAGE IV, CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV, CX6.80 FPT NEF 6 STAGE IV, CX6.80 FPT NEF 6 TIER 3, CX6.90 FPT CURSOR 9 STAGE IV, CX6.90 FPT CURSOR 9 TIER 3, CX6.90 FPT CURSOR 9 TIER 3, CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV
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Engine - Selective Catalytic Reduction (SCR) exhaust treatment
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA tank - Remove CX5.80 FPT NEF 6 STAGE IV CX5.90 FPT NEF 6 STAGE IV CX5.90 Hillside FPT NEF 6 STAGE IV CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV CX6.80 FPT NEF 6 STAGE IV CX6.90 FPT CURSOR 9 STAGE IV CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV
NOTE: It is required to remove the rear right-hand side shield (1) to gain access to the DEF/AdBlue® tank. The shield (1) is secured to the machine frame at four locations (A), (B), (C) and (D).
ZEIL14CXM0123AZ
1
ZEIL14CXM0131AA
2
ZEIL14CXM0123AA
3
NOTE: Access to some of the hardware is through the straw walker inspection cover (2).
CAUTION Heavy object! The component is heavy. Use care not to drop the component when installing, removing, or handling. Failure to comply could result in minor or moderate injury. C0095A
1. Use a suitable hoist and secure the rear right-hand side shield (1).
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2. Remove the hardware (3) and (4) from the rear righthand side shield at the location (A) (see figure 1).
ZEIL14CXM0124AA
4
ZEIL14CXM0125AA
5
ZEIL14CXM0127AA
6
ZEIL14CXM0126AA
7
3. Remove the hardware (5) and the cover plate (6) at the location (B) (see figure 1). NOTE: Get access to the hardware (5) through the cover (2) (see figure 2).
4. Remove the hardware (7) from the rear right-hand side shield (1) at the location (C) (see figure 1).
5. Remove the hardware (8) from the rear right-hand side shield (1) at the location (D) (see figure 1). 6. Remove the rear right-hand side shield (1).
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Engine - Selective Catalytic Reduction (SCR) exhaust treatment
7. On the DEF/AdBlue® tank (9), loosen the clamp (10) and remove the cover (11). 8. Disconnect the DEF/AdBlue® line (12).
ZEIL14CXM0128AA
8
ZEIL14CXM0129AA
9
9. Disconnect the electrical connector (13). 10. Mark and disconnect the DEF/AdBlue® lines (14) and (15).
11. On the DEF/AdBlue® tank (9), remove the hardware (16). NOTE: Get access to the hardware (16) through the straw walker inspection cover (2) (see figure 2).
ZEIL14CXM0130AA
10
ZEIL14CXM0132AA
11
CAUTION Heavy object! The component is heavy. Use care not to drop the component when installing, removing, or handling. Failure to comply could result in minor or moderate injury. C0095A
12. Secure the DEF/AdBlue® tank (9) with a suitable forklift and slings. 13. Support the DEF/AdBlue® tank (9) and remove the hardware (17). 14. Slowly remove the DEF/AdBlue® tank (9) from the machine frame.
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Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA tank - Install CX5.80 FPT NEF 6 STAGE IV CX5.90 FPT NEF 6 STAGE IV CX5.90 Hillside FPT NEF 6 STAGE IV CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV CX6.80 FPT NEF 6 STAGE IV CX6.90 FPT CURSOR 9 STAGE IV CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV
CAUTION Heavy object! The component is heavy. Use care not to drop the component when installing, removing, or handling. Failure to comply could result in minor or moderate injury. C0095A
1. Use a suitable forklift and install the DEF/AdBlue® tank (1) on the machine frame. 2. Support the DEF/AdBlue® tank (1) and install the hardware (2).
ZEIL14CXM0132AA
1
ZEIL14CXM0131AA
2
ZEIL14CXM0130AA
3
3. Open the straw walker inspection cover (3).
4. Install the hardware (4) through the straw walker inspection cover (3) (see figure 2).
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5. Connect the electrical connector (5). 6. Connect the DEF/AdBlueÂŽ lines (6) and (7). NOTE: Use the marks previously applied.
ZEIL14CXM0129AA
4
ZEIL14CXM0128AA
5
ZEIL14CXM0123AA
6
ZEIL14CXM0126AA
7
7. Install the cover (8) and tighten the clamp (9). 8. Install the DEF/AdBlueÂŽ line (10).
CAUTION Heavy object! The component is heavy. Use care not to drop the component when installing, removing, or handling. Failure to comply could result in minor or moderate injury. C0095A
9. Use a suitable hoist and align the rear right-hand side shield (11) to the machine frame.
10. Install the upper left-hand side of the shield (11) on the machine frame. Use the hardware (12). Do not tighten yet.
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11. Install the upper right-hand side of the shield (11) on the machine frame. Use the cover plate (13) and the hardware (14). Do not tighten yet. NOTE: Get access to the hardware (14) through the straw walker inspection cover (3) (see figure 2).
