Safestep

guidelines GB 速

rev.0 Februari-11

SafeStep

Pass door System for fingersafe panels

PRODUCTION GUIDE preparing panels

1

Suited panels.

Kingspan/ Epco R-series

Metecno

Thyssen

2

E

(no end caps)

C B B B A

+0 828

-1 +0 910

-1

3

A

24 ±0,5 4

B

5

C 43 ±0,5

312 ±0,5

6

80PS

cut length 80PS (x2)

7

SafeStep

速

Pass door System for fingersafe panels

PRODUCTION GUIDE option 1: one piece low threshold

8

910+93= 1003 +1 -0 910+15= 925 ±0,5

E 1041L

MILLING 9

option 1: one piece low threshold MILLING 77 Âą0,5

(This is the width of end cap so it can vary.)

77 Âą0,5

(Possibility to customise this dimension to fit overhead door width better.)

10

SafeStep

速

Pass door System for fingersafe panels

PRODUCTION GUIDE option 2: three piece low threshold

11

1041L

910+93= 1003 +1 -0 910+15= 925 ±0,5

E-154

See Tips and Tricks.

12

1041LE

1041L-01

77 Âą0,5

(This is the same dimension as the width of end cap. So it can vary.)

13

14

SafeStep

速

Pass door System for fingersafe panels

PRODUCTION GUIDE

sawing Kingspan/Epco profiles

15

CONFIGURATION KIT right handed door

KIT left handed door

ATTENTION!

Left and right version. Right version drawn on drawings.

Add the HINGE HOLE to the side (left/right) where the hinges are needed.

16

Option: make holes by using drill pattern, drawing: 10 135 050.

A 0,5

14

4

,1(x 4)

30 15

23

1

STANDARD

(2,3)

FOR INFORMATION ONLY !

93°

B 0,5

20,5 11

Left and right version, right handed version drawn 50

1 1 Alu for Door Casing ITEM QTY DESCRIPTION

28-12-2010 REVISION DATE SCALE:

PANEL HEIGHT TREATMENT STANDARD HINGE HOLES LOCK HOLE STANDARD HINGE HOLES LOCK HOLE

500 500 500 610 610 610

ART.CODE BRUT ALS1-500KE00R/L ALS1-500KE10R/L ALS1-500KE20R/L ALS1-610KE00R/L ALS1-610KE10R/L ALS1-610KE20R/L

4) ,5(x

LOCK HOLE

) (x4 R4

D

6

Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.

ART.CODE ANODISED ALS1-500KE01R/L ALS1-500KE11R/L ALS1-500KE21R/L ALS1-610KE01R/L ALS1-610KE11R/L ALS1-610KE21R/L

ART.CODE WHITE RAL9016 ALS1-500KE02R/L ALS1-500KE12R/L ALS1-500KE22R/L ALS1-610KE02R/L ALS1-610KE12R/L ALS1-610KE22R/L

Dim.A 432,9 432,9 432,9 542,9 542,9 542,9

Dim.B 491,3 491,3 491,3 601,3 601,3 601,3

Dim.C 314 424 -

Dim.D 202 257

WEIGHT 0,451 kg 0,417 kg 0,447 kg 0,55 kg 0,516 kg 0,546 kg

1:2

1033LS ARTICLE CODE

58 148 000 DRAWING NO.

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step sheet DESCRIPTION DRAWING NO. bottom panels ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

15-10-2010 REV. DATE REMARKS

Changed drill pattern drawing number.

DESCRIPTION GENERAL ROUGHNESS:

TOLERANCE

JoFr NAME TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 148 110 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 148 110.idw

17

) (x4 R4

76 88

C 0,5

80

NOMINAL DIMENSION

A

HINGE HOLES

33

14

6

A(1:1)

17

A 0,5

14

Option: make holes by using drill pattern, drawing: 10 135 050.

4

,1(x 4)

30 15

23

1

6

FOR INFORMATION ONLY !

B 0 -1

14

A(1:1)

6

104 °

(24,1)

STANDARD

6

4) ,5(x

76 88

C 0,5

80

33

R4 (x4 )

17

A

HINGE HOLES

Left and right version, right handed version drawn 1 1 Alu for Door Casing ITEM QTY DESCRIPTION

28-12-2010 REVISION DATE SCALE:

PANEL HEIGHT TREATMENT STANDARD HINGE HOLES LOCK HOLE STANDARD HINGE HOLES LOCK HOLE

500 500 500 610 610 610

ART.CODE BRUT ALS2-500KE00R/L ALS2-500KE10R/L ALS2-500KE20R/L ALS2-610KE00R/L ALS2-610KE10R/L ALS2-610KE20R/L

ART.CODE ANODISED ALS2-500KE01R/L ALS2-500KE11R/L ALS2-500KE21R/L ALS2-610KE01R/L ALS2-610KE11R/L ALS2-610KE21R/L

ART.CODE WHITE RAL9016 ALS2-500KE02R/L ALS2-500KE12R/L ALS2-500KE22R/L ALS2-610KE02R/L ALS2-610KE12R/L ALS2-610KE22R/L

Dim.A 444,5 444,5 444,5 554,5 554,5 554,5

Dim.B 490,5 490,5 490,5 600,5 600,5 600,5

Dim.C 314 424 -

Dim.D 202 257

WEIGHT 0,448 kg 0,414 kg 0,445 kg 0,547 kg 0,505 kg 0,543 kg

1:2

1033LS ARTICLE CODE

58 148 000 DRAWING NO.

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step sheet DESCRIPTION DRAWING NO. middle panels ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

15-10-2010 REV. DATE REMARKS

Changed drill pattern drawing number and tolerance.

DESCRIPTION GENERAL ROUGHNESS:

TOLERANCE

JoFr NAME

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 148 120 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 148 120.idw

50

) (x4 R4

D

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

NOMINAL DIMENSION

LOCK HOLE

11

20,5

Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.

18

286,4

Option: make holes by using drill pattern, drawing: 10 135 060.

45°

4

,1(x2 )

10

23

1

STANDARD (268,53)

6

355,5 +- 01

) (x4 R4

4) ,5(x

76 88

(91)

107

6

157,5

17

A

HINGE HOLES

33

14

A(1:1)

6

FOR INFORMATION ONLY !

(24,1)

104 °

SCALE:

TREATMENT STANDARD HINGE HOLES LOCK HOLE

500/610 500/610 500/610

ART.CODE BRUT ALS3-300KE00R/L ALS3-300KE10R/L ALS3-300KE20R/L

ART.CODE ANODISED ALS3-300KE01R/L ALS3-300KE11R/L ALS3-300KE21R/L

58 148 000 DRAWING NO.

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

15-10-2010 REV. DATE REMARKS

(127,5)

50

28-12-2010 REVISION DATE

PANEL HEIGHT

1033LS ARTICLE CODE

TOLERANCE

ART.CODE WHITE RAL9016 ALS3-300KE02R/L ALS3-300KE12R/L ALS3-300KE22R/L

WEIGHT 0,277 kg 0,243 kg 0,273 kg

1:2

Changed drill pattern drawing number and tolerance.

DESCRIPTION GENERAL ROUGHNESS:

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step sheet top DESCRIPTION DRAWING NO. panels ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

JoFr NAME

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 148 130 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 148 130.idw

R4( x4)

178

1 1 Alu for Door Casing ITEM QTY DESCRIPTION

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

NOMINAL DIMENSION

Left and right version, right handed version drawn

11

LOCK HOLE

20,5

Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.

19

Option: make holes by using drill pattern, drawing: 10 135 060, 10 135 160 or 10 135 260.

A 0,5

45° (x2)

4

,1(x2 )

10 (x2 )

23

1

(B-162)

NOMINAL DIMENSION

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

FOR INFORMATION ONLY !

