R S C - B O LT E D RESIDENTIAL HARDWARE SET
NEW STANDARD IN RAIL ASSEMBLY
WWW.FLEXIFORCE.COM
RESIDENTIAL HARDWARE SET WITH BOLTED TRACKS
We present to you a complete range of hardware sets for residential [garage] doors, with bolted tracks. RSC stands not only for Residential Supply Chain but also for Reliable, Secure and Convenient.
RSC BOLTED TRACKS In 2013, RSC was introduced successfully and for many of our customers it is their main residential hardware system. Now we have taken it a step further, by adding RSC bolted tracks. The system is designed to offer flexibility on different levels: in stock, production and on-site installation. Starting inhouse production without the need of investing in machinery for track assembly can be easy, with RSC bolted tracks. This system offers a wide range of solutions with different balancing configurations for doors up to 6 meters wide and 3 meters high. Offering the complete range of garage doors can be an impact to your stock management in relation to the needed hardware. Because of this, the profiles are designed to make it easy to shorten and adjust to fit the selected configuration. RSC bolted tracks is characterized by the following key benefits: STOCK OPTIMIZATION
FLEXIBILITY
• •
• •
Flexible due to reduction option in profile design Symmetrical profile design to avoid double stock need
Adjust the track set to 40mm and 60mm panels Select the optimal balancing system without changing tracksets
EASYFIX, ALL WITH M8 • •
Using EasyFix bolts, for convenient and fast production of track assembly and installation Convenient need for only 1 tool
RELIABLE, SECURE, CONVENIENT
Next to this, the design changes have led to options to reduce the size of the packaging, and reducing the costs of transportation and warehousing.
ONE SYSTEM FOR ALL INSTALLATION SITUATIONS RSC-Front
RSC-Tension
torsion springs in front
tension springs
RSC-Rear
torsion springs in rear
OPW max.
6000mm
OPW max.
4500mm
OPW max.
6000mm
OPH max.
3000mm
OPH max.
2500mm
OPH max.
3000mm
Door weight max. 300kg
Door weight max. 126kg
Door weight max. 300kg
Side space min.* 78mm
Side space min.* 78mm
Side space min.* 78mm
*depending on the type of side seal
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Although everybody in the sales channel has specific demands, it is also clear that the drivers explained on these pages form the bases for any investment decision. With RSC we “tick all the boxes”.
CONVENIENCE Convenience translates to “easy”. The RSC-bolted system has multiple features that are designed to minimize the hassle and extra work for the end user, installer and producer. • • • • • • •
Easy configuration and ordering with RSC CREATE Flexible adjustment of profiles due to slotted holes connection Delivered in compact flatbed packaging for optimal transport convenience Fixation with M8 EasyFix bolts for easy installation, only 1 tool needed Compatible with all panel types Perfectly smooth rail transitions Delivery option with pre-mounted tension springs, no need for extra tools
SUSTAINABILITY Today we are all responsible for finding and applying sustainable solutions. Material use of RSC-bolted is minimal and the fact that 80% of the system is produced in Europe means that our transport distances are short, which has a positive effect on the CO2-footprint. • • •
Optimized packaging options made possible by the addition of a loose curve RSC-bolted solutions are available for both 40mm and 60mm panels, and can be easily adjusted Environmental regulations: REACH & ROHS compliant
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Initial Type Testing Report (ITTR): all panel combinations are tested, with U-values that can be used on CE-label
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SECURITY The garage is often an integrated part of the house, which makes it a priority to produce a secure door that keeps unwanted visitors out. RSC has several security features, resulting in a safe and reliable system. • •
Burglar-proof with top and bottom rollers Extensive range of locks
SAFETY One of our highest priorities in the R&D process is to provide products and systems that are safe to install, maintain and use. Next to full CE-approval, RSC-bolted has a variety of specific safety features. • • • • •
Initial Type Testing Report (ITTR): set is tested with operators Side plate to protect from moving parts Spring break device Certified cable quality Double cable connection with the ACC cable clamp
DESIGN For the end user, design of the door is visible and adds to the curb appeal. A nice range of locks and grips, LED-light bars and stainless steel windows are available. On the inside of the door, powder coated hardware, track covers and the look of hardware designed to fit easily into the RSC system. • • •
Wide variety of high quality upgrade accessories High quality galvanized steel White hardware finish
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EASY FIX Our well-known “mushroom head” bolt is used for RSC bolted tracks. The bolt that you can apply on all kinds of M8 plate/track connections. The features: • Non-threaded end on the bolt, never struggle with the fixation of the nut • Reduced mushroom head, for easier assembly
THE BASIS FOR RSC BOLTED TRACK
THE BASIC PRODUCTS FOR ALL BOLTED-SETS RSC Bolted Tracks is the latest innovation in our RSC program. The system is designed to offer flexibility in stock, production & on-site installation. It will be available as a RES set, via RSC Create. The following pages describe the set-up and the dedicated parts.