ZEIL14CXM0125AA
8
ZEIL14CXM0124AA
9
12. Install the lower right-hand side of the shield (11) on the machine frame. Use the hardware (15) and (16). Do not tighten yet.
13. Install the lower left-hand side of the shield (11) on the machine frame. Use the hardware (17). 14. Tighten all the hardware.
ZEIL14CXM0127AA
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10
Engine - Selective Catalytic Reduction (SCR) exhaust treatment
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA filters - Service instruction CX5.80 FPT NEF 6 STAGE IV CX5.90 FPT NEF 6 STAGE IV CX5.90 Hillside FPT NEF 6 STAGE IV CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV CX6.80 FPT NEF 6 STAGE IV CX6.90 FPT CURSOR 9 STAGE IV CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV
Main filter 1. On the supply module (1). Remove the filter cover (2), turn counter-clockwise. NOTE: Required tool : 27 mm wrench.
ZEIL15TC00307AA
1
ZEIL15TC00308AA
2
ZEIL15TC00309AA
3
2. Remove the equalizing element (3).
3. Check the color of the filter (4) inside.
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4. Choose the correct side of the tool (5) that comes with the replacement filter. • (B) side for black filter. • (G) side for grey filter.
ZEIL15TC00310AA
4
ZEIL15TC00311AA
5
ZEIL15TC00312AA
6
ZEIL15TC00308AA
7
5. Insert the correct side of the tool (5) into the filter (4) until a click is noticed. 6. Pull out the filter (4) with the tool (5) by hand. If necessary insert a screwdriver in the slot of the tool (5) to help extract the filter (4).
7. Clean functional surfaces indicated by the arrow with clean water only. NOTE: Protect the filter chamber from contamination and particles. 8. Lubricate the O-rings (6) with MOBIL VELOCITE™ NO. 6 OIL and insert the new filter (4) into the supply module (1).
9. Insert the new equalizing element (3).
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10. On the supply module (1). Install the filter cover (2), clockwise. Torque to 15 – 25 N·m (132.8 – 221 lb in).
ZEIL15TC00307AA
8
ZEIL16TC00023AA
9
In-line filter 11. Remove the cover (2) from the housing (1). NOTE: Required tools: 24 mm and 27 mm wrench.
12. Remove the spacer (3) from the housing (1). 13. Remove the filter (4) from the cover (2).
ZEIL16TC00003AA
10
ZEIL16TC00003AZ
11
14. Clean the housing (1), the spacer (3) and the cover (2) with clean water only. 15. Check the O-ring (5) and the O-ring (6) for damage, replace if necessary.
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16. Install the new filter (4) on the cover (2). 17. Install the spacer (3) inside the housing (1).
ZEIL16TC00003AA
12
ZEIL16TC00023AA
13
18. Install the cover (2) on the housing (1). Torque to 10 – 14 N·m (7.4 – 10 lb ft).
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Engine - Engine air compressor
Air compressor - Remove CX5.80 FPT NEF 6 STAGE IV CX5.90 FPT NEF 6 STAGE IV CX5.90 FPT NEF 6 TIER 3 CX5.90 Hillside FPT NEF 6 STAGE IV CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV CX6.80 FPT NEF 6 STAGE IV CX6.80 FPT NEF 6 TIER 3
1. Bleed the air from the system by opening the drain (2) at the bottom of the air reservoir (1).
ZEIL06CS0207A0B
1
ZEIL06CS0082A0B
2
ZEIL06CS0083A0B
3
2. Loosen the retaining strap (1) and remove the air inlet pipe (2) from the air compressor (3). NOTE: Protect the air inlet and outlet ports from dirt ingress. 3. Loosen the connection (4) to remove the hose (5) from the air compressor (3).
4. Drain sufficient coolant from the engine cooling system to allow removal of the coolant lines. 5. Loosen the connection (6).
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6. Loosen the connection (7). 7. Remove the four bolts (8) to remove the support (9).
ZEIL06CS0084A0B
4
ZEIL06CS0085A0B
5
8. Remove the two nuts (10) to remove the air compressor (3) from the engine.
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Engine - Engine air compressor
Air compressor - Install CX5.80 FPT NEF 6 STAGE IV CX5.90 FPT NEF 6 STAGE IV CX5.90 FPT NEF 6 TIER 3 CX5.90 Hillside FPT NEF 6 STAGE IV CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV CX6.80 FPT NEF 6 STAGE IV CX6.80 FPT NEF 6 TIER 3
1. Install the air compressor (3) on the engine and tighten the two nuts (10).
ZEIL06CS0085A0B
1
ZEIL06CS0086A0B
2
ZEIL06CS0084A0B
3
NOTE: Make sure that the O-ring (11) is positioned well. If necessary apply grease.