B 0,5

28-12-2010 REVISION DATE SCALE:

ART.CODE TREATMENT STANDARD STANDARD

BRUT ALS4-1002U00 ALS4-1212U00

ART.CODE ANODISED ALS4-1002U01 ALS4-1212U01

ART.CODE WHITE RAL9016 ALS4-1002U02 ALS4-1212U02

Dim.A 927,7 1137,7

Dim.B 1002 1212

WEIGHT 0,831 kg 1,005 kg

1:2

1033LS ARTICLE CODE

58 148 000 DRAWING NO.

15-10-2010 REV. DATE REMARKS

Changed drill pattern drawing number.

DESCRIPTION GENERAL ROUGHNESS:

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step sheet DESCRIPTION DRAWING NO. horizontal ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

JoFr NAME TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 148 140 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 148 140.idw

1 1 Alu for Door Casing ITEM QTY DESCRIPTION

TOLERANCE

20

A 0,5 14

23

45°

30 15

(10 )

1(x 4,

4)

Option: make 3x screw holes by using drill pattern, drawing: 10 135 050.



1

STANDARD (B-70)

B 0,5

73 0,2(x2)

Option: make holes by using drill pattern, drawing: 10 135 020.

HINGE HOLES

C 0,5

FOR INFORMATION ONLY !

LOCK HOLE

Left and right version, right handed version drawn

19

16,6

80

D

133

1 1 Alu for Door Panel ITEM QTY DESCRIPTION

R4 (x4 )

28-12-2010 REVISION DATE SCALE:

PANEL HEIGHT TREATMENT STANDARD HINGE HOLES LOCK HOLE STANDARD HINGE HOLES LOCK HOLE

500 500 500 610 610 610

ART.CODE BRUT ALD1-500KE00R/L ALD1-500KE10R/L ALD1-500KE20R/L ALD1-610KE00R/L ALD1-610KE10R/L ALD1-610KE20R/L

ART.CODE ANODISED ALD1-500KE01R/L ALD1-500KE11R/L ALD1-500KE21R/L ALD1-610KE01R/L ALD1-610KE11R/L ALD1-610KE21R/L

ART.CODE WHITE RAL9016 ALD1-500KE02R/L ALD1-500KE12R/L ALD1-500KE22R/L ALD1-610KE02R/L ALD1-610KE12R/L ALD1-610KE22R/L

Dim.A 413,4 413,4 413,4 523,4 523,4 523,4

Dim.B 488,5 488,5 488,5 598,5 598,5 598,5

Dim.C 314 424 -

Dim.D 160,5 215,5

WEIGHT 0,307 0,306 0,293 0,375 0,373 0,357

kg kg kg kg kg kg

1:2

1033LD ARTICLE CODE

58 149 000 DRAWING NO.

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step door bottom DESCRIPTION DRAWING NO. panels ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

18-08-2009 REV. DATE REMARKS

Adjusted drawing numbers of drill patterns.

DESCRIPTION GENERAL ROUGHNESS:

TOLERANCE

JoFr NAME

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 149 110 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 149 110.idw

x4 )

20

6,5 (

NOMINAL DIMENSION



21

Option: make holes by using drill pattern, drawing: 10 135 050.

A 0,5

,1(x 4)

23

30 15

14

4

1

6

Option: make holes by using drill pattern, drawing: 10 135 020.

HINGE HOLES

) x2 ,5( 8 

C 0,5

19

13,6

Left and right version, right handed version drawn 1 1 Alu for Door Panel ITEM QTY DESCRIPTION

17,5 PANEL HEIGHT

ART.CODE BRUT ALD2-500KE00R/L ALD2-500KE10R/L ALD2-500KE20R/L ALD2-500KE30R/L ALD2-500KE40R/L ALD2-610KE00R/L ALD2-610KE10R/L ALD2-610KE20R/L ALD2-610KE30R/L ALD2-610KE40R/L

2

F+160,25

R4 (x4 )

196 ART.CODE ANODISED ALD2-500KE01R/L ALD2-500KE11R/L ALD2-500KE21R/L ALD2-500KE31R/L ALD2-500KE41R/L ALD2-610KE01R/L ALD2-610KE11R/L ALD2-610KE21R/L ALD2-610KE31R/L ALD2-610KE41R/L

46

181,5

B

1034CLM LOCK HOLE

20

ART.CODE WHITE RAL9016 ALD2-500KE02R/L ALD2-500KE12R/L ALD2-500KE22R/L ALD2-500KE32R/L ALD2-500KE42R/L ALD2-610KE02R/L ALD2-610KE12R/L ALD2-610KE22R/L ALD2-610KE32R/L ALD2-610KE42R/L

Dim.A 444,5 444,5 444,5 444,5 444,5 554,5 554,5 554,5 554,5 554,5

Dim.B 490,5 490,5 490,5 490,5 490,5 600,5 600,5 600,5 600,5 600,5

Dim.C 314 424 -

Dim.D 160,5 215,5 -

Dim.E 107,4 162,4 -

Dim. F 144,1 199,1

WEIGHT 0,324 kg 0,323 kg 0,311 kg 0,297 kg 0,299 kg 0,395 kg 0,394 kg 0,379 kg 0,362 kg 0,365 kg

28-12-2010 02-10-2010 REVISION DATE SCALE:

1:2

1033LD ARTICLE CODE

58 149 000 DRAWING NO.

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step door middle DESCRIPTION DRAWING NO. panels ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

18-08-2009 REV. DATE REMARKS

Added 1034CLM LOCK HOLE to drawing. Changed toleration.

Changed dimensions DESCRIPTION GENERAL ROUGHNESS:

TOLERANCE

JoFr JoFr NAME

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 149 120 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-1 Safe Step\02-Tekeningen\Actieve map ipt, iam en idw\58 149 120.idw

70,5 92

NOMINAL DIMENSION

16,6

) (x4 12

R4 (x4 )

230

500 500 500 500 500 610 610 610 610 610

38

18

A

MAIN LOCK HOLE

F

TREATMENT STANDARD HINGE HOLES LOCK HOLE MAIN LOCK HOLE 1034CLM LOCK HOLE STANDARD HINGE HOLES LOCK HOLE MAIN LOCK HOLE 1034CLM LOCK HOLE

157



E

20

9 1 2

19

133

92

B ( 3:7 ) SIDE VIEW OF 1034CLM LOCK HOLE

) (x4 R4

D

17

E+190 LOCK HOLE

16,6

80



1

20

73 0,2(x2)

,5(x 4)

25

6

1

A ( 3:7 ) SIDE VIEW OF MAIN LOCK HOLE

B 0 -1

1

104 °

9

FOR INFORMATION ONLY !

(24,1)

STANDARD

22

192,9

Option: make holes by using drill pattern, drawing: 10 135 060.

4

,1(x 2)

23

45°

10

1

STANDARD (210)

104 °

(24,1)

6

+ 286 - 01

6,5

HINGE HOLES 73(x2)

(x4 )

Option: make holes by using drill pattern, drawing: 10 135 040.

20



FOR INFORMATION ONLY !

133

SCALE:

1:2

TREATMENT STANDARD HINGE HOLES LOCK HOLE

500/610 500/610 500/610

ART.CODE BRUT ALD3-300KE00R/L ALD3-300KE10R/L ALD3-300KE20R/L

ART.CODE ANODISED ALD3-300KE01R/L ALD3-300KE11R/L ALD3-300KE21R/L

58 149 000 DRAWING NO.

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

18-08-2009 REV. DATE REMARKS

(86) 28-12-2010 REVISION DATE

PANEL HEIGHT

1033LD ARTICLE CODE

TOLERANCE

ART.CODE WHITE RAL9016 ALD3-300KE02R/L ALD3-300KE12R/L ALD3-300KE22R/L

WEIGHT 0,17 kg 0,169 kg 0,156 kg

Adjusted drawing numbers of drill patterns. Changed tolerance.

DESCRIPTION GENERAL ROUGHNESS:

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step door top DESCRIPTION DRAWING NO. panels ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

JoFr NAME

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 149 130 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-1 Safe Step\02-Tekeningen\Actieve map ipt, iam en idw\58 149 130.idw

67

1 1 Alu for Door Panel ITEM QTY DESCRIPTION

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

NOMINAL DIMENSION

Left and right version, right handed version drawn

19

LOCK HOLE

(91)

R4 (x4 )

107

16,6

88

23

Option: make holes by using drill pattern, drawing: 10 135 060, 10 135 160 or 10 135 260.

