FF_ISC Industrial Hardware_TECHBOOK

TECHNICAL HANDBOOK ISC INDUSTRIAL HARDWARE SYSTEM

TWO THOUSAND SEVENTEEN

2017.1.2

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Introduction This technical handbook is a tool to assist you with understanding all the technical features, dimensions and application of the FlexiForce ISC hardware system for industrial doors. For customers that either produce hardware sets in their own door production. But also for customers that outsource the hardware set production to their nearest FlexiForce subsidiary. In this booklet you will find a description of our set-up for complete hardware sets. The different available lift systems and possibilities. Built-in situations. And an explanation of the choices to be made in our online configuration software ISC CREATE. We have added also some basic explanations on industrial overhead doors and building specifications.

For actual pricing and ordering information, we refer to our separate price list for ISC industrial hardware sets. If you have any questions, please do not hesitate to contact our sales team for assistance or find more details on: www.flexiforce.com

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ISC NL

Normal Lift system With a Normal Lift system, the door moves through the curve directly above the daylight opening (OPH, lintel). Depending on the opening height, a head room between 436mm and 518mm needs to be available. If there is more available head room, selection of a High Lift system (HL) is preferable. Less available head room requires to select a Low Head Room (LHR) system.

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ISC – NL NORMAL LIFT SYSTEM: REQUIREMENTS AND TECHNICAL DATA

System requirements:

Building requirements:

SR

SL OPW S S

S

= Room required for Vertical Track: See System detail

SR/SL = Room required for additional products: See product specifications

Track consists of:

System details:

Description: Vertical angle profile Curves Connecting profile Track Standard side seal Thermal side seal Curve connection socket Curve support plates Curve connection plate Rail connection plates

Horizontal track suspension: Position and number of suspension profiles.

Distribute the number of suspensions evenly Over a distance of OPH – HL.

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Article code: 9VL…-B 2G380A0 215C…-B 2V… 1088I 1088IT 870CH 870F..

870V/VRL 8..W

ISC-NL: Track system and assembly:

Panel Thickness (PT) PT < 59mm 59 < PT < 81mm

Track consists of:

Wedge size details:

5

BWS PT + 13mm PT + 13mm

UWS 104mm 124mm

ISC HL

High Lift system With a High Lift system, the door rises vertically above the daylight opening height (lintel), after which the panel moves through the curve, higher in the building. The High Lift size is always the distance between the daylight opening height (lintel) and the underside of the horizontal tracks. Depending on the opening height and high lift size, an extra head room of 308mm to 358mm is required for positioning the shaft system with cable drums.

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ISC – HL HIGH LIFT SYSTEM: REQUIREMENTS AND TECHNICAL DATA System requirements:

Building requirements:

SL

S

S

SR

OPW

S

= Room required for Vertical Track: See System detail

SR/SL = Room required for additional products: See product specifications

Track consists of:

System details:

Description: Vertical angle profile Curves Connecting profile Track Standard side seal Thermal side seal Curve connection socket Curve support plates Curve connection plate Rail connection plates

Horizontal track suspension: Position and number of suspension profiles.

Distribute the number of suspensions evenly Over a distance of OPH – HL.

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Article code: 9VL…-B 2G380A0 215C…-B 2V… 1088I 1088IT 870CH 870F..

870V/VRL 8..W

ISC-HL: Track system and assembly:

Panel Thickness (PT) PT < 59mm 59 < PT < 81mm

Wedge size details:

8

BWS PT + 13mm PT + 13mm

UWS 104mm 124mm

ISC VL

Vertical Lift system With a Vertical Lift system, the door moves straight upwards from the daylight opening height (OPH), implying that there is sufficient head room available for at least the total door height. The system has no curve. In Vertical Lift systems the full door weight hangs in the lifting cables, in any position of the door.

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ISC – VL VERTICAL LIFT SYSTEM: REQUIREMENTS AND TECHNICAL DATA

System requirements:

Building requirements:

SL

S

S

SR

OPW

S

= Room required for Vertical Track: See System detail

SR/SL = Room required for additional products: See product specifications

Track consists of:

System details:

Description: Vertical angle profile Curves Connecting profile Track Standard side seal Thermal side seal Curve connection socket Curve support plates Curve connection plate Rail connection plates

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Article code: 9VL…-B 2G380A0 215C…-B 2V… 1088I 1088IT 870CH 870F..

870V/VRL 8..W

ISC-VL: Track system and assembly:

OPH>3300mm OPH<6000mm

Wedge size details:

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ISC FTR

Follow The Roof system With this Follow The Roof, Normal Lift system, the door moves into the bend directly above the daylight opening height (lintel) and from there the track follows the angle of the roof.

