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ENGINEERING PDATE September 2019

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September 2019

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September 2019 ENGINEERING UPDATE

Embedded Vision Solutions Do Not Need to Come from Asia Embedded vision is an important driver of digitization and automation. Many manufacturers and companies can make their products "smart" with Embedded Vision through visual sensors, or for automating their production processes. Seeing robots, drones, and autonomous assistants, help industry to become more competitive. Smart devices, or AR/VR applications open new, high-potential consumer and industrial markets.

T

he development of products and solutions with Embedded Vision must be fast and efficient; and, be cost effective for companies to fully exploit these competitive advantages. Therefore, many companies and OEMs work with components and suppliers from the Far East. However, this approach also poses challenges. Often, customers complain about inadequate communication; the prolonged coordination of details; delays in delivery; and, poor quality. In particular, various expectations of the product, quality, and ease of integration appear to exist. In practice, Embedded Vision requires sufficiently flexible and versatile evaluation platforms. Customers need integrated sensor and optical solutions, testing platforms, suitable IP, and technical support. In addition, they require advice about configuring their machines to "see". Other reported examples are poorly developed drivers, or insufficient documentation. These problems hamper fast and efficient vision development, and generate additional costs. This situation is particularly difficult for customers with strengths on the system side, or working with Embedded Vision for the first time. Other companies do not have the time or resources to delve deeper into vision development. Subjectively, personal service and technical support often do not seem to exist from China or Taiwan, or that customer service is restricted only to high-volume customers. Therefore, medium-sized companies miss an opportunity to forge a direct relationship with the supplier, and consequently complain about catalogue sales without technical support.

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The question is; how can embedded vision products be developed quickly, with high-quality and be cost-effective with local partners? Here, FRAMOS is able to help customers realize a custom vision solution with direct support and competitive prices, with both local and offshore production capabilities. Ultimately, by providing maximum flexibility, the solutions are achieved faster and are more favorable to customers – a similar outcome is true for smaller quantities, resulting from clear communication and effective project management from the top on down. Customers can eliminate the potential drawbacks of working with suppliers from Asia, and still get a competitive price. Superior technical development helps to solve this balancing act: FRAMOS has developed a broad range of sensor modules and adapters that complement each other. They provide a direct connection to all common processor platforms for Embedded Vision. The costs for prototyping, testing, and the integration of imaging into products up to series production are significantly reduced. Customers can rely on the vision experience of FRAMOS and local partners; concentrate on their core business; and, conserve their own resources. In addition, they reduce material and development costs, and concurrently benefit from a shorter time-to-market. Consequently, new and future sensors can be quickly designed-in for innovative embedded vision solutions predictable results with no technical surprises. Author: Axel Krepil, VP of Sales for FRAMOS in Munich, Germany


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September 2019 ENGINEERING UPDATE FlexFlow sensors function reliably even at process temperatures up to +150°C and also have the ability to handle transient temperature peaks so their performance is unaffected. Since they have no moving mechanical parts, they are virtually maintenance-free and ensure smooth operation of systems, reliably monitoring flow and speed in high temperature applications. In sintering furnaces, powdery substances are mixed together and then combined with each other, either by compression or heating. Once the powder masses are formed in this way, the cohesion of the particles is possible and after the preformed mixture has been prepressed in this way, it’s then compressed and hardened by applying heat treatment below melting point. It’s only through this temperature treatment that the product of the sintering process achieves the essential properties required for the eventual application, such as hardness, strength or temperature conductivity. Typical high temperature applications include the production of high-strength ceramics and metal materials with complex geometrical shapes, such as cutting inserts for tool manufacture (Pic 1), components for motors and transformers and also grinders for coffee machines. Things can certainly heat up in these applications. For example, in silicate ceramics manufacture, temperatures during sintering can range from 800°C to 1400°C, and in technical ceramics up to 2500°C. Furthermore, in sintering furnaces and other high temperature applications, procedures can be complex and the demands on systems can be challenging with processes tending to be energy-intensive and therefore expensive. (Pic2). Sintering must take place smoothly over hours or even days under defined conditions, otherwise the consequences would be waste (along with the associated costs) as sintering ovens are generally operating at optimum levels. The cooling of the connections of the heating elements is a critical point for reliable functioning so it’s important that breakdowns don’t occur. Water cooling is usually the preferred method and cooling circuits must be constantly monitored during operation. For example, on the basis of the flow rate and temperature of the coolant, sensors in the return flow recognize whether the pumps are working reliably and whether sufficient coolant is flushing the heating element connections. However, the choice of suitable sensors for this application depends on a number of factors. Coolant temperatures frequently exceeding 100°C are a problem for many sensors and If 20 or 30 or more sensors have to be replaced in large sintering furnaces at regular intervals, the additional costs can be considerable. In addition to sensors being able to withstand high process temperatures there

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FLEXFLOW SENSORS FOR WHEN THE PROCESS GETS REALLY HOT When things start getting hot, conventional flow sensors often reach their limits, for example in heat treatment applications such as high strength ceramics manufacture and cooling circuits in sintering furnaces. When temperatures rise above 100°C, most sensors are unable to cope, can fail after a short period of time and frequently have to be replaced. In the meantime there is a solution with the availability of flow and temperature sensors specifically designed for hightemperature applications. A good example is the range of FlexFlow thermal flow sensors available from BAUMER.

are also other requirements such as ease of installation. Baumer FlexFlow thermal sensors meet these requirements and have consistently proven their suitability in the cooling systems of numerous sintering furnaces and other high temperature applications.

The calorimetric measuring principle Thermal flow sensors work according to the calorimetric measuring principle which is based on the physical laws of thermal conduction and thermal transfer in liquids and gases. A body with a higher temperature releases energy into its environment in the form of heat. The amount of this energy release depends on the temperature difference and the mass flow. A heated sensor is cooled by the liquid flowing around it and the degree of cooling is directly dependent on the mass flowing past it. In addition to the flow rate, the media temperature can also be recorded and monitored with one sensor. This reduces the number of measuring points and minimizes the effort required for installation, service and storage.