10 (x2 ) 45° (x2)

A 0,5

4

,1(x 2)

1

(B-140)

28-12-2010 REVISION DATE SCALE:

1:2

TREATMENT STANDARD STANDARD

BRUT ALD4-863U00 ALD4-1073U00

ANODISED ALD4-863U01 ALD4-1073U01

ART.CODE WHITE RAL9016 ALD4-863U02 ALD4-1073U02

Dim.A 740,7 950,7

Dim.B 863 1073

WEIGHT 0,538 kg 0,656 kg

1033LD ARTICLE CODE

58 149 000 DRAWING NO.

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step door DESCRIPTION DRAWING NO. horizontal ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

18-08-2009 REV. DATE REMARKS

Adjusted drawing number of drill pattern.

DESCRIPTION GENERAL ROUGHNESS:

TOLERANCE

JoFr NAME

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 149 140 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 149 140.idw

1 1 Alu for Door Panel ITEM QTY DESCRIPTION

ART.CODE

NOMINAL DIMENSION

FOR INFORMATION ONLY !

B 0,5

ART.CODE

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

24

FOR INFORMATION ONLY !

ISO 2768c 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

NOMINAL DIMENSION

13(x2)

A

1

TOLERANCE

±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3 ±4

1 1 Low threshold alu profile for seal ITEM QTY DESCRIPTION

REVISION DATE SCALE:

1:2

ART.CODE TREATMENT

BRUT ALB4-833U00 ALB4-1043U00

ART.CODE ANODISED ALB4-833U01 ALB4-1043U01

ART.CODE WHITE RAL9016 ALB4-833U02 ALB4-1043U02

Dim.A 833 mm 1043 mm

1033LB 58 168 000 10-09-2009 ARTICLE CODE DRAWING NO. REV. DATE REMARKS

DESCRIPTION GENERAL ROUGHNESS:

3.2

NAME PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 TREATMENT Low threshold profile DRAWING NO. DESCRIPTION for seal with cut ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 29-11-2010 kg NETT WEIGHT ...

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-cK.

58 168 500 29-11-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A3 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-1 Safe Step\02-Tekeningen\Actieve map ipt, iam en idw\58 168 500.idw

35(x2)

25

SafeStep

速

Pass door System for fingersafe panels

PRODUCTION GUIDE

sawing Metecno profiles

26

CONFIGURATION KIT right handed door

KIT left handed door

ATTENTION!

Left and right version. Right version drawn on drawings.

Add the HINGE HOLE to the side (left/right) where the hinges are needed.

27

Option: make holes by using drill pattern, drawing: 10 135 150.

A 0,5

14

4

,1(x 4)

30 15

23

1

STANDARD

(2,3)

FOR INFORMATION ONLY !

83 °

93°

(5,4)

B 0,5

20,5 11

Left and right version, right handed version drawn 50

1 1 Alu for Door Casing ITEM QTY DESCRIPTION

28-12-2010 REVISION DATE SCALE:

PANEL HEIGHT TREATMENT STANDARD HINGE HOLES LOCK HOLE STANDARD HINGE HOLES LOCK HOLE

500 500 500 610 610 610

ART.CODE BRUT ALS1-500M00R/L ALS1-500M10R/L ALS1-500M20R/L ALS1-610M00R/L ALS1-610M10R/L ALS1-610M20R/L

4) ,5(x

LOCK HOLE

) (x4 R4

D

6

Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.

ART.CODE ANODISED ALS1-500M01R/L ALS1-500M11R/L ALS1-500M21R/L ALS1-610M01R/L ALS1-610M11R/L ALS1-610M21R/L

ART.CODE WHITE RAL9016 ALS1-500M02R/L ALS1-500M12R/L ALS1-500M22R/L ALS1-610M02R/L ALS1-610M12R/L ALS1-610M22R/L

Dim.A 440,4 440,4 440,4 550,4 550,4 550,4

Dim.B 498,8 498,8 498,8 608,8 608,8 608,8

Dim.C 314 424 -

Dim.D 209 264

WEIGHT 0,456 kg 0,422 kg 0,452 kg 0,555 kg 0,521 kg 0,551 kg

1:2

1033LS ARTICLE CODE

58 148 000 DRAWING NO.

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step sheet DESCRIPTION DRAWING NO. bottom panels ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

15-10-2010 REV. DATE REMARKS

Changed drill pattern drawing number.

DESCRIPTION GENERAL ROUGHNESS:

TOLERANCE

JoFr NAME TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 148 210 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 148 210.idw

17

) (x4 R4

76 88

C 0,5

80

NOMINAL DIMENSION

A

HINGE HOLES

33

14

6

A(1:1)

28

A 0,5

14

Option: make holes by using drill pattern, drawing: 10 135 150.

4

,1(x 4)

30 15

23

1

11

FOR INFORMATION ONLY !

A(1:1)

14

B 0 -1

6

109 ,5°

(31)

STANDARD

6

4) ,5(x

76 88

C 0,5

80

33

R4 (x4 )

17

A

HINGE HOLES

Left and right version, right handed version drawn 1 1 Alu for Door Casing ITEM QTY DESCRIPTION

28-12-2010 REVISION DATE SCALE:

PANEL HEIGHT TREATMENT STANDARD HINGE HOLES LOCK HOLE STANDARD HINGE HOLES LOCK HOLE

500 500 500 610 610 610

ART.CODE BRUT ALS2-500M00R/L ALS2-500M10R/L ALS2-500M20R/L ALS2-610M00R/L ALS2-610M10R/L ALS2-610M20R/L

ART.CODE ANODISED ALS2-500M01R/L ALS2-500M11R/L ALS2-500M21R/L ALS2-610M01R/L ALS2-610M11R/L ALS2-610M21R/L

ART.CODE WHITE RAL9016 ALS2-500M02R/L ALS2-500M12R/L ALS2-500M22R/L ALS2-610M02R/L ALS2-610M12R/L ALS2-610M22R/L

Dim.A 444,5 444,5 444,5 554,5 554,5 554,5

Dim.B 497,5 497,5 497,5 607,5 607,5 607,5

Dim.C 314 424 -

Dim.D 209 264

WEIGHT 0,45 kg 0,416 kg 0,447 kg 0,549 kg 0,507 kg 0,545 kg

1:2

1033LS ARTICLE CODE

58 148 000 DRAWING NO.

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step sheet DESCRIPTION DRAWING NO. middle panels ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

15-10-2010 REV. DATE REMARKS

Changed drill pattern drawing number and tolerance.

DESCRIPTION GENERAL ROUGHNESS:

TOLERANCE

JoFr NAME

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 148 220 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 148 220.idw

50

) (x4 R4

D

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

NOMINAL DIMENSION

LOCK HOLE

11

20,5

Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.

29

278,9

Option: make holes by using drill pattern, drawing: 10 135 160.

45°

4

,1(x2 )

10

23

1

STANDARD (263,1)

11

+ 355 - 01

) (x4 R4

4) ,5(x

76 88

(90,5)

107

6

157,5

17

A

HINGE HOLES

33

14

A(1:1)

6

FOR INFORMATION ONLY !

(31)

109 ,5°

SCALE:

TREATMENT STANDARD HINGE HOLES LOCK HOLE

500/610 500/610 500/610

ART.CODE BRUT ALS3-300M00R/L ALS3-300M10R/L ALS3-300M20R/L

ART.CODE ANODISED ALS3-300M01R/L ALS3-300M11R/L ALS3-300M21R/L

58 148 000 DRAWING NO.

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

15-10-2010 REV. DATE REMARKS

(126,5)

50

28-12-2010 REVISION DATE

PANEL HEIGHT

1033LS ARTICLE CODE

TOLERANCE

ART.CODE WHITE RAL9016 ALS3-300M02R/L ALS3-300M12R/L ALS3-300M22R/L

WEIGHT 0,275 kg 0,241 kg 0,271 kg

1:2

Changed drill pattern drawing number and tolerance.