2. Install the support (9) with the four bolts (8). 3. Install the tube and tighten the connection (7).
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4. Install the tube and tighten the connection (6).
ZEIL06CS0083A0B
4
ZEIL06CS0082A0B
5
ZEIL06CS0207A0B
6
5. Install the hose (5) on the air compressor (3) and tighten the connection (4). 6. Install the pipe (2) on the air compressor (3) and tighten the retaining strap (1).
7. Close the drain (2) at the bottom of the reservoir (1). 8. Add engine coolant to the cooling system, refer to the Operator’s Manual for more details. 9. Start the engine to charge the system with air. Allow the air system to build up pressure to the governor cutout. Stop the engine and use a soap and water solution at the connection points to check for air leaks. Make any necessary repairs.
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Engine - Engine air compressor
Air compressor - Remove CX6.90 FPT CURSOR 9 STAGE IV CX6.90 FPT CURSOR 9 TIER 3 CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV
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1. Bleed the air from the system by opening the drain (2) at the bottom of the air reservoir (1).
ZEIL06CS0207A0B
1
ZEIL11CX0671A0B
2
ZEIL11CX0671A0C
3
2. Remove the hose (3) from the fitting in the compressor. NOTE: Protect the air inlet and outlet ports from dirt ingress. 3. Disconnect the small tube (4) from the fitting in the compressor. 4. Loosen the clamp (5) and remove the elbow (6) from the fitting in the compressor.
5. Drain sufficient coolant from the engine cooling system to allow removal of the coolant lines. 6. Remove the coolant lines (7) and (8). 7. Remove the air compressor pump (10) from the engine by removing the three Allen screws (9). Make sure to capture the seals as the pump (10) is pulled away from the engine.
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Engine - Engine air compressor
Air compressor - Install CX6.90 FPT CURSOR 9 STAGE IV CX6.90 FPT CURSOR 9 TIER 3 CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV
---
1. If necessary, install the drive gear to the compressor pump (10) and torque the nut to 135 – 145 Nm (99.6 – 106.9 lb ft). 2. Install the O–ring seals in the recess of the mounting flange, apply some multi-purpose grease. Mount the air compressor pump (10) on to the engine using the three Allen screws (9). Ensure that the gears mesh correctly, and the seals are installed. 3. Install the coolant lines (7) and (8) on the air compressor pump (10).
ZEIL11CX0671A0C
1
ZEIL11CX0671A0B
2
ZEIL06CS0207A0B
3
4. Install the elbow (6) on the air compressor pump using the collar (5). 5. Install the small tube (4) on to the fitting in the air compressor pump. 6. Install the hose (3) on the fitting in the air compressor pump.
7. Close the drain (2) at the bottom of the air reservoir (1). 8. Add engine coolant to the cooling system, refer to the Operator’s Manual for more details. 9. Start the engine to charge the system with air. Allow the air system to build up pressure to the governor cutout. Stop the engine and use a soap and water solution at the connection points to check for air leaks. Make any necessary repairs.
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Engine - Engine air compressor
Compressed air tank Relief valve - Remove CX5.80 FPT NEF 6 STAGE IV CX5.90 FPT NEF 6 STAGE IV CX5.90 FPT NEF 6 TIER 3 CX5.90 Hillside FPT NEF 6 STAGE IV CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV CX6.80 FPT NEF 6 STAGE IV CX6.80 FPT NEF 6 TIER 3
1. Bleed the air from the system by opening the drain (2) at the bottom of the air reservoir (1).
ZEIL06CS0207A0B
1
ZEIL11CX0669A0B
2
2. Loosen and disconnect the air line fittings (1) from the pressure relief valve (2). 3. Loosen the collar (5) and disconnect the tube from the pressure relief valve (2). 4. Remove the pressure relief valve (2) by removing the bolts (4).
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Engine - Engine air compressor
Compressed air tank Relief valve - Install CX5.80 FPT NEF 6 STAGE IV CX5.90 FPT NEF 6 STAGE IV CX5.90 FPT NEF 6 TIER 3 CX5.90 Hillside FPT NEF 6 STAGE IV CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV CX6.80 FPT NEF 6 STAGE IV CX6.80 FPT NEF 6 TIER 3
1. Install the pressure relief valve (2) on its support using the bolts (4), the lock washers and the nuts. 2. Connect and tighten the air line tube fittings (1) to the pressure relief valve (2). 3. Install the tube using the collar (5) to the pressure relief valve (2).
ZEIL11CX0669A0B
1
ZEIL06CS0207A0B
2
4. Close the drain (2) at the bottom of the air reservoir (1).
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