AXIAL-FLOW® 7230
AXIAL-FLOW® 8230
AXIAL-FLOW® 9230
Combine from PIN YDG218533 and above
SERVICE MANUAL
Part number 47548079
1st edition English May 2013
transmission external controls
Contents INTRODUCTION Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine and crankcase [10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 Fuel tanks Lift pump and lines [10.310] Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 Engine cooling system Fan and drive [10.418] Rotary screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 Engine air compressor Selective Catalytic Reduction (SCR) exhaust treatment Main gearbox and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main gearbox and drive T ransmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanical transmission lubrication system [21.1 14] Mechanical transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2 Mechanical
Gearbox
[21.182] Dif ferential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1
drive steering and shafts
drives
axle system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [27.100] Powered rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1 47548079 23/05/2013
internal components
Front axle system
Final
Final
Rear
Final drive steering and shafts
Hydrostatic drive
T ransmission and steering hydrostatic control [29.202]
transmission
Pump and motor components
Rear hydrostatic transmission
Power T
f (PT
Front Power T f (PT
Brakes and controls
10] Parking brake parking lock [33.202]
service brakes
hydraulic pump and lines
attachment height system
attachment tilting system
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.2
Hydrostatic
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ake-Of
. . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2 Hydraulic
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [35.000] Hydraulic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1 Pump control valves [35.106] V ariable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3 Auxiliary
Reservoir
Safety
[35.359] Main
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.440] Grain
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.10 [35.536] Crop
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1 1 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1 Hydraulic control components Cylinders Wheels 47548079 23/05/2013
systems
, cooler , and filters
and main relief valves
control valve
Header
Header
tank unload system
processor system
Front wheels [44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2 T racks and track suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T racks [48.130] T rack frame and driving wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.2 [48.134] T rack tension units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.3 T rack rollers Cab climate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heating [50.104] V entilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2 Air conditioning Electrical systems Electrical system [55.010] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 [55.01 Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3 Engine cooling system Engine oil system [55.014] Engine intake and exhaust system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6 Engine control system T ransmission position sensors [55.050] Heating, V entilation, and (HV AC) control system . . . . . . . . . . . . . . . . . 55.9 [55.100] Harnesses and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10 Engine starting system 1 Cold start aid [55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13 Battery [55.421] Feeding control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15 [55.426] Harvest material flow control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.16 [55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.17 47548079 23/05/2013
Selective
F AUL T CODES Attachments/Headers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Attachment/Header frame Product feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Floating feed
drive [60.1 10] Feeder
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.2 [60.1 12] Stone
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.3 Feeder drive system Threshing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Threshing 10] Concave control system [66.260] Threshing mechanism drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.3 Rotor Separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [72.220] Discharge beater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.1 [72.420] Rotary separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.2 Residue handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [73.210] Straw chopper drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.1
chopper clutch support
chopper Chaf f spreader Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [74.000] Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.1 [74.100] Self-leveling frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.2 [74.101] Cleaning drive systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.3 10] Grain pan 14] Upper shaker shoe 47548079 23/05/2013
Catalytic Reduction (SCR) electrical system
and
housing
trapping system
Straw
Straw
18] Lower shaker shoe [74.130] Fan housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.7 Fan drive system T ailings return system Crop storage / Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean grain elevator Grain tank [80.175] Grain tank unload drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.3 [80.180] Grain tank unload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.4 Platform, cab, bodywork, and decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine hood and panels Machine shields and guards [90.124] Pneumatically-adjusted operator seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3 [90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4 Cab interior 47548079 23/05/2013
INTRODUCTION 47548079 23/05/2013 1
Basic instructions - Important notice regarding equipment servicing
AXIAL - FLOW 7230
AXIAL - FLOW 8230
AXIAL - FLOW 9230
All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special
Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent
The manufacturer and all the organizations its distribution including - without limitationlocal reject any responsibility for damages caused parts and / components not approved the manufacturer , including those used for the servicing repair the product manufactured marketed the manufacturer . any warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer
The information this manual - - date the date the the policy the manufacturer for continuous Some information could not updated due modifications a technical commercial type, changes the laws and regulations dif ferent countries.
case refer your CASE AGRICUL TURE Sales and Service
INTRODUCTION
47548079 23/05/2013 3
Personal safety
W ARNING
Risk harm during maintenance the machine! Before you start servicing the machine, attach a NOT OPERA warning tag the machine a visible Failure comply could result death serious injury .