Easy installation - Optimum Flexibility Thanks to their symmetrical, centered design, the sensors can be easily installed in the process regardless of the installation position and orientation, helping to ensure precise measurements and process safety (Pic 3). They are available with different

process connections and rod lengths from 16mm to 200mm so are suitable for a variety of applications. In sintering furnaces, the version with the tapered seal connection is usually the preferred option (Pic 4). The metallic seal combined with an additional plastic O-ring seal is pressure resistant up to 100 bar, is easy to install in the pipe and, should the situation arise. It’s also quick and easy to replace which helps to minimize downtime and maximize uptime of the system. Thermal flow sensors by Baumer are suitable for flow rates of 10 to 400 cm/s and temperatures of between -25 and +150 °C so are ideal for cooling systems that operate at high temperatures. They are available either as analog versions (4-20 mA) or with user-adjustable outputs using IO-Link. The versions with analog outputs have proved successful in cooling systems of sintering furnaces and are tamper-proof. For applications with frequently changing batches or different process steps, the IO interface is the best option as it allows for simultaneous parameterization of several sensors. This simplifies switching point adjustment and saves time. All data can be recorded and managed centrally in the control system, which helps with the overall configuration of the system. Further details available here.


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September 2019 ENGINEERING UPDATE

IMHX: Test and experience the Industry Leader’s 3 Main Automated Storage and Retrieval systems

One of the highlights of IMHX is the ability to experience under-one-roof solutions that are required by industries on a daily basis. Kardex is pulling out all the stops this year and giving all visitors the chance to experience the reality of the latest innovations in automated picking and storage. Visitors to Kardex on stand 19H60 will have the option to test drive any of the top 3 solutions from the top industry solution: Shuttle XP Vertical lift, the MegaMat RS Vertical carousel, and the NEW LR35 Framepick 4 wholesale, making its debut at IMHX. Kardex has developed solutions which target the heart of the production process with increased material flow providing flexible, precise and efficient solutions. Faster access to parts and maintaining processing time at the

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machines, storing semi-finished and finished products for increased accuracy and speed are all key in maximising delivery times. For a growing number of companies – whether B2B or B2C market focused– there are bottlenecks in traditional fulfillment operations. There simply isn’t enough time for an order picker to take a trolley up and down past endless rows of racking so that the products can be picked, packed and dispatched quickly enough. What these warehouses need is an efficient, dynamic and flexible system for fast order fulfillment. NEW to IMHX is the FramePick4Wholesale - an efficient goods-to-person solution that enables wholesale c o m p a n i e s to reduce the distances walked in their warehouses by as much as 65%. The combination of smart and intuitive technologies virtually eliminates picking errors, plus intelligent order batching enables a fourfold increase in the productivity of order pickers – and all without having

to install a complex system of rigid conveyors or investing in other costly material handling equipment. As a domain expert in their area of the market, Kardex Remstar tailors all of its solutions to the customer’s needs to match the latest demands in industry. Sales Director Tom Findlay states that, “Kardex Remstar provides a truly consultative approach for our customers. We are not just product providers, more specialists, providing answers to stock management and process flow challenges across just about every industry sector.” Kardex systems typically offer huge space saving, but also significant efficiency gains by reducing fulfilment and storage costs, whether implemented as stand-alone units or integrated within a wider platform and connected to the client’s ERP/MRP or warehouse management systems. Visit Kardex on stand 19H60 and try out the LR35, the Shuttle XP Vertical Lift system and the Megamat RS Vertical Carousel. Download the white paper to learn more about the new solution for faster order processing or contact Kardex Remstar at info.remstar.uk@kardex.com or visit our website at www.kardex-remstar.co.uk


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September 2019 ENGINEERING UPDATE

MRM ROTARY DISPLACEMENT METER - MID & OIML Approved Metreg Technologies offers a complete product range for fiscal and non-fiscal gas measurement for industrial and commercial applications. Metreg measuring devices stand out thanks to their high precision and robust design with each meter being individually calibrated and tested to approved and international standards on traceable flow and pressure test benches.

The different types of Metreg gas meter can all be fitted with various low, medium and highfrequency pulse outputs. All devices can be connected to various electronic ancillary devices such as Electronic Volume Converters (EVC’s) remote ATEX flow displays, data loggers and data telemetry devices for monitoring and reporting. The MRM rotary displacement gas flow meter is designed for fiscal metering of natural gas and is approved according to the European requirements of EN12480, MID (2004/22/ EG) and OIML R137-1 & 2: 2012. The MRM rotary displacement gas meter is suitable to be installed in hazardous areas of Category 2 (Zone 1) II 2 G c IIC T4 X. The MRM rotary displacement gas meter is suitable for the following gases: Natural gas, town gas, propane, butane, ethylene, air, nitrogen, with further gases on request. Rotary gas meters are characterized by their very compact design and high accuracy. The MRM rotary meter requires no inlet or outlet straight pipe lengths or flow conditioning and is insensitive to severe gas flow fluctuations (discontinuous operation). The rotary meters

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MRM are manufactured with large measurement ranges due to the precision machining of the parts and a very reproducible assembly process. The standard calibrated measurement range for the MRM is 1:50. Extended measurement ranges up to 1:200 are optionally available according to approved and certified measurement ranges as shown in the table.


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Monitoring the world


September 2019 ENGINEERING UPDATE

Keysight Delivers a Leading Number of 5G New Radio (NR) Protocol Conformance Test Cases Validated by GCF and PTCRB

^ Keysight’s UXM 5G test platform

Keysight, the leading design, test and measurement vendor, has announced that the company's 5G network emulation solutions deliver a leading number of 5G new radio (NR) protocol conformance test cases validated by the Global Certification Forum (GCF) and PTCRB, a certification forum consisting of leading U.S. mobile operators. Keysight's leadership in validated protocol test cases enables the mobile ecosystem to accelerate 5G NR device certification in compliance with specifications set by 3GPP, the global mobile communications standards organization. This early access to a comprehensive set of test cases allows device makers to speed validation of a wide range of scenarios. Keysight's 5G Protocol Conformance Toolset, part of Keysight's suite of 5G network emulation solutions, offers a leading number of GCF validated 5G NR protocol test cases in non-standalone (NSA) mode across both frequency range 1 (FR1) and FR2. The toolset uniquely offers protocol test cases for standalone (SA) mode as validated by both GCF and PTCRB. The standalone mode leverages a new 3GPP core network architecture – the 5G Core (5GC) – to unlock the full potential of 5G

