GP Reeves Oil Product Catalog

OIL PRODUCT CATALOG

TABLE OF CONTENTS Introduction

About Us .............................................................................................................................................4 Dispenser Types .................................................................................................................................5 System Selection Guide .................................................................................................................6, 7

Source

Oil Source ........................................................................................................................................8, 9

Preparation

Oil Filters ...........................................................................................................................................10 MPR Series Regulators ....................................................................................................................11

Dispensers

GSS/GSSM Dispensers ....................................................................................................................12 .............................................................................................................................13 GSSM Dispensers GPMD11000 Dispensers............................................................................................................14, 15 AA3 Pneumatic Dispensers..............................................................................................................16 AA9 Servo Dispensers......................................................................................................................17 GPMD3000L Dispensers..................................................................................................................18

End Points

Zone Valves ......................................................................................................................................19 Low Flow Dispense Valves ..............................................................................................................20 High Flow Dispense Valves..............................................................................................................21 G-ForceTM Nozzles ......................................................................................................................22, 23 Spray Nozzles .............................................................................................................................24, 25

Accessories

Confirmation Device Breakdown .....................................................................................................26 Pressure Confirmation .....................................................................................................................27 Mechanical Volume Confirmation...................................................................................................28 Ultrasonic Volume Confirmation .....................................................................................................29 AA Controllers ..................................................................................................................................30 Customized Controller Packages ....................................................................................................31

Reference

Cartridge Valves ...............................................................................................................................32 EzBleedTM Bleed Plugs .....................................................................................................................33 Dispense Patent .........................................................................................................................34, 35

© 2021

|3

Introduction

ABOUT US Since 1971, GP Reeves dispensing systems have helped thousands of companies improve their products. We do this by accurately measuring and dependably depositing precise amounts of oil, grease, and other assembly fluids.

We have customers in almost every manufacturing industry including aerospace, appliances, automotive, consumer goods, electronics, marine, medical, oil exploration, plastics, and rubber.

These are some of the companies using our products:

4 | gpreeves.com

Applying grease, oil, sealants, and adhesives to parts during production is our specialty. We have dispensing equipment that is accurate, repeatable, reliable, and fast. Our patented air removal system finds and removes trapped air from grease before it is dispensed for increased quality in the production process.

Here are some examples of products we have developed solutions for: – Drive Line Components – Power Window Regulators – Sunroof Rails – Seat Recliner – HVAC Housing – Liftgate Drive – Electrical Connector Cavities and Pins – Headrest Assembly – Electronic Board – Surgical Bed – Brake Components – Garage Door Opener Drive – Window Shade Motor – Suspension Components – Kitchen Appliances – Plumbing Accessories – Yard Maintenance Equipment

DISPENSER TYPES Recommended:

Timed dispensers function like a faucet and require frequent re-adjustment and constant monitoring. Timed dispensers cannot be trusted to repeatedly dispense identical amounts. Adding an expensive gear type flow meter causes very little improvement.

Positive displacement dispensers can be adjusted and set once. Their positive displacement piston stroke dispenses like a syringe. Positive displacement dispensers can be trusted to repeatedly dispense identical amounts.

Timed Dispensers

How Timed Dispensers Work:

Material under pressure is moved through an “Off-On” valve that is opened and closed by a solenoid valve controlled by a PLC or electronic timer. Pressure regulators and adjustable orifices are sometimes added to control flow rate.

Positive Displacement Dispensers

How Positive Displacement Dispensers Work

Material under pressure is transferred through self-actuated or powered valves into and out of a measuring chamber.

A powered piston controls the transfer volume and the transfer (dispense) is directly proportional to the piston area and piston travel.

When accuracy and repeatability are important, a positive displacement dispense system is necessary for materials that change viscosity, such as grease.

Due to the fact that some material's flow characteristics are unpredictable, timed dispensers are not capable of accuracy and repeatability. The volume of how much is on the part is an unknown unless a weight is measured of each part before and after.

GSS, GSSM and GPMD dispensers use a mechanical adjustment stock to adjust the volume. This generally works great for applications where the volume will be set and rarely adjusted. AA dispensers use a PLC to control the piston movement to allow the PLC to control and adjust the volume.

Typical Timed Dispense System

Typical Positive Displacement Dispense System

© 2021

|5

Introduction

Not Recommended:

Introduction

SYSTEM SELECTION GUIDE Follow the steps below to select the components for a production dispensing system. Even though dispensers are customizable, you will need to know the volume for each dispense point. To choose components for a system, follow S-P-D-E. Select a Source, Preparation Items, the type and quantity of Dispensers required, and the End of Arm valves to apply material to the part.

Source

To use a dispenser, you first have to get the material out of the original container. Prior to selecting a pump or cartridge system, you should decide how the material will be purchased.

Preparation

Accessories – A ball valve to shut off the material supply ahead of the filter makes it easier to check and clean the filter element. A pressure gauge is needed to confirm the regulator setting.

Dispensers

Small Output – GSS or GSSM for dispensing amounts less than 0.066 cc (cubic centimeters).

Medium Output LOW Pressure – GPMD11000 series for dispensing amounts from 0.02 cc to 6.20 cc.

High Pressure – GPMD3000L series for dispensing amounts from .05 cc to 210 cc.

Filters – A filter is strongly recommended when pumping from a pail or barrel. Metal chips, foreign particles, and other debris can get into the material. If not filtered out, they can jam up the dispensing system, or even worse, they can become a part of your product.

Advanced – AA– PLC controlled dispensers capable of dispensing .02 to 700 cc while detecting and rejecting air. They dispense at controlled rates for even distribution.

Regulators – Some dispensers require a low pressure (less than 200 psi) supply. Because most air-operated pumps cannot supply material at low pressure, a pressure regulator or auto-fill reservoir is often needed to reduce the supply pressure to the dispenser(s).

Extrusion – We offer standard extrusion nozzles and custom engineered nozzles/nests.

End Points

Spray – Air assisted spray nozzles help deliver material to the part in “challenging” applications Dispense Valves – End of arm valves help prevent oozing at the nozzle tip for cleaner applications.

6 | gpreeves.com

Introduction

How Critical Is Your Application?

What Is Your Number? (#1 is not critical, #10 is extremely critical)

1 Maintenance Lubrication

1

Vibration Dampening Lubrication

Assembly Lubrication

2

Machines or Equipment that are lubricated to prevent failure or downtime

3

4

Components that are lubricated to assist in assembly only.

Lubrication has no other purpose.

5

Components that are lubricated to prevent vibration.

Mechanical Lubrication

6

7

Safety Related Lubrication

8

Components that are lubricated for life. Many have no other opportunity to be lubricated.

9

10 10

Components that are lubricated for life that causes safety concerns if they are not lubricated properly.

Application Questions: Material – What is the name of the material being dispensed? Manufacturer & Product # – What size container will the material be purchased in? Cartridge, 5 gal, 55 gal, metric, etc.