DESCRIPTION GENERAL ROUGHNESS:

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step sheet top DESCRIPTION DRAWING NO. panels ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

JoFr NAME

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 148 230 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 148 230.idw

R4( x4)

178,5

1 1 Alu for Door Casing ITEM QTY DESCRIPTION

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

NOMINAL DIMENSION

Left and right version, right handed version drawn

11

LOCK HOLE

20,5

Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.

30

Option: make holes by using drill pattern, drawing: 10 135 060, 10 135 160 or 10 135 260.

A 0,5

45° (x2)

4

,1(x2 )

10 (x2 )

23

1

(B-162)

NOMINAL DIMENSION

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

FOR INFORMATION ONLY !

B 0,5

28-12-2010 REVISION DATE SCALE:

ART.CODE TREATMENT STANDARD STANDARD

BRUT ALS4-1002U00 ALS4-1212U00

ART.CODE ANODISED ALS4-1002U01 ALS4-1212U01

ART.CODE WHITE RAL9016 ALS4-1002U02 ALS4-1212U02

Dim.A 927,7 1137,7

Dim.B 1002 1212

WEIGHT 0,831 kg 1,005 kg

1:2

1033LS ARTICLE CODE

58 148 000 DRAWING NO.

15-10-2010 REV. DATE REMARKS

Changed drill pattern drawing number.

DESCRIPTION GENERAL ROUGHNESS:

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step sheet DESCRIPTION DRAWING NO. horizontal ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

JoFr NAME TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 148 140 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 148 140.idw

1 1 Alu for Door Casing ITEM QTY DESCRIPTION

TOLERANCE

31

A 0,5

14

23

45°

30 15

(10 )



1( 4,

) x4

Option: make 3x screw holes by using drill pattern, drawing: 10 135 150.

1

STANDARD

83 °

(B-70)

(5,4) B 0,5

73 0,2(x2)

Option: make holes by using drill pattern, drawing: 10 135 120.

HINGE HOLES

C 0,5

FOR INFORMATION ONLY !

Left and right version, right handed version drawn

D

133

1 1 Alu for Door Panel ITEM QTY DESCRIPTION

R4 (x4 )

28-12-2010 REVISION DATE SCALE:

STANDARD HINGE HOLES LOCK HOLE STANDARD HINGE HOLES LOCK HOLE

PANEL HEIGHT ART.CODE 500 ALD1-500M00R/L 500 ALD1-500M10R/L 500 ALD1-500M20R/L 610 ALD1-610M00R/L 610 ALD1-610M10R/L 610 ALD1-610M20R/L

ART.CODE ALD1-500M01R/L ALD1-500M11R/L ALD1-500M21R/L ALD1-610M01R/L ALD1-610M11R/L ALD1-610M21R/L

ART.CODE ALD1-500M02R/L ALD1-500M12R/L ALD1-500M22R/L ALD1-610M02R/L ALD1-610M12R/L ALD1-610M22R/L

Dim.A 420,9 420,9 420,9 530,9 530,9 530,9

Dim.B 496 496 496 606 606 606

Dim.C 314 424 -

Dim.D 167,5 222,5

WEIGHT 0,31 kg 0,309 kg 0,296 kg 0,378 kg 0,376 kg 0,36 kg

1:2

1033LD ARTICLE CODE

58 149 000 DRAWING NO.

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step door bottom DESCRIPTION DRAWING NO. panels ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

18-08-2009 REV. DATE REMARKS

Adjusted drawing numbers of drill patterns.

DESCRIPTION GENERAL ROUGHNESS:

TOLERANCE

JoFr NAME

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 149 210 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 149 210.idw

LOCK HOLE

19

16,6

80

NOMINAL DIMENSION

6,5 (x4 )

20



32

Option: make holes by using drill pattern, drawing: 10 135 150.

A 0,5

,1(x 4)

23

30 15

14

4

1

9

2

1

1

B 0 -1 Option: make holes by using drill pattern, drawing: 10 135 120.

HINGE HOLES

25 

92

20

157

38

2

9

B ( 3:7 ) SIDE VIEW OF 1034CLM LOCK HOLE

19

LOCK HOLE

1

16,6

17



E+190

C 0,5

80

2) 7(x

1

73 0,2(x2)

(x4 )

20

6,5

A ( 3:7 ) SIDE VIEW OF MAIN LOCK HOLE

(31)

83 °

109 ,5°

(5,4) 

FOR INFORMATION ONLY !

11

STANDARD

18

19



20 46

F+160,25

1034CLM LOCK HOLE

Left and right version, right handed version drawn

B

1 1 Alu for Door Panel ITEM QTY DESCRIPTION

17,5

13,6

) (x4 R4

230

F PANEL HEIGHT 500 500 500 500 500 610 610 610 610 610

70,5 92 181,5

E

TREATMENT STANDARD HINGE HOLES LOCK HOLE MAIN LOCK HOLE 1034CLM LOCK HOLE STANDARD HINGE HOLES LOCK HOLE MAIN LOCK HOLE 1034CLM LOCK HOLE

) (x4 12

R4 (x4 )

196 ART.CODE BRUT ALD2-500M00R/L ALD2-500M10R/L ALD2-500M20R/L ALD2-500M30R/L ALD2-500M40R/L ALD2-610M00R/L ALD2-610M10R/L ALD2-610M20R/L ALD2-610M30R/L ALD2-610M40R/L

ART.CODE ANODISED ALD2-500M01R/L ALD2-500M11R/L ALD2-500M21R/L ALD2-500M31R/L ALD2-500M41R/L ALD2-610M01R/L ALD2-610M11R/L ALD2-610M21R/L ALD2-610M31R/L ALD2-610M41R/L

ART.CODE WHITE RAL9016 ALD2-500M02R/L ALD2-500M12R/L ALD2-500M22R/L ALD2-500M32R/L ALD2-500M42R/L ALD2-610M02R/L ALD2-610M12R/L ALD2-610M22R/L ALD2-610M32R/L ALD2-610M42R/L

Dim.A 444,5 444,5 444,5 444,5 444,5 554,5 554,5 554,5 554,5 554,5

Dim.B 497,5 497,5 497,5 497,5 497,5 607,5 607,5 607,5 607,5 607,5

Dim.C 314 424 -

Dim.D 167,5 222,5 -

Dim.E 114,4 169,4 -

Dim. F 144,1 199,1

WEIGHT 0,325 kg 0,324 kg 0,312 kg 0,298 kg 0,3 kg 0,396 kg 0,395 kg 0,38 kg 0,363 kg 0,366 kg

28-12-2010 02-12-2010 REVISION DATE SCALE:

1:2

1033LD ARTICLE CODE

58 149 000 DRAWING NO.

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step door middle DESCRIPTION DRAWING NO. panels ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

18-08-2009 REV. DATE REMARKS

Added 1034CLM LOCK HOLE to drawing. Changed toleration.

Changed dimensions DESCRIPTION GENERAL ROUGHNESS:

TOLERANCE

JoFr JoFr NAME

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 149 220 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 149 220.idw

16,6

A

MAIN LOCK HOLE

NOMINAL DIMENSION

133

) (x4 R4

D

33

180,4

Option: make holes by using drill pattern, drawing: 10 135 160.

4

23

45°

10

,1(x 2) 1

STANDARD (204,6)

109 ,5°

(31)

11

285,5 +- 01

HINGE HOLES



6,5 (x4 )

Option: make holes by using drill pattern, drawing: 10 135 140.

20

73(x2)

FOR INFORMATION ONLY !

133

SCALE:

1:2

TREATMENT STANDARD HINGE HOLES LOCK HOLE

500/610 500/610 500/610

ART.CODE BRUT ALD3-300M00R/L ALD3-300M10R/L ALD3-300M20R/L

ART.CODE ANODISED ALD3-300M01R/L ALD3-300M11R/L ALD3-300M21R/L 1033LDC...

