RSC bolted

R S C - B O LT E D RESIDENTIAL HARDWARE

NEW STANDARD IN RAIL ASSEMBLY

WWW.FLEXIFORCE.COM

We present to you a complete range of hardware sets for residential [garage] doors, with bolted tracks.

RSC stands not only for Residential Supply Chain but also for Reliable, Secure and Convenient.

CONVENIENCE Convenience translates to “easy”. The RSC-bolted system has multiple features that are designed to minimize the hassle and extra work for the end user, installer and producer.

• • • • •

Flexible adjustment of profiles due to slotted holes connection Fixation with M8 EasyFix bolts for easy installation, only 1 tool needed Compatible with all panel types Perfectly smooth rail transitions Delivery option with pre-mounted tension springs, no need for extra tools

1071BFN

1062M

SUSTAINABILITY Today we are all responsible for finding and applying sustainable solutions. Material use of RSC-bolted is minimal and the fact that 80% of the system is produced in Europe means that our transport distances are short, which has a positive effect on the CO2-footprint.

• • •

Optimized packaging options made possible by the addition of a loose curve RSC-bolted solutions are available for both 40mm and 60mm panels, and can be easily adjusted Environmental regulations: REACH & ROHS compliant

•

Initial Type Testing Report (ITTR): all panel combinations are tested, with U-values that can be used on CE-label

3

SECURITY The garage is often an integrated part of the house, which makes it a priority to produce a secure door that keeps unwanted visitors out. RSC has several security features, resulting in a safe and reliable system.

• •

Burglar-proof with top and bottom rollers Extensive range of locks

2604SL

215FHL

2605R

SAFETY One of our highest priorities in the R&D process is to provide products and systems that are safe to install, maintain and use.

Next to full CE-approval, RSC-bolted has a variety of specific safety features.

• • • • •

Initial Type Testing Report (ITTR): set is tested with operators Side plate to protect from moving parts Spring break device Certified cable quality Double cable connection with the ACC cable clamp

ACC

RSC580HL

656SCTL

DESIGN For the end user, design of the door is visible and adds to the curb appeal. A nice range of locks and grips, LED-light bars and stainless steel windows are available. On the inside of the door, powder coated hardware, track covers and the look of hardware designed to fit easily into the RSC system.

• • •

Wide variety of high quality upgrade accessories High quality galvanized steel White hardware finish

4

RESIDENTIAL HARDWARE WITH BOLTED TRACKS

RSC BOLTED TRACKS In 2013, RSC was introduced successfully and for many of our customers it is their main residential hardware system. Now we have taken it a step further, by adding RSC bolted tracks. The system is designed to offer flexibility on different levels: in stock, production and on-site installation.

Starting inhouse production without the need of investing in machinery for track assembly can be easy, with RSC bolted tracks.

This system offers a wide range of solutions with different balancing configurations for doors up to 6 meters wide and 3 meters high. Offering the complete range of garage doors can be an impact to your stock management in relation to the needed hardware. Because of this, the profiles are designed to make it easy to shorten and adjust to fit the selected configuration.

RSC bolted tracks is characterized by the following key benefits: STOCK OPTIMIZATION

FLEXIBILITY

• •

• •

Flexible due to reduction option in profile design Symmetrical profile design to avoid double stock need

Adjust the track set to 40mm and 60mm panels Select the optimal balancing system without changing tracksets

EASYFIX, ALL WITH M8 • •

Using EasyFix bolts, for convenient and fast production of track assembly and installation Convenient need for only 1 tool

RELIABLE, SECURE, CONVENIENT

Next to this, the design changes have led to options to reduce the size of the packaging, and reducing the costs of transportation and warehousing.

ONE SYSTEM FOR ALL INSTALLATION SITUATIONS torsion springs in front

torsion springs in rear

RSC-F

tension springs

RSC-R

RSC-T

OPW max.

6000mm

OPW max.

6000mm

OPW max.

4500mm

OPH max.

3000mm

OPH max.

3000mm

OPH max.