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NR, resulting in new use cases requiring Keysight's industry-first 5G end-to-end design and test solutions enable the ultra-low latency and higher capacity. mobile industry to accelerate 5G product "By offering a leading number of RF design development from the physical and protocol conformance test cases layer to the application layer and across validated by both GCF and PTCRB on the entire workflow from simulation, the same platform, we're making it design, and verification to manufacturing, possible for global mobile ecosystems deployment, and optimization. Keysight to efficiently accelerate 5G device offers common software  and hardware certification, bringing 5G commercial platforms compliant to the latest 3GPP services to consumers around the standards, enabling the ecosystem world," said Kailash Narayanan, vice to quickly and accurately validate 5G president and general manager of chipsets, devices, base stations and Keysight's wireless test group. "We're networks, as well as emulate subscriber pleased to play a key role in speeding behaviour scenarios. the deployment of a wide range of 5G use cases addressing enhanced mobile Following the CAG#59 meeting in Malaga, broadband (eMBB) and ultra-low latency Spain in July 2019, Keysight announced requirements for both consumer and that the company's 5G Conformance Toolset (Test Platform 168) offers leading vertical industry applications." coverage of GCF validated RF test cases. Keysight's  5G Protocol Conformance Also in July, Keysight announced that the Toolset  enables mobile operators, company's  collaboration with Qualcomm chipset and device manufacturers, as Technologies Inc. resulted in the industry's well as test labs, to validate new devices first GCF validation of 5G NR conformance across the workflow, from early design test cases for RF demodulation and radio to acceptance and manufacturing in resource management (RRM)  in nonboth sub-6GHz (FR1) and mmWave standalone (NSA) mode for FR1. Earlier (FR2) frequency bands. The solution this year, Keysight announced that the suite leverages the company's  UXM company was  first to submit 5G NR test 5G Wireless Platform  to provide early cases to PTCRB  for radio frequency (RF) access to a comprehensive range of in non-standalone mode in FR2 and for test cases on a common platform. protocol in SA mode in FR1


ENGINEERING PDATE September 2019

pressure sensors KELLER (UK) Ltd. Little Keep Gate, Barrack Road, Dorchester, DT1 1AH UK and Ireland: T. 0845 643 2855 F. 0845 643 2866 E-Mail: sales@keller-pressure.co.uk Web: www.keller-pressure.co.uk www.keller-druck.com

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September 2019 ENGINEERING UPDATE

Why choose Instrument Hire? In times of economic uncertainty or for short-term projects, the rental of expensive pieces of equipment can be the most cost-effective solution to acquiring specialist instrumentation without the need to outlay large capital sums. More and more companies are now using the hiring of equipment as the preferred solution to their needs, as it frees up capital to focus on its core activities without compromising its businesses growth.  Dan Higgins, Sales Manager at BSRIA Instrument Solutions one of the UK’s leading suppliers said “There are many benefits of equipment rental rather than ownership with access to a wide range of up-to-date technology when you need it probably being the greatest benefit.  Hire ensures that no money is tied up when equipment is not being used, and

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the hidden costs to ownership such as maintenance are also not incurred. With such a wide variety of instruments available rental allows for a better planning of costs on a project-by-project basis. For example, if you need to undertake a non-invasive pipe flow survey a good quality smart ultrasonic flow meter can be purchased for this task costing in the order of £6000.  In addition, these instruments are often made to order meaning lead times can be extensive. The rental charge for the same equipment can be in the region of £200 per week, and this lower cost option soon becomes an attractive proposition to buying for many especially when finances are tight, for contracts requiring rapid mobilisation or when project durations are uncertain”.

When selecting a supplier for rental, careful consideration must be given to the level of service expected. Does the rental company operate a quality accredited calibration system for the items it offers for hire, a simple question to ask but one that is often overlooked?  Correct calibration is of paramount importance especially in safety critical environments, so no facilities could be why the rental cost are low.  Likewise does the company offer any technical back up to the products within its rental range, or does it simply refer the user back to the manufacturer if a problem arises. Is the rental company tied to a single supplier, or does it source it from the best equipment manufacturers from around the world? Finally does the rental company have a regional presence so goods can be picked-up in person or promptly delivered to site with a same day carrier service. In summary, instrument rental can be a cost-effective solution to acquiring expensive pieces of instrumentation especially if it is only used on an ad-hoc basis.  Careful selection of the rental company is important, and choosing one not tied to a single manufacturer ensures access to the best suppliers of instrumentation around the world. BSRIA Instrument Solutions can be contacted on +44 (0)1344 459314 or see www.bsria.co.uk/instruments


September 20191 ENGINEERING PDATE DS-OCT12-BLACKFAST_Layout 1 20/09/2012 16:28 Page

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September 2019 ENGINEERING UPDATE

EnSolv the tried and tested vapour degreasing solvent for critical cleaning applications. EnSolv vapour degreasing solvents distributed by EnviroTech Europe Ltd. has been used over the last 30 years by hundreds of companies and for thousands of different applications. With the unique stabiliser/ inhibitor system giving stability and long life for degreasing tanks, reducing maintenance costs and low solvent losses EnSolv is very widely used and approved. Intense worldwide competition needs very tight control of manufacturing costs. EnSolv vapour degreasing solvents gives our users a tried and tested, economical product with the lowest operating costs. n-Propyl Bromide (nPb) update For more than 30 years n-Propyl Bromide (nPB) has offered users a safer solvent as a replacement for the carcinogen trichloroethylene as customers using EnSolv will know. Unfortunately, European legislation has set a “sunset date” for the use of nPB, the solvent used as the base material for EnSolv. The inclusion of nPB into Annex XIV has been challenged in the European Court by our supplier, the only manufacturer in the EU. EnviroTech Europe Ltd have always sourced from this consistently high quality manufacturer rather than search out cheaper often lower quality alternatives from Asia. The Court was very receptive to all the points made. Despite our firm belief that the inclusion of nPB into Annex XIV was not carried out on the basis of all available evidence and we expected a decision earlier, this has been delayed until later in the year. EnviroTech will inform all clients of the outcome as soon as the decision is known. Just in case EnviroTech are moving forward. EnviroTech are in the final stages of development of some new and exciting “drop in” cost effective replacements for all our valued customers old and new. EnSolv CC-A A unique blend of dichloromethane with surfactants for improved cleaning and lifting of surface soils. ProSolv a new formulation based on 1,2 transdichloroethylene with further developments in our laboratories of other blends to complement the range. If a change is needed these products are available with full technical advice and support to give the same economical, high quality vapour degreasing and service for uninterrupted production. Details are available on our website. As specialists in cleaning technology our new Aquus CL-One water based general cleaning solution is a game changer for manufacturing industry, petrochemicals, aviation and institutions with one product, safe on all substrates, for removal of oils, grease and odours.