58 149 000 DRAWING NO.

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

18-08-2009 REV. DATE REMARKS

(86) 28-12-2010 REVISION DATE

PANEL HEIGHT

1033LD ARTICLE CODE

TOLERANCE

ART.CODE WHITE RAL9016 ALD3-300M02R/L ALD3-300M12R/L ALD3-300M22R/L

WEIGHT 0,168 kg 0,167 kg 0,154 kg

Adjusted drawing numbers of drill patterns. Changed tolerance.

DESCRIPTION GENERAL ROUGHNESS:

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step door top DESCRIPTION DRAWING NO. panels ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

JoFr NAME

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 149 230 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-1 Safe Step\02-Tekeningen\Actieve map ipt, iam en idw\58 149 230.idw

66,5

1 1 Alu for Door Panel ITEM QTY DESCRIPTION

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

NOMINAL DIMENSION

Left and right version, right handed version drawn

19

LOCK HOLE

(90,5)

R4 (x4 )

107

16,6

88

34

Option: make holes by using drill pattern, drawing: 10 135 060, 10 135 160 or 10 135 260.

10 (x2 ) 45° (x2)

A 0,5

4

,1(x 2)

1

(B-140)

28-12-2010 REVISION DATE SCALE:

1:2

TREATMENT STANDARD STANDARD

BRUT ALD4-863U00 ALD4-1073U00

ANODISED ALD4-863U01 ALD4-1073U01

ART.CODE WHITE RAL9016 ALD4-863U02 ALD4-1073U02

Dim.A 740,7 950,7

Dim.B 863 1073

WEIGHT 0,538 kg 0,656 kg

1033LD ARTICLE CODE

58 149 000 DRAWING NO.

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step door DESCRIPTION DRAWING NO. horizontal ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

18-08-2009 REV. DATE REMARKS

Adjusted drawing number of drill pattern.

DESCRIPTION GENERAL ROUGHNESS:

TOLERANCE

JoFr NAME

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 149 140 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 149 140.idw

1 1 Alu for Door Panel ITEM QTY DESCRIPTION

ART.CODE

NOMINAL DIMENSION

FOR INFORMATION ONLY !

B 0,5

ART.CODE

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

35

FOR INFORMATION ONLY !

ISO 2768c 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

NOMINAL DIMENSION

13(x2)

A

1

TOLERANCE

±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3 ±4

1 1 Low threshold alu profile for seal ITEM QTY DESCRIPTION

REVISION DATE SCALE:

1:2

ART.CODE TREATMENT

BRUT ALB4-833U00 ALB4-1043U00

ART.CODE ANODISED ALB4-833U01 ALB4-1043U01

ART.CODE WHITE RAL9016 ALB4-833U02 ALB4-1043U02

Dim.A 833 mm 1043 mm

1033LB 58 168 000 10-09-2009 ARTICLE CODE DRAWING NO. REV. DATE REMARKS

DESCRIPTION GENERAL ROUGHNESS:

3.2

NAME PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 TREATMENT Low threshold profile DRAWING NO. DESCRIPTION for seal with cut ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 29-11-2010 kg NETT WEIGHT ...

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-cK.

58 168 500 29-11-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A3 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-1 Safe Step\02-Tekeningen\Actieve map ipt, iam en idw\58 168 500.idw

35(x2)

36

SafeStep

速

Pass door System for fingersafe panels

PRODUCTION GUIDE

sawing Thyssen profiles

37

CONFIGURATION KIT right handed door

KIT left handed door

ATTENTION!

Left and right version. Right version drawn on drawings.

Add the HINGE HOLE to the side (left/right) where the hinges are needed.

38

9,8

Option: make holes by using drill pattern, drawing: 10 135 250.

A 0,5

4

,1(x 4)

30 15

23

1

(6,2)

(2,3)

STANDARD

FOR INFORMATION ONLY !

93°

° 98

B 0,5

17

) (x4 R4

Left and right version, right handed version drawn 50

1 1 Alu for Door Casing ITEM QTY DESCRIPTION

SCALE:

TREATMENT STANDARD HINGE HOLES LOCK HOLE STANDARD HINGE HOLES LOCK HOLE

500 500 500 610 610 610

ART.CODE BRUT ALS1-500T00R/L ALS1-500T10R/L ALS1-500T20R/L ALS1-610T00R/L ALS1-610T10R/L ALS1-610T20R/L

ART.CODE ANODISED ALS1-500T01R/L ALS1-500T11R/L ALS1-500T21R/L ALS1-610T01R/L ALS1-610T11R/L ALS1-610T21R/L

ART.CODE WHITE RAL9016 ALS1-500T02R/L ALS1-500T12R/L ALS1-500T22R/L ALS1-610T02R/L ALS1-610T12R/L ALS1-610T22R/L

Dim.A 435 435 435 545 545 545

Dim.B 495,4 495,4 495,4 605,4 605,4 605,4

Dim.C 314 424 -

Dim.D 197,8 252,8

WEIGHT 0,451 kg 0,417 kg 0,447 kg 0,55 kg 0,516 kg 0,546 kg

1:2

1033LS ARTICLE CODE

58 148 000 DRAWING NO.

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step sheet DESCRIPTION DRAWING NO. bottom panels ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

15-10-2010 REV. DATE REMARKS

Changed drill pattern drawing number.

DESCRIPTION GENERAL ROUGHNESS:

TOLERANCE

JoFr NAME TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 148 310 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 148 310.idw

11

20,5

LOCK HOLE

28-12-2010 REVISION DATE

PANEL HEIGHT

4) ,5(x

Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.

) (x4 R4

D

6

76 88

C 0,5

80

NOMINAL DIMENSION

A

HINGE HOLES

33

14

6

A(1:1)

39

9,8

A 0,5

Option: make holes by using drill pattern, drawing: 10 135 250.

4

,1(x 4)

30 15

23

1

8

STANDARD

104 °

° 98

FOR INFORMATION ONLY !

(32,1)

B 0 -1

A(1:1)

14

6

6,2

6

4) ,5(x

76 88

C 0,5

80

33

R4 (x4 )

17

A

HINGE HOLES

Left and right version, right handed version drawn 1 1 Alu for Door Casing ITEM QTY DESCRIPTION

28-12-2010 REVISION DATE SCALE:

PANEL HEIGHT TREATMENT STANDARD HINGE HOLES LOCK HOLE STANDARD HINGE HOLES LOCK HOLE

500 500 500 610 610 610

ART.CODE BRUT ALS2-500T00R/L ALS2-500T10R/L ALS2-500T20R/L ALS2-610T00R/L ALS2-610T10R/L ALS2-610T20R/L

ART.CODE ANODISED ALS2-500T01R/L ALS2-500T11R/L ALS2-500T21R/L ALS2-610T01R/L ALS2-610T11R/L ALS2-610T21R/L

ART.CODE WHITE RAL9016 ALS2-500T02R/L ALS2-500T12R/L ALS2-500T22R/L ALS2-610T02R/L ALS2-610T12R/L ALS2-610T22R/L

Dim.A 444,5 444,5 444,5 554,5 554,5 554,5

Dim.B 492,8 492,8 492,8 602,8 602,8 602,8

Dim.C 314 424 -

Dim.D 197,8 252,8

WEIGHT 0,445 kg 0,411 kg 0,442 kg 0,544 kg 0,502 kg 0,54 kg

1:2

1033LS ARTICLE CODE

58 148 000 DRAWING NO.

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step sheet DESCRIPTION DRAWING NO. middle panels ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

15-10-2010 REV. DATE REMARKS

Changed drill pattern drawing number and tolerance.

DESCRIPTION GENERAL ROUGHNESS:

TOLERANCE

JoFr NAME

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 148 320 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 148 320.idw

50

) (x4 R4

D

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

NOMINAL DIMENSION

LOCK HOLE

11

20,5

Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.

40

284,4

Option: make holes by using drill pattern, drawing: 10 135 260.

45°

STANDARD (264,83)

8

FOR INFORMATION ONLY !