2500mm

Door weight max. 300kg

Door weight max. 300kg

Door weight max. 126kg

Side space min.* 78mm

Side space min.* 78mm

Side space min.* 78mm

*depending on the type of side seal

MORE INFORMATION ON WWW.FLEXIFORCE.COM OR CONTACT YOUR SALES TEAM!

5

5

4 2

3 1

VERTICAL TRACKSET (see page 10)

1 SEAL (see page 11)

ADDITIONAL (see page 17)

OPH

RSC-F

RSC-R

RSC-T

2000

RSCVLA2000Z

RSCVLA2000Z

RSCVLA2000Z

2125

RSCVLA2125Z

RSCVLA2125Z

RSCVLA2125Z

2250

RSCVLA2250Z

RSCVLA2250Z

RSCVLA2250Z

2375

RSCVLA2375Z

RSCVLA2375Z

RSCVLA2375Z

2500

RSCVLA2500Z

RSCVLA2500Z

RSCVLA2500Z

2750

RSCVLA2750Z

RSCVLA2750Z

-

3000

RSCVLA3000Z

RSCVLA3000Z

-

2000

1088N-2010

1088N-2010

1088N-2010

2125

1088N-2135

1088N-2135

1088N-2135

2250

1088N-2260

1088N-2260

1088N-2260

2375

1088N-2385

1088N-2385

1088N-2385

2500

1088N-2510

1088N-2510

1088N-2510

2750

1088N-2760

1088N-2760

-

3000

1088N-3010

1088N-3010

_

-

-

TST3PR/L

-

-

TSPBN

ALL

Note: Profiles & assemblies can be shortend by max. 2x 125mm, without losing a hole pattern.

6

2

HORIZONTAL TRACKSET (see page 12/13)

TOP CURVE

3

OPH

RSC-F

RSC-R 80

RSC-R 40

RSC-T

2000

RSCHA2000

RSCHA2000

RSCHAS2000

RSCHAS2000

2125

RSCHA2125

RSCHA2125

RSCHAS2125

RSCHAS2125

2250

RSCHA2250

RSCHA2250

RSCHAS2250

RSCHAS2250

2375

RSCHA2375

RSCHA2375

RSCHAS2250

RSCHAS2250

2500

RSCHA2500

RSCHA2500

RSCHAS2500

RSCHAS2500

2750

RSCHA2750

RSCHA2750

RSCHAS2500

-

3000

RSCHA3000

RSCHA3000

RSCHAS3000

-

ALL

215FH

215FH

STRAIGHT

215FH

OPH

RSC-F

RSC-R

RSC-T

CURVE

ALL

215G300A0

215G300A0

215G300A0

SIDE PLATE

ALL

RSC560HL/R

RSC580L/R

RSC560HL/R

-

RX80H

-

ADDITIONAL

ALL

-

2050

-

-

1058BX

-

RSC-F 190 RSC-F 160

RSC-R

RSC-T

OPH

CABLE

DRUMS

FF05NL12 FF05NL8/E

FFNL10

FF05NL12 FF05NL8/E

2000

K3-02555

K3-02555

K3-04914

K24-4550TS

2125

K3-02555

K3-02555

K3-04914

K24-4800TS

2250

K3-02555

K3-02555

K3-05414

K24-5000TS

2375

K3-02805

K3-03305

K3-05414

K24-5250TS

2500

K3-02805

K3-03305

K3-05600

K24-5500TS

2750

K3-03305

-

K3-06700

-

3000

K3-03305

-

K3-06700

-

RSC-R

RSC-T

OPH

4

LINTEL AND SEAL (see page 14)

RSC-F

2250

915VSX2253 and 1088N-2385

2300

915VSX2303 and 1088N-2385

2355

915VSX2358 and 1088N-2385

2375

915VSX2378 and 1088N-2385

2500

915VSX2503 and 1088N-2510

2625

915VSX2628 and 1088N-2760

2750

915VSX2753 and 1088N-2760

3000

915VSX3003 and 1088N-3010

3500*

915VSX3503 and 1088N-3500

4000*

915VSX4003 and 1088N-4000

4500*

915VSX4503 and 1088N-4500

6000*

915VS-E9490 + 2603XL + 2603XR and 2x 1088N-3010

* in configurator the following option: OPW>3000mm: lintel profile and seal in two pieces to improve logistics and handling

5

REAR CONNECTION (see page 9)

Model

RSC-F

215V

CRC2L/R

50SU/ 48SU*

2602SU

RSC-R

RSC-T

-

CRC2L/R

340SH 340CH

* in configurator: OPW>3000 50SU/48SU only, to improve logistics and handling

2602SU 7

EASY FIX Our well-known “mushroom head” bolt is used for RSC bolted tracks.

