ASV Posi-Track 2810 Track Loader Parts Catalogue Manual

Posi-Track MODEL 2800 MODEL 2810

PARTS MANUAL PART #0308-383

TABLE OF CONTENTS SERVICE ITEMS-------------------------------------------1 SEAT ASSEMBLY–------------------------------------------2 ROLLCAGE ASSEMBLY–--------------------------------------4 FUEL TANK ASSEMBLY---–----------------------------------6 TOWER ASSEMBLIES----------------------------------------8 BATTERY ASSEMBLY---------------------------------------10 MAIN CONSOLE ASSEMBLY----------------------------------12 AUXILIARY CONSOLE ASSEMBLY-----------------------------14 TRANSMISSION LINKAGE-----------------------------------16 HOSES: NEUT. LOCK,CHARGE REL.,BRAKES-------------------18 HYDRAULICS: TRANSMISSION & GEAR PUMPS------------------20 HYDRAULICS: HOSES & FILTERS----------------------------22 TURBO ENGINE ASSEMBLY----------------------------------24 ENGINE ASSEMBLY----------------------------------------26 CHASSIS ASSEMBLY-------–-------------------------------28 WIND SCREEN ASSEMBLY--–--------------------------------30 SUSPENSION AXLE & TRACK ASSEMBLY-----------------------32 LS DRIVE ASSEMBLY--------------------------------------34 RS DRIVE ASSEMBLY--------------------------------------36 RS UNDERCARRIAGE ASSEMBLY------------------------------38 LS UNDERCARRIAGE ASSEMBLY------------------------------40 CARRIAGE ASSEMBLY--------------------------------------42 AXLE ASSEMBLY (0307-927)-------------------------------44 AXLE ASSEMBLY (0307-929)-------------------------------46 AXLE ASSEMBLY (0307-931)-------------------------------48 LOADER ASSEMBLY----------------------------------------50 ELECTRICAL SCHEMATIC (RELAY PANEL)---------------------52 ELECTRICAL SCHEMATIC (ISUZU ENGINE)--------------------53 ELECTRICAL SCHEMATIC (MAIN CONSOLE)--------------------54 ELECTRICAL SCHEMATIC (ROLL CAGE)-----------------------55 ELECTRICAL SCHEMATIC (RESERVOIR)-----------------------56 ELECTRICAL SCHEMATIC (FILTER MANIFOLD)-----------------57 ELECTRICAL SCHEMATIC (AUXILIARY CONSOLE)---------------58 HYDRAULIC SCHEMATIC------------------------------------59 OCTOBER 2001

SERVICE ITEMS

DESCRIPTION

MANUFACTURER NUMBER

ASV PART NO.

Diesel Engine Oil Filter

Isuzu, 8-94428-9310

0301-349

Charge Pressure Filter

Caterpillar 102-2828

0307-921

Aux. Hyd. Oil Filter

Caterpillar 102-2828

0307-921

Primary Air Filter

Donaldson P18-1052

0302-302

Diesel Fuel Filter

Isuzu, 8-94143-4790

0301-348

Antifreeze (1 gal.)

Permanent Type - Ethylene Glycol

0300-766

Engine Oil (1 qt.)

Multi-Grade 10W-30

0300-767

Hydraulic Oil (5 gal.)

AMOCO Rykon MV

0400-253

Grease (1 tube)

Phillips Poly-Tach

0300-769

Turbo Oil Filter

8-94430-983-0

0301-934

Turbo Fuel Filter

8-94369299-2

0301-935

Hi-Flo Hyd. Filter

Caterpillar 102-2828

0307-921

PAGE 1

SEAT ASSEMBLY

ASV, Inc. GRAND RAPIDS, MN. REF. NO.

