Service Manual Datsun 1000 Model B10 Series

Page 1

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NISSAN MOTOR CO L TD 6 171 G1NZA CHUOKU TOKYO JAPAN CABLE ADDRESS NISMD TOKYO PHONES 5431 5523

i

assisting DATSUN 1000 distributors and dealers for effective service and maintenance of the Model B10 Series Each assembly of the major components is described in detail In addition comprehensive instructions are given for complete dismantling assembling and inspection of these assemblies It is emphasised that only genuine DATSUN 1000 Spare Parts should be used as replacements DATSUN 1000 MODEL Bl0 DATSUN 1000 MODEL VB10

5 i i 1l a t J JW t 1if lti W 1i
This manual has been complies for purpose 1 h
t l e ir Jl fi CONTENTS Cooling System Lubrication Page I IX 1 3 9 17 18 27 28 47 47 48 50 53 53 57 62 67 73 95 95 99 103 105 106 108 108 109 115 116 125 131 133 GENERAL SPECIFICATIONS SERVICE DATA ENGINE SERVICE OPERATIONS WITH ENGINE IN POSITION Rocker Mechanism REMOVING REFITTING Operation with the Engine Removed IGNITION TIMING Distributor Adjusting the Ignition Timing Troubles Remedies FUEL SYSTEM Carburetor The Gasoline Tank Adjustment and Inspection of Engine CLUTCH TRANSMISSION CHASSIS STEERING steering Gear Housing FRONT AXLE Dismantling the Front Hub Front Spring Upper Link Lower Link REAR AXLE Inspection Repairing of Disassembled Parts Assembling Adjustment BRAKE SYSTEM PROPELLER SHAFT REAR SUSPENSION