– What is the desired shape of the material?

– What is the volume or amount being dispensed?

– What is the tolerance of the dispensed material?

– How many locations require material (total for system and on each part)?

Process – How critical is the application? (use chart above) – What is the overall cycle time and dispense time?

– Will this be installed on an existing piece of equipment?

Specifications – Is volume verification required? If so, via HMI, Info System, stack light?

– Are there any special plant specifications? I.E. PLC, HMI, Pneumatic or Electrical components

© 2021

|7

Source

OIL SOURCE Lube Logic® series oil pumps are designed for production oil dispensing. The OR series are designed for gravity feed and are available in a variety of materials and sizes. The OPV series are oil pressure vessels with options for including a pump or sensor. The OPxR series includes a pump and powder coated steel reservoir.

The OP series includes the pump that sits directly onto the pail or drum. The OPT tote pumps are designed to floor mount next to a customer provided tote.These pumps are available in a variety of boost ratios and sensor options for easy integration into the system.

Oil Reservoirs

Oil Pressure Vessel with Pump

Shown as OR5-L

Oil Reservoir Options PART NUMBER

RESERVOIR SIZE

RESERVOIR MATERIAL

OR10

10 ounces

Polycarbonate

OR48

48 ounces

OR1

1 gallon

OR1.5

1.5 gallons

OR2

2 gallons

OR5

5 gallons

OR15

15 gallons

Shown as OPV-1LT-MX-120 Polyethylene

Oil Pressure Vessel Options PART NUMBER

VESSEL SIZE

PUMP INCLUDED

LOW LEVEL SENSOR INCLUDED

OPV1

1 gallon

No

No

Optional OR Additions

OPV5

5 gallons

No

No

CODE

DESCRIPTION

OPV1G-1L

1 gallon

No

Yes

-L

1:1 boost ratio, 1 low/empty sensor

OPV1LT-1L

1 liter

No

Yes

-LL

1:1 boost ratio, 1 low level and 1 empty sensor

OPV-1LT-MX-120

1 liter

Yes

Yes

OPV-1GL-MX-120

1 gallon

Yes

Yes

OPV-2GL-MX-120

2 gallons

Yes

Yes

OPV-5GL-MX-120

5 gallons

Yes

Yes

Example Part Numbers

Powder Coated Steel

OR2-L has a 2 gallon reservoir, gravity feed with 1 low/empty sensor OR15-LL has a 15 gallon reservoir, gravity feed with 1 low and 1 empty sensor

8 | gpreeves.com

Source

OP2R-1L Shown

OPT-10 Shown

OP5-1L Shown

OP15R Shown

Oil Pump Options

Options Available For Oil Pumps

PART NUMBER

RESERVOIR SIZE

RESERVOIR MATERIAL

INCLUDES RESERVOIR

OP5

5 gallons

Customer Pail

No

OP55

55 gallons

Customer Drum

No

OP2R

2 gallons

OP5R

5 gallons

OP15R

15 gallons

OPT*

Varies

Powder Coated Steel Customer Tote

CODE

DESCRIPTION

-1L

1:1 boost ratio, 1 low/empty sensor

-1LL

1:1 boost ratio, 1 low level and 1 empty sensor

Yes

-3L

3:1 boost ratio, 1 low/empty sensor

Yes

-3LL

3:1 boost ratio, 1 level and 1 empty sensor

Yes

-5L

5:1 boost ratio, 1 low/empty sensor

-5LL

5:1 boost ratio, 1 low level and 1 empty sensor

-5LC*

5:1 boost ratio, less cover. Mounts using standard bung.

-10**

10:1 boost ratio

-10L**

10:1 boost ratio, 1 low/empty sensor

-10LL**

10:1 boost ratio, 1 low level and 1 empty sensor

No

*Only works with -10, -10L, and -10LL

Example Part Numbers

OP2R-1L has a 2 gallon reservoir with a 1:1 boost ratio pump and one low/empty sensor OP15R-1L has a 15 gallon reservoir with a 1:1 boost ratio pump and one low/empty sensor OPT-10L has a 10:1 boost ratio pump, for use with a customer tote.

*LC option is only available for OP pumps **10:1 boost ratio is only available for OPT pumps

© 2021

|9

OIL FILTERS Preparation

Features and Benefits – Recommended for use with GP Reeves production grease dispensing systems – Ideal for protection of pressure regulator and other sensitive components – Designed for up to 3,000 PSI – Filter elements are cleanable and replaceable – “Inside-Out” flow path allows filtered contamination to be removed with the element – Two sets of mounting holes provided

GF1000 Series Filter

Filter Element

Micron to Inch Conversion Chart 10 microns = 0.00039" 25 microns = 0.00098"

GF1000 Series

Metric sized filters are also available. Suffix the base part number with M to indicate metric ports. For example, GF1025M-4 would be the same size as GF1025-4 except ports would be 1/4” BSPP.

Part Number Format: [Base Part Number]-[Port Size Code] Part Number Example: GF1010-16 has a 660 micron filter element with 1” NPT ports.

Base Part Number PART NUMBER

ELEMENT

REPLACEMENT ELEMENT

GF1010

10 microns (1250 mesh)

KA11415

GF1025

25 microns (550 mesh)

KA11571

10 | gpreeves.com

Port Size Codes PORT CODE

PORT SIZE

4

1/4” NPT

6

3/8” NPT

8

1/2” NPT

12

3/4” NPT

16

1” NPT

MPR SERIES REGULATORS Features and Benefits – Designed for standard extrusion or tabletop mounting – All MPRs come with push to purge built in – Durable 303 grade stainless steel adjustment knob and internals – Tungsten carbide poppet and seat for longer life – For use with high-pressure material pumps – Accurate outlet pressure – Maximum inlet pressure of 3,500 PSI

Part Number Format

Material Note: MPR series regulators are NOT for use with material that contains Teflon, Moly, Graphite, or Anti-Seize while the GPR5000 series regulators will work with many of these materials.

MPR-3500-500-D: Aluminum body, maximum inlet pressure of 3,500 PSI, maximum adjustable outlet pressure of 500 PSI, outlet dial gauge, and no options.

[Base Part Number]-[Inlet Pressure Code]-[Outlet Pressure Code][Outlet Gauge Code]-[Option Codes]

Part Number Examples MPRS-3500-250-E-D-H: Stainless steel body, maximum inlet pressure of 3,500 PSI, maximum adjustable outlet pressure of 250 PSI, electronic outlet gauge, and hand adjustment knob.

