CNC MACHINERY & EQUIPMENT
March 2019
A FURNITURE & JOINERY PRODUCTION SUPPLEMENT
NEXTEC 7735 Push with automatic pusher and conveyor belt
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SOLID WOOD
PANEL PROCESSING
The WEINIG Group: Machines and systems for solid wood and panel processing Innovative state-of-the-art technology, comprehensive services and system solutions through to turnkey production lines: the WEINIG Group is your partner for profitable processing of solid wood and panels. WEINIG quality and profitability give small businesses and industrial operations a decisive edge in the global competition.
www.weinig.com
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Planing, profiling, tools, sharpening Cutting, scanning, optimization, gluing Windows, doors, CNC technology Finger jointing, jointing technology, end profiling
Edge banding CNC processing Vertical and horizontal cutting solutions Automatic panel handling
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EDITOR John Legg Tel: 01424 776104 john@gearingmediagroup.com Twitter: @FurnitureProdEd
Comment
EDITOR-IN-CHIEF Paul Farley paul@gearingmediagroup.com 01424 776101
The evolution of ever-more intelligent, articulate and flexible machinery for furniture and joinery means that all CNC developments – the machinery, software, tooling and associated equipment – continues to advance at a comparatively significant rate.
ADVERTISING MANAGERS Lisa Williams Tel: 01424 776102 lisa@gearingmediagroup.com
In this issue, we look a wealth of new CNC developments from those wishing to maximise efficiency today – from five-axis machines to tooling, and from next-generation tech to quality used equipment.
Tanya Kirk Tel: 01424 776102 tanya@gearingmediagroup.com
The march of technology was realised at last month’s Smart&Human event in Rimini, Italy, by SCM, which offered its vision of what a well-equipped, highly efficient factory catering for all volumes of production – from batch-one style upwards – might look and feel like. Needless to say, requisite CNC machinery was a key element being shown, alongside the impressive robots and smart software and systems. I hope you enjoy the supplement.
PRODUCTION James Ash (manager) Tel: 01424 775304 james@gearingmediagroup.com
John Legg Editorial director
Mike Beales Tel: 01424 775304 mike@gearingmediagroup.com
PS: I shall continue to explore these themes in a special supplement alongside our May issue.
Nyall McCurrach (digital content) Tel: 01424 776107 nyall@gearingmediagroup.com
Contents
COPY ADMINISTRATOR Steve Merrick Tel: 01424 776108 production@gearingmediagroup.com PROOF READER Keith Fitz–Hugh PUBLISHER Nigel Gearing ACCOUNTS Wendy Williams Tel: 01424 774982 wendy@gearingmediagroup.com SUBSCRIPTIONS subscriptions@gearingmediagroup.com REPRO, PRINT and DISTRIBUTION Stephens & George ISSN 2396-9024 www.furnitureproduction.net
4 6 8 10 12 14 16 18 20 22 24 26
Weinig/Holzher SCM Maka Daltons Wadkin / Greda RW Machines Lawcris Weinig J&C O’meara Leitz Ferwood Wealden Tool Company Homag
A FURNITURE & JOINERY PRODUCTION SUPPLEMENT
NEXTEC 7735 Push with automatic pusher and conveyor belt
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Get connected
The Furniture & Joinery Trade Directory
The biggest and the best www.gmgconnect.com
SUBSCRIPTIONS: Refunds on cancelled subscriptions will only be provided at the publisher’s discretion, unless specifically guaranteed within the terms of the subscription offer.
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March 2019
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28 Whitehill Spindle Tools
DISCLAIMER: All material submitted for inclusion in Furniture Production is done so entirely at the contributor’s own risk. No responsibility is accepted for the safe-keeping of contributors’ materials. Whilst all attempts are made to ensure accurate reproduction, Furniture Production accepts no responsibility for variations. Artwork undertaken by our studio remains the copyright of Gearing Media Group Ltd and may not be reproduced or stored without prior permission. Some articles in Furniture Production have been submitted by companies and organisations. Monies may have been accepted in some instances to offset production costs. All rights reserved. In respect of artwork originated free of charge as part of a booking, clients should know that excessive work (more than one set of corrections, known as ‘authors corrections’) is chargeable at £55 per hour.
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CNC
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21 years of work-based skills training in furniture, joinery and wood machining
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Didac Limited Woodwise Academy, Crews Hole Road, Bristol BS5 8BB t: 0800 773 4230 e: info@didac.co.uk www.didac.co.uk
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4 CNC MACHINERY, EQUIPMENT & SOFTWARE
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Holz-Her’s Nextec furniture solution has it all. It is the complete package, comprising machine and specially designed, craftsman-friendly software.
Nextec by Holz-Her – the complete package for the simplest CNC solution
Weinig – the technology leader in standard machines for planing and profiling, and sister company Holz-Her – the high-quality panel processing machine specialist, continue to bring the latest technology and innovations in solid wood and furniture production. Focused on simplicity, ease of use, precision and reliability, Nextec is HolzHer’s latest furniture production solution. With a few simple clicks and the push of a button, Nextec creates and labels each component for your selected cabinet. Hit the ground running without programming; choose from up to 300 cabinets from Nextec’s intuitive Cabinet Select software, decide how many you want, select the material and your connection hardware and you are ready to go. Modifying or customising any item in the library, or even adding your own cabinet is just as simple. The software is designed to enable people who are not skilled in programming to
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produce a piece of furniture, or even an entire kitchen, easily and quickly, and you can start manufacture from the first day the machine arrives. A key feature in making your panel processing more efficient is Holz-Her’s DirectCut. This lasersupported high-speed cutting can turn material remnants into valuable furniture components. The optional two-line laser enables an operator to easily cut one-off pieces to your chosen size, without any programming. Operating just like an automated panel saw, DirectCut gives genuine value to your otherwise wasted off-cuts. DirectCut enables useful table saw functions, potentially saving you precious floor space and costs. Paul Nightingale, Holz-Her’s national sales manager explains: “If you are controlling everything from the machine, then the Nextec concept includes the machine, Cabinet Select and Nextec Warehouse software. If you need
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more flexibility, our office-based Nextec package – Cabinet Control Pro – give you the invaluable ability to design away from the workshop.” Holz-Her offers several machine options in its Nextec package. The smallest is the Nextec 7705, available in two widths (1560mm and 2200mm) and three lengths up to 6250mm, or the Nextec 7735 Push offers the flexibility of fiveaxis machining. Every machine and technology solution from the Weinig Group comes with reliability, quality assurance, after-sales customer support as standard. Contact the company for further details, or to arrange a visit the new Weinig Expo UK – Innovation Centre for Manufacturing Excellence in Abingdon, 01235 557600, email sales@weinig.co.uk www.holzher.co.uk
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Morbidelli’s technology for the furniture industry provides for the development of all-in-one technology models allowing a single machining centre to meet the requirements of companies and craftsmen operating in a range of sectors, from furniture to fitting out boats.