1 2 3 4 5 6 7 8 9 10

PART NUMBER

0302-097 0302-089 0307-719 0302-382 8050-247 8040-426 0307-250 8003-222 8040-516 0300-459

PAGE QTY

2 1 1 2 8 4 1 2 2 1

DESCRIPTION

ISOLATOR,FOOTREST FOOTREST WELDMENT,BASE,SEAT PIN,LYNCH,5/16 WASHER,WROUGHT,5/16,SAE,ZN NUT,HEX,NYLOCK,5/16-18 UNC,ZN SEAT,907-18 W/CABLE ASSY CAPSCREW,HH,3/8-24 UNFx1.0,GD2 NUT,HEX,NYLOCK,3/8-24 UNF,ZN BELT,SEAT

REF. NO.

PART NUMBER

QTY

DESCRIPTION

2

PAGE

3

ROLLCAGE ASSEMBLY

ASV, Inc. GRAND RAPIDS, MN. REF. NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NUMBER

0307-320 0300-671 8002-407 8040-606 8051-332 0302-983 0302-984 0301-792 0301-637 0307-696 8002-406 0303-061 0308-061 0309-529 0307-948 0302-710 0302-112 0302-111 0302-109 0307-580 0302-110 8050-262 8013-130 0307-404 8050-347

PAGE QTY

1 2 4 4 4 1 1 2 3 1 4 2 4 2 2 1 2 4 2 1 2 4 4 1 4

DESCRIPTION

WLMT,ROPS (ROLLCAGE) FLOODLIGHT,REAR CAPSCREW,HH,1/2-13 UNCx2.0,GD5 NUT,HEX,NYLOCK,1/2-13 UNC,ZN WASHER,SPRING LOCK,1/2,ZN WIRE,HEADLIGHT LOOM,WIRE,HEADLIGHT CLAMP,LOOM,1/2" GROMMET (1840) DECAL,ROPS/FOPS,HD CAPSCREW,HH,1/2-13 UNCx1.75,GD5,ZN SHAFT,STOP,LOADER SPACER,1/2 ID x.625 OD KNOB,POLY,3/8-16NCx2.0 PULL-RING,STUBBY,1/2-13NC HARNESS,HEADLIGHT BULB,HEADLIGHT,MODEL 800 RETAINER,BEZEL,HEADLIGHT,U-TYP HEADLIGHT,HALOGEN,MODEL 800 WLMT,HOUSING,MTG,HEADLIGHT BEZEL,HEADLIGHT,MODEL 800 WASHER,WROUGHT,5/16,STD,ZN CAPSCREW,HH,5/16-24 UNFx.75,NY DECAL,LOGO,ASV,3.5" x 9.0" WASHER,FLAT 1/2"WROUGHT,ZN

REF. NO.

PART NUMBER

QTY

DESCRIPTION

4

PAGE

5

FUEL TANK ASSEMBLY

ASV, Inc. GRAND RAPIDS, MN.

PAGE

REF. NO.

PART NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

0302-014 0301-375 0301-376 0301-377 0300-732 0302-357 0302-358 0301-374 0301-103 0302-355 0302-354 0301-125 0308-106 0300-686 0308-105 0300-733 0302-670 0302-353 0300-734

1 1 1 1 4 1 1 1 1 1 1 2 1 2 1 1 1 1 5

DESCRIPTION

TANK,FUEL WEIGHT,IN-TANK HOSE,IN-TANK,12" ADAPTER,3/8 NPT (DUAL HOSE) CLAMP,HOSE,#4 HOSE,FUEL,SUPPLY HOSE,FUEL,RETURN ADAPTER,3/8 NPT,3/8 HOSE PLUG,3/8-18 NPT,SOCKET HD ADAPTER,PIPE STREET L 90^ (6-6 ADAPTER,PIPE TO HOSE (6-8) CLAMP,HOSE,#6 HOSE,VENT,FUEL CLAMP,HOSE,2.0,#32 HOSE,FILLER,FUEL GASKET,SENDING UNIT SENDING UNIT,FUEL WIRE,GROUND,TANK,FUEL SCREW,INSULATED

REF. NO.