Base Part Numbers CODE

DESCRIPTION

MPR

Aluminum Body

MPRS

Stainless Steel Body

Intlet Pressure CODE

DESCRIPTION

3500

Maximum inlet 3,500 PSI

Outlet Pressure CODE

DESCRIPTION

250

Outlet pressure range of 0-250 PSI

500

Outlet pressure range of 0-500 PSI

Outlet Gauge

Shown as MPR-3500-250-D-H

CODE

DESCRIPTION

D

Dial Gauge

E

Electronic Gauge and Pressure Switch

X

No Gauge

Options CODE

DESCRIPTION

BVF149

Ball Valve / Filter Assembly with 149 Micron Filter

D

Inlet Dial Gauge

F

NPT Fittings on inlet and outlet ports

H

Hand Adjustment Knob (only available with 250 outlet pressure)

© 2021

| 11

Preparation

All option codes should be listed in alphabetical order separated by dashes.

GSS/GSSM DISPENSERS

Dispensers

Quick, Ultra-Precise, Positive Displacement Dispensers Features & Benefits – Uses adjustable volumetric piston displacement to dispense measured shots – Dispenses set amounts regardless of temperature and viscosity changes – For use with low pressure material, with a maximum PSI of 200 – Integral piston stroke sensors are available to confirm operation – Optional Micro Dial features over 450 labeled graduations allowing for easy volume checks and accurate dispensing – Fast: up to 180 operations per minute GSS and GSSM dispensers are identical in all aspects except mounting. GSS dispensers are engineered for individual installation near an application point, whereas GSSM dispensers are designed for installation on manifolds in groups of 2-10 dispensers. Manifold-mounted dispensers have the option to fire together or separately depending on application.

GSS-502PNP-V2

GSS dispenser with luer-lock fitting and needle

Common Oil Inlet Separate Air Inlet Ports GSSMB-3SA with three GSSM-504NPN-V2

12 | gpreeves.com

GSSM-504PNP-V2 with a GSS-005

Dispenser Part Number Format

[Base Part Number]-[Volume][Sensor*]-[Adjustment Assembly] *Volume codes with a 1 as the middle number will not have a sensor

Dispenser Part Number Examples GSS-501PNP-MD: Individually mounted oil dispenser with a 0.016 cc maximum shot, a PNP stroke sensor, and a Micro Dial adjustment assembly.

Dispensers

GSSM-514-V2: Manifold mounted oil dispenser, with a 0.066 cc maximum shot, no stroke sensor, and a standard adjustment assembly.

GSS-502NPN-V2: Individually mounted oil dispenser, with a 0.033 cc maximum shot, a NPN stroke sensor, and a standard adjustment assembly.

Base Part Number CODE

DESCRIPTION

GSS

Dispenser designed to be mounted individually

GSSM

Dispenser designed for manifold mounting

Volume CODE

DESCRIPTION

501

0.016 cc max. with stroke sensor

502

0.033 cc max. with stroke sensor

504

0.066 cc max. with stroke sensor

511

0.016 cc max. without stroke sensor

512

0.033 cc max. without stroke sensor

514

0.066 cc max. without stroke sensor

Sensor

GSSMB-3SA with three GSSM-501PNP-MD

Outlet Adaptors & Fittings PART NUMBER

DESCRIPTION

GSS-003

Bijur port for 5/32” OD (4 mm) tube

GSS-005

10-32 port

GSS-006

1/4-28 port

GSS-007

Luer lock fitting with 1/4-28 male

GSS-008

1/8” NPT port

GSS-010

Dual inlet – single 1/8” NPT outlet

GSS-019

10-32 port and tapped tooling

CODE

DESCRIPTION

GSS-031

M5 x .8 port

PNP

PNP stroke sensor

GSS-032

5/16-32 port for Chinese needle

NPN

NPN stroke sensor

GSS-037

SAE-2 (female) port

GSS-050

Yoke block

Adjustment Assembly

GSS-055

Adaptor for SP2000 Spray Nozzle

CODE

DESCRIPTION

GSS-072

1/16” NPT port

V2

Standard Adjustment Assembly with 50 unlabled volume graduations

MD

MicroDial adjustment assembly which features over 450 labeled graduations

Manifold Part Number Builder

GSSMB-[Station Number][Air Ports*] *If you want a common air port, omit the air port section.

Manifold Part Numbers Shown as eight GSSM-514-V2 dispensers on GSSMB-8 manifold

STATION NUMBER

AIR PORTS

2-10

SA: Each dispenser has a separate air port

Example Manifold Part Numbers GSSMB-10SA is a ten-station manifold with separate 1/8” NPT air ports.

GSSMB-5 is a five-station manifold with a common port.

© 2021

| 13

Dispensers

GPMD11000 DISPENSERS Benefits – Accurate dispensing of 0.02 cc to 6.20 cc shots of oil (depending on model selected).

– Positive piston displacement dispenser accurately delivers measured shots of oil.

– Change shot size quickly and easily using finethread adjustment screw with lock nut.

– Operate at 50 to 120 PSI with 3-way NC Air Valve

– Bases are available with from 1 to 8 stations and with separate air inlets for independent operation.

– Can dispense up to 40 times per minute at maximum shot size.

– Uses piston displacement to measure oil and will dispense set amounts regardless of temperature.

– Operates with low pressure oil (up to 60 PSI).

Stroke Sensors (Optional) Dispenser shown without manifold. Manifolds and options are available on the next page.

Dispenser Specifications BASIC PART NUMBER

ADJUSTABLE VOLUME

BOOST RATIO (less return spring)

GPMD11020

0.02 to 0.20 cc

36 to 1

GPMD11080

0.02 to 0.80 cc

12.25 to 1

GPMD11125

0.06 to 1.25 cc

11.56 to 1

GPMD11369

0.13 to 3.69 cc

11.76 to 1

GPMD11620

2.00 to 6.20 cc

10.24 to 1

Notes: Basic part number must include at least one Option ID to be complete. The part number for a dispenser with no options should include the suffix -00. The GPMD11620-00 cannot be adjusted to dispense less than 2.0 cc.

Part Number Examples

(enter suffix numbers in ascending order – lowest number to highest number) GPMD11080-02-03: GPMD10080 dispenser with maximum shot volume of 0.80 cc, two PNP stroke sensors and a calibration scale.

GPMD11369-00: GPMD11369 dispenser with maximum shot volume of 3.69 cc and no options.

14 | gpreeves.com

Options DESCRIPTION

CONNECTOR(S)

00

No Options (dispenser will have a magnetic piston)

Not Applicable

01

Single M8 PNP Stroke Sensor

M8 DC Connector

02

Two M8 PNP Stroke Sensors

Two M8 DC Connectors

03

Calibration Scale

Not Applicable

12

Two M8 NPN Stroke Sensors

Two M8 DC Connectors

15

Single M8 NPN Stroke Sensor

M8 DC Connector

28

Viton seals (rod seal, face seals, and check seals)

M12 DC Connector

Note: Each M8 stroke sensor requires a #0983 cord. Single stroke sensors will be factory set to recognize “dispense complete” message.