ELECTRICAL

r DATSUN 1000
SYSTEM Alternator Generator 14 Items on Handling Trouble Shooting List Starter Motor 137 140 140 149 150 151 BODY 159
DATSUN 1000 1 180 i 1 385 llf I b s 1 190 Full width 1 445 1 180 GENERAL VIEWS OF BID 1 1 o l 1 II 1 l LL f 1 i 0 in Ii II I O t62S 280 Full length without the Full length dude the ider 3 800 ider 3 820
VIEWS
VBID r Ai i 0 t in 0 0 j Of 1 N 1 LNL 1 I I 8 1 28 5 2 280 Full length 3 800 These specifications are subject to change without notice
GENERAL
OF
DATSUN 1000
o GENERAL SPECIFICATIONS
B10 VB10 ITEM S T D Deluxe S T D Deluxe
the F E w o B 580
585
22
23
O H to
R E w o B 875
850
3
3
Vehicle weight 625 kg 645 kg 645 kg 665 kg 1378 lb 1422 lb 1422 lb 1466 lb Right 49 49 Max LA Left 49 49 Max speed 135 km 135 km 130 km 130 km 100 MPH 100 MPH 97 MPH 97 MPH I d
Overall length 3 800 mm 3 820 mm 3 800 mm 3 820 mm 149 6 in 150 4 in 149 6 in 150 4 in Overall width 1 445 mm 1 445 mm 56 9 in 56 9 in Overall height 1 345 mm 1 385 mm 53 0 in 54 5 in Wheel base 2 280 mm 2 280 mm 89 8 in 93 7 in 1 630 mm 1 285 mm LL 64 2 in 50 6 in Room space LW 1 255 mm 1 160 mm 48 2 in 45 7 in LH 1 100 mm 830 mm 43 3 in 32 7 in Front 1 190 mm 1 190 mm Tread 46 9 in 46 9 in Rear 1 180 mm 1 180 mm 46 6 in 46 6 in Min road clea 160 mm 170 mm 6 3 in 6 7 in O H to
mm
mm
8 in
0 in
the
mm
mm
4 in
3 in
r DATSUN 1000 Grade ability sin 8 o 387 I o 379 o 306 I 0 301 Min turning radius 40m 40 m 131ft 13 1 ft Model A10 Manufacturer NISSAN MOTOR CO LTD Classification Gasoline Cooling system Water cooled No of cylinder arrangement 4 in line Cycle 4 Combustion cbamber Wedge Valve arrangment o H V Bore x Stroke mm 73 x 59 2 87 x 2 32 in Displacement l o 988 60 3 cu in 1 Z Compression ratio 8 5 0 Z Compression pressure kg cm r p m 12 0 350 01 1 Max exploding pressure kg cm r p m 48 4 000 t Max mean effective pressure kg cm r p m 975 3 600 Max power HP r p m SAE 62 6 000 Max torque SAE m kg r p m 8 5 4 000 61 5 ft lb 4000 r p m Length x Width x Height mm 547 x 553 x 590 Weight kg 91 5 Position Front Type of piston T Slot Material of piston LoEX No of Pressure 2 Piston ring Oil 1 II
1 1 GENERAL SPECIFICATIONS Intake open 12 B T D C Intake close 48 A B D C Valve timing Exhaust open 50 B T D C Z Exhaust close 10 A T D C C Z Intake mm 0 35 Valve Clearance Exhaust mm 0 35 Starting method Starter Motor Firing Method Battery coil type Ignition timing B T D C r p m 8 600 E Ignition order 1 3 4 2 Type C14 51 Z Ignition coil 0 Manufacturer HITACHI E Type D412 53 Z C Distributor Manufacturer HITACHI Type L45 Z Manufacturer HITACHI 0 Spark Plug E Thread mm 14 Z C Cap mm o 7 0 8 Type DCG286 3 Manufacturer HITACHI Throttle vlve bore 26 28 E mm Venturi size mm 20 x 7 24 x 7 1 Carburetor Main jet mm o 95 1 40 p Slow jet o 80 0 mm Power jet mm o 60 Air Draught Down 1II
oATSUN 1000 1 Type Paper element r l Air cleaner f Manufacturer T8UCHIYA ell Type Diaphragm ell l r l Fuel pump Manufacturer 8HOWASEIKI
Tank Capacity 35 for B10 30 for VB10
method Forced fuH flow
pump type Trochoid
Lubricating system
filter Paper filter
pan capacity 2 5 Type Pressure feed water cooled Radiator Corugated fin tube type Cooling system Capacity of cooling 4 5 water
of water pump Centrifngal type Thermostat Pellet type Type N40L Battery Voltage V 12 Capacity A H 40 Type LT125 0J Manufacturer lllTAClll Generator Generating method Alternator Voltage V 12 Capacity W 250 Voltage regulator TL1Z 10A Type 8114 87 arter Manufacturer lllTAClll Voltage power V HP 12V 1 0 IV J
Fuel
Lubrication
Oil
type
Oil
Oil
Type
GENERAL SPECIFICATIONS Type Single dry disc u Number of place 1 Facing 2 E 1 Out dia x In dia x Thickness mm 160 x 110 x 3 2 U riI Total friction area cm2 212 U 3 Forward 1 re 4 Forward 1 re riI Type verse all synchro verse all synchro 0 mesh on forward mesh on forward Z gears gears 0 Z 0 Operating method Remote control Floor shift 1st 3 38 3 76 Z p Z 2nd 173 2 17 E p Gear ratio 3rd 1 00 1 40 E 4th 1 00 Reverse 3 64 3 64 Propeller shaft Length x Out dia Xln dia mm 1 178 x 63 5 x 60 3 Type of universal joint Spicer Type of gear Hypoid Final gear Gear ratio 4 111 BI0 4 375 VBI0 Housing type Banjo type Differential gear Type number of gear Straight bevel pinion 2 each 0 Type of gear Recirculating ball type Z Gear ratio 15 1 p riI riI Inner 45 E Steering angle Outer 36 36 riI Steering wheel diameter mm 400 U Front 2 wheels riI Wheel arrangement 0 Rear 2 wheels 0 Z Front axle Wishbone ball joint type Z Z p Toe in unloaded 2 3 mm v
r r DATSUN 1000 l
0 w
0 0 Z
Z Z
p
p
g p w E E
Cll Cll
Cll g
w
p l
0
w
ii1
0
p Z
e
Po Front Transverse leaf
Spring
Out
x
976
Rear
Z 1 150 x 50 x 7 2 BI0 0 Spring size 50 x 7 2 Cll Z Length x Width x Thickness No mm 1 150 x 50 x 5 1 VB10 50 x
1 Po Cll Helper
Telescopic
Shock
Rear Telescopic
VI
Camber unloaded 1 45
C1ster unloaded 2 15
Inclination angle of king pin 6030
Type of rear axle Semi floating type
Type Front 2 leading Rear leading and trailing Lining dimension front mm 35 x 4 8 x 195
Lining dimension rear mm 35 x 4 8 x 195
Total braking area front cm2 273
cm2
Total braking area rear 273
Inner dia of drum front rear mm 203 2
Inner dia of master cylinder 17 46 mm Inner dia of wheel cylinder front mm 20 64 p Inner dia of wheel cylinder rear mm 20 64
Max oil pressure kg cm2 175
Type Mechanical for ear wheels
Lining dimension mm 35 x 4 8 x 195
cm2
Total braking area 273
Inner dia of drum mm 203 2
spring
size
dia
Length mm
x 50 x 4 6
Semi elliptic leaf spring
11
spring mm Shock absorber Front
type double action
absorber
type double action
DATSUN 1000 MODEL BID ENGINE PERFORMANCE CURVE 60 50 40 r 8 E V 30 7 is e o 6 0 0 E a 20 5 to o 1 8 300 100 i E o U 12 16 24 28 32 36 40 44 48 52 56 60 x 102 Engine Speed rpm VII
MODEL al0 RUNNING oio4 2 ooo MODEL YBIO RUNNING final gt 4 375 Find Ie ratio ill illlpe 3 380 b lpeed latio 3 380 Zl 1d edrllt O 1 134 znd speed tatlo 1 7 H rd peed ooo 3tdl ltlO 1 000 Ma de abiUty 1 115 Mu Stade IIbiHty 920 g MOl torq ue 7 g m 3 600 MIL tOfClU 17 oI s m 3 oOO p m rM D H 561 6 000 p m MIX H P S6PS 6 OOO p i if 51 Jj f 500 I J 0 000 gj 400 400 t 4 Q 1J 4 l E il soo 8 So 0 0 0 ceu OOIl c 0 oo y 00 r 2 RO CO ICO t J 0 11 1 000 0 10 0 90 100 110 120 W 140 150 160 0 0 SO 60 70 0 0 to 0 0 SO 0 70 80 100 110 raO 130 140 150 60 C Speed If h Car Speed troth

