7.5L DIESEL TABLE OF CONTENTS QUICK REFERENCE GUIDE .............................................................................................................................. 2 SERVICE RECOMMENDATIONS ........................................................................................................................ 4 CYLINDER HEAD ASSEMBLY ............................................................................................................................ 8 CYLINDER BLOCK ASSEMBLY .......................................................................................................................... 9 LINER AND PISTON KIT .................................................................................................................................... 10 CRANKSHAFT ASSEMBLY ................................................................................................................................ 11 ROCKER COVER AND BREATHER .................................................................................................................. 12 CYLINDER HEAD .............................................................................................................................................. 13 CYLINDER BLOCK ............................................................................................................................................ 14 OIL PAN ASSEMBLY .......................................................................................................................................... 16 ENGINE GASKET KIT ........................................................................................................................................ 17 FLYWHEEL AND HOUSING .............................................................................................................................. 18 PISTON AND CONNECTING ROD .................................................................................................................... 20 CRANKSHAFT .................................................................................................................................................... 21 CAMSHAFT AND VALVE .................................................................................................................................... 22 TIMING GEAR .................................................................................................................................................... 24 ATTACHING PARTS ............................................................................................................................................ 26 OIL PUMP AND STRAINER .............................................................................................................................. 28 OIL FILTER ........................................................................................................................................................ 30 OIL COOLER ...................................................................................................................................................... 31 OIL LINE ............................................................................................................................................................ 32 FUEL FILTER AND HOSE .................................................................................................................................. 34 FUEL INJECTION PUMP .................................................................................................................................. 36 INJECTION PIPE ................................................................................................................................................ 38 INJECTION NOZZLE .......................................................................................................................................... 40 FUEL RETURN HOSE ........................................................................................................................................ 42 ENGINE MOUNTING AND SUPPORT .............................................................................................................. 43 WATER PUMP AND FAN .................................................................................................................................... 44 WATER PIPE AND THERMOSTAT .................................................................................................................... 45 INTAKE MANIFOLD ............................................................................................................................................ 46 EXHAUST MANIFOLD ........................................................................................................................................ 47 TURBOCHARGER .............................................................................................................................................. 48 EXHAUST PIPE .................................................................................................................................................. 49 STARTER ............................................................................................................................................................ 50 ALTERNATOR .................................................................................................................................................... 51 ENGINE COMMON PARTS ................................................................................................................................ 52 ELECTRONIC GOVERNOR .............................................................................................................................. 54 AIR CLEANER .................................................................................................................................................... 55
LEGEND “AR” AS REQUIRED ( S T D ) S TA N D A R D S I Z E “ O . S .” O V E R S I Z E “ U . S .” U N D E R S I Z E NOTICE! THE INFORMATION IN THIS MANUAL IS KNOWN TO BE ACCURATE AS OF THE DATE OF RELEASE SHOWN ON THE COVER. HOWEVER, ENGINEERING CHANGES CAN OCCUR WITHOUT NOTICE.TO OBTAIN THE PROPER PARTS, PLEASE BE SURE TO USE THE MODEL NUMBER OF THE UNIT BEING SERVICED WHEN ORDERING FROM THIS MANUAL. 1