MDM100X Manifolds CODE

AIR PORT OPTIONS

MATERIAL PORT SIZE

AIR PORT SIZE

MDM1000-X

Common

1/4” NPT

1/4” NPT

MDM1000SA-X

Separate

1/4” NPT

1/4” NPT

MDM1006-X

Common

3/8” NPT

3/8” NPT

MDM1006SA-X

Separate

3/8” NPT

1/8” NPT

MDM1008-X

Common

1/2” NPT

1/2” NPT

MDM1008SA-X

Separate

1/2” NPT

1/8” NPT

MDM1000 manifolds have grease inlet ports on both ends. Port size is dependent on part number. See chart to the left. Common air ports are designed for simultaneous operation while separate air will dispense independently.

MDM with Common Air (No SA option)

MDM with SA Option

Notes: Manifolds can be also purchased with independent air supply by adding the SA option to the end of the part number. For example, the MDM1000-5SA manifold can hold 5 dispensers and each has an independent air port but common material port. The differences are shown above. Manifolds can also be purchased in a stainless steel version by adding SS to the part number. For example, MDM1008SS-5 is the stainless steel version of MDM1008-5.

© 2021

| 15

Dispensers

CODE

AA3 PNEUMATIC DISPENSERS

Dispensers

PLC Controlled Dispensers (Pneumatic Shot Meter) The AA3 pneumatic AA dispensers allow for PLC volume and rate control without the added cost of a servo. These are used for critical applications where the volume is critical, volume confirmation is required, accurate rate control is required, or recipe volume control is required.

Manufactured under US patent number 6,053,285.

Base Part Number CODE

VOLUME RANGE

FLOW RATE

AA3-2

0.20 - 2.00 cc

Low

AA3-13.5

1.35 - 13.5 cc

Low

AA3-27

2.70 - 27 cc

Low

AA3-60

6.00 - 60 cc

Low

AA3-188

3.00 - 188 cc

Low

AA3-330

33 - 330 cc

Low

AA3-480

48 - 480 cc

Low

AA3-700

70 - 700 cc

Low

AA3-1086

108 - 1,086 cc

Low

Mounting CODE

DESCRIPTION

ST

Standard mounting plate

NP

Narrow mounting plate

FL

Floor mounted aluminum extrusion stand

NOP

No mounting plate

Port

Features – Patented air removal process ensures only airless material is dispensed into your manufacturing process – Provide accurate volume & dispense rate control through positive displacement – Flow-through design reduces the pack out of material – Provides PLC volume confirmation Connection CODE

DESCRIPTION

CODE

DESCRIPTION

DIP

Discrete Integrated Solenoids

1

1 output port non-spray

ENS

Etheret IP Integrated Solenoids

2

2 output ports non-spray

PNS

PROFINET Integrated Solenoids

1SP

1 output port with spray

2SP

2 output ports with spray

1RX

1 output port for connection to a Zone Valve with X dispense zones downstream

1M

1 output port metric pneumatic tubing

2M

2 output ports metric pneumatic tubing

1SPM

1 output port with spray, metric pneumatic tubing

2SPM

2 output ports with spray, metric pneumatic tubing

16 | gpreeves.com

Part Number Format:

[Base Part Number]-[Mounting]-[Connnection]

Part Number Examples: AA3-2-ST-1-DIP: Volume range of 0.20-2.00 cc, a standard mounting plate, a single non-spray output port, and discrete integrated solenoids.

AA3-700-FL-1R4-ENS: Volume output range of 70-700 cc with a floor mounted aluminum extrusion stand, one output port with a four-station selector downstream, and ethernet IP integrated solenoids.

AA9 SERVO DISPENSERS PLC Controlled Dispenser (Electronic Shot Meter)

Servo driven, positive displacement dispensers provide accurate volume and dispense rate control, coupled with a patented air removal process to be used for critical applications.

Manufactured under US patent number 6,053,285.

Part Number Format:

[Base Part Number]-[Mounting]-[Port]-[Valve and Other Options]

Base Part Number CODE

VOLUME RANGE

AA9-1

0.02 - 1.00 cc

AA9-2

0.05 - 2.20 cc

AA9-4

0.10 - 4.00 cc

AA9-9

0.20 - 9.00 cc

AA9-12

0.30 - 12.00 cc

AA9-25

1.00 - 25.00 cc

AA9-330

33 - 330 cc

AA9-480

48 - 480 cc

AA9-700

70 - 700 cc

AA9-1086

108 - 1,086 cc

AA9-5712

20 - 5,172 cc

Dispensers

Features – Patented air removal process ensures only airless material is dispensed into your manufacturing process – Servo motor and linear actuator provide accurate volume & dispense rate control through positive displacement – Flow-through design reduces the pack out of material – Provides PLC volume confirmation

Mounting CODE

DESCRIPTION

ST

Standard mounting plate

FL

Floor mounted aluminum extrusion stand

Port CODE

DESCRIPTION

1

1 output port non-spray

2

2 output ports non-spray

1SP

1 output port with spray

2SP

2 output ports with spray

1RX

1 output port for connection to a Zone Valve with X dispense zones downstream

1M

1 output port metric pneumatic tubing

2M

2 output ports metric pneumatic tubing

1SPM

1 output port, with spray, metric pneumatic tubing

2SPM

2 output ports, with spray, metric pneumatic tubing

Valve and Other Options CODE

DESCRIPTION

DIP

Discrete Integrated Solenoids

ENS

Etheret IP Integrated Solenoids

PNS

PROFINET Integrated Solenoids

Part Number Examples:

AA9-1-ST-1-ENS: Has a volume range of .02-1.00cc, a standard mounting plate, a single non-spray output port and integrated Ethernet IP solenoids.

© 2021

| 17

GPMD3000L DISPENSERS

Dispensers

Features

– Positive displacement for accurate repetitive dispensing regardless of temperature and viscosity changes – Adjustment requires wrenches to prevent unauthorized volume adjustment – Air operated check valves facilitate quick fill and quick dispense while preventing leaks – Threaded adjustment rod is a visual indication of adjustment – Operates with high inlet pressure up to 1,000 PSI

GPMD3000 Series Dispensers CODE

ADJUSTABLE VOLUME

INLET PRESSURE RANGE

GPMD3000L-.60

0.05 to 0.60 cc

300 - 600 PSI

GPMD3000L-2

0.15 to 2.00 cc

GPMD3000L-9

0.35 to 90 cc

GPMD3000L-20

5.00 to 20 cc

GPMD3000L-45

5.00 to 45 cc

GPMD3000L-100

20 to 100 cc

200 - 1,000 PSI

GPMD3000L-1100

200 to 1100 cc

200 - 900 PSI

200 - 600 PSI

Options CODE

DESCRIPTION

00

No options (dispenser will have magnetic piston)

01

One M8 PNP Stroke Sensor

02

Two M8 PNP Stroke Sensors

03

Calibration Scale

06

Digital Flow Sensor (1,000 psi max) with 2 PNP outputs and M12 connector

09

Digital Flow Sensor (3,000 psi max) with 2 PNP outputs and M12 connector

12

Two M8 NPN Stroke Sensors

15

One M8 NPN Stroke Sensor

16

Inductive Flow Sensor (24VDC PNP)

17

Inductive Flow Sensor (24VDC NPN)

18

Analog Flow Sensor (0-10V Analog)

26

Digital (or Analog) Flow Sensor with options for digital (PNP or NPN) plus analog outputs

27

Analog Stroke Sensor (0-10V Analog)

Option codes are listed after the base part number. For example, a GPMD3000L-20-02 is a GPMD3000L series dispenser with adjustment volume from 5 to 20cc with two PNP stroke sensors.

