engine2066-76-86

Page 1

гобб (EU)

CSINI 0 0 5 5 5 1 and Up)

2 0 7 6 (EU) ( S N 0 0 5 1 5 1 and Up)

2 0 8 6 (EU) ( S N 0 0 3 8 5 1 and Up)

T PARTS MANUAL PART #917377 Revision A - 0 5 / 0 9

musiiinG Mustang Manufaturing Company, Inc.


ENGINE 2066 Models: SN 006101 and Up 2076 Models: SN 005701 and Up 2086 Models: SN 004301 and Up

410531_410384_410385

31

917377/AP0509

P R I N T E D IN U S A


ENGINE Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

054626 070634 071701 072580 131842

FITTING/STRAIGHT SAE08 X JIC08 NUT/SERRATED LOCK 1/4 NUT/LOCK 5/16 FITTING/STRAIGHT SAE10 X JIC10 NUT/SPIRALOCK™ 5/16

2 2 4 2 1

6 7 8 9 10

132707 135427 136056 136226 137063

W A S H E R / H A R D 3/8 PLAIN WASHER/SNUBBING HOUSING/FLYWHEEL CLAMP/TUBE ISOLATOR

16 8

11 12 13 14 15

186080 186308 189640 191735 192909

FITTING/90° 1/4 PUMP ASSEMBLY/FUEL FEED ISOLATOR VALVE/FUEL SHUT O F F 90° COUPLER

16 17 18

193024 193105 242855 193131 242959

FILTER/FUEL/YANMAR/1MICR A S S E M B L Y / E N G I N E MOUNT (FW END) ENGINE MOUNT W E L D M E N T (2066/76) ENGINE MOUNT W E L D M E N T LEFT (2086) ENGINE MOUNT W E L D M E N T RIGHT (2086)

19 20 21 22 23

193267 193569 193619 193620 193621

WLMT/MTG/FILTER ALTERNATOR B R A C K E T H O S E / F U E L 5/16 X 17 H O S E / F U E L 5/16 X 6-3/4 H O S E / F U E L 5/16 X 52

24 25 26 27 28

193622 193971 194068 194166 194171

H O S E / F U E L 5/16 X 60 MOUNT/FILTER ADAPTER/FILTER C L A M P / D O U B L E H O S E 5/8 C L A M P / H O S E / C T B 1/2

29 30 31 32

195568 194316 194317 194471

FILTER/OIL/ENG/4TNV98 STARTER/ENG/4TNV98 SEPERATOR/FUEL/4TNV98 H O S E / R E M O T E FILTER/08

Parts Listing Continued On Next Page

P R I N T E D IN U S A

917377/AP0509

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ENGINE 2066 Models: SN 006101 and Up 2076 Models: SN 005701 and Up 2086 Models: SN 004301 and Up

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917377/AP0509

P R I N T E D IN U S A


ENGINE continued from previous page

Ref. No.

Part No.

Description

Quantity

33 34 35 36 37

194472 195221 195413 240021 241451

H O S E / R E M O T E FILTER/10 ASSEMBLY/DIPSTICK BRACKET/DIPSTICK HOSE ASSEMBLY/OIL DRAIN ENG/YANMAR 4TNV98T (2076/86)

1 1 1 1 1

38 39 40 41

242474 241459 241477 241562 241563

ENGINE/YANMAR 4TNV98 (2066) ALTERNATOR/ISKRA 95 A BELT/ALTERNATOR SPACER/ALTERNATOR S P A C ER/ALTERNATO R

1 1 1 1 1

42 43 44 45 46

241590 241932 612604 650221 650486

BOLT/CARRIAGE 5/8 X 4-1/2 S P A C ER/ALTERNATO R WASHER/FLAT M8 S C R E W / S E T 1/2 X 1/2 S C R E W / C A P 5/16 X 3/4

4 1 2 2 1

47 48

650487 651394 656007 651395 656008

SCREW/CAP SCREW/CAP SCREW/CAP SCRWE/CAP SCRWE/CAP

5/16 M10 M10 M10 M10

3 8 8 8 8

52 53

651535 651773 656013 656002 656006

SCREW/CAP SCREW/CAP SCREW/CAP SCREW/CAP SCREW/CAP

S O C K E T HEAD M10 X 15 MM M10 X 60 MM (2076/86) M10 X 60 MM (2066) M8 X 35 MM M10 X 20

8 2 2 1 1

54 55 56 57 58

656045 656049 656093 656154 656173

S C R E W / C A P S O C K E T HEAD M10 X 30 MM HEX NUT/M10 S C R E W / C A P M8 X 16 MM S C R E W / C A P M8 X 45 MM (2086) S C R E W / C A P M10 X 130 MM

9 1 1 1 1

59

L50081

NUT/HEX 5/8

4

49 50 51

P R I N T E D IN U S A

X X X X X

1 25 25 30 30

MM MM MM MM

(2076/86) (2066) (2076/86) (2066)