353,8 +- 01

) (x4 R4

4) ,5(x

76 88

(89,3)

107

6

157,5

17

A

HINGE HOLES

33

14

A(1:1)

6

104 °

(32,1)

4

,1(x2 )

10

23

1

1 1 Alu for Door Casing ITEM QTY DESCRIPTION

SCALE:

TREATMENT STANDARD HINGE HOLES LOCK HOLE

500/610 500/610 500/610

ART.CODE BRUT ALS3-300T00R/L ALS3-300T10R/L ALS3-300T20R/L

ART.CODE ANODISED ALS3-300T01R/L ALS3-300T11R/L ALS3-300T21R/L

58 148 000 DRAWING NO.

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

15-10-2010 REV. DATE REMARKS

(127,8)

50

28-12-2010 REVISION DATE

PANEL HEIGHT

1033LS ARTICLE CODE

TOLERANCE

ART.CODE WHITE RAL9016 ALS3-300T02R/L ALS3-300T12R/L ALS3-300T22R/L

WEIGHT 0,275 kg 0,241 kg 0,271 kg

1:2

Changed drill pattern drawing number and tolerance.

DESCRIPTION GENERAL ROUGHNESS:

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step sheet top DESCRIPTION DRAWING NO. panels ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

JoFr NAME

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 148 330 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 148 330.idw

176

R4( x4)

11

Left and right version, right handed version drawn

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

NOMINAL DIMENSION

LOCK HOLE

20,5

Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.

41

Option: make holes by using drill pattern, drawing: 10 135 060, 10 135 160 or 10 135 260.

A 0,5

45° (x2)

4

,1(x2 )

10 (x2 )

23

1

(B-162)

NOMINAL DIMENSION

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

FOR INFORMATION ONLY !

B 0,5

28-12-2010 REVISION DATE SCALE:

ART.CODE TREATMENT STANDARD STANDARD

BRUT ALS4-1002U00 ALS4-1212U00

ART.CODE ANODISED ALS4-1002U01 ALS4-1212U01

ART.CODE WHITE RAL9016 ALS4-1002U02 ALS4-1212U02

Dim.A 927,7 1137,7

Dim.B 1002 1212

WEIGHT 0,831 kg 1,005 kg

1:2

1033LS ARTICLE CODE

58 148 000 DRAWING NO.

15-10-2010 REV. DATE REMARKS

Changed drill pattern drawing number.

DESCRIPTION GENERAL ROUGHNESS:

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step sheet DESCRIPTION DRAWING NO. horizontal ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

JoFr NAME TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 148 140 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 148 140.idw

1 1 Alu for Door Casing ITEM QTY DESCRIPTION

TOLERANCE

42

9,8

A 0,5

23

45°

30 15

(10 )

1(x 4,

4)

Option: make 3x screw holes by using drill pattern, drawing: 10 135 250.



1

STANDARD (6,2)

(B-70)

° 98

B 0,5

Option: make holes by using drill pattern, drawing: 10 135 220.

HINGE HOLES

20

73 0,2(x2)

C 0,5

FOR INFORMATION ONLY !

LOCK HOLE

Left and right version, right handed version drawn

19

16,6

80

D

133

1 1 Alu for Door Panel ITEM QTY DESCRIPTION

R4 (x4 )

28-12-2010 REVISION DATE SCALE:

PANEL HEIGHT TREATMENT STANDARD HINGE HOLES LOCK HOLE STANDARD HINGE HOLES LOCK HOLE

500 500 500 610 610 610

ART.CODE BRUT ALD1-500T00R/L ALD1-500T10R/L ALD1-500T20R/L ALD1-610T00R/L ALD1-610T10R/L ALD1-610T20R/L

ART.CODE ANODISED ALD1-500T01R/L ALD1-500T11R/L ALD1-500T21R/L ALD1-610T01R/L ALD1-610T11R/L ALD1-610T21R/L

ART.CODE WHITE RAL9016 ALD1-500T02R/L ALD1-500T12R/L ALD1-500T22R/L ALD1-610T02R/L ALD1-610T12R/L ALD1-610T22R/L

Dim.A 415,9 415,9 415,9 525,9 525,9 525,9

Dim.B 493 493 493 603 603 603

Dim.C 314 424 -

Dim.D 156,3 211,3

WEIGHT 0,307 0,306 0,293 0,375 0,373 0,357

kg kg kg kg kg kg

1:2

1033LD ARTICLE CODE

58 149 000 DRAWING NO.

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step door bottom DESCRIPTION DRAWING NO. panels ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

18-08-2009 REV. DATE REMARKS

Adjusted drawing numbers of drill patterns.

DESCRIPTION GENERAL ROUGHNESS:

TOLERANCE

JoFr NAME

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 149 310 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 149 310.idw

6,5 (x4 )

NOMINAL DIMENSION



43

Option: make holes by using drill pattern, drawing: 10 135 250.

A 0,5

,1(x 4)

23

30 15

9,8

4

1

8 A ( 3:7 ) SIDE VIEW OF MAIN LOCK HOLE

9 2

(32,1)

104 °

° 98

FOR INFORMATION ONLY ! 1

STANDARD

1

(6,2)

B 0 -1 Option: make holes by using drill pattern, drawing: 10 135 220.

HINGE HOLES

2) 7(x





20 38

2

46

B

Left and right version, right handed version drawn

1034CLM LOCK HOLE

1 1 Alu for Door Panel ITEM QTY DESCRIPTION

17,5

13,6

F+160,25

PANEL HEIGHT

) (x4 R4

F

196 ART.CODE BRUT ALD2-500T00R/L ALD2-500T10R/L ALD2-500T20R/L ALD2-500T30R/L ALD2-500T40R/L ALD2-610T00R/L ALD2-610T10R/L ALD2-610T20R/L ALD2-610T30R/L ALD2-610T40R/L

ART.CODE ANODISED ALD2-500T01R/L ALD2-500T11R/L ALD2-500T21R/L ALD2-500T31R/L ALD2-500T41R/L ALD2-610T01R/L ALD2-610T11R/L ALD2-610T21R/L ALD2-610T31R/L ALD2-610T41R/L

ART.CODE WHITE RAL9016 ALD2-500T02R/L ALD2-500T12R/L ALD2-500T22R/L ALD2-500T32R/L ALD2-500T42R/L ALD2-610T02R/L ALD2-610T12R/L ALD2-610T22R/L ALD2-610T32R/L ALD2-610T42R/L

Dim.A 444,5 444,5 444,5 444,5 444,5 554,5 554,5 554,5 554,5 554,5

Dim.B 492,5 492,5 492,5 492,5 492,5 602,5 602,5 602,5 602,5 602,5

Dim.C 314 424 -

Dim.D 156,3 211,3 -

Dim.E 103,2 158,2 -

Dim. F 139,9 194,9

WEIGHT 0,322 kg 0,321 kg 0,309 kg 0,295 kg 0,297 kg 0,393 kg 0,392 kg 0,377 kg 0,36 kg 0,362 kg

28-12-2010 02-12-2010 REVISION DATE SCALE:

1:2

1033LD ARTICLE CODE

58 149 000 DRAWING NO.

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step door middle DESCRIPTION DRAWING NO. panels ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

18-08-2009 REV. DATE REMARKS

Added 1034CLM LOCK HOLE to drawing. Changed toleration.

Changed diemensions DESCRIPTION GENERAL ROUGHNESS:

TOLERANCE

JoFr JoFr NAME

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 149 320 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 149 320.idw

19

) (x4 R4

230

500 500 500 500 500 610 610 610 610 610

20

181,5

E

TREATMENT STANDARD HINGE HOLES LOCK HOLE MAIN LOCK HOLE 1034CLM LOCK HOLE STANDARD HINGE HOLES LOCK HOLE MAIN LOCK HOLE 1034CLM LOCK HOLE

70,5 92

NOMINAL DIMENSION

A

1

MAIN LOCK HOLE

2(x 4)

16,6

133

) (x4 R4

D

18

19

1

B ( 3:7 ) SIDE VIEW OF 1034CLM LOCK HOLE

LOCK HOLE

9

16,6

92 157

E+190

C 0,5

80

17

1

20

73 0,2(x2)

,5(x 4)

25

6

44

185,9

Option: make holes by using drill pattern, drawing: 10 135 260.