SCM panel drilling and machining centres One example is the Morbidelli m200 drilling and routing machining centre which, with its Fast 14 system, allows a tool change between operations in less than 15 seconds and 60% savings on drilling cycles thanks to its high efficiency drilling heads. The five-axis electrospindle provides unparalleled power and precision, giving a perfect finish every time. If you want to add edgebanding to drilling and routing, look no further than the Morbidelli p800, the ideal solution for just-in-time machining and for making panels ready for assembly. This first class technological solution
covers multiple goods sectors: from office to bedroom furniture, and custom applications for shops and interiors. During the recent Open House at the company’s Technology Centre in Rimini, the new Morbidelli ux200d which performs all drilling, routing and cutting, was demonstrated. The advantages with this model include the new exclusive dowelling system with variableaxis twin dowel inserter – adjustable based on the distance between holes – the magazine for machining unit automatic tool change – serving both upper and lower units for simultaneous machining on opposite faces of a panel – and the new Clamex machining units
for increasingly bespoke joints. Added to the range is the Morbidelli cx220 compact drilling machine. This is the ideal solution for small batch machining. With compact dimensions, the new drilling heads guarantee a level of performance and efficiency never achieved before now. The worktable even allows drilling of delicate surfaces with excellent finish, whilst the new, shaped hold-down grippers mean that panels can be machined even in positions inside the grippers, greatly reducing cycle times and optimising workpiece clamping. 0115 977 0044 www.scmgroup.com
Morbidelli m200 drilling and routing machining centre
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The ux200 dowelling dispenser
The Morbidelli ux200d performs all drilling, routing and cutting
Add edgebanding to drilling and routing on the Morbidelli p800
Morbidelli p800, the ideal solution for just-in-time machining and for making panels ready for assembly
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The five-axis specialists will launch its new flagship at the W Exhibition.The new Maka PM-Modular features the same underpinings as the PM-270, with Added value and higher performance. Being, modular, it’s available with a range of options including a three-axis or five-axis head PM170, or both on the PM270.
Maka’s impressive new PM Modular five-axis machine © Image copyright of Maka
The PM Modular is quicker and easier to set-up, and operates at high speed, thereby making this new model ideal for both bespoke and high volume joinery production, especially suited for largescale hardwood timber joinery. Maka’s Click system Pods provide secure, precise workpiece clamping every time. Available with lengths of four, six and eight metres, widths of 1300 and 1600 mm, and a generous Z axis capacity of 400mm. The POWER-Maka spindles are now standard, delivering greater power, flexibility, life, and longer warranty! There’s also a choice of tool magazines. The PM-Modular can also be supplied with either a matrix vacuum table, or the original Pod and Rail table, making the machine ideal for both panel processing, and for solid joinery. With the new model comes added visibility and accessibility too. Following research into improving safety and the user’s experience, the PM Modular now features newly designed
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The new Maka PM Modular – an uncompromising CNC solution for all
hoods which open up the whole front, greatly contributing to safety, and facilitating maintenance and setting. MD Iain Young explains: “As the range of applications for the PM270 had grown, so had the variety and cost. The PM Modular addresses this, stripping back to the best
essentials, to provide an all-round solution with a high level of flexibility and performance. In the process we’ve greatly improved the price. It’s a natural progression, bundling the most soughtafter options, without compromising quality or performance.” www.maka.com
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ACCORD 25 FX
EASY TO USE SMART TECHNOLOGY 3, 4, and 5-axis CNC Machining Centre Engineered with dedicated solutions and software for manufacturing doors, windows and solid wood elements. Driving LEAN Manufacturing through Innovative Solutions
SCM UK Tel. +44 (0)115 9770044 - scmgroupuk@scmgroup.com - www.scmgroup.com
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Machine Smarter with Daltons Wadkin
Greda’s new CNC technology enhances furniture manufacturing Italian CNC specialists Greda have made significant enhancements to their range of machining centres with added efficiency for the furniture sector. Daltons Wadkin, sole distributors for Greda in the UK and Ireland, are offering customers the chance to discover the many manufacturing advantages the equipment offers. Having recently moved into new purpose built premises, Greda’s CEO Marianna Daschini, is excited for the future. “We have developed a range of CNC machining centers with significant enhancements, more effective, more automated, smarter… more Industry 4.0! “Attending so many exhibitions around the world, we have seen that our solutions are appreciated by many, and this was the starting point for the reorganization we have undertaken, also involving our sales operations. So, more than ever, we are ready to look ahead!” Greda have a key product focus on five axis CNC machining centres designed predominantly for the furniture manufacturing industry, but also utilised in aerospace and automotive sectors for working on a range of materials. Diva, Mitika and Poker are the key flagship products which have been entirely redesigned as evidence of the high technological standards constantly offered by the company and their determination to pursue clear goals. “Machining centres with superior performance, to reduce downtime dramatically, that’s what the market is looking for. Machines that are smarter, connected to the entire enterprise ecosystem and capable of working unattended, with automated loading and unloading systems. “So, not just higher productivity with identical quality, but also controlled with controllable costs,” adds Piero Daschini, co-owner of Greda. The new Diva model is a compact CNC machining centre with five interpolated axes that can bore, mortise, tenon, mill, finger-joint and route on five workpiece faces; a perfect solution both for small batches and large volumes, thanks to optional automatic loading and unloading systems. With a machine footprint less than ten square meters the Diva is now equipped with highly versatile and intelligent worktables and self-positioning clamping systems. For turned components, the five axis CNC lathe Mitika and its four axis brother Poker V, offer multiple functions to turn, mill, shape and sand solid wood parts in one cycle at high speed, with intelligent tool changers that work in hidden time and optional automatic loading/