917377/AP0509

34


ENGINE 2066 Models: SN 005551 - 006100 2076 Models: SN 005151 - 005700 2086 Models: SN 003851 - 004300

NOTE 1 & 3

1 APPLY LOCTITE 2 4 2 O R 2

PIPE T H R E A D S E A L A N T

3

8 0 FT-LBS

4

4 7 FT-LBS

EQUIVALENT G O V E R N E D E N G I N E SPEED SPECIFICATIONS S P E E D SETTING LOW IDLE, NO LOAD

HIGH IDLE, NO LOAD

5 . 2 8 FT-LBS

HGH, NO LOAD (EU ONLY) MANUFACTURER'S RAIING*

RPM 1000 2500 2500

OLERANCE

t 10 RPM . 10 RPM • 10 RPM . 10 RPM

*THE M A X I M U M R P M U N D E R L O A D W H E N THE G O V E R N O R IS AT ITS F A S T E S T S E T T I N G ( O P E N )

410003_410005_410006

35

917377/AP0509

P R I N T E D IN U S A


ENGINE Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

054626 070634 071701 072580 131842

FITTING/STRAIGHT SAE08 X JIC08 NUT/SERRATED L O C K 1/4 NUT/LOCK 5/16 FITTING/STRAIGHT SAE10 X JIC10 NUT/SPIRALOCK™ 5/16

2 2 4 2 1

6 7 8 9 10

132707 135427 136045 136056 136226

W A S H E R / H A R D 3/8 PLAIN WASHER/SNUBBING ISOLATOR HOUSING/FLYWHEEL CLAMP/TUBE

16 8 2

11 12 13 14 15

136601 186080 186308 189640 191735

NUT/SPIRALOCK™ 5/8 FITTING/90° 1/4 PUMPASSEMBLY/FUEL FEED ISOLATOR VALVE/FUEL SHUT O F F 90°

16 17 18 19 20

192808 192909 193024 193105 193131

ENGINE/YANMAR 4TNV98T-ZNMS COUPLER FILTER/FUEL MOUNT/ENGINE (FW END) ENGINE MOUNT W E L D M E N T / L E F T (2086)

21 22 23 24

193151 193117 193267 193569 193572

ENGINE MOUNT WELDMENT/RIGHT (2086) ENGINE MOUNT W E L D M E N T (2066/76) WELDMENT/MATING FILTER BRACKET/ALTERNATOR S P A C ER/ALTERNATO R

25 26 27 28 29

193619 193620 193621 193622 193790

H O S E / F U E L 5/16 X17 H O S E / F U E L 5/16 X 6-3/4 H O S E / F U E L 5/16 X 52 H O S E / F U E L 5/16 X 60 S P A C ER/ALTERNATO R

30 31

193971 194068

MOUNT/FILTER ADAPTER/FILTER

Parts Listing Continued On Next Page

P R I N T E D IN U S A

917377/AP0509

36


ENGINE 2066 Models: SN 005551 - 006100 2076 Models: SN 005151 - 005700 2086 Models: SN 003851 - 004300

NOTE 1 & 3

1 APPLY LOCTITE 2 4 2 O R 2

PIPE T H R E A D S E A L A N T

3

8 0 FT-LBS

4

4 7 FT-LBS

5

2 8 FT-LBS

EQUIVALENT G O V E R N E D E N G I N E SPEED SPECIFICATIONS S P E E D SETTING LOW IDLE, NO LOAD

HIGH IDLE, NO LOAD

HIGH, NO LOAD (EU ONLY) MANUFACTURER'S RAIING*

RPM 1000 2500 2500

TOLERANCE

t 10 RPM . 10 RPM • 10 RPM . 10 RPM

*THE M A X I M U M R P M U N D E R L O A D W H E N THE G O V E R N O R IS AT ITS F A S T E S T S E T T I N G ( O P E N )

410003_410005_410006

37

917377/AP0509

P R I N T E D IN U S A


ENGINE continued from previous page

Ref. No.

Part No.

Description

Quantity

32 33 34 35 36

194165 194166 194171 194315 194316

ALTERNATOR 14 V, 95 A C L A M P / H O S E DOUBLE 5/8 C L A M P / H O S E C T B 1/2 FILTER/OIL STARTER

1 1 8 1 1

37 38 39 40 41

194317 194319 194471 194472 194477

SEPARATOR/FUEL BELT/ALTERNATOR FAN H O S E / R E M O T E FILTER H O S E / R E M O T E FILTER A S S E M B L Y / H O S E OIL DRAIN (2086)

1 1 1 1 1

42 43 44 45

240021 195221 195413 612604 650221

A S S E M B L Y / H O S E OIL DRAIN (2066/76) ASSEMBLY/DIPSTICK BRACKET/DIPSTICK WASHER/FLAT M8 S C R E W / S E T 1/2 X 1/2