Attach a NOT OPERA AG) the machine area that clearly visible whenever the machine not operating properly and / requires service. Complete the tag information for the "REASON" the tag attached describing the malfunction service V alidate the reason for attaching the tag signing your name the designated area the The tag should only removed the person who signed and attached the tag, after validating the repairs services have been
INTRODUCTION
AXIAL - FLOW AXIAL - FLOW 7230 AXIAL - FLOW AXIAL - FLOW 8230 AXIAL - FLOW AXIAL - FLOW 9230 AXIAL - FLOW
Series
30
W1242A
47548079 23/05/2013 4
Safety rules and signal word definitions
AXIAL - FLOW 7230 AXIAL - FLOW 8230 AXIAL - FLOW 9230
Personal safety
This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury
Throughout this manual and machine you will find the signal words Danger , W and Caution followed special These precautions are intended for the personal safety you and those working with
Read and understand all the safety messages this manual before you operate service the
DANGER
DANGER indicates a hazardous situation which, not avoided, will result death serious injury . The color associated with Danger RED.
169A
W ARNING
W ARNING indicates a hazardous situation which, not avoided, could result death serious injury . The color associated with W arning ORANGE.
170A
CAUTION
used with the safety alert indicates a hazardous situation not could result minor moderate injury . The color associated with Caution YELLOW .
171A
F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .
Machine safety
NOTICE: Notice indicates a situation not could result machine property The color associated with Notice
Throughout this manual you will find the signal word Notice followed special instructions prevent machine property The word Notice used address practices not related personal safety Information
NOTE: Note indicates additional information which clarifies other information this
Throughout this manual you will find the word Note followed additional information about a other information the The word Note not intended address personal safety property
INTRODUCTION
47548079 23/05/2013 5
Safety rules Ecology and the Environment
AXIAL - FLOW 7230 AXIAL - FLOW 8230 AXIAL - FLOW 9230
Soil, air , and water are vital factors agriculture and life general. When legislation does not yet rule the treatment some the substances which are required advanced technology , common sense should govern the use and disposal products a chemical and petrochemical
NOTICE: The following are recommendations which may assistance:
• Become acquainted with and ensure that you understand the relative legislation applicable your country
• Where legislation exists, obtain information from suppliers oils, filters, batteries, fuels, antifreeze, cleaning with regard their fect man and nature and how safely use and dispose these
• Agricultural consultants many cases, able help you
HELPFUL HINTS
• A void filling tanks using cans inappropriate pressurized fuel delivery systems which may cause considerable
• avoid skin contact with all
Most them contain substances which may harmful your
• Modern oils contain additives. not burn contaminated fuels and waste oils ordinary heating systems.
• A void spillage when draining f used engine coolant gearbox and hydraulic brake not mix drained brake fluids fuels with Store them safely until they can disposed a proper way comply with local legislation and available
• Modern coolant antifreeze and other should replaced every two They should not allowed get into the soil but should collected and disposed properly .
• not open the air - conditioning system contains gases which should not released into the atmosphere. Y our CASE AGRICUL TURE dealer air conditioning specialist has a special extractor for this purpose and will have recharge the system properly
• Repair any leaks defects the engine cooling hydraulic system immediately
• not increase the pressure a pressurized circuit this may lead a component
• Protect hoses during welding penetrating weld splatter may burn a hole weaken allowing the loss
INTRODUCTION
47548079 23/05/2013 6
SER VICE MANUAL Engine AXIAL-FLOW 7230 AXIAL-FLOW 8230 AXIAL-FLOW 9230 47548079 23/05/2013
Engine - Engine and crankcase
Engine - Remove
AXIAL - FLOW 7230
W ARNING
A void injury! Always the following before lubricating, maintaining, servicing the machine.
Disengage all
Engage parking brake.
Lower all attachments the raise and engage all safety
Shut off engine. Remove key from key switch.
W ARNING
Heavy objects!
using
Attach a suitable chain the front lift eye (1) the front the
ait
death
W0047A
Switch off battery key , W
for all machine movement stop. Failure comply could result
serious injury .