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Don’t Panic. If you are using EnSolv products now, contact our sales team to discuss “nPB sunset data” we have the information you need to help you prepare and to change to the most economical best alternative. Not using EnSolv! get in touch anyway, our expertise is free and it will probably be to your advantage. Go to our website: https://www.envirotech-europe. com/ensolv-vapour-degreasing/ for further information on EnSolv vapour degreasing solvents or e-mail us at contact@envirotech-europe.com for help and advice from our technical service engineers.

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EnviroTech Europe Ltd. 46 high Street, Esher, Surrey KT10 9QY United Kingdom Tel +44 (0) 208 281 6370       contact@envirotech-europe.com


September 2019 ENGINEERING UPDATE

Affordable fibre laser cutting in sheet and tube

Do you think that in-house laser cutting is not for you? Or that only high volume users and laser cutting subcontractors can afford to invest in the equipment and justify the running costs? Many companies are still unaware that the cost of laser cutting has reduced drastically in recent years both in capital and running costs. Affordable models such as the SmartFibre range from RVD Machinery are powered by high quality fibre lasers from nLight in the USA and fitted with market leading components including the Raytools cutting head from Switzerland. Versions are available in compact designs as well as full production models with shuttle tables. Initial investment starts as low as £80,000.00 for a compact model, with the SmartFibre PR production range starting from around £125,000.00. Maintenance and running costs are often assumed to be extortionate, however a lot of the data discussed is based on older CO2 models which require large amounts of power and a quite intensive maintenance regime. A modern fibre laser requires as little as 10% of the electricity usage while at the same time needing little maintenance and significantly increasing productivity, which results in much lower operating costs. These changes have affected both sheet cutting and tube cutting lasers in recent times. Due to traditionally very high initial costs the justification for

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tube lasers has typically been difficult although the benefits are well known. The RVD SmartFibre TF Tube Laser has changed this with models starting from around £200,000.00. A tube laser is able to cut holes, shapes and full cut outs in many different products including round, square, rectangular, D-shaped, oval, angle, channel, flat bar and I beam profiles. A product that would conventionally require sawing and then drilling, milling or grinding to finish, can be cut in one quick sequence.

With the Annual Investment Allowance increased to its highest level since its introduction in 2008, some would argue that there has never been a better time to invest in equipment of this type. For the two year period from 1st January 2019 to 31st December 2020 the allowance has been increased from £200,000 to £1,000,000.00 per annum for qualifying plant and equipment. For more information or to arrange a demonstration please contact Bison Machinery on 01785 214242, sales@bisonmachinery.net or visit  www.bisonmachinery.co.uk


ENGINEERING PDATE September 2019

TORQUE LIMITERS & INDUSTRIAL BRAKES

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ď‚?

September 2019 ENGINEERING UPDATE

Take control of emissions on site:

Casella Guardian2 with VOC monitoring Land pollution can be a major problem in the UK. Heavy industrial production was once a driving force for our nation’s economy and now many sites pose a major hazard for new construction operations1. In 2005, the Environment Agency estimated that up to 325,000 sites might be polluted because of former uses2 - a huge clean-up conundrum.

The remediation of contaminated land sites can prove to be a challenging undertaking, however, effective boundary monitoring solutions can help to mitigate any environmental issues during construction by effective measurement of toxic compound exposure. Casella demonstrates its commitment to reducing environmental risks with the new Guardian2 site boundary monitor, designed to help site management remain compliant with emission levels, using remote monitoring and reporting of noise, dust and vibration levels, and now includes monitoring of Volatile Organic Compounds (VOCs). The innovative Guardian2 is equipped with a photoionization detector (PID) and measures for Volatile Organic Compounds (VOCs) up to 6,000 ppm (parts per million), assessing the emission to any prescribed limits. VOCs are organic chemicals known for their potentially harmful properties that can be emitted from the top soil of polluted land. The levels need to assessed and continually monitored to ensure the site is safe for

1) https://www.lawontheweb.co.uk/legal-help/land-pollution 2) https://www.edie.net/blog/A-brief-history-of-redevelopment-of-contaminated-land/6097771 3) https://ecolink.com/info/why-low-vocs-are-important/

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operation, and to safeguard people’s health in the surrounding area. Not only is exposure to VOCs harmful to the environment, but can lead to lasting health implications3. Site managers can rest assured as the Guardian2 system produces text or email alerts when limits are exceeded. The Guardian2 is a small, lightweight solution that is easy to transport and handle so its plug and play installation is simple and cost effective. The bespoke mHUB combines data-logging and telemetry capabilities, maximising data integrity and availability. Reporting is made easy with the Guardian2; a manual or automated report can be readily produced for site dust or noise compliance purposes and sent to multiple users. Casella is dedicated to reducing occupational health and environmental risks, and supporting businesses in solving their monitoring and analysis needs. For more information about the Casella Guardian2 visit, www.casellasolutions.com


ENGINEERING PDATE September 2019

Fluid Carrying

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September 2019 ENGINEERING UPDATE

The advantages of cold aseptic filling By Matt Hale, Sales & Marketing Director, HRS Heat Exchangers

In recent years, aseptic technology has become well established in the food and drink sector as a filling technique. LEFT: The HRS Aseptic Block Series is a packaged steriliser (or pasteuriser) and aseptic filler Below: Aseptic filling can be used with a range of packaging from small pouches to barrels and bulk containers

A

s consumers have become more health conscious, the demand for food and drink products without preservatives has increased. However, traditional methods combining sterilisation with hot filling have not been suitable for products which are increasingly sold on their ‘fresh’ and ‘natural’ characteristics, due to the effect on product quality. In most cases, hot filling sterilises the container as the product (which is still hot from cooking or sterilising) is filled. However, the temperatures required often have unwanted effects on the quality of the product, and the heat imposes restrictions on the type of container which can be used. Consequently, cold aseptic filling has become a common technique; its flexibility means that it is suitable for a wide range of products from fresh fruit dices and purees to marinades and dairy products, and this diversity has also seen the development of a wide range of fillers and packaging types.

