MantleandConcaveforConeCrusher
Theconecrushermantle,alsoknownasthemovingcone,isoneofthemaincomponents oftheconecrusherItisfixedontheconebodywiththeconehead,andthereisazinc alloycastbetweenthetwo.Themantleisthekeytocrushing.Ifitisdamaged,itcannot work,resultinginashutdown
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2.WhatisConeCrusherConcave/BowlLiner?
Theconecrusherconcave,alsoknownasthebowlliner,isalsothemainwear-resistant partoftheconecrusherTheconcaveandmantlearethepartsthatcontactrawmaterial directly.
Whentheconecrusherisinoperation,themantlewillmoveinatrajectory,andthe distancefromtheconcaveissometimescloseandsometimesfaraway.Therawmaterial iscrushedbythemultipleextrusionandimpactofthemantleandconcaveAtthistime, partoftherawmaterialwillbedischargedfromthedischargeport.
Madeof?
Ourmantle&concaveforconecrusheradoptshigh-manganesesteelorultra-high manganesesteelasthematrixmaterial,andcompositelyinlayshardalloyorceramic particlesintheworkingpart,sothatthewearsurfaceofthebimetalliccomposite wear-resistantpartshaveexcellentwearresistance,thenon-wearingsurfacehas excellentplasticityandimpacttoughness
Itisproventhatourmantlesandconcavecancrush153,000tonsofgoldore,whileunder thesameworkingconditions,themantlesandconcavemadeofordinaryhighmanganese steelcancrushonly60,000tonsofgoldore,thosemadeofultra-highmanganesesteel cancrush80,000tonsofgoldore
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●WhyChooseOurMantle&ConcaveforYourConeCrusher?
1.Noteasytobreak
Cementedcarbideorceramiccompositemosaicreinforcedausteniticmanganesesteel wear-resistantpartsproducesurfacehardeningunderhighimpactload,whilethecorestill hasgoodplasticityandtoughness,andthewalloftheconcaveisnoteasytobreakwhen subjectedtostrongimpactload;
2.Expandingwearlife
Evenlydistributedintheworkingpart,thehardalloyorceramicparticleshavehighwear resistance,whichreducesthewearofthematrixhighmanganesesteel,andgreatly improvestheservicelifeoftheconcave&mantle;
3.Reducecost
Theconcaveadoptsthesuspensioncastingmethod,whicheffectivelyrefinesthegrains, improvestheplasticity,toughness,andwearresistanceoftheaustenitichighmanganese steel,andthecostislow;
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4.Significantlyimproveeconomicbenefits
Thematerialofmantle&concaveistitaniumcarbide-basedhardalloyorzirconia toughenedceramics,whichcansavealotofpreciousmetals,soachieveenergysaving, emissionreduction,andenvironmentalprotection,andtheeconomicbenefitshavebeen significantlyimproved.
5.Custom-madeisavailable.
OurexpertsrecommendthebestmaterialtosuityourapplicationAndwithourstrong castingandmachiningcapability,wecanmanufacturebowlliners&mantlesaccordingto yourdrawings
●HowtoExtendtheServiceLifeofConeCrusher Mantle&BowlLiner?
Themantle&bowllinerarethekeypartscommonlyusedintheoperationofthecone crusherTheyareindirectcontactwiththematerial,soitisnormalthattheywearquickly, buttherearealsosomemethodsthatcanprolongtheirservicelife.
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1.Beforecrushing,thematerialsarescreened,driednaturallyor mechanically,etc.,toreducethecontentofstonepowderandthe humidityofstonematerials.
Materialswithhighstonepowdercontentandhighhumidityareeasytoadheretothe mantle&bowlliner,andthelong-termadhesionwillcausecorrosiontothemantle&liner, reducingtheservicelife.
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2.Ensurethatthehardnessofthecrushedmaterialisreasonableand thatthefeedingparticlesizeisuniformandmoderate.
Thehigherthehardnessofthematerial,thegreatertheimpactloadonthemantleand bowlliner;
whenthematerialhardnessisthesame,thelargerthefeedparticlesize,themoreserious thewearoftheliner;
theunevenfeedparticlesizewillaffectthewearpositionoftheliner,resultinginuneven linerwear
3.Feedevenlyandmaintainareasonableamountoffeed.
Excessivefeedingorunevenfeedingwillcausematerialblockageinthecrushing chamber,causingexcessiveforceononesideofthemantleandbowlliner,increasingthe cuttingandwearingforceofthematerial,causingseriousdamagetotheliner,and reducingtheservicelife
4.Choosethemantle&linermadeofwear-resistantmaterial.
Themantle&bowllineroftheconecrusherisgenerallymadeofwear-resistantalloys suchashighmanganesesteel
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Inadditiontothematerial,castingdefectssuchascracksandslaginclusions,sand inclusions,coldshuts,pores,andshrinkagecavitiesthataffectperformancearenot allowedonthesurfaceofthecasting
Somantles&concavewithhigh-qualityandsuperwearresistancearevitalforextending wearlifeandminimizingdowntime
Ourconecrushermantles&concaveareengineeredfordurabilityandtoughnessto improveefficiencyandreducecosts
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