FlexiForce offers this system in steps of 5° angle to a maximal angle of 45°.

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ISC – FTR FOLLOW THE ROOF SYSTEM: REQUIREMENTS AND TECHNICAL DATA

System requirements:

Building requirements:

SL

S

S

SR

OPW

S

= Room required for Vertical Track: See System detail

SR/SL = Room required for additional products: See product specifications

System details:

Track consists of: Description: Vertical angle profile Curves Connecting profile Track Standard side seal Thermal side seal Curve connection socket Curve support plates Curve connection plate Rail connection plates

Horizontal track suspension:

Article code: 9VL…-B 2G380A0 215C…-B 2V… 1088I 1088IT 870CH 870F..

870V/VRL 8..W

OPH-HL [mm]

Position and number of suspension profiles.

Distribute the number of suspensions evenly Over a distance of OPH – HL.

OPH-HL [mm] 13

ISC-FTR: Track system and assembly:

Panel Thickness (PT) PT < 59mm 59 < PT < 81mm

Wedge size details:

14

BWS PT + 13mm PT + 13mm

UWS 104mm 124mm

ISC FHL

Follow The Roof - High Lift system With the Follow The Roof High Lift system, the door first moves vertically above the daylight opening height (OPH), after which it turns in the bend. From there the track follows the angle of the roof. FlexiForce offers this system in steps of 5° angle to a maximal angle of 45°.

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ISC – FHL FOLLOW THE ROOF - HIGH LIFT: REQUIREMENTS AND TECHNICAL DATA

System requirements:

Building requirements:

SL

S

S

SR

OPW

S

= Room required for Vertical Track: See System detail

SR/SL = Room required for additional products: See product specifications

System details:

Track consists of: Description: Vertical angle profile Curves Connecting profile Track Standard side seal Thermal side seal Curve connection socket Curve support plates Curve connection plate Rail connection plates

Article code: 9VL…-B 2G380A0 215C…-B 2V… 1088I 1088IT 870CH 870F..

870V/VRL 8..W

Horizontal track suspension:

OPH-HL [mm] Position and number of suspension profiles.

Distribute the number of suspensions evenly Over a distance of OPH – HL.

OPW [mm] 16

ISC-FHL: Track system and assembly:

Panel Thickness (PT) PT < 59mm 59 < PT < 81mm

Wedge size details:

17

BWS PT + 13mm PT + 13mm

UWS 104mm 124mm

WHERE TO FIND US

FlexiForce B.V.

FlexiForce Hungary Kft.

FlexiForce Ibérica, S.L.

Hanzeweg 19,

Medvefű str. 24

Apartado Correos 403

3771 NG Barneveld

4031 Debrecen

Ctra. Nacional 332, Km. 211

PO Box 37,

Hungary

46780 – Oliva (Valencia)

3770 AA Barneveld

Spain

The Netherlands +31-(0)342-427777

+36-52561260

+34 96.285.82.50

info.nl@flexiforce.com

infohu@flexiforce.com

julian.lopez@flexiforce.com

Flexi Force Poland Sp. z o.o.

Flexi-Force Italia Srl.

FlexiForce Turkey

Norblina 17/19

Via dei Tigli CNM

Marmara Geri Donusumculer

95-015 Głowno

25020 Alfianello

Toplu İsyeri Yapı Kooperatifi

Poland

Italia

Sekerpinar Mahallesi Aycicek Sokak Kapi No: 24 (245 ada, 31 parsel) 41420,

+48 426500491

+39 0309936510

Çayirova, KOCAELI / TURKEY

info.pl@flexiforce.com

info.it@flexiforce.com

+90 262 658 2058 mert.kaptan@flexiforce.com.

www.flexiforce.com IDD Parts offers easy access to hard-to-find after sales spare parts, panels and automation: www.iddparts.eu

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ITâ&#x20AC;&#x2122;S SPRING TIME ON YOUR MOBILE

FlexiForce introduces SpringTime! This App supports overhead door installers, service mechanics and repair companies with easy answers to questions and doubts that often arise while at a door site. Is this a left or a right spring? What spring code I need to order? What can I offer this door owner during my visit? What to do when the cable is broken? And more. SpringTime is our new communication channel to you, via your mobile phone or tablet. We will update it regularly with new features, after sales tips & tricks and product news. Download it for free from the Apple iPhone app store or from Google Play.

www.flexiforce.com | www.facebook.com/flexiforce

GB 2017-01

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