Mechanical Circulator

Mechanical Circulator

Forced Massecuite circulation in Pan plays an vital role in Pan boiling for optimum growth of crystal & exhaustion of molasses. Pan boiling with Stirrer/Mechanical circulator is an art of sugar manufacturing practiced since initial days of Sugar Manufacturing in India. Imported Mechanical circulators/Mixing technology were dominantly implemented in Indian Sugar industry with its pros & Cons. With less technology upgradation industry turned towards conventional natural pan boiling.

Till recently Galaxy Mechanical circulators reinvented the Pan Boiling techniques with art of Mixing technology & precise engineering practices for manufacturing.

Galaxy Industrial Equipments developed Mechanical circulators suitable to optimised pan boiling parameters. Galaxy Mechanical circulators utilises the world proven Hydrofoil class impeller technology for Mechanical circulators. Galaxy Mechanical circulator are suitable for viscosities of Massecuite up to 45,000 cp at standard Pan operating temperature & pressure. These wide blade hydrofoil impellers are widely used for high viscosity applications across the industry process spectrum being pre dominantly axial flow in nature. The flow produced by Galaxy Mechanical circulator induced the even crystal growth across the Pan cross section.

The heat transfer coefficients are high & even across the Pan with low temperature difference during the total process. High pumping capacity of wide blade hydrofoil impeller of Galaxy Mechanical circulator make sure that the flow is maintained even at the Highest strike levels in the Pan. Close study of crystal flow has observed the Galaxy Mechanical circulator produces approximately 4-5 times more flow than Natural circulation & minimum thrice the flow with conventional impeller technologies at the Highest strike level too. Galaxy Mechanical circulator achieves more uniform size distribution of approximate 98 % of crystals across the Pan. Thus

making pioneer in the Sugar industry in field of Fluid Mixing. Galaxy Mechanical circulator reinvented the art of

Pan boiling with optimised selection of Power required for achieving the desired results. Calculations of Installed Power to ton ratio as per documented initially & followed was 85-90 % of installed Pan capacity which successfully bought down to avg. of 65-70 % with help of Galaxy Mechanicalcirculator. Galaxy Mechanical circulator Power calculations done for each and individual Pans are near to actual drawn powers once installed .Thus Directly saving the initial capital cost & long terms operational by more than 20%. Galaxy Mechanical circulator rewrote the mechanics of Pan boiling with higher results achieved against the documented. Galaxy Mechanical circulator utilised the simulation engineering study by conducting advance computational fluid dynamic analysis for Hydrofoil class Impeller for studing the flow patterns across the tubes. The studied flow patterns are achieved with high degree of accuracy in actual cases. Galaxy Mechanical circulator achieves approximately 97% of accuracy of flow produced during CFD analysis & actual flow produced in Pan.

Galaxy Mechanical circulator follows the world class design standards in manufacturing practices set across the Globe. IS standards,EIL Standards,ASME standards are followed for designing as well as manufacturing of Galaxy Mechanical circulator. State of Art manufacturing facility at Galaxy Industrial Equipments Pvt Ltd with high efficient machinery ensures zero failures of equipment mechanically. Manufacturing & Quality standards followed by Galaxy Mechanical circulator make equipment of Zero defect category. With no & absolute Zero Shaft failures Galaxy Mechanical circulator makes no.1 Mechancial circulator supplier in Sugar industry. Advanced Patented Sealing technology used in Galaxy Mechanical circulator has made vacuum leakage as a history. Exclusive Study, Continous research & development across all areas including design, process, installation makes Galaxy Mechanical circulator unique & updated year on year.

Today Galaxy Mechanical circulator records highest number of installations across Globe within all spectrum of equipment manufacturer. With more than 60% of overall

market share of Mechanical circulators installed Galaxy Mechanical circulator has once again proven to be pioneer in Fluid Mixing Engineering.

Why use galaxy process mechanicalcirculator ?

1. Assured Guaranteed process results 2. Energy efficient,low power consuming equipment.

3. Only Manufacturer of Circulator to Supply Batch, Vertical, Horizontal vacuum Pans 4. Vacuum leak free Mechanical circulator.

5. Zero Shaft failure Supply record.

Features     

World Class Wide Blade Hydrofoil Impeller.

Compact Bevel helical gear drive System Accurate engineering Trouble free installation Minimum Maintenance

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VFD automation System