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Aseptic filling systems generally combine a number of elements into a single integrated production line. This integrated approach helps to ensure microbiological safety throughout the process from initial treatment through to the sealing of the finished product. The steps included in an integrated aseptic filling line (such as the HRS Asepticblock) typically include: thermal treatment; cooling (where necessary); sterilisation of the packaging (although pre-sterilised packaging may be used); and finally filling and sealing under aseptic conditions.

The business case for aseptic filling There is of course a financial investment required to install aseptic filling technology, but when conducting a cost/benefit analysis, some of the factors to consider include: • Volume: Aseptic filling lines normally operate on a continuous basis and therefore are much faster than batch cooling operations.

• Quality: Probably the biggest driver towards aseptic filling is the improvement in product quality. Heat treatments can be driven by product requirements, rather than the need to sterilise the container, preserving taste, nutrient content and colour. • Flexibility: Most aseptic filling lines can be configured to supply a range of products and fill a range of containers. • Packaging: Although there may be an increase in costs associated with the need to purchase sterile packaging, many packaging types used in aseptic filling are lighter and cheaper than their hot-fill equivalents. When considering aseptic filling, companies need to weigh up the safety of the proposed solution with capital and operating costs, operational safety considerations and the effect on product quality. In most situations, the business case to adopt cold filling quickly becomes apparent. www.hrs-heatexchangers.com


ENGINEERING PDATE September 2019

ODU-MAC®

THE ALL-ROUND SOLUTION FOR MANUAL MATING AND AUTOMATIC DOCKING Compact modular connector system

The intelligent path to customer-specific connections: ODU-MAC – our versatile modular connector solution enables the transmission of power, high current, high voltage, coax, high-speed data, fiber optics and other media such as air or fluid. For your made-to-measure connection.

COMPLETE SYSTEM SOLUTIONS ODU provides pre-assembled component solutions. Our development and manufacturing expertise, combined with our state-of-the art manufacturing facilities in Europe, China and the USA, enable us to offer our customers outstanding assemblies and a full range of logistics services.

ASSEMBLY

ODU-UK Ltd. Phone: +44 03301509 002 266433 0640 sales@odu-uk.co.uk www.odu-uk.co.uk

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September 2019 ENGINEERING UPDATE

Accurate Flow Measurement of Corrosive Fluids Titan Enterprises reports how its Metraflow ultrasonic flowmeter has been selected by a leading fluid metering and water treatment company to accurately measure chemical disinfection dosing using sodium hypochlorite. Sodium hypochlorite  (NaOCl) is a  highly corrosive liquid commonly used as an oxidizing and bleaching agent and as a disinfectant. These properties challenge component parts used in most flowmeters. Neil Hannay, senior development engineer at Titan Enterprises commented "Our customer chose the Metraflow because its clean bore design is based upon a chemically resistant Perfluoralkoxy Alkane (PFA) tube onto which are mounted high sensitivity ultrasonic sensors. The excellent chemical stability of the single PFA flow tube, coupled with the lack of any connections or seals within the flowmeter itself, enable prolonged accurate flow measurement of corrosive fluids". The Metraflow ultrasonic flowmeter was designed for customers tasked with applications that pose fluid compatibility challenges. Using patented ultrasonic technology, the MetraFlow is able to reliably operate with excellent accuracy across flow ranges from 20 to 5000  ml/min, having excellent turndown of 50:1; repeatability (+/– 0.1%); linearity and a reading accuracy of better than +/– 0.5% full scale.

Each Metraflow ultrasonic flowmeter comes as standard with an LCD display and three customer configurable digital input/output options and an analogue output. Flexible interface software allows you to configure the Metraflow flowmeter as required via a USB port, giving great flexibility to optimize the device for integration within a wider chemical production operating plant. For further information on the Metraflow ultrasonic flowmeter please visit https://bit.ly/2Ge9JAt or contact Titan Enterprises on +44-1935-812790 / sales@flowmeters.co.uk. At the heart of each beverage flowmeter is a precision Pelton wheel turbine that rotates freely on robust sapphire bearings and contains over-moulded magnets that are detected through the chamber wall by a Hall effect detector. The output from each Titan  beverage flowmeter is a stream of NPN pulses that are directly interfaced with a suitable electronic instrument. This combination of materials and technology ensures a long-life product with reliable operation throughout.

Beverage Flowmeters Ensure Consistent Drink Quality Beverage dispensing flowmeters from Titan Enterprises are inherently reliable and proven to ensure consistent drink quality in hundreds of thousands of installations around the world. 24|

Constructed from totally non-metallic wetted components and offering a flow range of up to 10 litres per minute – Titan’s NSFaccredited beverage dispensing flowmeters are the product of choice for precise metering of lower viscosity beverages including coffee, wine, beers, spirits and soft drinks. To read a case study describing successful widespread implementation of Titan beverage flowmeters in the brewing industry please click here. For further information on our beverage flowmeter technology please click here or contact Titan Enterprises on +44-1935812790 / sales@flowmeters.co.uk.


ENGINEERING PDATE September 2019

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September 2019 ENGINEERING UPDATE

NORD Universal Motor available from 0.12 to 45kW power NORD has introduced its new class-leading Universal Motor, with 20 models in the range extending from 0.12 to 45kW power.