4

,1(x 2)

23

45°

10

1

STANDARD (206)

104 °

(32,1)

8

+ 284 - 01

HINGE HOLES



73(x2)

x4 )

Option: make holes by using drill pattern, drawing: 10 135 240.

20

6,5 (

FOR INFORMATION ONLY !

(89)

133

SCALE:

1:2

TREATMENT STANDARD HINGE HOLES LOCK HOLE

500/610 500/610 500/610

ART.CODE BRUT ALD3-300T00R/L ALD3-300T10R/L ALD3-300T20R/L

ART.CODE ANODISED ALD3-300T01R/L ALD3-300T11R/L ALD3-300T21R/L 1033LDC...

58 149 000 DRAWING NO.

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

18-08-2009 REV. DATE REMARKS

(86) 28-12-2010 REVISION DATE

PANEL HEIGHT

1033LD ARTICLE CODE

TOLERANCE

ART.CODE WHITE RAL9016 ALD3-300T02R/L ALD3-300T12R/L ALD3-300T22R/L

WEIGHT 0,167 kg 0,166 kg 0,153 kg

Adjusted drawing numbers of drill patterns. Changed tolerance.

DESCRIPTION GENERAL ROUGHNESS:

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step door top DESCRIPTION DRAWING NO. panels ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

JoFr NAME

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 149 330 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-1 Safe Step\02-Tekeningen\Actieve map ipt, iam en idw\58 149 330.idw

65

1 1 Alu for Door Panel ITEM QTY DESCRIPTION

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

NOMINAL DIMENSION

Left and right version, right handed version drawn

19

LOCK HOLE

R4 (x4 )

107

16,6

88

45

Option: make holes by using drill pattern, drawing: 10 135 060, 10 135 160 or 10 135 260.

10 (x2 ) 45° (x2)

A 0,5

4

,1(x 2)

1

(B-140)

28-12-2010 REVISION DATE SCALE:

1:2

TREATMENT STANDARD STANDARD

BRUT ALD4-863U00 ALD4-1073U00

ANODISED ALD4-863U01 ALD4-1073U01

ART.CODE WHITE RAL9016 ALD4-863U02 ALD4-1073U02

Dim.A 740,7 950,7

Dim.B 863 1073

WEIGHT 0,538 kg 0,656 kg

1033LD ARTICLE CODE

58 149 000 DRAWING NO.

3.2

PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 ...

TREATMENT Safe Step door DESCRIPTION DRAWING NO. horizontal ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 11-11-2010 kg NETT WEIGHT ...

±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2

18-08-2009 REV. DATE REMARKS

Adjusted drawing number of drill pattern.

DESCRIPTION GENERAL ROUGHNESS:

TOLERANCE

JoFr NAME

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-mK.

58 149 140 28-12-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A2 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-3 Meerpuntsslot loopdeur\02-Tekeningen\58 149 140.idw

1 1 Alu for Door Panel ITEM QTY DESCRIPTION

ART.CODE

NOMINAL DIMENSION

FOR INFORMATION ONLY !

B 0,5

ART.CODE

ISO 2768m 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

46

FOR INFORMATION ONLY !

ISO 2768c 0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

NOMINAL DIMENSION

13(x2)

A

1

TOLERANCE

±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3 ±4

1 1 Low threshold alu profile for seal ITEM QTY DESCRIPTION

REVISION DATE SCALE:

1:2

ART.CODE TREATMENT

BRUT ALB4-833U00 ALB4-1043U00

ART.CODE ANODISED ALB4-833U01 ALB4-1043U01

ART.CODE WHITE RAL9016 ALB4-833U02 ALB4-1043U02

Dim.A 833 mm 1043 mm

1033LB 58 168 000 10-09-2009 ARTICLE CODE DRAWING NO. REV. DATE REMARKS

DESCRIPTION GENERAL ROUGHNESS:

3.2

NAME PROJ.:

UNIT:

mm

MATERIAL Aluminium 6063 T6 TREATMENT Low threshold profile DRAWING NO. DESCRIPTION for seal with cut ...

ARTICLE CODE REVISION DATE NAME JoFr DATE 29-11-2010 kg NETT WEIGHT ...

TOLERANCES UNLESS OTHERWISE STATED Acc. TO ISO 2768-cK.

58 168 500 29-11-2010 This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever, is not permitted without written authority from the proprietors.

WEIGHT VOLUME AREA

FORM.:

A3 - kg/m - mm³ - mm²

E:\VaultWorkspace\R&D\Projecten\A058-1 Safe Step\02-Tekeningen\Actieve map ipt, iam en idw\58 168 500.idw

35(x2)

47

SafeStep

速

Pass door System for fingersafe panels

TIPS AND TRICKS manually making cutaway in low threshold

48

SAWING

≈ 100

WIGGLE

49

SAWING ≈ 100

WIGGLE

50

51

guidelines GB 速

rev.0 Februari-11

SafeStep

Pass door System for fingersafe panels

INSTALLATION GUIDE installation conditions

1

2

3

4

5

6

The threshold has to lay level. Floor not level? Use a box beam to create a level surface to build up the door.

7

Suited panels.

Kingspan/ Epco R-series

Metecno

Thyssen

8

≈ 2273

LOCK SIDE

This manual is based on these dimensions:

≈ 840

min. 700 max. 2100 (lock side)

E (with end caps)

9

This manual is based on a RIGHT HANDED DOOR.

RIGHT HANDED DOOR

LEFT HANDED DOOR

INSIDE

INSIDE

OUTSIDE

OUTSIDE

10

SafeStep

速

Pass door System for fingersafe panels

INSTALLATION GUIDE assembling

11

CONFIGURATION OF DOOR PROFILES* KIT right handed door

KIT left handed door

See SafeStep速 Production Guidelines for profile details.

12

Ø3

1Nm

Using Multi Point Lock? See SafeStep® Multi Point Lock Guidelines.

13

1034HI

14

Align 1034HI in middle of hole.

15

Tip: use a filling plate to align.

3

16

17

18

19

1041L

1035L See SafeStep速 Production Guidelines for producing 1041L.

20

C section.

B3 section.

B2 section.

B1 section.

A section.

21

DSU

827+ 27 = 854

1033LR 22

C B3 B2 B1 A See Configuration of Door Profiles, page 12.

23

Aligned with panel.

Also see Tips and Tricks 2

24

C

90°

90° 840 ±0,5

90°

90°

B3, B2, B1, A 25

C

Ø 4,1

4,0

B3 B2 B1 A 26

Ă˜4 1054-...

C 2 80PS

See Production Guidelines for length 80PS.

27

E

C

B3

B2

B1

A (E-840)/2) 28

Ø4 1054-...

C

B3 B2

B1

A 29

(E)

A 840 Âą0,5

A

1041L

Push end cap behind 1041LE end piece or cut the end cap.

30

≈ 300

31

C B3 B2 B1 A 32

Ø4 1054-...

840 ±0,5

33

Ø4

1054-...

450HLS

34

1033A2 Ø 4,1

35

A

833 Âą0,5 See Configuration of Door Profiles, page 12.

36

Aligned with panel.

Also see Tips and Tricks 2

37

Ø 4,1

4,0

A

1033A1

38

90°

90°

Ø 4,1

4,0 90°

90°

39

Ø 4,1 1033LBR 4,0

A

EFU (1033LB) Also see Tips and Tricks 1

40

Open 90째 to mount.

A 41

Distance plate 0 20

10

A

3 .5

SCALE:

GENERAL ROUGHNESS:

MATERIAL TREATMENT DESCRIPTION

PROJ.:

UNIT:

mm

TOLERANCES UNLESS OTHERWISE STATED Acc. TO .

Nylon-6/6

Safe Step vulplaatje 3,5mm DRAWING NO.