Failure comply could result death serious injury . W0398A Prior operation: Engine cooling system - Drain fluid (10.400) Deaeration tank - Remove (10.400) Engine hood - Remove (90.105) Radiator hoses - Remove Air intake system - Remove Fan and drive - Remove Air conditioning - Service instruction (50.200) Fuel supply lines Low pressure - Remove (10.210) AftercoolerRemove Rotary screen drive belt chain - Remove Selective Catalytic Reduction (SCR) exhaust treatment - Remove (10.500) Diesel Exhaust Fluid (DEF) / AdBlue® lines - Remove (10.500) Diesel Exhaust Fluid (DEF) / AdBlue® delivery line dosing injector - Remove (10.500) Selective Catalytic Reduction (SCR) muffler and catalyst - Remove Central wire harness - Remove
Lift and handle all heavy components
lifting equipment with adequate capacity . Always support units parts with suitable slings Make sure the work area clear all
86070259 1 47548079 23/05/2013 10.1 [10.001] / 4
Attach a suitable chain the back lift eye (1) the rear the
Connect the lift chain a suitable lifting
Raise the lifting device enough support the engine during removal the engine mounting bolts.
NOTE: Illustration for reference only may not the actual
NOTE: The lifting device should rated for least 907.2 ( 2000 ) . Allow enough clearance lift the engine from the approximately m ( ) from the floor
From the grain tank side the loosen the engine mounting bolt (1) not remove the mounting bolts this
From the platform loosen the engine mounting bolt (1) not remove the mounting bolts this
From the rear the engine, loosen but not move all the bolts and washers (1) that couple the engine the There are twelve bolts and washers
For safety reasons the place a sheet cut front the cooler box for protection.
With the engine securely supported the lifting remove all the engine mounting bolts and the engine the gearbox coupling bolts that were ened the previous
Slide the engine towards the cooler box disengage the flex plate from the gearbox input
1 Carefully lift the engine from the frame and remove from the
Next operation:
Engine - Engine and crankcase
86070260 2
10013136 3
20086304 4
20107340 5
47548079 23/05/2013 10.1 [10.001] / 5
Engine - Engine and crankcase
Engine - Install
AXIAL - FLOW 7230
W ARNING
A void injury! Always the following before lubricating, maintaining, servicing the machine. Disengage all
Engage parking brake.
Lower all attachments the raise and engage all safety
Shut off engine. Remove key from key switch.
Switch off battery key , W ait for all machine movement stop.
Failure comply could result death serious injury .
W ARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity . Always support units parts with suitable slings Make sure the work area clear all
Failure comply could result death serious injury .
Prior operation:
Engine - Remove (10.001)
Before installing the engine, apply L OCTITE ® S ILVER
G RADE A NTI - S EIZE 767 the input shaft (1) the
Attach a suitable chain the front lift eye (1) the front the
W0047A
W0398A
83070284 1
86070259 2 47548079 23/05/2013 10.1 [10.001] / 7
Attach a suitable chain the back lift eye (1) the rear the
Connect the lift chain a suitable lifting
Carefully lift the engine above the combine and lower into position the frame.
NOTE: Illustration for reference only may not the actual
NOTE: The lifting device should rated for least 907.2 ( 2000 ) . Allow enough clearance lift the engine from the approximately ( 2000 ) from the floor
For safety reasons the radiator , place a sheet cut front the radiator for
Slide the engine towards the gearbox onto the gear box input
Align the holes the gearbox with the engine and hand start a bolt with a washer (1) each side the coupling, going back and forth until all bolts with a washers are
With the engine positioned the frame, align the front mounting hole the grain tank side and stall the bolt with washers (1) into the not tighten
- Engine and crankcase
Engine
86070260 3
10013136 4
20107340 5
20086304 6 47548079 23/05/2013 10.1 [10.001] / 8
Engine - Engine and crankcase
10. Align the front mounting hole the platform side. Install the bolt with washers (1) into the
1 T ighten and torque the front engine mounting bolts
217 ( 160.1 ) .
12. T ighten and torque the engine gearbox bolts( - )
20086304
Central wire harness - Install (55.100) Selective Catalytic Reduction (SCR) muffler and catalyst
- Install Diesel Exhaust Fluid (DEF) / AdBlue® lines - Install (10.500) Selective Catalytic Reduction (SCR) exhaust treatment - Install
(10.500) Diesel Exhaust Fluid (DEF) / AdBlue® delivery line dosing injector - Install (10.500) Rotary screen drive belt chain - Install
Aftercooler - Install (10.310) Fuel supply lines
Low pressure - Install (10.210) Air conditioning
- Service instruction (50.200) Fan and driveInstall (10.414) Air intake system - Install (10.202)
Radiator hoses - Install Engine hood and panels - Install (90.100) Deaeration tank - Install
(10.400) Engine cooling system - Filling (10.400)
14. Connect the battery cables the batteries (1) they were removed engage the battery connect switch (2)
7
8 NHIL13AF00586AA 9 47548079 23/05/2013 10.1 [10.001] / 9
86063134
15. Disconnect the fuel pump wire connector (1) able the fuel pump (2)
Check the engine oil level and top f necessary Crank the engine over for three ten second This will distribute lubricating oil the engine ating systems and will allow oil pressure built before starting the
Connect the fuel pump wire connector (1) and bleed the air from fuel injection described the Operators manual.