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he NORD Universal Motor is certified to CE, UL, CSA, CCC and EAC and meets appropriate minimum efficiency levels to ensure suitability for markets that include Europe, US, Canada, Russia, China and others. The motor is also certified to Bureau Veritas for marine and offshore applications. The 3-phase NORD Universal Motor can be used with four standard voltage supplies noted on the motor nameplate: 380V 50Hz, 400V 50Hz, 415V 50Hz, and 460V 60Hz, additionally however it can also be used at 440V 60Hz and 480V 60Hz. The NORD Universal Motor is also inverter rated for constant torque speed ranges of 5:1 to 1000:1 and comes complete with thermistor protection. Available in 4-pole configuration, the robust motors suit IEC frame sizes from 63 to 225, they are available in B3 foot, B5 flange or B14 face mounting and to suit the US market it can

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be supplied as NEMA C-face and NEMA foot mount. The motor can also be directly mounted to NORD gearboxes providing a compact and more efficient drive solution. As standard the motor is protected to IP55 is Totally Enclosed Fan Cooled TEFC and Class F Insulation with windings that conform to NEMA MG 1-2009 Section 31.4.4.2 with regards to Voltage Spikes protection. For those looking to deploy NORD Universal Motors in demanding operating conditions you can rest assured that you have chosen a high specification motor with standard features such as, lip seals on both ends of the motor shaft, gaskets between stator body

and end covers, double-coated magnetic wire insulation and the final stator dipped in moisture resistant varnish. Other options available for the NORD Universal Motor include quick connectors, single or double protection canopies, space heater, spring applied brake and forced ventilation. If required, the motor enclosures can also be provided in IP66 rating, which means they are dust tight and protected against heavy seas or powerful jets of water. The new range of energy-efficient, high-quality Universal Motors from NORD is available now.

www.nord.com


Custom-made, metrology-tested lenses, mirrors, filters, infrared optics for optimum precision, plus, stock of over 3000 components. Contact us for a no-obligation quote and guidance on your specification.

www.knightoptical.com info@knightoptical.com

(UK & ROW) +44 1622 859 444 (USA & Canada) +1 401 583 7846

LENSES | WINDOWS | INFRARED | FILTERS | BEAMSPLITTERS | MIRRORS | PRISMS | GERMANIUM | SAPPHIRE | SUB-ASSEMBLIES

Designed for Optical Innovation, Engineered to Last


September 2019 ENGINEERING UPDATE

Solutions for power supply continuity

ADEL system offers a complete range of products for power supply and back-up in the industrial automation field. Besides a complete range of industrial power supplies with output voltage 48, 24, 12, and 5 Vdc with current from 1A till 40A, ADEL system offers additional and innovative technical solutions which differentiate the company from what other competitors can provide, such as: DC UPS - CBI Series The CBI DC UPS combine the functions of a Power Supply, a Back Up Module and of a Battery Charger in one unit. They use switching technology with microcontrollers and optimise the supply to the DC load either when the AC mains is present or when on battery backup. The CBI units do not allow for deep discharge of the batteries. The CBI units switch from the mains to the battery in the event of a mains failure without any interruption. There is automatic protection without fuse against the reserve polarity, short circuit and overload and overvoltage. They carry out diagnostic checks on the connected battery through the Life Test, every 90 minutes, enabling the users to select the most appropriate charging curve to maximise the efficiency of the system and to support a life battery. They are equipped with two relays; one to operate to indicate the status of the mains or battery backup and another to indicate any of the 8 battery protection functions that the unit monitors. The primary function of the CBI unit is to optimise the battery condition so when it is required the battery is as good as its life cycle will allow for. There are options for communication via CANbus and MODbus on certain modules, and the DYP351 displays

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allows on the CBI500W and the CBI280 series an option for a door mounted display for battery status updates locally. All units are DIN Rail mounted and there is a range of battery carriers available to safely and easily fit the battery packs into the enclosure or panel. Battery Chargers - CB Range The Adel System CB battery chargers are a range of microprocessors controlled chargers. Based on switchmode technology, they produce an output voltage stabilised at a pre-set value, even when not charging the battery. These battery chargers have three charging levels- recovery, boost and trickle charge. All the chargers have a relay output for a range of battery bank protection functions: Replace battery or Flat battery; Fault in the main; High voltage at the battery ends; Open or sulphated battery; Reverse Polarity, Short-Circuited element and Wrong Battery Voltage. The intelligent battery charger control and maintain batteries charge state ensuring optimum recharging over time. Once the batteries have been charged the CB battery charger checks the battery every 90 minutes. The status of the battery is monitored so it only receives the current required, this prevents damage to the battery and prevents the battery being permanently under charge. All of the modes are automatic and other than selecting the battery type and charge current level no other set up is required. Power Supplies for Mains Connection - DFlex & FLEX SERIES The Adel system offers a truly complete range of industrial power supply units for different applications. The wide range of input voltages

Adel Systems are based in Italy and are a leading developer and manufacturer of industrial switchmode power supplies, ‘DC UPS’ and intelligent battery chargers. enables them to operate in any part of the world. The range is available with UL and CSA type-approved, with design based on experience gained over the years. The FLEX range of products is characterised from 1, 2 and 3-phase input up to 700W with current rating ranging to 25A and a power flexibility that reach the 50% of the rated current. They are characterised by their flexibility of use that allows them to satisfy the most varied applications and requirements, according to the existing norms. The declared ambient temperature operations field start from 40 to 60°C. Three short-circuit over load protections, (Hiccup Mode, Fold Back and Restart after Main), the small sizes of the units and the appliance to the EN 60204-1 Safety of Electrical Equipment Machines adds confidence to the user of the product safety. For further information please visit our website www.tvri.co.uk or contact us on sales@tvri.co.uk tel: +44(0) 1206 575755 TVR Instruments Limited 143 Butt Road Colchester CO3 3DP www.tvri.co.uk email: sales@tvri.co.uk Tel +44 (0) 1206 575755


Power Security & Back-Up

Instruments Ltd

DC UPS

CBI Series Input 90-305 V AC Output 12/24/48 V DC upto 20 A MODbus / CANbus Comms Remote Monitoring via ethernet Status Relay

Battery Chargers CB Series Input 90-305 V AC Output 12/24/48 V DC upto 20 A MODbus / CANbus Comms Remote Monitoring via ethernet Status Relay

Power Supplies

FLEX Series Input 90-500 V AC Output 12/24/48 V DC upto 25 A Single / Dual or 3 Phase inputs

A H

h r A

Multifunction Meters | CTs, VTs and Shunts | Transducers | Energy Meters - MID Bargraphs | Earth Leakage Relays | Protection Relays | Battery Chargers | Power Supplies DC UPS | Generator Controllers | Remote Monitoring | Ventilation Control

S

Instruments Ltd

TVR Instruments Limited 143 Butt Road, Colchester CO3 3DP Essex United Kingdom

Tel: +44 (0) 1206 575755 Email: sales@tvri.co.uk www.tvri.co.uk

Ala


September 2019 ENGINEERING UPDATE

Dependable Entry Level Benchtop Thermal Testing The A35sc Benchtop Test Kit from FLIR Systems has been designed for engineers and scientists who want to know exactly where to make thermal measurements and trust their findings every time. Unlike thermocouples or spot pyrometers, the A35sc allows you to measure thousands of temperature points across your target and get reliable data in seconds. Together with the kit’s lens choices and advanced analysis software, the A35sc kit is the most dependable temperature measurement solution for industrial and R&D labs.

as 60 Hz., data transfer with the A35sc is very fast. Designed to be GigE Vision and GenICam compliant streamlines setup, and supports easy integration with third-party software. The A35sc Benchtop Test Kit works seamlessly with FLIR ResearchIR Max software or MathWorks® MATLAB, to

provide you with intuitive viewing and recording, and advanced processing power. For further information please visit https://www.flir.co.uk/products/a35sctest-kit/ or contact FLIR Systems on +323665-5100 / research@flir.com.