PART NUMBER

QTY

DESCRIPTION

6

PAGE

7

TOWER ASSEMBLIES

ASV, Inc. GRAND RAPIDS, MN. REF. NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NUMBER

0307-404 0308-384 0308-385 0300-407 0300-447 0301-416 8060-615 0301-608 0308-088 0302-354 8040-276 8002-413 8043-513 0308-236 0400-258 0401-732 0400-259 0401-731 0308-167 0308-045 0308-168

PAGE QTY

2 2 2 2 1 1 6 2 1 1 2 12 8 2 5 5 1 1 1 1 1

DESCRIPTION

DECAL,LOGO,ASV,3.5" x 9.0" DECAL,2800,8.0x2.5 DECAL,2810,8.0x2.5 DECAL,TRACK,WARNING CAP,GAS DECAL,FUEL-ONLY,DIESEL RIVET,BLIND,.19x1.0 SCREW,MACHINE,PH,#10-32x1.0 WLMT,INLET,FUEL ADAPTER,PIPE TO HOSE (6-8) NUT,HEX,NYLOCK,10-32 UNF,ZN CAPSCREW,HH,1/2-13 UNCx3.5,GD5 NUT,HEX,1/2-13 UNC LOCK,ZN ADAPTER,BULKHEAD (12-12)45^ COVER,DUST,MALE,BLACK COUPLER,QUICK,FEMALE,BLKHD,1/2 COVER,DUST,FEMALE,BLACK COUPLER,QUICK,MALE,BLKHD,1/2 WLMT,TOWER,LH FUEL FILLER MNT,MD2800 WLMT,TOWER,RH

REF. NO.

PART NUMBER

QTY

DESCRIPTION

8

PAGE

9

BATTERY ASSEMBLY

ASV, Inc. GRAND RAPIDS, MN. REF. NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NUMBER

0302-291 0300-548 8004-139 8051-242 8050-247 0300-546 0300-692 0302-548 0301-659 0302-292 0302-293 0301-083 8004-137 0302-655 8004-132 8040-456 8040-366 8050-222

PAGE QTY

1 1 1 3 4 1 2 2 1 1 1 2 3 1 1 1 1 1

DESCRIPTION

HOLDDOWN,BATTERY CABLE,BATTERY,GROUND CAPSCREW,HH,5/16-24 UNFx2.5,GD WASHER,SPRING LOCK,5/16,ZN WASHER,WROUGHT,5/16,SAE,ZN CABLE,GROUND,ENGINE NUT,WING,1/4-20 PAD,BATTERY,.875 x 13" BATTERY,12V,925 CCA CABLE,BATTERY COVER,CABLE,28.5" PROTECTOR,POST,BATTERY CAPSCREW,HH,5/16-24 UNFx2.0,GD WLMT,PAN,BATTERY CAPSCREW,HH,5/16-24 UNFx1.0,GD NUT,HEX,NYLOCK,5/16-24 UNF,ZN NUT,HEX,NYLOCK,1/4-20 UNC,ZN WASHER,WROUGHT,1/4,STD,ZN

REF. NO.

PART NUMBER

QTY

DESCRIPTION

10

PAGE

11

MAIN CONSOLE ASSEMBLY

ASV, Inc. GRAND RAPIDS, MN. REF. NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

PART NUMBER

0307-559 0308-178 0307-605 8002-222 8050-272 0301-809 0302-326 0300-354 0300-353 0301-468 0400-279 0303-163 8040-486 0302-721 0302-339 0302-189 0303-102 0303-103 0302-720 0302-666 0303-050 0303-052 0303-054 0302-604 8040-396 0300-529 0301-467 0302-306 0301-110 0302-520 0302-864 0307-491 8002-039 0307-902 0302-462