FRONT SUSPENSION

SERVICE DATA Tightening torque Tightening torque kg m
Cylinder head bolt Main bearing cap bolt Con rod bearing cap bolt Fly wheel bolt Camshaft sprocket Rocker shaft bolt 4 5 4 8 5 0 5 3 3 4 3 6 2 5 3 0 4 0 4 5 2 0 2 3 12 13 13 15 05 06 05 06 Water pump nut Oil pump bolt Oil pan Front cover TRANSMISSION Front cover 1 0 14 1 6 2 2 Rear extension
ENGINE
Hub nut Without lubrication Hub nut Coating with grease Hub nut Begining to turn motion Front shock absorber bolt
rod Front side Tension rod Rear side Suspension member fixing bolt Upper ball joint Upper ball fixing bolt Lower ball joint LQwer ball joint fixing bolt Upper link spindle fixing bolt Lower link pin 2 3 2 5 16 18 Under 9 kg cm 2 2 2 8 4 0 4 5 4 2 5 3 4 0 4 5 3 5 4 9 1 6 2 2 55 76 2 0 2 8 4 2 5 3 4 2 5 3 IX
Tension
DATSUN 1000
Rear shaft fixing bolt Rear shock absorber 1 5 2 0 2 0 2 5 3 5 4 0 3 5 4 0 2 0 2 5 U bolt Rear spring front pin Rear spring shacle pin GEAR CARRIER Pinion nut 15 20 14 16 8 3 0 3 5 4 2 4 9 Gear carrier Drive gear Side bearing cap STEERING Gear box fixing bolt Gear box side cover 6 0 1 8 2 5 18 25 14 0 3 5 4 9 1 9 2 6 35 49 4 0 4 5 Gear rear cover Gear arm nut Gear arm cross rod Idler arm bracket Tie rod end Steering wheel nut ENGINE SERVICE DATA Cooling water 3 04 L include oil filter 0 54L distinct between level gauge mark Max Min 0 6 L 3 8 L with heater 4 5 L 2 L Radiator side 1 8 L Engine side 0 8 L Oil content Transmission Compression 600 r p m 13 15 rum More than 10 kg cm2 350 r p m Idling r p m Fan belt slack x
REAR SUSPENSION