The bolt that you can apply on all kinds of M8 plate/track connections.

The features: • Non-threaded end on the bolt, never struggle with the fixation of the nut • Reduced mushroom head, for easier assembly

1071BFN

THE BASIS FOR RSC BOLTED TRACK

THE BASIC PRODUCTS FOR ALL BOLTED-SETS RSC Bolted Tracks is the latest innovation in our RSC program. The system is designed to offer flexibility in stock, production & on-site installation. The following pages describe the set-up and the dedicated parts.

5

4 2

3

1

1

Vertical track RSCVLA....Z; 915VL vertical angle with 215V open guiding track The pre-assembled tracks are supplied with a pre-mounted socket (870RSH)

2

Loose curve 215G300A0; smaller packaging due to loose curve, transport optimization

3

Horizontal track (2 types) RSCHA....Z (a); track with aluminum top curve 215FH (b), with roller lock-up RSCHAS....Z (c); the STRAIGHT at which the upper track runs straight to the wall

4 5

a

c

b

Lintel profile (see page 11) 915VSX....; with holes, incl. end brackets LPW....; white aluminum profile Junction profile Various options for reinforcement between the horizontal tracks

9

VERTICAL TRACK OPTIONS Select the RSC system that you need by simply selecting the desired combination of vertical and horizontal track sets. We have harmonised the track sets and issued new article codes.

VERTICAL TRACK SETS 870RSH

915VL-H

215V-H

Note: Profiles & assemblies can be shortend by max. 2x 125mm, without losing a hole pattern.

AMOUNT OF PARTS NEEDED

2x 2x

2x 2x

2x 2x

2x 2x

2x 2x

2x

1068M

RSCVLA3000Z

2x

1071BFN

3000

2x

870RSH

RSCVLA2750Z

2547

2750

2297

RSCVAL2500Z

2047

2500

1922

RSCVLA2375Z

1797

2375

1672

RSCVLA2250Z

1547

2250

3060

RSCVLA2125Z

2810

2125

2560

RSCVLA2000Z 2x

2435

2000

215V-H

2310

915VL-H

2185

Art Code*

2060

OPH

2x

6x

6x

2x

6x

6x

2x

6x

6x

2x

6x

6x

2x

8x

8x

2x

8x

8x

2x

8x

8x

* article code of a pair (left & right handed version) pre-assembled vertical track set.

10

480

O

64

64

480 OPH-453

47

64

480

This work is copyright and no part may be reproduced, by any process, nor may any other exclusive right be exercised without the permission of ASSA ABLOY.

This work is copyright and no part may be reproduced, by any process, nor may any other exclusive right be exercised without the permission of ASSA ABLOY.

DIMENSIONS (mm)

OPH + 6

OPH + 60

Note: Profiles & assemblies can be shortend by max. 2x 125mm, without losing a hole pattern.

Seal for 915VL angle 1088N standard side seal 1088T thermal side seal 1088TF thermal break side seal with flap

SIDE PLATES RSC580HL/R Springs in rear system

Quantity ITEM 4 & 5: 4x if ITEM 3≤2000 5x if ITEM 3>2000

D001047677-001

1071BFN

Fixing material

Bolt, Flathead dog point bolt M8x16, 8.8, 2mm square neck

...

D001048158-001

1068M

Fixing material

Nut, Flanged, Serrated, M8, DIN6923, 8.8, A3B

3

D001060092-100

215V-H

Profile

215V-H

2

1 1

D001060340-001

870RSH

Fixing material

RSC bolted vertical track5connection

1

1

D001061073-100

915VL-H

Profile

Vertical Angle 66x90x1.5 bolted

Pos

qty

Document ID

Alternate ID

Name / Generic

Name / Specific

3 2 REV

...