Photo shows GPMD3000L-20-12.

Other models are similar.

18 | gpreeves.com

Control package is available.

ZONE VALVES – Allows for selection from multiple outlets based on a single inlet – Designed for inlet pressure up to 3,000 PSI

ZV1000 Series

A

ZV2001 Series

C

C

Shown as ZV2001-2-4

B

ZV1003 Series B C B

A

Shown as ZV1000-3-4

Shown as ZV1003-6-2

Material Inlets shown as A, material outlets shown as B and air inlets shown as C

A

ZV1000 Series PART NUMBER

MAXIMUM INLET PRESSURE

ZV1000-X-Y

NUMBER OF OUTLET PORTS (X)

3,000 PSI

2-4

INLET / OUTLET PORT SIZE (Y) CODE

SIZE

2

1/8” NPT

4

1/4” NPT

6

3/8” NPT

8

1/2” NPT

VALVE PART NUMBER

1322A

ZV1003 Series PART NUMBER

ZV1003-X-Y

MAXIMUM INLET PRESSURE

NUMBER OF OUTLET PORTS (X)

1,500 PSI

2 - 12

INLET PORT SIZE

1/8” NPT

OUTLET PORT SIZE (Y) CODE

SIZE

2

1/8” NPT

4

1/4” NPT

6

3/8” NPT

8

1/2” NPT

VALVE PART NUMBER

GPR7379

ZV2001 Series PART NUMBER

ZV2001-X-Y

MAXIMUM INLET PRESSURE

3,000 PSI

NUMBER OF OUTLET PORTS (X)

2

INLET PORT SIZE (X)

OUTLET PORT SIZE (Y)

CODE

SIZE

CODE

SIZE

2

1/8” NPT

2

1/8” NPT

4

1/4” NPT

4

1/4” NPT

6

3/8” NPT

6

3/8” NPT

8

1/2” NPT

8

1/2” NPT

VALVE PART NUMBER

1323A

© 2021

| 19

End Points

C

LOW FLOW DISPENSE VALVES Dispense valves provide crisp shutoff when mounted at the point of dispense, can ensure material holds a steady pressure and are available in a wide range of configurations.

End Points

Features & Benefits

– Options for up to a maximum of 3,000 PSI – Can be used with “timed dispense” systems – Available in multiple sizes and gun options – Cleanable and repairable

Due to viscosity variations with temperature, “timed dispense” is often not accurate enough to meet many quality control specifications.

CAUTION:

Shown as DV1003I-2M

Standard Dispense Valves BASE PART NUMBER

MATERIAL PORTS

DV1003

1/8” NPT

DV1003I

1/16” NPT 1/8” NPT

DV2003TM

Inline (Slim manifold) Includes integrated flow control for timed dispense

DV2003 1/4” NPT

DESCRIPTION Standard

1,500 PSI

DV1003I2 DV1003TM

MATERIAL PRESSURE RATING

3,000 PSI

Shown as DV1102-.040

Options Available for Standard Dispense Valves* CODE

DESCRIPTION

0

No outlet adaptor (Male 3/8-24)

2F

1/8” NPTF adaptor

4F

1/4” NPTF adaptor

2M

1/8” NPT adaptor

Standard

4M

1/4” NPT adaptor

Includes integrated flow control for timed dispense

SP

Spray air nozzle included

LR

Luer Lock outlet port

Z

Includes female Zerk fitting

* One option MUST be selected. Options are added to the end of the base part numbers as a suffix. For example, DV1003-SP would be a DV1003 with spray air nozzle and DV2003-Z would be a DV2003 with female Zerk fitting.

Zero Cavity Dispense Valves PART NUMBER

MATERIAL PORTS

MATERIAL PRESSURE RATING

DV1101-.020 DV1101-.032 DV1102-.040 DV1102-.060

20 | gpreeves.com

REPLACEMENT VALVES GPR7496

1/8”

1,500 PSI

GPR7497 GPR7498 GPR11664

HIGH FLOW DISPENSE VALVES Dispense valves provide crisp shutoff when mounted at the point of dispense, can ensure material holds a steady pressure and are available in a wide range of configurations.

EAV08-01AL-X4N-PS

Features & Benefits

End Points

– Options for up to a maximum of 3,000 PSI – Can be used with “timed dispense” systems – Available in multiple sizes and gun options – Cleanable and repairable

Part Number Format:

EAV[Size]-[Valve][Material]-[Finish][Port Size][Port Type]-[Options*]

Separately Purchased Pressure Sensor

Size CODE

DESCRIPTION

08

8-2 Cavity

10

10-2 Cavity

Valve CODE

DESCRIPTION

01

ACE8-3000-600-007

02

ACE8-3000-3000-007

03

ACE10-1000-500-040

04

ACE10-3000-600-040

Port Size

05

ACES8-3000-600-007

CODE

DESCRIPTION

06

ACES8-3000-3000-007

4

1/4”

6

3/8”

8

1/2”

Material CODE

DESCRIPTION

AL

Aluminum Body

Port Type

CS

Carbon Steel Body

CODE

DESCRIPTION

Stainless Steel Body

N

NPT

S

SAE

SS

Finish CODE

DESCRIPTION

Options

A

Anodized

CODE

DESCRIPTION

Z

Zinc Coated

PS

SAE Port for Pressure Sensing

B

Black Oxide

IL

Inline

X

Raw (unfinished)

AM

Automation Mount

Part Number Examples: EAV08-01AL-X4N-PS: A raw, aluminum end of arm valve with an 8-2 cavity, an ACE8-3000-600-007 valve, 1/4” NPT ports and presure sensing on both ports.

EAV10-03CS-Z6S-AM: A zinc coated, carbon steel end of arm valve with a 10-2 cavity, an ACE10-1000-500-040 valve, 3/8” SAE ports and an automation mount.

