our Slitter Blades Need To Perform At Their Best

Your Slitter Blades Need To Perform At Their Best Your converting machine blades may not be performing as well as they may be if you were to do more to improve them. You can extend the life of your knives, enhance the quality of your cuts, and increase the efficiency of your cutting process by doing a few easy things besides replacing dull Slitter blades. As a result of looking beyond the recommended knives for your converting machine, you may increase your productivity and boost profits.

Pay Attention To The Maintenance Of Your Knife Holder Inadequate knife holder maintenance may be to blame if your blades aren’t cutting as well as they should. Inconsistent wear patterns will occur if a knife does not fit correctly in the holder. It will also be less durable and make low cuts due to its increased wear and tear.

Make sure you’re rebuilding your knife holders regularly to ensure that your blades continue to perform at their best and last longer. Replacement of standard worn components is a basic need for each rebuild. A blade provider should be able to tell you

whether your knife holder is in good shape. Using photos, videos, and even visits to the plant, you can assess the health of your knife holder to guarantee the optimum life of your converting blade.

Think About Adding Coatings To Your Existing Blade To extend the life of your blade and increase productivity, cover it with a protective layer. It isn’t easy to know which coating is suitable for your application with so many options. The first step in deciding on a coating is to understand the cutting process. An experienced and respected blade maker might recommend knife coatings that improve performance and minimise wear after evaluating your conversion application.

All of the blade’s surface or simply the cutting edge may be coated. In other cases, the coating may only need to be applied to a portion of the converting knife’s cutting edge. It is also possible to use layers to certain parts of a knife to reduce adhesion, abrasion, and wear.

Renew Your Blade’s Components The blade material you’re employing may make a dramatic difference in the performance of your converting machine. Making the changeover to a new blade material may be

precisely what you need if your operation suffers from poor runtimes, short blade lifetimes, or noticeable machine inefficiencies.

Knives made of carbon steel may have shorter lifespans and shorter runtimes. The lifespan, runtime, and production efficiency may often be increased by days or months by switching to a new blade material without modifying the blade style. Carbon and stainless-steel conversion knives are often used in razor-slitting applications. Carbon and stainless steel have among the worst manufacturing efficiencies and lifespans. Knife performance may be considerably improved by using the same design in Tungsten Carbide or Zirconia Ceramic.

Wrapping Up Knives made of 52100 and D2 are the most common and inexpensive materials for shear slitting. It is possible to extend the life of converters by upgrading to CPM10V or carbide inlay bottom knives. Non-woven material conversion will benefit from this enhancement.

Converting knives and cuts must be correctly optimised by assessing all factors of your converting process, including cutting material, cutting volume, and budget. Use the expertise of an experienced and skilled converting knife provider like Ace to determine the best mix of converting solutions for your specific requirements.

Source: https://medium.com/@ftlknives1/your-slitter-blades-need-to-perform-at-their-best2e50512f8b7c Email: Fengteli2014@163.com