1 1 1 2 2

46 47 48 49 50

650486 650487 651535 651656 656002

S C R E W / C A P 5/16 X 3/4 S C R E W / C A P 5/16 X 1 S C R E W / C A P M10 X 16 MM BOLT/CARRIAGE 5/8 X 4-1/2 S C R E W / C A P M8 X 35 MM

1 3 8 4 1

51 52 53 54 55

656006 656007 656008 656013 656045

SCREW/CAP SCREW/CAP SCREW/CAP SCREW/CAP SCREW/CAP

1 8 8 2 9

56 57 58 59

656049 656093 656154 656173

NUT/HEX M10 S C R E W / C A P M8 X 16 MM S C R E W / C A P M8 X 45 MM S C R E W / C A P M10 X 130 MM

P R I N T E D IN U S A

M10 M10 M10 M10 M10

X X X X X

20 25 30 60 30

MM MM MM MM MM

1 1 1 1

917377/AP0509

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AIR CLEANER AND EXHAUST

39

917377/AP0509

P R I N T E D IN U S A


AIR CLEANER AND EXHAUST Ref. No.

Part No.

Quantity 2066

Description

1 2 3 4 5

070648 076589 127428 183998 184099

NUT/SERRATED L O C K 5/16 S C R E W / C A P WHIZLOCK 3/8 X 1 C L A M P / M U F F L E R 2-1/2 CLAMP/AIR C L E A N E R ELBOW/90째 W/ INDICATOR TAP

6 7 8 9 10

184146 184195 184278 184607 186014

FILTER E L E M E N T / P R I M A R Y FILTER E L E M E N T / S E C O N D A R Y COUPLING/INTAKE H O S E CLAMP/T-BOLT 3-1/4 ASSEMBLY/AIR C L E A N E R

11 12 13 14 15

186906 187581 187725 187726 191451

CLAMP/T-BOLT 3.00" C L A M P / H O S E #44 VALVE/VACUATOR END CAP/AIR C L E A N E R INDICATOR/RESTRICTION

16 17 18 19 20

192948 193003 193096 242804 650687

H O S E / M O L D E D AIR FILTER C O U P L E R / F L E X 2-1/2 ID WELDMENT/AIR C L E A N E R MOUNT MUFFLER BOLT/CARRIAGE 5/16 X 3/4

2

21 22

650745 656048

BOLT/CARRIAGE 5/16 X 1-1/4 NUT/HEX M8

2 4

P R I N T E D IN U S A

4 4

917377/AP0509

40


AIR CLEANER AND EXHAUST Turbocharged Engine 2076 and 2086 Models

410088

41

917377/AP0509

P R I N T E D IN U S A


AIR CLEANER AND EXHAUST Ref. No.

Part No.

1 2 3 4 5

064354 076589 127428 131842 137049

S C R E W / C A P WHIZLOCK 5/16 X 1 S C R E W / C A P WHIZLOCK 3/8 X 1 C L A M P / M U F F L E R 2-1/2 NUT/SPIRALOCK™ 5/16 C L A M P 2-1/2

6 7 8 9 10

183998 184099 184146 184195 184605

CLAMP/AIR C L E A N E R ELBOW/ 90° W/ INDICATOR TAP FILTER E L E M E N T / P R I M A R Y FILTER E L E M E N T / S E C O N D A R Y CLAMP/T-BOLT 3-1/2

11 12 13 14 15

186014 187581 187725 187726 192739

ASSEMBLY/AIR C L E A N E R C L A M P / H O S E #44 VALVE/VACUATOR END CAP/AIR C L E A N E R ELBOW/MOLDED INTAKE 46 MM

16 17 18 19 20

192932 192968 193096 242804 193154

OUTLET/EXHAUST C O U P L E R / F L E X 2-1/2 ID WELDMENT/AIR C L E A N E R MOUNT MUFFLER G A S K E T / F L A N G E EXHAUST

21 22 23 24 25

194825 195125 195261 240083 420-35135

TUBE/INTAKE HOSE/AIR INTAKE ADAPTER/FILTER 2MP-2MP CLAMP/T-BOLT 2-3/8 INDICATOR/RESTRICTOR

26 27 28

650745 651297 656123

BOLT/CARRIAGE 5/16 X 1-1/4 S C R E W / C A P 3/8 X 1 S C R E W / C A P M8 X 25 MM

P R I N T E D IN U S A

Quantity 2076/86

Description

2 4 1 4

2 4 4

917377/AP0509

42


RADIATOR/COOLER

410505_410507

43

917377/AP0509

P R I N T E D IN U S A


RADIATOR/COOLER Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

061946 070856 076588 184541 187474

C L A M P / H O S E #24 S A E NUT/HEX WHIZLOCK 3/8 S C R E W / F L A N G E WHIZLOCK 3/8 X 3/4 CAP/RADIATOR H O S E / F U E L 5/16 X 15