ARTICLE CODE

NAME DATE

- 0+ 0.00 .5 0

REVISION DATE

jofr 30-3-2009

This drawing is property of FlexiForce, and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

WEIGHT VOLUME

42

FO

A

k m

43

See Configuration of Door Profiles (page 12).

B3

833 ±0,5

B2

833 ±0,5

B1

833 ±0,5 44

Aligned with panel.

Also see Tips and Tricks 2

45

Ø 4,1

4,0

46

Open 90째 to mount.

B1

47

Distance plate 0 20

10

3 .5

- 0+ 0.00 .5 0

48

49

Ø4 1054-...

450HLS

50

B3 B2

Open 90째 to mount.

51

Ă˜4 1054-...

450HLS

Distance plate 52

C

833 Âą0,5

See Configuration of Door Profiles (page 12).

53

1033A1

C

Ø 4,1

4,0 54

90°

90°

90°

90°

Ø 4,1

4,0 55

C Open 90째 to mount.

56

Ă˜4 1054-...

450HLS

Distance plate 57

Length is equal to the height of the passdoor.

B

A

1033LR 58

Apply when E ≼ 3000 1033B

59

SafeStep

速

Pass door System for fingersafe panels

OPTIONS 60

RAIN PROFILE

1034RN 61

DOOR CLOSER 7

1034BASE 62

1034FL

63

SafeStep

速

Pass door System for fingersafe panels

TIPS AND TRICKS 64

1. FIXING SEAL

1) cut

2) push until seal is fixed.

65

2. EXTRA PROFILE POSITION CHECK

Kingspan/Epco: (15,5) Metecno: (13,4) Thyssen: (21,4)

Kingspan/Epco: (9,5) Metecno: (7,9) Thyssen: (7,2)

66

1

4

6

Kingspan/ Epco R-series

Metecno

Thyssen

67

3. ALTERNATIVE POSITIONING CASING PROFILES To be used during steps on page 24-35.

1) Place profiles without fixing.

3) Fix profiles.

2) Place frame and let the profiles connect to it.

68

4. DISMANTLING

WHEN DISMANTLING FOR INSTALLATION ON SITE KEEP INTERNAL HINGES CONNECTED. 69

SafeStep

速

Pass door System for fingersafe panels

MAINTENANCE 70

MAINTENANCE SAVE STEP® PASS DOOR The Save Step pass door should be maintained and checked regularly to ensure safe operation and use.

GENERAL 1. The maintenance may only be carried out by qualified overhead door mechanics.

2. Replacement of broken or weared components should always be done by qualified overhead door mechanics.

3 When checking the door, always disconnect the electrical main power supply. Make sure that it is blocked against re-engaging without you knowing it.

REGULAR MAINTENANCE After installation 1. Grease the hinges 450HLS.

MECHANIC 2. Check if the side seals of the overhead door stay in place while opening and closing the overhead door. MECHANIC 3. Clean the aluminum profiles with “Eloxal” aluminium cleaner.

MECHANIC / USER Every year (or after every 1500 cycles) 1. Check the fixation of the lock handle.

MECHANIC 2. Grease the hinges 450HLS. MECHANIC 3. Check the fixation of the 450HLS hinges.

MECHANIC 4. Grease the door pusher. MECHANIC 5. Check if all the screws in the 80PS strut are still fixed.

MECHANIC 6. Check if the side seals of the overhead door are still in place.

MECHANIC 7. Check the fixation of the threshold sticker 1041LT. MECHANIC After every 10000 cycles 1. Replace the 1033LBR rubber between the door and the threshold.

MECHANIC

71

guidelines GB

rev.0 Februari-11

Multi Point Lock For Safe Step pass door system 速

1

This manual is based on a 1034LK1R lock kit with an additional lock 1034LIL500R and has a RIGHT HANDED OPENING.

LOCK KITS 1034LK1R

Lock kit for 3x500mm sections plus top section.

1034LK1L

Lock kit for 3x500mm sections plus top section.

1034LK2R

Lock kit for 1x610mm and 2x500mm sections plus top section.

1034LK2L

Lock kit for 1x610mm and 2x500mm sections plus top section.

1034LK3R

Lock kit for 2x610mm and 1x500mm sections plus top section.

1034LK3L

Lock kit for 2x610mm and 1x500mm sections plus top section.

1034LK4R

Lock kit for 3x610mm sections plus top section.

1034LK4L

Lock kit for 3x610mm sections plus top section.

Right hand opening

Contains articles: 1034LB500R, 1034LC500R, 1034LU500R, 1034LT-R Left hand opening

Contains articles: 1034LB500L, 1034LC500L, 1034LU500L, 1034LT-L Right hand opening

Contains articles: 1034LB610R, 1034LC500R, 1034LU500R, 1034LT-R Left hand opening

Contains articles: 1034LB610L, 1034LC500L, 1034LU500L, 1034LT-L Right hand opening

Contains articles: 1034LB610R, 1034LC610R, 1034LU500R, 1034LT-R Left hand opening

Contains articles: 1034LB610L, 1034LC610L, 1034LU500L, 1034LT-L Right hand opening

Contains articles: 1034LB610R, 1034LC610R, 1034LU610R, 1034LT-R Left hand opening

Contains articles: 1034LB610L, 1034LC610L, 1034LU610L, 1034LT-L

2

ADDITIONAL LOCKS 1034LIL500R 1034LIL500L 1034LIL610R 1034LIL610L

Lock for lower intermediate section 500mm.

Right hand opening

Lock for lower intermediate section 500mm.

Left hand opening

Lock for lower intermediate section 610mm.

Right hand opening

Lock for lower intermediate section 610mm.

Left hand opening

ADDITIONAL CAPS FOR LOCK KITS 1034KLCAPS-R 1034KLCAPS-L 1034MLCAPS-R 1034MLCAPS-L 1034TLCAPS-R 1034TLCAPS-L

Left hand opening

Set of 3 caps for Kingspan and Epco panels.

Right hand opening

Set of 3 caps for Kingspan and Epco panels.

Left hand opening

Set of 3 caps for Metecno panels.

Right hand opening

Set of 3 caps for Metecno panels.

Left hand opening

Set of 3 caps for Thyssen panels.

Right hand opening

Set of 3 caps for Thyssen panels.

Left hand opening

Right hand opening

3

DRAWINGS FOR MAKING LOCK HOLES IN THE PROFILES POSITION BRAND DRAWINGS Top panel Kingspan/Epco 58 149 130 Metecno 58 149 230 Thyssen 58 149 330

Middle panel Kingspan/Epco 58 149 120 Metecno 58 149 220 Thyssen 58 149 320

Bottom panel Kingspan/Epco 58 149 110 Metecno 58 149 210 Thyssen 58 149 310

The drawings are available on the Flexi Force website or ask your account manager for them.

4

5

6

7

8

Ă˜ 3mm

9

Screw length: 19mm

1 Nm

2 Nm

10

11

12

13

GAP: 1,5mm

14

Ă˜ 3mm

15

Screw length: 22mm

3 Nm

16

1033B

0-3 mm 2 Nm 1

Ø 3mm 2

2 Nm 3

17

18

If using intermediate locks: 1034LIL500R, 1034LIL500L, 1034LIL610R or 1034LIL610L, mount it underneath main lock.

Repeat steps of pages 5-10.

Check: 0,5-2 mm

19

Bottom lock: 1034LB500R 1034LB500L 1034LB610R or 1034LB610L.

Repeat steps of pages 5-10.

Check: 0,5-2 mm

20

Above main lock: 1034LU500R 1034LU500L 1034LU610R or 1034LU610L.

Repeat steps of pages 5-10.

Check: 0,5-2 mm

21

Top lock: 1034LT-R or 1034LT-L.

Repeat steps of pages 5-10.

Check: 0,5-2 mm

22

23

GAP: 3,5 mm

24

Ă˜ 3mm

25

Screw length: 22mm

26

Repeat steps of pages 23-26.

27

Repeat steps of pages 23-26.

28

29

30