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Diva, the ‘pocket’ five axis machine
Turn, mill, shape and sand in one operation
Mitika offers efficent prodcution of complex turned components
unloading systems. These machines have been redesigned with stiffened frames to provide further support for high precision, high speed manufacturing. “We have revised our CNC machining centres in depth,” Piero Daschini concludes: “adopting more advanced components and focusing on the standardization of construction. Another new element for all three machines is the GreCam software, a new intelligent tool developed to optimize each process stage for maximum working efficiency.” GreCam is another indicator of Greda’s new focus, a more powerful and flexible software
that will be installed on all their CNC machines, providing users with an easier tool to manage machine operation as well as for creating and designing the workpiece, simulate toolpaths and processing steps in 3D. The operator has a flexible workflow with options to import files generated from third party software prior to optimising them on the machine, or to use GreCam, a unique, flexible and easy-to-use platform that is constantly evolving. 0115 986 5201 info@daltonswadkin.com www.daltonswadkin.com
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tel: +44 (0)115 986 5201
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web: www.daltonswadkin.com
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The Stema & RW Machines relationship goes back many years, and over this time the duo has provided not just machinery, but solutions to UK manufacturers requiring not only standard equipment, but the supply of bespoke installations.
Stema and RW Machines: from simple to fully automated systems A recent installation by RW Machines involved the supply of the Multipoint Altair model Addspace in Doncaster. Addspace, like most companies, was in the situation where orders volume remained the same but the batch size numbers were ever reducing. Having for many years had good service from traditional throughfeed drilling machines, they had reached an impasse where the daily setting times were exceeding the actual run times for the drilling.
‘The answer is yes, what is the question?’ After visiting Eugenio Cicardi at the Stema factory near Como, Italy, and some of Italy’s most productive manufacturers using Stema equipment, Addspace ordered the Stema Multipoint Altair, a machine of modular design, allowing companies with smaller thru put the possibility to both face- and end-bore on a single module. Due to the volumes required by Addspace, they opted for a second module, having module A for face-boring and module B
for end-drilling, providing the throughput for current requirements and future-proofing for expected growth. More recently, Addspace added a fully automated gantry vacuum unloading system, making the Stema line a one-man-operation. Stema, always with a mind to future requirements of manufacturers, has recently successfully launched two new products. The first is a piece parts and components, enclosed, automated storage system with programmable trays to deliver pieces as required by the operator, providing total stock control and security. The second is a vertical buffer storage system, allowing cabinet by cabinet call-off and reducing the chance of operator errors between each machining process. Stema is one of Italy’s leading bespoke CNC suppliers and RW Machines is one of the UK’s premier suppliers of CNC equipment for both the panel and timber industries. 01869 244943 www.rw-machines.co.uk
Stema Altair
High output batch CNC of modular design, capable of drilling on all six sides of the panel. Auto read panel entry insertion of hinges plates or any other fitting can easily be carried out.
Stema Tabit Designed for a multitude of operations, from a simple configuration for drilling and dowel insertion, to the manufacture of five-piece doors.
Stema Kepler Described as the ultimate drilling, routing and insertion machine, can be adapted to work on a feed-and-return system or a throughfeed CNC. Drilling and doweling and hinge plate insertion or a multitude of formats can be processed on this versatile CNC machine.
Stema Tabit
Stema Altair
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RWMac
t +44 1869 244943 f +44 1869 253498 e sales@rwmachines.co.uk
www.rwmachines.co.uk
The answer is YES! What’s the question? Stema is Italy’s #1 bespoke CNC supplier and RW Machines is the UK #1 supplier of CNC equipment for both the panel and timber industries. Stema TABIT Designed for a multitude of operations, from a simple configuration for drilling and dowel insertion, to the manufacture of 5 x piece doors. Stema KEPLER The ultimate drilling, routing and insertion machine, can be adapted to wok on a feed and return system or a thru feed CNC. Drilling and doweling and hinge plate insertion or a multitude of formats can be processed on this versatile CNC machine. Stema ALTAIR High output batch CNC of modular design, capable of drilling on all six sides of the panel. Auto read panel entry insertion of hinges plates or any other fitting can easily be carried out.
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Leeds-based panel distributors, Lawcris, have plenty of tricks up their sleeve, including a state-of-the-art CNC department that has enjoyed an increase in demand in the past year as they make investments in machinery.