© 2021

| 21

G-FORCE TM NOZZLES

End Points

Radial ID Applicator Our patented G-ForceTM Nozzles are bore dispensing nozzles that dispense material in a radial pattern on the inner diameter of a part. Electric models require GFCM controller. These nozzles have a minimum bore diameter of 1.125”, a maximum bore diameter of 24”, and maximum nozzle length of 6”. Mandrel style nozzles can fit entirely inside a circluar tube with an inner diameter larger than 2.25” or a rectangular tube larger than 1.5” x 2.0”. G-Force™ nozzles are often paired with servo AA dispensers and servo motion setups for continuous, even coating dispenses. The liquid option of the nozzle includes a check valve near the tip to prevent dripping. Custom nozzles and air turbine models are available for special applications.

Close up of Nozzle and Dispensing Disk* *Dispensing disk type might vary depending on material.

See Disk Code on the next page for more information.

Action Photo of Custom Application

Standard Electric Powered Style

Shown as GFNE-4G-DV1-01

Inline Mandrel Style

Shown as GFNE-TG-DV1-01

22 | gpreeves.com

Part Number Builder

[Nozzle Type]-[Nozzle Length][Material Type]-[Dispenser]-[Disk]

Material Type

Part Number Examples GFNE-6L-GSS-01: Electric 6” nozzle, liquid, mounting for GSSM dispenser, and a standard wide band.

GFNE-14G-DV1-01: Electred powered, 14” nozzle, grease, DV1003 dispense valve, and a standard wide band.

Nozzle Type

CODE

DESCRIPTION

G

Grease (Viscosity over 5000 cP)

L

Liquid (Viscosity under 10000 cP)

Dispenser INCLUDES

APPLICATION

DESCRIPTION

DV1

DV1003 Dispense Valve

Film / Ring

GFN

Air Powered Turbine (special applications only)

DV2

DV2003 Dispense Valve

Film / Ring

GFNE

Electric Powered (requires GFCM controller)

GSS

Mounting for GSSM Dispenser *

Ring

GSSD

Mounting for two GSSM Dispensers *

Film / Ring

End Points

CODE

CODE

Nozzle Length (front of turbine to front edge of disk) CODE

DESCRIPTION

Disk

2

2” Nozzle

CODE

DESCRIPTION

4

4” Nozzle

01

Standard Wide Band Disk

6

6” Nozzle

02

Standard Liquid Disk **

T

Mandrel Style Nozzle***

03

Narrow Band Disk

GFCM Controllers (Complete System PLC Controllers are Available) CODE

Enclosure/Mounting

Rotation Monitoring

Power Requirement

Connection

GFCM

Control Module Only

No

24DC/2A

Wired Connection to Customer PLC

GFCM-M

Back Panel

Yes

24DC/2A

Wired Connection to Customer PLC

GFCM-B

NEMA 12 Enclosure

No

24DC/2A

4 Pin Euro M12

GFCM-MB

NEMA 12 Enclosure

Yes

24DC/2A

4 Pin Euro M12

GFCM-B-120

NEMA 12 Enclosure

No

120VAC, 24V Enable

4 Pin Euro M12 to Enable, Wired Connection to 120VAC

GFCM-MB-120

NEMA 12 Enclosure

Yes

120VAC, 24V Enable

4 Pin Euro M12 to Enable, Wired Connection to 120VAC

* GSSM dispensers are purchased separately. ** 02 Disk can only be used with L material type. *** Only available with DV1 dispenser type.

Result Photo of Ring Dispense on 1.5” Clear Cylinder

Result Photo of Film Dispense on 3” Diameter Spline Part GFCM Control Module

© 2021

| 23

End Points

OIL SPRAY NOZZLES SC (Solid Cone) – Great for spraying a wide variety of surfaces.

– Great for thick grease and oil.

FC (Fine Cone) – Great for spraying oil or thick grease.

– Great for applications where uniform coverage is critical.

EM (External Mix) – Works great for oil – Not for use with grease!

– Great for applications where a large surface area needs to be covered.

– Atomizes the material being sprayed!

RC (Radial Cone) – Great for spraying the inside of a bore.

– Works well with most oil and thin grease.

– Will not work with thick grease!

AS (Airless Shot) – Works great with thin oil, up to 30 weight – Clean Shot, No over spray – Has built in check valve to prevent dripping

HC (Hollow Cone) – Great for spraying a surface where a large coverage area is required.

– Works well with most oil and thin grease.

– Will not work with thick grease!

Airless Shot Nozzles: PART NUMBER

LENGTH IN INCHES (X)

X2=CONNECTION FITTING

AS1002-X

Blank, no fitting, 1/8” compressalign nut only

AS1002-X-2

Compress-align union for direct connection to 1/8” tubing.

1"-24" AS1002-X-10-32

MOUNTING STYLE

Tube Compress-align fitting for 10-32 Clamps (2X) female port.

Compress-align fitting for ¼-28 female port.

AS1002-X-1/4-28

AS1002-X1-X2: Standard 1/8" OD copper tube, X1 is the length and X2 is the connection fitting style.

AS1002SS-X1-X2: 1/8" OD Stainless Steel Tube Note: does not spread oil out at all, spray pattern is narrow, roughly .12". Limited spray distance, up to 6".

GSS Series Nozzles / Mounting Block PART NUMBER

MATERIAL PORTS

AIR INLET PORT

AVAILABLE SPRAY PATTERNS

LENGTH IN INCHES (X)

GSS-009

10-32

10-32

SC ONLY

2.00 ONLY

GSS-068-SC-X

Plugs into GSS019

Thru Block

SC, RC, HC, EM, FC

2”-24”

GSS-019 (Mounting Block)

Mounts directly to GSS or GSSM

10-32

–

–

Note: GSS-068 mounts directly to a GSS dispenser with a GSS-019 adaptor

24 | gpreeves.com

SP1001 Series Nozzles PART NUMBER

MATERIAL PORTS

SP1001-X

1/8” tube compression

SP1001SS-X

LENGTH IN INCHES (X)

MOUNTING STYLE

2”-24”

Bulkhead fitting

Copper 1/8” tube barb Stainless Steel

End Points

1/4” tube compression

AIR INLET MATERIAL PORT

SP1001 Nozzles are only available in SC spray pattern

SP1002 & SP1004 Series Nozzles PART NUMBER

MATERIAL PORTS

SP1002-X-Y

1/8” tube compression

SP1004-X-Y

1/4” tube compression

AIR INLET AVAILABLE SPRAY LENGTH IN PORT PATTERNS (X) INCHES (Y)

1/8” tube barb

RC, HC, NC, EM

2”-24”

MOUNTING STYLE

Bulkhead fitting

SP10XX Series Nozzles PART NUMBER

MATERIAL PORTS

AIR INLET PORT

AVAILABLE SPRAY PATTERNS (X)

LENGTH FROM BEND TO TIP IN INCHES (Y)

LENGTH FROM INLET TO BEND IN INCHES (S)

SPRAY ANGLE

Spray Nozzle with 22.5 degree bent tube SP1022-X-Y-Z

Spray Nozzle with 45 degree bent tube SP1045-X-Y-Z

1/8” tube compression

1/8” tube barb

SC, HC, and RC ONLY

2”-22”

2”-22” Spray Nozzle with 90 degree bent tube

SP1090-X-Y-Z

The combined length of these two values cannot exceed 24”

SP10XX Nozzles are only available with bulkhead fitting mounting styles

© 2021

| 25

CONFIRMATION DEVICE BREAKDOWN We offer several different confirmation devices. These devices are suggested to be used as redundant verification only. Choosing one is based solely on what your specific project needs are. There are three main categories of confirmation devices: flow, pressure, and volume. Flow confirmation devices are the most common, and usually the most basic. Pressure confirmation devices are mid-level, and volume confirmation devices are generally the most advanced. It is important to remember that flow, pressure, and volume though related, are all different.