Thermal imaging cameras can be used for a wide variety of R&D applications. Visualizing temperatures from -40°C to +550°C, with temperature differences as small as 50mK, the affordable, modular A35sc Benchtop Test Kit brings the advantages of research grade thermal imaging within the reach of almost every industrial scientist and R&D engineer.

FLIR A35sc Benchtop Test Kit

Supporting true 14-bit, 320 × 240 datastreaming over Ethernet at rates as high

Fast & Accurate Outdoor Thermal Measurement The T840 infrared camera from FLIR Systems is packed with features for R&D professionals tasked with making fast and accurate thermal measurements outdoors. Featuring the award-winning design of the FLIR T-series camera platform, the T840 features an ergonomic body, a vibrant LCD touchscreen, and a viewfinder to make it easy to use in any lighting conditions. The 464x348resolution camera incorporates FLIR advanced Vision Processing® image enhancement technology, UltraMax®, and proprietary adaptive filtering algorithms to provide R&D professionals with enhanced measurement accuracy and image clarity with half the image noise of previous models. New rapid reporting features on the T840 have been created

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to help you organize findings in the field. The T840 also offers an optional 6-degree lens that allows accurate temperature measurements on small remote targets as may be required in outdoor R&D experiments. Used in conjunction with powerful FLIR Research Studio software the T840 is designed to work the way you do. Plug-and-play connectivity and intuitive controls allow users of all levels to quickly acquire and analyze thermal data. Flexible analysis tools allow you to perform in-depth analysis on live and recorded data simultaneously using a wide assortment of thermal measurement tools. FLIR Research Studio (see www.flir.co.uk/products/ flir-research-studio/) is compatible

with Windows, MacOs, or Linux and is available in more than 20 different languages. For more information on the FLIR T840, please visit www.flir.co.uk/t840 or contact FLIR Systems on +32-3665-5100 / research@flir.com.


Rapidox 2100-OEM-RSB Small but mighty. Effortless integration into products and processes. The compact design (4.5� x 3.0�) allows integration into the tightest of spaces yet comes with the same performance specifications and features of our exisiting OEM analysers. The board is fitted with a robust cabled zirconia sensor, which is ideal for providing fast and accurate remote in-situ gas analysis over the the full oxygen range 10-20ppm to 30% O2. Zirconia oxygen sensors are extremely rugged and particularly suitable for monitoring inert atmospheres and aggressive industrial applications directly within manufacturing processes such as metal 3D printers, soldering ovens and furnaces.

Contact us today:

www.cambridge-sensotec.co.uk sales@cambridge-sensotec.co.uk + 44 (0)1480 462142


Events

September 2019 ENGINEERING UPDATE

Reich To Showcase Automotive Engine Test Bench Coupling Technology At Advanced Engineering 2019 Advanced Engineering is the UK's largest annual exhibition and conference for advanced manufacturers & supply chain professionals, and is the venue chosen by Reich Drive Systems UK to showcase the latest developments in drive coupling technology for automotive test bench applications, covering combustion, hybrid and electric vehicle testing requirements

(Reich will be showcasing the TOK coupling range – LEFT the FlexDur FD-HS – CENTRE and the High Speed version of the MMS Coupling – RIGHT at the Advanced Engineering Show. Each of these coupling types excel in test bench engineering applications)

I

n the arduous operating conditions found with power transmission test benches, it is essential that the drive couplings used are able to withstand the wide range of operating conditions often associated with this environment and allow meaningful test data to be collated. With a variety of component types, including: engines, gearboxes, transmission elements and consumable or wear parts to be tested, each of which can have its own specific test criteria, it is essential that the drive coupling can be closely matched to the application. Reich’s stand exhibits at Advanced Engineering will feature a range of coupling types targeted at automotive test bench applications. These include the modular and design-oriented TOK system, the latest high-speed FLEXDUR FD-HS all-metal coupling, and the latest version of the proven MULTI MONT SELLA claw coupling as a high-speed high speed variant. The prime features of TOK couplings are their efficiency and flexibility. A multitude of rubber compounds, developed in-house by Reich, ensures that the rigidity of the coupling elements is perfectly matched to each application. These backlash and maintenance free components are connectable to flywheels conforming to SAE J620 or to any other standard. TOK couplings operate at temperatures from -40°C to +100°C, cover a torque range from 75 to 70,000 Nm, with rotational speeds up to 13,000 rpm. Reich’s latest FLEXDUR FD-HS all-metal couplings are designed and manufactured specifically for applications with higher speeds. The transmission elements are flexible disk packs made of stainless spring steel, and due to their special shape, stresses are evenly distributed withiin the disk pack when fitted. Specially designed for test bench use, the disc pack has a high torque capacity suitable for high speeds applications with nominal torques range from 320 Nm to 12500 Nm.

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The new high-speed MMS coupling features a separate bolton retaining cap that encloses the circumference of the rubber elements. The elements can be easily replaced radially by loosening and sliding back  the retaining cap. There no need to de-couple the machine components during this process, keeping downtime to a minimum and the maintenance procedure simple. This torsionally flexible high-speed claw coupling has a torque range of  630 Nm - 3000 Nm and is capable of operating at temperatures between  -40°C - 100°C. The versatile MULTI MONT coupling range comprises a large variety of different types so a suitable coupling is available for almost any type of power transmission requirement. The success of Reich couplings in the test bench arena can be attributed to the company’s D2C (Designed to Customer) philosophy which draws upon many years of experience in the design of couplings for engine, roller dynamometer and racing engine test benches. Reich Drive Systems can be located on Stand Number I85, within the Automotive Engineering Area at Advanced Engineering, NEC Birmingham, between the 30th and 31st October. Company experts will be available throughout the show to discuss specific customer applications and offer advice on the integration of Reich Drive Couplings. For more information please contact: Mr David Proud, General Manager, Reich Drive Systems UK Limited, Unit 4, Bankside Business Park, Coronation Street, Stockport, Cheshire, SK5 7PG. Telephone +44(0) 161 714 4191 Website - www.reich-uk.com


Can’t wait to see you at the 2019 Global Altair Technology Conference Altair invites you to be part of the conversation with industry leaders, data scientists, and technology experts to discuss how new discoveries are transforming design and decision making. We hope to see you at the conference!