D001047677-00

...

D001048158-00

3 1 D001060092-10 Left and right version, Right version drawn D001060340-00 2 Lenght in Art.code = OPH1 Max OPH = 3000 1 1 D001061073-10 Weight = OPH * 2,85 Gr Pos qty Added extra sheet for internal use, model did not change Denvan1 02-Apr-20Document Denvan1ID P Changed art.code, was RSCVLA2000Z DESCRIPTION

Surface treatment:

Volume:

4

47

47

...

4

64

5

Denvan1 DRAWN

Material:

Material <not specified>

Mass:

Surface area:

FlexiForce Group

General tolerance: ISO 8015

denvan1

Drawn by:

denvan1

Profile Vertical bolted track 915VLH

Scale:

Projection:

1:20 (A3)

Alternate ID

RSCVLA2000ZR

Document ID

D001084799-000

1088T

N

Rev.:

3

SHEET 1 OF 3

Configuration:Default

1088 1088

Denvan1 ENGINEER

ISO 2768-ck

Created (YYYY-MM-DD): Designed by:

2019-10-30

11-Mar-20 DATE

V11_2019_07_31_drw

SIDE SEAL OPTIONS

Bottom wedge size

64

47

64

Upper wedge size

1088T

1088TF 1088TF

3 2 REV

Surface treatm

Volume:

RSC560HL/R Protection from moving parts

215G300A0 Loose curve, smaller packaging, transport optimization

MORE INFORMATION ON WWW.FLEXIFORCE.COM OR CONTACT YOUR SALES TEAM!

11

HORIZONTAL TRACK - ALUMINUM CURVE 215V-H

870RSHD

835H

215V-HT

405

AMOUNT PARTS NEEDED

2x 2x

2x 2x

2x 2x

2x 2x

2x 2x

2x

2x

6x

14x 14x

2x

6x

14x 14x

2x

6x

14x 14x

2x

6x

14x 14x

2x

10x 22x 22x

2x

10x 22x 22x

2x

10x 22x 22x

1068M

1071BFN

2x

835H

RSCHA3000

2x

870RSHD

3000

3452

RSCHA2750

3202

2750

2952

RSCHA2500

2827

2500

2702

RSCHA2375

2577

2375

2x

2452

RSCHA2250

3047

2250

2797

RSCHA2125

2547

2125

2422

RSCHA2000

215V-TH

2297

2000

215V-H

2172

Art Code*

2047

OPH

* article code of a pair (left & right handed version) pre-assembled vertical track set.

DIMENSIONS (mm)

OPH+452

47.5 405

5

OPH+47

12 version draw Left and right version, Right Lenght in Art.code = OPH

HORIZONTAL TRACK - STRAIGHT 215V-H

870RSHD

835H

215V-HT

530

AMOUNT OF PARTS NEEDED

2x 2x

2x 2x

2x 2x

2x 2x

2x 2x

2x

2x

6x

14x 14x

2x

6x

14x 14x

2x

6x

14x 14x

2x

6x

14x 14x

2x

10x 22x 22x

2x

10x 22x 22x

2x

10x 22x 22x

1068M

1071BFN

2x

835H

RSCHAS3000

2x

870RSHD

3000

3577

RSCHAS2750

3327

2750

3077

RSCHAS2500

2952

2500

2827

RSCHAS2375

2702

2375

2x

2577

RSCHAS2250

3047

2250

2797

RSCHAS2125

2547

2125

2422

RSCHAS2000

215VT-H

2297

2000

215V-H

2172

Art Code*

2047

OPH

r may any other exclusive right be exercised without the permission of ASSA ABLOY.

* article code of a pair (left & right handed version) pre-assembled vertical track set.

DIMENSIONS (mm) OPH+577 5

530

47.5

OPH+47

13

Left and right version, Right version drawn

LINTEL PROFILE 915VSX....

WITH HOLES, INCL. END BRACKETS To have a solid sealing on the lintel the RSC comes with the 915VSX.... lintel profile. This profile, in combination with 1088N seal is often used as top sealing profile on garage doors. Next to this, the lintel profile can also be used as distance profile for alignment of the railset. The profile is fixed to the exact length and comes with 2 end brackets for hook-into vertical track set holes.