Accessories

Pressure Confirmation

What is it?

Pressure confirmation devices confirm that pressure of a system is correct; they can be mounted anywhere in the system. We offer devices with different options that provide analog or discrete feedback in PNP or NPN formats with materials up to 3,500 PSI. The devices work two different ways: single set point devices send a signal if your pressure goes above/below your set pressure, whereas dual set point devices confirm that material pressure stays within a set range and will trigger a signal to the system/controller if the pressure is outside the range.

When would you need it?

These devices are used to confirm correct pressure of a system.

Volume Confirmation

What is it?

Volume confirmation devices can measure the volume of material flowing through a device. We have two specialized devices that confirms volume, VMFG and UFS. These devices can be placed anywhere in a system, though they are usually used between the dispenser and the tooling.

In addition to these devices, our AA dispensers are positive displacement dispenser with air removal and constant sensor positioning, which allows them to confirm volume as well.

When would you need it?

Volume confirmation is important if you want to confirm how much material flowed through a specific device. They should be used as confirmation devices opposed to control devices in a system.

Examples – Verification of material supply from pump/source – Confirmation of correct regulator settings – Cloggled nozzle in part nest – Detection of over-pressurization of nest parts

Examples – Redundant volume verification – Continuous flow applications – Measure flow before a dispenser block

System Examples

System Examples

Pump

Regulator

EPS

Pump

Regulator

Dispenser

26 | gpreeves.com

Dispenser

Tooling

EPS

Tooling

Pump

Pump

AA Dispenser

Regulator UFS/VMFG

Tooling

Dispensers

Tooling

PRESSURE CONFIRMATION Confirms proper pressure delivered to dispenser.

These devices are designed to mount before a positive displacement dispenser to confirm proper pressure is being delivered to the dispenser.

Electronic Pressure Sensors How They Work: Uses dual set-points to confirm proper pressure in a set range.

Advantages: – Can be used in low flow systems to monitor correct supply pressure – Simplistic functionality yields minimal nuisance faults

Accessories

Disadvantages: – Does not detect small air bubbles.

– Does not sense flow, only pressure.

– Should be fed with airless material.

Shown as EPS1007-6

Part Number Format

[Base Part Number][Manifold]

Part Number Example EPS1007-6 is an inline mounted sensor with a pressure range of 0-3,500 PSI, a minimum difference of 5 and and a manifold with 3/8” NPT port sizes.

Shown as EPS1006-6

Part Number

Description

Pressure Range

Minimum Difference

Manifold

EPS1004

Inline mounted (Requires manifold), 10-30 VDC PNP (DC Three Wire)

30 - 3,000 PSI

30 PSI

CODE

EPS1005

Inline mounted (Requires manifold), 10-30 VDC PNP (DC Three Wire)

10 – 1,000 PSI

10 PSI

EPS1006

Inline mounted (Requires manifold), 10-30 VDC PNP (DC Three Wire)

5 – 500 PSI

5 PSI

EPS1007

Inline mounted (Requires SAE #4 Port), Available as digital, analog, discrete, PNP or NPN

0 – 3,500 PSI

5 PSI

PORT SIZE No manifold

-4

1/4” NPT

-6

3/8” NPT

-8

1/2” NPT

© 2021

| 27

MECHANICAL VOLUME CONFIRMATION

Accessories

Confirms volume of flow for critical dispense points. The VMFG devices are designed to mount between a dispenser and the tooling. They are used to confirm the proper volume was dispensed through the use of gears.

VMFG Flow Meters How They Work: Material flows through precise gears to rotate them. The output is sent every time the gear is rotated. Each rotation is equivelant to a certain volume, depending on the model.

Volume confirmation can also be achieved with use of an AA dispenser. AA dispensers acheive volume confirmation through positive displacement dispensing coupled with our patented air removal system and constant position sensing. We offer pneumatic and electronic (servo) versions of these dispensers in a variety of sizes. See AA pages for more information.

Advantages: – Flow through device allows for continuous flow.

– Inexpensive – Simple to adjust / program – Small footprint Disadvantages: – Does not work well with contamination – Does not work well finding small air bubbles – Less accurate with thin material – Has to be calibrated

Shown as VMFG-1

Shown as AA3-9-ST-1-PNP

Part Number

Description

Port Sizes

VMFG-1

One switch output for every 0.10 cc.

3/8” NPT

VMFG-1-C

One switch output for every 0.10 cc. Includes controller.

3/8” NPT

VMFG-25

One switch output for every 0.025 cc.

3/8” NPT

VMFG-25-C

One switch output for every 0.025 cc. Includes controller.

3/8” NPT

VMFG-3

One switch output for every 3.05 cc.

1/2” NPT

28 | gpreeves.com

Max Pressure

2,900 PSI

1,450 PSI

ULTRASONIC FLOW SENSORS These devices are designed to be clamped around any nylon tubing in your system. Ultrasonic waves monitor material flow and the volume dispensed is shown on the controller.

Advantages

How They Work

Disadvantages

Two signals facing opposite directions are being simultaneously monitored. This allows readings to remain consistent regardless of external factors such as clogging or temperature changes.

– Does a great job finding small air bubbles – Does not disturb material flow – NPN or PNP capable – Requires calibration – Should not be used with material that has a separation percentage over 2% – Must be used with nylon tubing

Accessories

Shot Size (cc)

Shot Size vs Accuracy 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1

88

90

92

94 96 Accuracy (%)

98

100

UFS Part Numbers PART NUMBER

TUBE SIZE

RANGE

ACCURACY

UFS1000-2

1/8” Tubing

0.10 - 900 cc

+/- 0.005 cc

UFS1000-4

1/4” Tubing

0.10 - 900 cc

+/- 0.005 cc

UFS1000-6

3/8” Tubing

20 - 900,000 cc

+/- 1.00 cc

UFS1000-8

1/2” Tubing

20 - 900,000 cc

+/- 1.00 cc

© 2021

| 29

AA CONTROLLERS – Feature 3 modes; Volume/Time, Pressure Control and Rate Control – Optional Ethernet I/P communication

Accessories

– Designed to control one or two pneumatic AA dispensers – Allows for up to 10 user defined part recipes

Controller shown as AA-CT-H4-PNP

A controller part number consists of a combination of codes for the number of dispensers, display size and wiring type. The part number builder can be found below with format and various codes.