How to extend production capacity Operating from a four-acre site, strategically located on the outskirts of Leeds, Lawcris Panel Products pride themselves on their continuous investment in technology and staff to ensure a topnotch service. Last year the company made savvy investments in their Creative CNC factory, increasing their production capacity two-fold with the introduction of a host of brand-new CNC machinery. Advancing technology has always been influential on the furniture and joinery production industry, therefore buying the right CNC machinery is key to running an efficient and flexible business. 2018 saw a half millionpound investment realised with the arrival and installation of a new BHX500 Multiborer with hedgehog feeder and Homag KAL370 single sided Edgebander with a PUR glue system. In addition to this, two Homag Holzma HPL500 beam saws make Lawcris’ Creative CNC enviably efficient. With the facilities and knowledge to custommake all manner of components to a high standard, Lawcris’ strength in furniture manufacturing, industrial woodworking and commercial joinery have meant they have experienced an influx of demand within the cabinetry sector. CNC manager at Lawcris, Stuart Hall, says: “With a recent increase in the need for easyassembly, high-quality furniture products, we like to ensure that the services we provide are useful and relevant, meeting our customers’ every need.” Stuart goes on to say: “We provide three main areas of expertise in the CNC department that all work together as vital cogs in many of
our customers’ projects. The multiple beam saws with office-based Magi-Cut software provide the maximum yield cutting facilities. Our edgebanding machines allow us to ensure superior edge appearances while the new slitting machine enables the CNC department to keep up with the increased volume of tailored edging width demands. “Finally, our CNC routers and new Multiborer cater to all our customers’ drilling and routing requirements. This complements the increased demand we are seeing for cabinet work, incorporating panels with drilling for KD fittings.” In the past year the Lawcris’ CNC capacity
has more than doubled, providing a service that has proved incredibly useful for clients who wish to streamline their own manufacturing processes, or perhaps require a buffer when their own capacity has been reached. Lawcris Creative CNC encourages customers to think of its manufacturing services as an extension to their own facilities. Lawcris’s additional services, including labelling of components, a speedy delivery service and much more, have allowed the Leeds business to achieve a level of prestige and trust that it is sure will continue. 0113 217 7177 www.lawcris.co.uk
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LawcrisCNC CNC Lawcris Yourpartner partner Your ininproduction production
Let us help improve your production capacity Cutting | Drilling | Edgebanding | CNC machining| Let us help improve your production capacity Edge slitting Cutting | Drilling | Edgebanding | CNC machining| Edge slitting Get in touch to find out more. Get in touch to find out more. W: www.lawcris.co.uk E: sales@lawcris.co.uk W: www.lawcris.co.uk P: 0113 217 7177 E: sales@lawcris.co.uk P: 0113 217 7177
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In solid wood manufacturing today, flexibility is the key. Whether switching from making ‘A’ energy rated timber windows to creating complex shapes, Weinig’s Multirex CNC uses the very latest technology to make easy work of the most challenging manufacturing, opening up new production potential.
Leading five-axis technology for solid wood processing from Weinig
Weinig’s long understanding of the changing needs of solid timber processing makes all the difference. The Multirex 7125 and Multirex 7225 offer almost unlimited possibilities in five-axis machining. Constructed for highly demanding work, the solid and well-thoughtout construction of both machines represents the latest in modern and application-friendly industrial design.
CNC processing means that traditional methods requiring significant skill and individual tolerances can be created today with ease. Just a few clicks of a mouse are needed to start the process and, with the utmost precision, bespoke work such as mortised door frames or dovetail joints are created with production efficiency. Its unique capabilities enable customers to develop products for the market, rather than having to work to the limitations of a machine. Weinig’s solid wood processing solutions bring economy and craftsmanship back to CNC manufacturing, be it for batch size one or mass
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production. Weinig’s solid wood CNC range is focused on delivering precise machining for solid timber components, high loading capability, extreme acceleration values and exceptional dynamics, all based on robust construction platforms offering exceptional stability. With the integration of intelligent software and sophisticated technology, Weinig CNC processing centres offer increasingly powerful manufacturing solutions whose intuitive and userfriendly interface considerably shortens operator training.
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Open software architecture means that no ongoing licence fees are needed which might restrict future choice and company development. The perfect processing centre for any business that needs flexibility combined with economy; the Multirex is unique in its price category. Weinig’s Cube Fest In day-to-day work, machinery that is both robust and simple to operate is what is needed. The Cube Plus delivers precisely this for easy planing up before CNC production.
The sheer simplicity of the Cube Plus from Weinig has transformed the way companies plane and straighten timber. With well over 120 sold across the UK, the Cube has been a resounding success, with machines going into small workshops, timber merchants and large production factories up and down the country. On 26-27th March, Weinig is celebrating the Cube Plus with the Cube Fest at Weinig Expo UK in Abingdon. With late night opening to 7pm on 26th March, come along to claim your Cube Plus, with never-to-be-repeated offers available on upgrades and financing available exclusively at the event. Weinig UK’s innovation centre Weinig UK’s new centre of technical excellence is located in Abingdon, Oxon. The innovation centre for manufacturing excellence houses over 20 of the latest machines and technology from the global leader of solid wood processing machinery and systems, high-quality panel processing solutions from sister-company Holz-Her, and modern classical machines by Hofmann. 01235 557600 sales@weinig.co.uk www.weinig.co.uk
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Established in 1989, the AES Group has evolved to become a global supplier of one of the most comprehensive ranges of heavy duty, high quality Industrial CNC machines.