PAGE QTY

1 1 2 7 7 12 1 1 1 1 1 12 7 1 1 1 1 1 1 3 1 1 1 1 3 3 1 1 2 1 1 1 2 1 1

DESCRIPTION

WLMT,CONSOLE,MAIN MNT,HOSE,GUARD,LH PLUG,FINISHING,STEEL,3/4" CAPSCREW,HH,3/8-16 UNCx1.0,GD5 WASHER,WROUGHT,3/8 x.744,ZN SCREW,MACH,#10 x 3/4,PH,EXT PANEL,ACCESS,CONTROL,MAIN GAUGE,PRESSURE,OIL GAUGE,TEMP,WATER DECAL,SPEED,CONTROL,POWER TACHOMETER,ELEC,DIESEL,W/AC BULB,LIGHT,TACH NUT,HEX,NYLOCK,3/8-16 UNC,ZN PANEL,CONTROL,FORMED CAPSCREW,HH,7/16-14 x 5 W/EXTR BRKT,MOUNTING,CABLE CABLE,CONTROL,68" x .25 CABLE,CONTROL,64" x .25 CABLE,CONTROL,THROTTLE,75" KNOB,LEVER,CONTROL WLMT,LEVER,INSIDE WLMT,LEVER,OUTSIDE WLMT,LEVER,THOTTLE NUT,LOCK,TOP,FLANGE,7/16-14,ZN NUT,HEX,NYLOCK,1/4-28 UNF,ZN JOINT,BALL,CABLE,CONTROL DECAL,RPM BREATHER,RESERVOIR,OIL CLAMP,HOSE,#8 HOSE,BREATHER,RESERVOIR CAPSCREW,FLHD,SOC,1/4-20UNCx.6 HARNESS,WIRE,SEAT SWITCH CAPSCREW,HH,1/4-20 UNCx.625,GD HARNESS,WIRE,CONSOLE,MAIN DECAL,PTO-AUXILIARY

REF. NO.

36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59

PART NUMBER

0303-071 8040-366 0303-098 8050-240 0301-121 0307-608 0308-249 0308-160 0308-159 0308-176 0307-366 0305-102 8050-157 0401-494 0307-364 0307-368 0301-638 0301-639 0307-515 8040-366 8040-276 8002-040 8050-221 0307-903

QTY

4 2 2 4 2 1 1 3 3 1 3 15 15 1 3 2 3 5 1 4 15 4 4 1

DESCRIPTION

WASHER,NYLON,BLACK,1" OD NUT,HEX,NYLOCK,1/4-20 UNC,ZN SPRING,COMP,COIL,2.75x.480 WASHER,STAINLESS,#10,MS NUT,JAM,1/4-28 UNF COVER,CONNECTOR,ELEC TRIM,EXTRUDED RECEPTICLE,CLIP ON,U-SHAPE SCREW,KNURLED HEAD GUARD,HOSE,LH RELAY,NO,30 AMP SCREW,MACHINE,HH,10-32 x 3/4,Z WASHER,WROUGHT,3/16,STD,ZN RELAY,NO,12V,40A RELAY,NO,70 AMP BLOCK,FUSE,4-WAY FUSE,AMP,10,ATC FUSE,AMP,20,ATC PANEL,MTG,ELEC NUT,HEX,NYLOCK,1/4-20 UNC,ZN NUT,HEX,NYLOCK,10-32 UNF,ZN CAPSCREW,HH,1/4-20 UNCx.75,GD5 WASHER,FLAT,1/4,SAE HARNESS,PANEL,FUSE

12

PAGE

13

AUXILIARY CONSOLE ASSEMBLY

ASV, Inc. GRAND RAPIDS, MN. REF. NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

PART NUMBER

0307-611 0307-745 0307-414 0307-427 0300-352 0300-291 0307-438 0307-781 0300-350 0307-367 8002-137 8050-262 8002-222 8040-486 8050-272 0307-523 0400-161 0307-469 0307-667 0307-725 0307-726 0307-720 0637-001 8051-272 8040-426 0307-776 0307-547 0300-355 0307-901 0307-504 0307-501 0307-500 0307-505 0307-507 0307-508