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1
Vertical track RSCVL....Z; 915VL vertical angle with 215V open guiding track The pre-assembled tracks are supplied with a pre-mounted socket (870RSH)
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Loose curve 215G300A0; smaller packaging due to loose curve, transport optimization
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Horizontal track (2 types) RSCHA....Z (a); track with aluminum top curve 215FH (b), with roller lock-up RSCHAS....Z (c); the STRAIGHT at which the upper track runs straight to the wall
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a
c
b
Lintel profile (see page 11) 915VSX....; with holes, incl. end brackets LPW....; white aluminum profile Junction profile Various options for reinforcement between the horizontal tracks
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VERTICAL TRACK OPTIONS Select the RSC system that you need by simply selecting the desired combination of vertical and horizontal track sets. We have harmonised the track sets and issued new article codes.
VERTICAL TRACK SETS 870RSH
915VL-H
OPH
Art Code*
2000
RSCVL2000Z
2125
RSCVL2125Z
2250
RSCVL2250Z
2375
RSCVL2375Z
2500
RSCVL2500Z
2750
RSCVL2750Z
3000
RSCVL3000Z
215V-H
RSCVLA....Z 915VL vertical angle with 215V open guiding track
* The art. code is for a set (a left & right handed version)
SIDE SEAL OPTIONS Seal for 915VL angle 1088N standard side seal 1088T thermal side seal 1088TF thermal break side seal with flap
N
1088T
1088
1088TF
SIDE PLATES RSC580HL Springs in rear system
RSC560HL Protection from moving parts
215G300A0 Loose curve, smaller packaging, transport optimization
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HORIZONTAL TRACK OPTIONS HORIZONTAL TRACK SETS - ALUMINUM CURVE 215V-H
870RSHD
835H
215V-HT
405
RSCHA....Z Double horizontal track 215V, double curve of which the top curve is the 215FHR/L aluminum curve, with roller lock-up. Apply for torsion-springs-in-front, torsion-springs-in-rear and tension springs.
NEW!
OPH
Art Code*
2000
RSCHA2000Z
2125
RSCHA2125Z
2250
RSCHA2250Z
2375
RSCHA2375Z
2500
RSCHA2500Z
2750
RSCHA2750Z
3000
RSCHA3000Z
215FHL Aluminum top curve, with roller lock-up. A smart solution to guide and lock-up the top roller in RSC doors. Universal for springs in front and springs in rear. And manual or power operated doors. Prevents upper panel to be pushed inwards. Pre-installed on RSC horizontal track set.
HORIZONTAL TRACK SETS - STRAIGHT 870RSHD
215V-H
835H
215V-HT
530 RSCHAS....Z Double horizontal track 215V of which the upper track runs straight to the wall, without a curve. Apply for torsion-springs-in-rear and tension spring system.
OPH
Art Code*
2000
RSCHAS2000Z
2125
RSCHAS2125Z
2250
RSCHAS2250Z
2375
RSCHAS2375Z
2500
RSCHAS2500Z
2750
RSCHAS2750Z
3000
RSCHAS3000Z 10
LINTEL PROFILE 915VSX.... WITH HOLES, INCL. END BRACKETS To have a solid sealing on the lintel the RSC comes with the 915VSX.... lintel profile. This profile, in combination with 1088N seal is often used as top sealing profile on garage doors. Next to this, the lintel profile can also be used as distance profile for alignment of the railset. The profile is fixed to the exact length and comes with 2 end brackets for hook-into vertical track set holes. With this solution, the top panel can remain without a seal and top-alu. It gives the exact distance between the left and right vertical track sets. Easy installation! Next to this, the pre-coated white lintel profile, LPW, can also be used as a top sealing profile in combination with the 1088N seal.