Robust AES CNC offer from J & C O’Meara The strengths of the AES CNC machines can be quite clearly seen in the construction of the frames which allow every machine to have a high positioning and processing speed to allow maximum productivity. These machines generally weigh more than most to easily absorb positioning speeds which start at 70m/min and are built to ensure long term reliability and accuracy. If one was to strip down an AES machine, one would see that only the frame and assembly takes place in their manufacturing plant of over 170,000ft2 in Bursa, Turkey and all the working parts are from the premium, branded sources including Becker Vacuum pumps, HSD router and drill heads, Yasakawa inverter drives, THK linear guides, Schmaltz vacuum pod and consoles, Osai controllers etc. Every one of the 300 machines produced every year goes through a number of stringent and rigorous quality checks and procedures to ensure every machine meets or exceeds customer expectation. Every AES machine is complete with industryleading Alphacam CAD/CAM software starting with Essential 2D which can be upgraded to further packages depending upon customer requirements and of course allowing every customer the possibility to grow with the machine. Door production With a choice of three- and five-axis machines AES have several solutions depending upon customer requirements. One of the most popular choices is the AES Vega Evo which has a 9Kw router head and double-sided 5.5Kw dedicated horizontal router head to machine pockets for locks and recesses for hinges. The easy-to-use AES door macro allows one-off programming in minutes which include
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final sizing of the door blank, machining of locks, hinges, keyway, handle hole, rebates and eurogrooves. Spy holes and cut outs for letterbox and vision panels can also be added with ease. Panel processing From the entry level Flexa to the stand alone Nova to the heavy duty Extreme and Raptor machines which can be supplied as automated Line machines, AES has possibly one of the largest series of flatbed/nesting machines available. As every manufacturers’ requirements – and indeed budgets – are different, AES has a range of machines to suit most industrial requirements with each series of machine having the choice of several bed sizes depending upon maximum size sheet to be cut. Drilling The AES Sirius is a through feed drilling machine, again offering the traditional heavyduty rugged structure and using all quality branded components. This machine has the option of a router and also the option of a sixposition tool changer giving it large machine capabilities in a smaller space. The Vega is the stand-alone solution for
modular furniture or processing door blanks and available with a C axis. Five axis The five axis machines are becoming more and more the norm. The AES Vega five axis machine has a gantry construction to ensure ultimate stability when machining all round and is complete with a liquid cooled 11Kw HSD infinity head which can offer 360-degree endless machining to give a seamless finish. This machine is also complete with the powerful Alphacam Ultimate CAD/CAM software. Training AES’ exclusive UK distributor, J & C O’Meara, can offer advice on the best software solution to allow a CNC to be integrated into any existing working environment, whether a customer is new to CNC or even if a third-party CAD/CAM package is already being used. The company can also offer advice on machining styles, strategies and automation. Its training not only shows the function of the software but takes a customer from design through to production and includes pre-delivery training, training on-site along with ongoing training. 01704 893 109 www.ukwoodworkingmachinery.co.uk
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CNC machines are a significant capital investment for any company. Small but expanding joinery and furniture manufacturers, right through to international production companies with world-class manufacturing facilities turn to CNC machines to streamline their business, and increase production and profitability.
How the right tooling helps you get the best return from your CNC investment So, with easy-to-use modern technology helping fill the skills gap and increase flexibility, why isn’t it going quite to plan? “We hear about all sorts of different production and manufacturing issues, from poor finish right through to noise,” says Leitz Tooling sales manager Brian Maddox. “Companies large and small rely heavily on their CNC machines, so issues like short tool life and product rectification can become serious problems which affect their bottom line.” Working with Leitz, two market-leading British caravan manufacturers, Coachman and Elddis discovered it was the tooling on their CNCs which was holding them back. Both Elddis and Coachman had been experiencing increasing pressure on production and needed to get product to the assembly departments faster to meet demand. This could be considered a ‘good’ problem, but it is one both companies recognised as a serious issue which had to be resolved. Coachman Caravans has a reputation for producing high quality, well-built products. Steve Marsh, Coachman’s machine shop manager says: “The diamond nesting routers on our CNCs were lasting two or three working days. We had to constantly check the boards and tool for clogging. The frequent down time alone was a big problem.”
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The diamond nesting routers from Coachman’s previous tooling supplier were less than half the price of the equivalent offered by Leitz, but once the whole production cost was evaluated, the solution was clear. “Leitz diamond nesting router is very impressive. Its first run lasted 37 days on the machine and we got through almost 12 times the number of sheets with no clogging, vastly reduced noise, a great finish and double the feed speed. With more diamond edges giving an up and down cut, it’s just a far superior product.” Elddis started life as a manufacturer in 1964. In the 50 plus years since, the company has expanded and today includes some of the UK’s most well-known and best-selling brands. All caravans and motorhomes are manufactured in the company’s County Durham production facility, which employs 350 skilled staff. Both Elddis and Coachman have similar CNC routers, but used tooling products from different suppliers. Brian Jackson, production manager for Elddis says: “To try and help with the finish we were running the previous diamond nesting router. It was noisy, and after the first service, the tips were coming off. We went to Leitz for a solution, and they delivered on everything we needed.” Brian Maddox says: “This experience isn’t just limited to caravan production, or CNC manufacture for that matter. We solve issues like
this across the spectrum of manufacturing of all scale and type every day.” Leitz works with companies before they make individual or additional machine investments, looking at the products the customer makes, through to the right tooling for the jobs. This helps the company decide on the right specification for the machine so they are well informed and prepared before they seek proposals from machine manufacturers. “Our tools give an excellent finish, which means less sanding and rectification, less coating and ultimately, lower costs. Companies can become fixated on the purchase price of tools, but correct, quality tools can have a fantastic positive impact on other costs,” continues Brian. “You have to ask yourself, what would you pay for 12 times the productivity from the same tool?” Coachman’s Steve Marsh says: “Buying quality makes all the difference.” Leitz Tooling UK Ltd. is an ISO 9001:2015 certified company. Every tool from Leitz is manufactured to BS EN847 1-3, which means every tool is tested to a high standard of accuracy and safety, helping prolong the life of the tool and, ultimately, the machines on which they are used. For more information visit www.leitztooling.co.uk, http://shopuk.leitz.org, email salesuk@leitz.org or call 01279 454530.
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WOODWORKING MACHINERY CNC Routers This new range of affordable CNC Routers from ATA Engineering offers the same high quality build that you come to expect from a company that has been supplying CNC’s for over 20 years, along with support and technical back up. Standard sizes: 8 x 4, 10 x 5, 3m x 2m (Special sizes available on request) Standard Features: HSD HSK Spindles, Rotary ATC, Location Pins, Tool Digitizer.