PAGE QTY

1 1 1 1 1 6 2 2 1 1 3 3 4 7 7 1 1 1 1 1 1 3 1 1 3 12 1 3 1 1 2 4 1 2 1

DESCRIPTION

WLMT,CONSOLE,AUX WLMT,COVER,CONSOLE,AUX CONSOLE,FRONT COVER VALVE,CONTROL,LOADER,VALVOIL GAUGE,AMPMETER ADAPTER,O-RING TO FLARE (10-8) ADAPTER,8MJ-8FJX90M ADAPTER,12MB-12MJ90L GAUGE,FUEL SWITCH,KEY,IGNITION,W/BOOT CAPSCREW,HH,5/16-18 UNCx2.0,GD WASHER,WROUGHT,5/16,STD,ZN CAPSCREW,HH,3/8-16 UNCx1.0,GD5 NUT,HEX,NYLOCK,3/8-16 UNC,ZN WASHER,WROUGHT,3/8 x.744,ZN WLMT,LEVER,DETENT,VALVOIL KNOB,HANDLE,HYDRAULICS WLMT,JOYSTICK BOOT, VALVE, VALVOIL NUT,HEX,M14X1.50 HANDLE,PISTOL GRIP,JOYSTICK CAPSCREW,HH, M8 x 1.25 x 20 KEY,IGNITION,HD,PK665P WASHER,SPRING LOCK,3/8,ZN NUT,HEX,NYLOCK,5/16-18 UNC,ZN SCREW,TAPPING,HH,#10 X 3/4 DECAL,IGN&INDICATOR LIGHT,INDICATOR,TEMP,OIL HARNESS,CONSOLE,AUX LOCK,SWITCH FRAME,SWITCH,END FRAME,SWITCH,CENTER LENS,INDICATOR,LIGHT LENS,INDICATOR,WIPER LENS,INDICATOR,HEATER

REF. NO.

PART NUMBER

36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

0308-097 0307-506 0307-499 0307-491 0307-503 0308-169 0301-368 0302-306 0301-110 0302-520 0308-160 0308-159 0308-175 0308-249 0308-096 0308-252 0307-899 0308-213

QTY

1 1 2 1 4 1 1 1 2 1 3 3 1 1 1 1 1 1

DESCRIPTION

EMBLEM,SWITCH,GLOW PLUG,RETURN LENS,INDICATOR,BRAKE COVER,SWITCH,TRANSPARENT HARNESS,WIRE,SEAT SWITCH SWITCH,ROCKER,ON\OFF MNT,HOSE GUARD,RH INDICATOR,GLOW PLUG BREATHER,RESERVOIR,OIL CLAMP,HOSE,#8 HOSE,BREATHER,RESERVOIR RECEPTICLE,CLIP ON,U-SHAPE SCREW,KNURLED HEAD GUARD,HOSE,RH TRIM,EXTRUDED SWITCH,ROCKER,MOMENTARY GUIDE,HOSE DECAL,START DECAL,START,COLD

14

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15

TRANSMISSION LINKAGE

ASV, Inc. GRAND RAPIDS, MN. REF. NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMBER

0300-529 8042-392 0301-318 0302-534 8050-240 0303-098 0302-209 8040-486 8040-396 0302-206 8040-516 8002-222 0307-351 0302-445 8050-222 8002-131 8040-456 0302-446 0302-325

PAGE QTY

4 8 1 2 4 2 2 4 4 1 1 4 1 1 1 1 1 1 2

DESCRIPTION

JOINT,BALL,CABLE,CONTROL NUT,HEX,1/4-28 UNF,ZN ROD,ACTUATOR,SOLENOID NUT,COUPLER,1/4-28 UNF x 7/8 WASHER,STAINLESS,#10,MS SPRING,COMP,COIL,2.75x.480 ARM,CONTROL NUT,HEX,NYLOCK,3/8-16 UNC,ZN NUT,HEX,NYLOCK,1/4-28 UNF,ZN WLMT,ARM,PIVOT NUT,HEX,NYLOCK,3/8-24 UNF,ZN CAPSCREW,HH,3/8-16 UNCx1.0,GD5 WLMT,MTG,TRANSMISSION LINKAGE EXTENSION,CABLE,1/4-28 x 2.75 WASHER,WROUGHT,1/4,STD,ZN CAPSCREW,HH,5/16-18NCx.875,GR5 NUT,HEX,NYLOCK,5/16-24 UNF,ZN LINK,CONTROL,1/4-28 x 7.75 WASHER,SEAL

REF. NO.

PART NUMBER

QTY

DESCRIPTION

16

PAGE

17