915VSX.... lintel profile
LPW.... lintel profile, white
ADDITIONAL PARTS
RSC-BOLTED / SPRINGS IN FRONT This is the most well-proven torsion spring system, with shaft installation on the lintel. By using the FF05NL8(E) or FF05NL12 cable drum and our specially developed 656S spring break device, a solution is created where head room availability is less critical with a minimun of 190mm. Proven construction and balancing system on the lintel. Applicable for doors up to 6.000 x 3.000mm (wxh) and a weight up to 225kg (ITTR<165kg). The railsets are pre-mounted on 40mm panels.
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1
Aluminium top curve, with roller lock-up 215FHL; smart solution to guide and lock-up the top roller in RSC doors. Universal for springs in front and springs in rear. And manual or power operated doors. Prevents the upper panel to be pushed inwards. 2602SU
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Multiple solutions to support the rear of the horizontal tracks 2602SU; universal bracket, combine with RESSU. CR2C; cover bracket to improve the looks of the rear end of horizontal tracks. Combine with 215V. CR2C
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ADDITIONAL PARTS
RSC-BOLTED / TENSION SPRINGS Tension spring systems are now widely accepted and appreciated. The advantages are obvious: easier to install, less components, applicable for doors up to 4.500 x 2.500mm (wxh) and a weight up to 126kg. For doors with panels of 40 or 60mm thickness. With the addition of the following parts the universal tracks can be used for a tension spring system. Finding the correct tension spring for the door is made easy with the help of our spring matrix.
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Mounting profile TSPBN; Profile for easy mounting of the tension springs
NEW! Pulley bracket TST3PR/L; Allows combination with the aluminum curve. Free OPH with manually operated foor is reduced with only 150mm. For e-operated doors, the free OPH is not reduced
NEW! Lightweight side plate RSC560HR/L; Side plates for increased safety. Possibility to install the horizontal track after installing the vertical track
NEW!
NEW!
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ADDITIONAL PARTS
RSC-BOLTED / SPRINGS IN REAR For all door sizes where available head room is limited. For example in renovation projects, RSC with springs in rear is an ideal solution. With the torsion spring shaft mounted on the rear connection profile installation is easy and headroom of 75mm (manual operation) or 115mm (power operation) is feasible. A pulley system for guiding the lifting cable is included in the setup. Applicable for doors up to 6.000 x 3.000mm (wxh) and a weight up to 225kg (ITTR<165kg). For doors with panels of 40mm or 60mm thickness.
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1 2 3
Pulley system RSC580H; side plates for springs in rear and optional for springs in front RX80H; bracket for pulley 570-80; pulley Track support 340SH; universal support to install at end of the horizontal tracks to support the bearing/shaft system. Hole for passing through 50SU for side wall suspension.
Optional corner reinforcement brackets 340CH; advised for doors > 225kg
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DELIVERY OPTIONS RSC-bolted is created for the door producers. Since our customers have a different level of production capacity, we offer different ordering options: Order bulk profiles + parts All items are available in bundles and full boxes, to serve customers with full production capabilities to assemble track sets and hardware boxes. We prepared a list of parts to prepare stock to start production. We have a suggested spread in lengths based upon our experience in parts supply. Order railssets Track sets are available in full packages. We assemble the track sets in standard 40mm panel wedges in the 7 different lengths. With these track sets, the exact sizes can be made by shorten from bottom. Hardware boxes are prepared in your warehouse by the pre-selected hardware. Order ressets For full outsourcing of the hardware, we offer complete ressets. This can be a perfect solution for companies that consider becoming a door producer, or for door producers that want to expand their business without heavy new investments in production lines. FlexiForce takes care of the hardware set, so you don’t have to.
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