6 7 8 9 10

190282 190845 194206 194320 241014

SEAL/BULB BOTTLE/OVERFLOW HOSE/INLET/COOLER HOSE/OUTLET/COOLER EXCHANGER/HEAT

11

241017 241604 241018 241133 241607

HOSE/RAD/LOWER (2066/76) HOSE/RAD/LOWER (2086) H O S E / R A D / U P P E R (2066/76) H O S E / R A D / U P P E R (2086) SPACER/FAN/YANMAR

14 15 16 17

241618 241707 242228 242341 241662

PLATE/COOLER MOUNT SEAL/BULB WLMT/MTG/SHROUD C O V E R / S H R O U D (2066/76) C O V E R / C O O L E R (2086)

18 19

242350 242352 242364 650704 651789

FAN/20/2Z/25 W L M T / S H R O U D (2066/76) W L M T / S H R O U D (2086) BOLT/CARRIAGE 3/8 X 1 S C R E W / C A P S O C K E T HEAD M10X 65 MM

12 13

20 21

P R I N T E D IN U S A

917377/AP0509

5 4 11

4 4

44


RADIATOR/COOLER 2066 Models: SN 005551 - 006100 2076 Models: SN 005151 - 005700 2086 Models: SN 003851 - 004300

410102_410103

45

917377/AP0509

P R I N T E D IN U S A


RADIATOR/COOLER Ref. No.

Part No.

Quantity Description

2066/76

2086

5 4 9

5 4 11

1 2 3 4 5

061946 070856 076588 184541 184635

C L A M P / H O S E #24 NUT/HEX WHIZLOCK 3/8 S C R E W / F L A N G E WHIZLOCK 3/8 X 3/4 CAP/RADIATOR PAD/COOLER

6 7 8 9 10

187474 190282 190845 192843 192891

H O S E / F U E L 5/16 X 15 SEAL/BULB BOTTLE/OVERFLOW EXCHANGER/HEAT FAN 22-1/4

11

193162 192860 193163 192861 193181

HOSE/RADIATOR/LOWER HOSE/RADIATOR/LOWER HOSE/RADIATOR/UPPER HOSE/RADIATOR/UPPER SPACER/FAN

16 17

193555 193679 194125 194206 194320

PLATE/COOLER MOUNT ASSEMBLY/FAN SHROUD W E L D M E N T / S H R O U D FAN HOSE/INLET/COOLER HOSE/OUTLET/COOLER

18 19 20 21 22

194390 194398 195270 195682 650704

SEAL/BULB COVER/COOLER WASHER/SPACER COVER/SHROUD/LOWER BOLT/CARRIAGE 3/8 X 1

4

4

23

656154

S C R E W / C A P M8 X 45 MM

4

4

12 13 14 15

P R I N T E D IN U S A

917377/AP0509

46


RADIATOR/COOLER EU Completing 2066 Models: SN 005551 - 006100 2076 Models: SN 005151 - 005700 2086 Models: SN 003851 - 004300

ASSEMBLED VIEW

410245410262

47

917377/AP0509

P R I N T E D IN U S A


RADIATOR/COOLER Ref. No.

Part No.

EU Models Quantity

Description

1 2 3 4 5

061946 070856 076588 184541 184635

C L A M P / H O S E #24 NUT/HEX WHIZLOCK 3/8 S C R E W / F L A N G E WHIZLOCK 3/8 X 3/4 CAP/RADIATOR PAD/COOLER

5 4 9 1 1

6 7 8 9 10

187474 190282 190845 192843 193162

H O S E / F U E L 5/16 X 15 SEAL/BULB BOTTLE/OVERFLOW EXCHANGER/HEAT HOSE/RADIATOR/LOWER (2086)

1 1 1 1 -

12 13

192860 193163 192861 193181 193555

HOSE/RADIATOR/LOWER (2066/76) HOSE/RADIATOR/UPPER (2086) HOSE/RADIATOR/UPPER (2066/76) SPACER/FAN P L A T E / C O O L E R MOUNT

T 1 1 2

14 15 16 17 18

194206 194320 194390 195270 195324

HOSE/INLET/COOLER HOSE/OUTLET/COOLER SEAL/BULB WASHER/SPACER FAN 20

1 1 1 1 "1

19 20 21 22

195505 194649 195682 241011 650704

SHROUD/FAN (2086) SHROUD/FAN (206676) COVER/SHROUD/LOWER INSULATION/SHROUD BOLT/CARRIAGE 3/8 X 1

1 1 1 1 4

23

656154

S C R E W / C A P M8 X 45 MM

4

11

P R I N T E D IN U S A

917377/AP0509

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