With this solution, the top panel can remain without a seal and top-alu. It gives the exact distance between the left and right vertical track sets. Easy installation!

915VSX.... lintel profile

ADDITIONAL PARTS

RSC-BOLTED / SPRINGS IN REAR For all door sizes where available head room is limited. For example in renovation projects, RSC with springs in rear is an ideal solution. With the torsion spring shaft mounted on the rear connection profile installation is easy and headroom of 75mm (manual operation) or 115mm (power operation) is feasible. A pulley system for guiding the lifting cable is included in the setup. Applicable for doors up to 6.000 x 3.000mm (wxh) and a weight up to 225kg (ITTR<165kg). For doors with panels of 40mm or 60mm thickness.

2 1 3

1 2 3

Pulley system RSC580H; side plates for springs in rear and optional for springs in front RX80H; bracket for pulley 570-80; pulley Track support 340SH; universal support to install at end of the horizontal tracks to support the bearing/shaft system. Hole for passing through 50SU for side wall suspension.

Optional corner reinforcement brackets 340CH; advised for doors > 225kg

15

ADDITIONAL PARTS

RSC-BOLTED / SPRINGS IN FRONT This is the most well-proven torsion spring system, with shaft installation on the lintel. By using the FF05NL8(E) or FF05NL12 cable drum and our specially developed 656S spring break device, a solution is created where head room availability is less critical with a minimun of 190mm. Proven construction and balancing system on the lintel. Applicable for doors up to 6.000 x 3.000mm (wxh) and a weight up to 225kg (ITTR<165kg). The railsets are pre-mounted on 40mm panels.

1 2

1

Aluminium top curve, with roller lock-up 215FHL; smart solution to guide and lock-up the top roller in RSC doors. Universal for springs in front and springs in rear. And manual or power operated doors.

Prevents the upper panel to be pushed inwards.

2602SU

2

Multiple solutions to support the rear of the horizontal tracks 2602SU; universal bracket, combine with RESSU. CR2C; cover bracket to improve the looks of the rear end of horizontal tracks.

Combine with 215V. CR2C

16

ADDITIONAL PARTS

RSC-BOLTED / TENSION SPRINGS Tension spring systems are now widely accepted and appreciated. The advantages are obvious: easier to install, less components, applicable for doors up to 4.500 x 2.500mm (wxh) and a weight up to 126kg. For doors with panels of 40 or 60mm thickness. With the addition of the following parts the universal tracks can be used for a tension spring system. Finding the correct tension spring for the door is made easy with the help of our spring matrix.

2

3 1

1 2 3

Mounting profile TSPBN; Profile for easy mounting of the tension springs

NEW! Pulley bracket TST3PR/L; Allows combination with the aluminum curve. Free OPH with manually operated foor is reduced with only 150mm. For e-operated doors, the free OPH is not reduced

NEW! Lightweight side plate RSC560HR/L; Side plates for increased safety. Possibility to install the horizontal track after installing the vertical track

NEW!

NEW!

17

ORDER AND DELIVERY OPTIONS RSC-bolted is created for the door producers. Since our customers have a different level of production capacity, we offer different ordering options:

Order bulk profiles + parts All items are available in bundles and full boxes, to serve customers with full production capabilities to assemble track sets and hardware boxes. We prepared a list of parts to prepare stock to start production. We have a suggested spread in lengths based upon our experience in parts supply.

Order railssets Track sets are available in full packages. We assemble the track sets in standard 40mm panel wedges in the 7 different lengths.

With these track sets, the exact sizes can be made by shorten from bottom. Hardware boxes are prepared in your warehouse by the pre-selected hardware.

Order ressets (soon possible) For full outsourcing of the hardware, we offer complete ressets. This can be a perfect solution for companies that consider becoming a door producer, or for door producers that want to expand their business without heavy new investments in production lines. FlexiForce takes care of the hardware set, so you don’t have to.

MORE INFORMATION ON WWW.FLEXIFORCE.COM OR CONTACT YOUR SALES TEAM!

18

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