Castle Pocket Routers
from ATA Engineering
New Improved Model TSM22 Pocket Router Model TSM22, the most popular Pocket Router in the Castle range has been re-designed with a new lift up table top to provide the following features: • Easier and quicker access when replacing the router cutter, drill and other parts during routine servicing and repair. • Additional safety feature which automatically disconnects the electrical supply to the Bosch motors. This long established and widely used model continues to provide the quickest and strongest method for kitchen and bedroom carcass manufacture, retail display stands and other interior fitting applications.
Router Cutters
A comprehensive range of routing cutters in HSS, Carbide tipped and solid carbide to suit a wide variety of applications in aerospace, woodworking, plastics and composites. Enquiries welcomed for special cutters. Extensive Stock ATA Engineering carry an extensive stock of cutters, tool holders and collets, all for next day delivery.
ATA Engineering Processes Ltd ATA House, Unit B, Boundary Way, Hemel Hempstead, Herts, HP2 7SS t: 01442 264411 e: sales@ataeng.com www.ataeng.com
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22 CNC MACHINERY, EQUIPMENT & SOFTWARE
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Geoff Burrows, owner of Dewsbury-based GB Projects, has been in the furniture manufacturing industry for over 45 years, servicing the contract furniture and shopfitting market. With this experience in the industry comes an exceptional knowledge of machinery, how it works and the maintenance required to keep it running smoothly.
No-nonsense approach from Ferwood A firm believer in the benefits of used machinery, Geoff doesn’t always need to spend unnecessary time or money on sourcing new or fully reconditioned machinery unless it’s absolutely necessary. His team of dedicated engineers has the skills to achieve the same results for less, making Ferwood UK’s no-nonsense ‘As It Is’ machinery package an ideal solution for his business. “We decided to purchase a used five-axis CNC machine to dip our toe in the water,” begins Geoff. “We hadn’t bought one before and, when compared to the price of a brand new machine, buying a used CNC machine was a relatively cheap way of exploring the machine’s capabilities and the different business avenues it could lead us down.” Ferwood offers three distinctive machinery packages – Approved, Functional and ‘As It Is’. These offer a flexible approach to buying used machinery that meets the time frame, budget, or specification of each customer. Geoff decided on Ferwood’s ‘As It Is’ machinery package. Designed for a quick and straightforward sale, it gave him complete control of the machine, its handling and installation from day one. “I’ve known Ferwood UK for a long time and I have every confidence in how they work. They are best known for their fully-reconditioned machinery, and I can see why it’s a very appealing option for many businesses, but my team has become fully conversant with the workings of CNC machines over the years and we regularly fix and service our own machines in-house. “This new addition would be no exception. We knew the machinery spec we wanted and we
were keen to continue using the SCM brand, so as soon as we saw the machine we wanted become available, we organised the transport and installed it ourselves. The transaction was very straightforward.” The introduction of the SCM Record 110 NT five-axis CNC machining centre has been a huge success for the growing business and, since its installation last year, it has opened new revenue streams for GB Projects. “It didn’t take us long to see that this machine was far superior to an average CNC machine and our idea to invest in a used five-axis CNC from Ferwood UK was the right thing to do,” admits Geoff. “As well as it benefiting our day-to-day business, we now supply the industry with CNC work and panel processing requests that they cannot fulfil internally. We offer out-sourcing on a nationwide scale and, thanks to the new SCM machine, we can supply smaller manufacturers with bespoke orders quickly and efficiently.” Geoff continues: “It is also more efficient. It offers new ranges of products for us to manufacture and because of this, allows us to fulfil the most challenging design requests
from our customers, whilst still offering us more margin. This flexibility gives us endless design possibilities and allows us to complete jobs even faster. A five-axis CNC has certainly been a great addition to our machinery line-up and the machine itself hasn’t let us down. In fact, it’s done everything we needed it to do and more.” Geoff adds: “Our company ethos is to get the best and most modern machines we can afford and that gets better year on year. Our workshop has a range of new and used machinery in it but on this occasion, the right decision for us was a non-refurbished machine from Ferwood. “We know what we want and what to expect when we purchase woodworking machinery but Ferwood UK is always there to offer insight into the machine and its capabilities. They are also always on the end of the phone if you’re looking for an honest opinion on something you’re looking for or working on. “You couldn’t fault their product knowledge and professionalism. Should the opportunity arise, we would happily continue to use them again and again.” 0113 286 6689 www.ferwoodgroup.com
Fin
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Ferwood Approved: World leading CNC Routers and Machine Centres Reconditioned to the Highest Standards.
Find out how some of the largest companies in the UK and Ireland have already realised the quality and value, without compromise, of CNC Routers and Machine Centres supplied by Ferwood.
Ferwood Machinery Ltd, Unit 5B, Helios 47, 3 Isabella Road, LS25 2DY Garforth, Leeds Tel. 0113 2866689 Email: sales.uk@ferwoodgroup.com www.ferwoodgroup.com
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24 CNC MACHINERY, EQUIPMENT & SOFTWARE
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A long-established company with an increasing presence in the CNC tooling market, Wealden Tool Company has at least 95% of everything in its range in stock at any time, meaning that orders can be dispatched the same day, offering customers a rapid source of supply.
