Crown RT3010 Manual

Service Manual Wartungshandbuch Manuel de maintenance

RT3010 Series

TABLE OF CONTENT

Printed in Germany

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Printed in Germany

TABLE OF CONTENT Table of Content MA – SAFETY Safety Symbols used in the Manual ..................................

General Maintenance and Repair Safety Notes ...............

- Maintenance and Repair .................................................

- Before Leaving the Truck .................................................

- Before Carrying out Work on the Truck ............................

- Before Operating the Truck ..............................................

Warnings and Labels on the Truck ....................................

ITD – INTRODUCTION General .................................................................................

- Operating instruction .......................................................

- Service training ...............................................................

- Replacement parts orders ...............................................

- Structure of the Manual ..................................................

- Page Numbers ................................................................

Truck Data Numbering Sheet ...............................................

M1 – LUBRICATION AND ADJUSTMENT Jacking up the Truck ............................................................

Raising the Truck with a Crane ............................................

Towing the Truck ..................................................................

Component Access ..............................................................

Removing the Floorboard ..................................................

Removing the Side Panel ..................................................

Access to Drive Unit, Hydraulic System and Electrical Components ...............................................

Maintenance .........................................................................

- Driver Participation .........................................................

- Daily Maintenance Log ....................................................

- Recommended Lubricants and Oils ................................

- Lubricants ..................................................................

Grease items and grease intervals ....................................

- Inspection and Maintenance Schedule ............................

- Daily or every 8 service hours ...................................

- Monthly or every 100 service hours ...........................

- Every three months or 250 service hours ...................

- Every six months or 500 service hours ......................

- Annually or every 1.000 service hours .......................

- Every 2 years or 2.000 service hours ........................

Caster ....................................................................................

Torques .................................................................................

M2 – HYDRAULICS Hydraulic System .................................................................

Operation ..........................................................................

Removing the Hydraulic Unit .............................................

Replacing the Hydraulic Pump ..........................................

- Disassembly ..............................................................

- Assembly ..................................................................

- Start-up .....................................................................

Replacing the Hydraulic Filter ...........................................

- Replacing the Suction Filter .......................................

- Oil Change .................................................................

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M/P-MA-0000-001 M/P-MA-0000-001 M/P-MA-0000-002 M/P-MA-0000-002 M/P-MA-0000-002 M/P-MA-0000-002 M/P-MA-0000-002

PAGE M/P-ITD-2800-001 M/P-ITD-2800-001 M/P-ITD-2800-001 M/P-ITD-2800-001 M/P-ITD-2800-001 M/P-ITD-2800-002 M/P-ITD-2800-004

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M/P-M2.1-2800-001 M/P-M2.1-2800-001 M-2.2-2800-001 M-2.3-2800-001 M-2.3-2800-001 M-2.3-2800-001 M-2.3-2800-001 M-2.3-2800-001 M-2.3-2800-001 M-2.3-2800-002

Printed in Germany

M-IDX-2800-001

TABLE OF CONTENT Valve Setting Control ........................................................

Non-return valve control ...............................................

Safety Valve Control ....................................................

Safety Valve Setting ....................................................

M3 – DRIVE UNIT Gear Unit ...............................................................................

Preparation .......................................................................

Maintenance .....................................................................

- General ......................................................................

Drive Unit Disassembly .....................................................

Assembly ....................................................................

Adjusting the Bevel Wheel Set .....................................

Final Assembly ............................................................

Drive Unit Re-Installation .............................................

Live Ring Bearing Replacement ........................................

Forcing out the Live Ring Bearing ................................

Pressing in the Live Ring Bearing ................................

Installation of the Live Ring Bearing in the Drive Unit ...

M4 – ELECTRICS

M-2.3-2800-004 M-2.3-2800-004 M-2.3-2800-004 M-2.3-2800-004

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Electrical Components ........................................................

Transmitter (MMI,MMA,PT) ...............................................

Fast / Slow Switch (HES) ..................................................

Safety Pedal (PCT) ...........................................................

Lift / Lower Switch (PCS, PCD) .........................................

Lift Limit Switch (MFF) ......................................................

Pressure Switch (PS) ........................................................

Horn Switch (PCX) ............................................................

Horn (CX) ..........................................................................

Key Switch (QC) ...............................................................

Seat Height Adjustment Switch (PSDS) ............................

Steering Angle-Dependent Speed Reduction Microswitch .

Seat Height Adjustment Limit Switch (MF) ........................

Fans (VNT) .......................................................................

Brake (FE) ........................................................................

Emergency Disconnect Switch (PE) .................................

Fuses (F1, F2, FA) ............................................................

Traction Motor (M1) ...........................................................

Pump Motor (M2) ..............................................................

Pump Contactor (K3) ........................................................

Main Contactor (K4) ..........................................................

Steering Motor (M3) ....................................................

Encoder (MS) .............................................................

Limit Switch (MF) .......................................................

Steering-Contactor (K6) ..............................................

Fuses (F3, FA3) .........................................................

M-4.2-2800-001 M-4.2-2800-001 M-4.2-2800-001 M-4.2-2800-001 M-4.2-2800-001 M-4.2-2800-001 M-4.2-2800-001 M-4.2-2800-001 M-4.2-2800-001 M-4.2-2800-001 M-4.2-2800-001 M-4.2-2800-001 M-4.2-2800-002 M-4.2-2800-002 M-4.2-2800-002 M-4.2-2800-002 M-4.2-2800-002 M-4.2-2800-002 M-4.2-2800-002 M-4.2-2800-002 M-4.2-2800-002 M-4.2-2800-002 M-4.2-2800-002 M-4.2-2800-002 M-4.2-2800-002 M-4.2-2800-002

ES1 Traction Controller ........................................................

General .............................................................................

- Precautionary Measures ............................................

Operational Features .........................................................

- Speed Control ............................................................

- Reduced Speed Range ..............................................

- Downhill Speed Control ..............................................

- Regenerative Braking .................................................

- Anti-Roll-Down-Function .............................................

M-4.3-2800-001 M-4.3-2800-001 M-4.3-2800-001 M-4.3-2800-001 M-4.3-2800-001 M-4.3-2800-001 M-4.3-2800-001 M-4.3-2800-001 M-4.3-2800-001

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M-3.1-2800-001 M-3.1-2800-001 M-3.1-2800-002 M-3.1-2800-002 M-3.1-2800-003 M-3.1-2800-003 M-3.1-2800-004 M-3.1-2800-004 M-3.1-2800-005 M-3.1-2800-005 M-3.1-2800-005 M-3.1-2800-005 M-3.1-2800-005

Printed in Germany

M-IDX-2800-002

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