AA-XXX-HX-XXX-XXX

Number of Dispensers CT – One Dispenser CT2 – Two Dispensers

30 | gpreeves.com

PLC / HMI Combo 4 – 4” HMI 7 – 7” HMI

Wiring Type PNP – Sourcing Sensor NPN – Sinking Sensor

Voltage Omit for 24 VDC Power 120 – 120 VAC Power 230 – 230 VAC Power

CUSTOMIZED CONTROL PACKAGES Our customized control packages start with industry standard components selected by customers to match the plant requirements. The programs are customized to control as many AA dispensers as required along with the pump(s) to feed them. Custom control of other components is also an option.

Accessories

Shown as AA-CT2-OMCJ-PF7

Shown as AA-CT-SM200SP-CM7

Part Number Builder

AA-CT[Number of AAs*]-[PLC]-[HMI]-[Options] *If only controlling one AA, omit the number

Example Part Number AA-CT2-ABL18-GPR10-SV: A controller powering 2 servo AAs, with a Allen-Bradley CompactLogixTM (L18) PLC, and a Reeves 10” HMI.

PLC

AA-CT-ABL16SV-1GF-GPR8-Euro

HMI

CODE

DESCRIPTION

CODE

DESCRIPTION

Allen-Bradley CompactLogixTMPLC (L16)

GPR6

Reeves 6”

Options

ABL16

GPR8

Reeves 8”

CODE

DESCRIPTION

ABL18

Allen-Bradley CompactLogixTM PLC

GPR10

Reeves 10”

CM7

Siemens Comfort Series 7”

Euro

Follows European Power Standards (230V)

ABL24

Allen-Bradley CompactLogixTM PLC

CM9

Siemens Comfort Series 9”

SV

Servo Controller Included

CM15

Siemens Comfort Series 15”

AB5069

Allen-Bradley 5069 CompactLogixTM 5380

BC7

Siemens Basic Series 7”

2K

Designed for 2K Systems

BC9

Siemens Basic Series 9”

PF7

Proface GP4000 Series 7.5”

RS

Networking for Remote Support device

PF10

Proface GP4000 Series 10.4”

PF12

Proface GP4000 Series 12.1”

PV700

Allen-Bradley PanelViewTM

PV1000

Allen-Bradley PanelViewTM

SM200SP

Siemens Simatic ET 200SP

OMCJ

Omron CJ2

OMNJ

Omron NJ

The options below are the PLC/HMI options that we have worked with most commonly for our customers. If you have a different requirement, please reach out to the sales staff to find a solution.

© 2021

| 31

ACE CARTRIDGE VALVES Our patented ACE cartridge valves are used on many of our products including AA. – 2-way, normally closed, air-actuated poppet valve, for use in SAE 8-2 and SAE 10-2 cavities (depending on model) – The actuator is isolated from the media section (cartridge) by a vent to atmosphere – Air pilot to open passage between port 1 and port 2

Reference

– Media section (cartridge) capable of functioning with 3000 psi grease, oil, and similar media – Poppet and seat are lapped tungsten carbide for long life with abrasive grease – 1/8” NPT air pilot port has a pressure range of 50 psi to 130 PSI

Port 2

Port 2

Port 2

Port 1

Port 1

ACE8-3000-600-007

ACE8-3000-3000-007

Port 1

ACE10-3000-600-040

Replacement Parts PART NUMBER

CAVITY SIZE

FLOW PASSAGE AREA

POWER

ACE8-3000-600-007

SAE 8-2

0.0065 sq inches

Pneumatic

ACE8-3000-3000-007

SAE 8-2

0.0065 sq inches

Pneumatic

ACE10-3000-600-040

SAE 10-2

0.0400 sq inches

Pneumatic

ACES8-3000-600-007

SAE 8-2

0.0065 sq inches

Hybrid

ACES8-3000-3000-007

SAE 8-2

0.0065 sq inches

Hybrid

ACE8-BC

SAE 8-2

--

NA - Blank Cavity

* All listed dimensions are installed heights.

Repair kits are available upon request

32 | gpreeves.com

ACE8-BC

EZBLEEDTM BLEED VALVES EzBleed™ Bleed Plugs are now included on all GSS / GSSM / GPMD11000 Series Dispensers – Designed for a faster, cleaner bleed process – Barbs allows for the use of 1/4” OD or 6mm tubing – Backwards compatable with previous plugs – Available in 1/8" NPT and SAE-2 models

Barb for 6mm OD Tubing

Bleed Plug Screw

Barb for 1/4" OD Tubing

Three GSSM-504PNP-V2 with EzBleed™ installed on GSSMB-3SA Manifold

Reference

Bleed Plug Adaptor

GSS-004PNP-V2 with EzBleed™

GPMD11080 with EzBleed™

Quick and Easy Bleed Procedure

A. Install 2 to 3 inches of 1/4” (or 6mm) translucent tubing onto the bleed plug screw.

B. Slowly loosen the bleed plug screw with a 5/16” wrench. A second wrench (7/16”) might be needed if the bleed plug screw will not loosen independent of the bleed plug adaptor.

C. Tighten the bleed plug screw after material flows 1 to 2” inches into the attached tubing.

D. Using a pliers (or similar tool), remove the tubing from the bleed plug screw.

A

B

C

D

© 2021

| 33

DISPENSE PATENT Manufactured Under US Patent Number 6,053,285 This patent is only used on the AA products.The AA dispensers find and remove air during the dwell time or in between dispense cycles.

Overview Dispense / transfer valve Fill valve

Air cylinder

Air piston

Reference

Purge valve

Metering rod (shown retracted or full)

Linear position sensor — monitors air piston position to provide PLC input. PLC is used to determine compression test results.

Cycle Steps

Fill the chamber — open fill valve and allow material to push the metering rod back to the full position.

Material X

X

O

Dispenser shown full of material X

X

X

“O” point, Full

34 | gpreeves.com

Test the material in the chamber — push the metering rod into the chamber full of material. Compression test shown without an air bubble.

X

X

X

Air Bubble

Normal compression point / within tolerance

X

X

Air Bubble

Reference

Compression test shown with an air bubble X

Compresses more than normal / above tolerance

If compression within tolerance, dispense material — open dispense valve and push material out the dispense port Material X

O

X

If compression above tolerance, purge material — open purge valve and push material out the purge port Material O

X

X

Air Bubble

© 2021

| 35

GP Reeves Inc. 4551 Holland Ave. Holland MI 49424

20210506

gpreeves.com Phone: 888-399-8893 Fax: 616-399-8867