Wealden provide solutions next day from stock Wealden Tool Company’s products include the Persistence Pro© range of two-plus-two flute compression spirals, which feature a DLC (diamond like carbon) coating offering two to three times the life of uncoated tungsten carbide, a low coefficent of friction and smoother cutting on all timberbased materials. Many cutters in the CNC range feature replaceable tips, offering the benefit of a constant diameter and easy maintenance, the blades being rotated to present new cutting edges. The company also produces an increasing range of Swop-tip© replaceable insert tooling, again with the benefit of constant geometry and easy tip replacement. Many of these were produced to answer customers’ specific
Cove Surfacing Cutter
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problems, such as the Cove Surfacing, which is a two-flute TC replaceable tip cutter to produce recesses with a flat bottom and radiused corners, overcoming the need for separate cutters for the radius and clearing out and thus eliminating problems of height alignment. A wide range of traditional solid spiral cutters is also stocked, including large sizes and other
items such as Chipbreaker Spirals for stringless cutting on solid timbers. Other innovative cutters from Wealden include solutions such as the Handleless Drawer/Door cutter to produce finger pull mouldings on MDF and timber doors and drawers, Vari-Angle cutter heads and Multi-Profile cutter blocks to take the range of spindle moulder euro knives, offering compatibility between spindle moulding and CNC sections. Although Wealden doesn’t produce one-off specials, the Kent-based firm can produce custom cutters in production quantities and are always happy to go out of their way to help customers with projects. 01580 890500 sales@wealdentool.com www.wealdentool.com
Multi-Profile Cutter Block Chipbreaker Spiral
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www.furnitureproduction.net
There is sure To be MAKA Know-how inside, And ouT ! MAKA – your technology partner for 5-axis CNC cutting systems from wood across composites to aluminium. Sophisticated, individual manufacturing systems have been our core competence for more than 60 years. Regardless of the industry you are active in – on the basis of our globally tried-and-tested machine portfolio, we develop a solution together with you. Perfectly customised to your requirements, innovative and reliable. Turn our creativity into your success. Talk to us. MAKA Machinery uK Ltd. C5 Horton Park IE., Hortonwood 7, Telford Shropshire TF1 7GX Tel: 019 52 - 60 77 00, Email: iy@makauk.com
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CNC Spezialmaschinen 14/02/2019 15:18
MAXIMUM PRECISION LEADS IN TURN TO MAXIMUM PRECISION, PERIOD.
To shape the future you will need forward-looking PCD tools – and intelligent solutions for their production, processing and maintenance. VOLLMER supports you: with innovative PCD sharpening and eroding machines, economical automation options and strong services. For the highest flexibility, efficiency and quality. The future takes shape: with VOLLMER. VGrind 360
VPulse 500
www.vollmer-group.com VOLLMER UK LTD. // Nottingham NG10 5BP // +44 115 9491040 // info-uk@vollmer-group.com
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26 CNC MACHINERY, EQUIPMENT & SOFTWARE
www.furnitureproduction.net
Established in 1996, Mobili Office designs and manufactures a range of innovative office furniture. With a group turnover in excess of £15m, Mobili produces a range of seating, desking and storage for the complete office package.
Homag improves reliability and throughput speed for Mobili Office As aging machinery started to fail, Mobili Office invested in two Homag Centateq P-110 CNC machines. Steve Holyer, production manager, explains: “Our existing CNC machine was very old, it was a 1999 model and it was simply at the end of its life. This caused us manufacturing issues as it had started to become unreliable. “In addition to this, our CNC drill no longer fitted our production requirements. When we bought it, we were handling a lot of mass production work but the market demand has changed and we are producing more bespoke pieces at smaller quantities. We needed to invest in technology that would allow us to remain versatile and flexible within a competitive market.”
need to be able to handle everything from drawer fronts right up to desktops - which at their largest can be up to 3 x 1.5m. “Our old machines weren’t capable of handling such large panels and this was limiting as our need to handle bigger panel sizes is increasing. One of our products, a seating pod, uses panels so large that it used to take five passes to complete but now it’s reduced to just one pass. This is obviously saving us a lot of time and allows for faster processing. We would have bought the machines regardless, however the larger bed sizes is definitely an added bonus.” Ease of use with Homag software “One of the other reasons we turned to Homag was because the machine software is so simple and easy to use. We have several Homag machines in our facility and so our operators are already familiar with it. They find woodWOP incredibly simple to use and that was a big bonus of purchasing the two Homag
Finding a suitable replacement “When looking for a solution to replace our CNC and drilling machines, we considered the three machinery manufacturers who we had previously purchased equipment from, including Homag. Centateq P-110 “Our production facility is now CNC machine mainly Homag machinery and all our – improved equipment is covered with Homag reliability and large panel service packages. Therefore, it processing for was important to us that our new Mobili Office equipment would also be covered by a service plan. We’ve never had an issue with Homag servicing and they always get us up and running again if we encounter problems. This was another key factor which led us to contacting Homag’s area sales manager, Matt Long, to discuss a solution. “After productive discussions with Matt, we worked out a deal to purchase two Homag Centateq Centateqs. P-110 CNCs. Both machines have an identical “Our designated CNC operators attended specification and tool set-up so that everything a three day Homag training course at its is fully interchangeable. The CNC machines headquarters in Castle Donington. One of use three-axis technology and we included our members of staff is trained to handle our the future package for larger drill heads. Our Homag Baz system and so already had a great tools selection also included the router heads knowledge of the software. Our other colleague, and sniping saw, which can move through 90 however, had only used our previous CNC which degrees, as we do a lot of grooving, rebating wasn’t a Homag machine. Despite this, he still and trimming.” found it extremely easy and quick to pick up.” Faster processing of large panels A smooth installation with “One of the key features of the CNC machines high-class aftercare support for us is the size of chipboard panel they can “We enjoy dealing with Homag mainly because handle. As our work is so varied, the machines
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we always find they meet or exceed our expectations. The installation process went extremely smoothly. We removed the old machines before the Homags arrived, so it was a relatively straightforward installation. The bonus was that the installation was actually completed ahead of schedule, taking less time than anticipated. From our point of view, that was fantastic as it meant we could start production quicker. “We’ve not had any issues with the CNC machines since they’ve been installed – they are so easy and simple to operate. If we ever do have any queries about servicing and parts, it’s always easy to speak to someone at Homag. With our other Homag machinery, if we’ve ever
Homag’s easy to use woodWOP software system makes machine operation simple
needed a part, we’ve always used the superb Homag eParts system. “It’s a very useful system, you can print off drawings and stand in front of the machine with them to identify which part you are looking for. On the odd occasion we haven’t been able to find what we need, the Homag spare parts team is always quick to help and easy to reach on the phone,” concludes Holyer. For a demonstration or more information about Homag machinery and software, contact Adele Hunt at Homag UK on 01332 856424. info-uk@homag.com www.homag.com
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LIFT & SLIDE TOOLING FROM WHITEHILL SPINDLE TOOLS
SLIDING SASH BOTTOM RAIL
SLIDING SASH TOP RAIL
JAMB SIDE STILE (LOCKSIDE) QUALITY YOU CAN REPRODUCE, AGAIN AND AGAIN
INTRODUCING WHITEHILL’S LIFT & SLIDE TOOLING, INCLUDED IN COASTAL GROUP’S HS PORTAL SCV SYSTEM . TRANSFORMS YOUR LIFT & SLIDE MANUFACTURING INTO AN EASY AND EFFICIENT PROCESS, PROVIDING ACCURACY, CONSISTENCY AND SPEED. THE TOOLING FEATURES THE SAME HEIGHT AND FENCE SETTINGS FOR ALL THREE PROFILES. ENABLING A SINGLE PASS THROUGH YOUR MACHINE. THE LIFT & SLIDE TOOLING IS AVAILABLE TO BUY OR RENT. .