Spark plug gap

Point gap distributor

Ignition timing Vacuum

CYLINDER HEAD

Limit strain

Thickness of gasket

Allowable difference of each cyl bore inner dia

Wear limit of inner dia

PISTON

Clearance between piston and cyl bore

Fixing direction

Piston oversize

Measure with feeler gauge between piston cyl bore

Clearance between piston groove ring

Piston ring end gap

Piston ring over size

Method of inserting piston and pin

07 08mm

o 45 0 55 mm

8 600 r p m

More than 400 mmHg 600 r p m

Under 0 10 mm

Free 1 10 Used 1 05

An eliptic 0 015 Taper within 0 020

02 mm

o 03 0 04 at 200 C

F mark to front side Con rod oil hole to camshaft side

S T D 0 25 0 50 0 75 1 00 1 25 1 50

Pullout measuring 0 5 1 5 kg with 0 03 mm thickness feeler

Within 0 20 mm

Within 1 0 mm

S T D 0 25 0 50 0 75 1 00 1 25 150

Press fit to piston and con rod small end 1 1 5t

CONNECTING ROD

Allowable difference of gross weight with connecting rod piston Alignment on a con rod

Material of big end bushing

Connecting rod side clearance

Clearance big end bearing Con rod side clearance thrust Connecting bushing under size

Within 5 gram for each weight diff

o 05 mm Allowable limit with pin on 100 mm length

F 500

Within 0 4 mm

o 01 0 05 o 20 0 30 limit 0 40

C

SERVICE DATA
S T D 0 008 0 12 0 25 0 50 0 75 1 00 Xl

CRANK SHAFT

CAM SHAFT

r DATSUN
1000
Wear limit at pin portion of 0 03 mm elliptic or taper crank shaft journal Limit crank shaft alignment Not to exceed 0 05 mm Side clearance of crank shaft Within 0 3 mm Crank shaft journal oil clearance 0 02 0 06 mm Portion of crank shaft thrust bushing 2nd side Bushing over size of crank shaft S T D 0 25 0 50 0 75 1 00 journal Dimension of crank shaft jorunal 49 951 49 964 mm Dimension of crank shaft pin 44 961 44 974 mm
45
1
o
8
o
o
006
o
S
S
45
III Service Manual Datsun 1000 Model B10 Series Full
This is the cut pages sample. Download all 204 page(s) at: ManualPlace.com
VALVE Wear limit of eam shaft jornal Limit of alignment of cam shaft Height of cam Wear limit of cam End play of cam shaft Clearance bushing cam shaft Bushing under size Angle of valve face Diameter valve stem Limit valve head thickness Dia of stem Wear limit valve stem Tappet clearance Clearance valve guide and guide inserting hole Clearance for valve seat inserting Limit of valve seat depresion Valve seat over size Valve guide over size Valve spring Free o 03 mm elliptic or taper 05 mm 36 45 36 55 Inlet Exhaust o 5 at all height 01 0 2mm o 03 0 07 mm same journal for all S T D 0 25 0 50 0 75
30 Inlet Exhaust
3 mm Inlet Exhaust
5 mm Inlet lxhaust
0 mm Clearance to guide Less than 0 10 mm
35 mm Inlet Exhaust at hot
02 0 04 mm
009mm
2mm
T D 0 50
TD 050
7 mm
download: http://manualplace.com/download/service-manual-datsun-1000-model-b10-series/

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