Start the engine and check all fittings and clamps for
NOTICE: Monitor the instrument warning light bar all times during initial engine start ensure the engine has proper oil Shut down the engine immediately oil pressure not
20. Ensure all electrical components are working erly
Engine - Engine and crankcase
50030135
50030135 1 1 47548079 23/05/2013 10.1 [10.001] /
Engine - Engine and crankcase
Engine - Remove
AXIAL - FLOW AXIAL - FLOW 9230
W ARNING
A void injury! Always the following before lubricating, maintaining, servicing the machine. Disengage all
Engage parking brake.
Lower all attachments the raise and engage all safety
Shut off engine. Remove key from key switch.
Switch off battery key , W ait for all machine movement stop. Failure comply could result death serious injury .
W ARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity . Always support units parts with suitable slings Make sure the work area clear all Failure comply could result death serious injury .
Attach a suitable chain the front lift eye (1) the front the
W0047A
W0398A
Engine
(10.400)
(10.400) Engine hood - Remove (90.105) Radiator hoses
intake
-
Fan and drive - Remove Air conditioning -
(50.200) Fuel
Low pressure - Remove (10.210) Aftercooler -
Selective Catalytic Reduction (SCR) exhaust treatment
(10.500) Diesel Exhaust Fluid (DEF) / AdBlue® lines - Remove (10.500) Diesel Ex-
(10.500) Selective Catalytic Reduction
Prior operation:
cooling system - Drain fluid
Deaeration tank - Remove
- Remove Air
system
Remove
Service instruction
supply lines
Remove Rotary screen drive belt chain - Remove
- Remove
haust Fluid (DEF) / AdBlue® delivery line dosing injector - Remove
(SCR) muffler and catalyst - Remove Central wire harness - Remove
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Attach a suitable chain the back lift eye (1) the rear the
Connect the lift chain a suitable lifting
Raise the lifting device enough support the engine during removal the engine mounting bolts.
NOTE: Illustration for reference only may not the actual
NOTE: The lifting device should rated for least 907.2 ( 2000 ) . Allow enough clearance lift the engine from the approximately m ( ) from the floor
From the grain tank side loosen the front two engine mounting bolts (1) not remove the mounting bolts this
From the platform loosen the two engine mounting bolts (1) not remove the mounting bolts this
Engine and crankcase
Engine -
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Engine - Engine and crankcase
Loosen but not remove all the bolts and washers (1) that couple the engine the There are twelve bolts and washers total.
For safety reasons the radiators, place a sheet cut front the cooler box for
With the engine securely supported the lifting remove all the engine mounting bolts and the engine the gearbox coupling bolts that were ened the previous
Slide the engine towards the cooler box disengage the flex plate from the gearbox input
1 Carefully lift the engine from the frame and remove from the
Next operation: Engine - Install (10.001)
6
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Engine - Engine and crankcase
Engine - Install
AXIAL - FLOW 8230 AXIAL - FLOW 9230
Prior operation: Engine - Remove (10.001)
Before installing the apply L OCTITE ® S ILVER G RADE A NTI - S EIZE 767 the input shaft (1) the
Attach a suitable chain the front lift eye (1) the front the
Attach a suitable chain the back lift eye (1) the rear the engine.
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Engine - Engine and crankcase
Connect the lift chain a suitable lifting device. Carefully lift the engine above the combine and lower into position the
NOTE: Illustration for reference only may not the actual engine.
NOTE: The lifting device should rated for least ( 2000 ) Allow enough clearance lift the engine from the combine, approximately 907.2 ( 2000 ) from the floor
For safety reasons the radiator , place a sheet cut front the radiator for
Slide the engine towards the gearbox onto the gear box input
Align the holes the gearbox with the engine and hand start a bolt with a washer (1) each side the going back and forth until all bolts with a washer are installed.
With the engine positioned the align the two front mounting holes the grain tank side. Install the mounting hardware (1) into the not tighten
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