01582 736881 | sales@whitehill-tools.com www.whitehill-tools.com | @whitehilltools Whitehill Spindle Tools Ltd, 2 Bolton Road, Luton, LU1 3HR
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The marketplace for tooling for windows and doors has evolved significantly in recent times as a result of legislation and consumer-driven demand. With machinery supplies and software adapting to suit, tooling supply needed a thorough rethink – Whitehill Spindle Tools stepped up and is considered a leader in this sector.
Whitehill’s ongoing investment helps it maintain leading position for window and door tooling
The UK’s leading manufacturer of dedicated window tooling systems, Whitehill Spindle Tools, says it has witnessed a dramatic change in the woodwork manufacturing processes over the last 15 years, especially for small- and medium-sized joinery workshops. This has been driven by changes in machinery design, availability and price. The advancement in software technology has increased the capabilities and ease of use of machinery and the changes in tooling design allow dedicated window and door systems to become widely available to all levels within the industry. The window and door tooling solutions available from Whitehill, include, although are
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not limited to: HP Flush, HP Flush AluminiumClad and Conservation Part Q Windows, Openin Part Q Door, as well as Stormproof, Sliding Sash and Tilt & Turn Window Systems. The technical design of wooden windows and doors has been radically improving over the last few years, which is partly as a result of changes in legislation and partly as a response to the dramatic loss of market share to uPVC. As a result, Whitehill has made vital investments in window design and is constantly looking to innovate in order to reverse this trend. This has resulted in tremendous year-on-year growth for at least the last decade – and shows no sign of slowing down. These enormous advances mean that all
UK and worldwide customers are now able to offer a fully finished quality-controlled product, backed by certificates of performance criteria. One of the recent innovations is Whitehill’s Lift & Slide tooling, which also forms part of Coastal Group’s HS Portal SCV system for everything required to manufacture straight lift and slide door systems. The tooling provides a constant diameter and is easily set for the same height and fence settings for all three profiles; Top Rail Sliding Sash, Jamb Side Stile Lock Side and Bottom Rail Sliding Sash, enabling the whole profile to be machined in a single pass. This is the first of Whitehill’s tooling that will have an option to rent as well as buy.
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Innovation has not just been limited to tooling, Whitehill has also been improving its 2D and 3D CAD/CAM systems for great accuracy when designing one-off bespoke tooling, as well as in the reproduction from wood samples and hand-drawn sketches received for special cutter profiles. There has also been a rise in customers looking for spindle and moulder tooling for four- to six-head machines – and this is where the expertise of Whitehill really shows, providing split-tooling solutions to the client’s specification. Whitehill’s constant drive to improve things doesn’t stop there, with significant investment in a new website to improve the customer experience coming in Q2 this year. It will include being able to find and order the right products in a short time. Whitehill’s tooling provides the simplest and most cost-effective products for its customers. Whether it is used on older single-purpose machines, newer digital/CNC versions, or multi-function machining centres, the company maintains its replacement carbide tip toolsets have set the benchmark for finish, quality and speed of production. With virtually no set-up times, no marking out and perfect repeatability, this allows windows to be made to order with no minimum batch size and often by semi-skilled staff. They give the small- and medium-sized joinery workshops the capabilities that were only ever available to large manufacturers a decade or so ago.
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Although Whitehill prides itself on being a British company and proudly uses the Made in Britain marque, its customers are not limited to the UK. Last year a customer in California bought a Whitehill window tooling system for a project overlooking Carmel beach and is so pleased with the results it is producing a case study around
the customer’s experience of working with Whitehill. Whitehill’s significant investments in its Luton factory along with its technical experience and advice, ensures that this unique business remains as a leading UK tooling manufacturer. 01582 736881 www.whitehill-tools.com
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SO MANY WAYS TO DRILL THE PERFECT
HOLE
CNC Sales And Technical Staff Wanted! Due to continued expansion in the UK and Ireland markets, Masterwood GB are looking to recruit staff to cover, Servicing, Installations, Training and Sales Please Send Applications to: office@masterwoodgb.co.uk (Masterwood GB Head Office)
Contact us for your free catalogue containing our comprehensive range of drills and boring tools
No Agencies
Masterwood GB Ltd
Spectrum House, Beehive Ring Road, Gatwick, West Sussex, RH6 0LG Tel: +44(0) 1293 402700
sales@calibretooling.co.uk www.calibretooling.co.uk
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www.wealdentool.com
PROFESSIONAL CNC TOOLING NEXT DAY FROM STOCK
Telephone: 01580 890500 Email: sales@wealdentool.com 2, Clinton Business Centre Lodge Road, Staplehurst, Kent TN12 0QF
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