Save the Date! Register today at atc.altair.com/2019-global-atc October 10-11, 2019 I MGM Grand I Detroit, Michigan


Events

September 2019 ENGINEERING UPDATE

LNS ‘Blasts’ Away Coolant Challenges With New Business Introduction at EMO At the EMO exhibition in Hannover, the world leader in bar feeding, air filtration, coolant management and chip management systems for machine tools, the LNS Group will be introducing its new Chipblaster product line. The LNS Group acquired Chipblaster Inc. in October 2018 and the integration of the Chipblaster business will provide the industry leading coolant management systems with a direct route to market in Europe and worldwide markets via the LNS Group sales and service network. The first opportunity for the European market to view the Chipblaster flagship products will be on Stand D16 in Hall 17 at the EMO Fair from 16th to 21st September. Founded in 1994 in Pennsylvania, USA, Chipblaster Inc. is an established market leading manufacturer of highpressure coolant systems, coolant chillers and cyclonic filtration systems – making it a perfect fit into the LNS Group portfolio of products and services. The Chipblaster Inc. range of integrated machine tool accessories include the Chipblaster high-pressure coolant system, the Chipchiller series of high-performance coolant chiller units, the Skimblaster oil skimming unit to eliminate tramp oil and the stand-alone or modular Cyclone filter system for fluid filtration down to 2 microns. Commenting upon the acquisition, LNS Group CEO Gilbert Lile says: “Chipblaster is a market leader in the U.S. high-pressure coolant industry and is a natural fit into our machine tool peripheral product portfolio. At LNS, we plan to leverage our global sales and service network to sell Chipblaster’s technologically advanced products on a worldwide basis. A common thread running through both companies is the goal of helping manufacturers optimize the efficiency of their machine tools to improve performance, productivity and profitability.” With over 1000 employees, a global sales and service network and nine production sites on three continents, the LNS Group will leverage its worldwide presence to introduce the countless benefits of the proven Chipblaster product range. A key opportunity to introduce its benefits to the LNS Group network of customers in Europe will be at the EMO exhibition where the LNS Group will demonstrate a complete range of LNS innovations alongside

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the newly integrated Chipblaster products. Across the Chipblaster range, the benefits for manufacturers are apparent. The Chipblaster highpressure coolant systems deliver an automatically variable volume of high-pressure coolant to improve machining performance, tool life, chip evacuation, machine tool efficiency and energy reduction thanks to the Automatic Variable Volume system. For uncompromising control of the machine tool environment, the Chipchiller incorporates a built-in circulation pump, signal and filter alarm circuits and complete ambient temperature tracking. This ensures that machine tools retain their optimal operating temperature to minimise thermal drift and the impact of temperature deviations, meaning your machine tool retains its optimal precision level regardless of the machine shop environment. Easily integrated into any sump or machine tool, the Skimblaster system can also work in synergy with the Chipblaster high pressure coolant system. With three skimming depths, two separate tramp oil collection chambers and a variable on/off timer, the Skimblaster is the ideal partner to clean up any machine tool. All of the LNS Group’s portfolio of product lines will not only be available through the LNS Group sales network; but also, the integration will allow the company to create extensive synergies across the product families. Nowhere will this be more pertinent than the development of future products. Product development teams from both companies are already working closely on R&D projects, future product innovations

and product integration to extend the industry leading technology that is already available from the LNS Group. The benefit of using the LNS Group as your partner for the complete management of machine tool peripherals is that with just a single contact with one of LNS’ highly skilled team, all of your needs will be met. From technical advice, solutions and purchases through to service and technical support, the team at the LNS Group will accommodate all your machine tool peripheral needs. Please visit our stand (D16 in Hall 17) at EMO to see the expanded product portfolio as well as a completely redesigned bar feeder system. LNS Turbo UK Limited, Waterside Park, Valley Way, Wombwell, S73 OBB Barnsley +44 1226 27 00 33 sales.uk@lns-europe.com www.LNS-europe.com


ANNOUNCING Industrial Applications and Scientific Vacuum Technologies

BEHIND EVERYTHING IN LIFE, THERE’S VACUUM

9 & 10 OCTOBER 2019 RICOH ARENA COVENTRY

Europe’s largest vacuum technologies exhibition

Exhibition. Training. Conference. Connect with suppliers, attend training courses, see what’s new!

For applications in Accellerator Science, Analytical, R & D, Automotive, Coating, Solar, Wind, Metallurgy, Food and Packaging, Pharmaceuticals, Process Industries, Space Technology, Utilities and many more.

www.vacuum-expo.com

Contact: +44 1372 750555 or email info@vacuum-expo.com


W WW. WN IE. C O . U K / LIVE

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18 – 19 September 2019 E V E RY T H I N G E L E C T R O N I C S : E M B E D D E D , E N G I N E E R I N G , D E S I G N A N D M A N U FA C T U R I N G What’s New in Electronics Live 2019 delivers THE comprehensive event covering the entire spectrum of the electronics industry. With dedicated conferences and exhibition opportunities for the electronics manufacturing, embedded software and test and debug industries, WNIE Live really is the one unmissable event of the year for anyone involved in electronics. Here are some of the key highlights you can look forward to: • An international exhibitor list • Exclusive area curated by DesignSpark • Test & Debug Zone • Embedded Live Exhibition and Conference • PCB Pavilion, in association with EIPC • The Networking Zone • WNIE TV roundtable debates and interviews • The IPC Hand Soldering Competition YOU WON’T FIND THIS CONTENT ANYWHERE ELSE!

FIND OUT MORE, AND REGISTER FOR FREE ENTRY AT WNIE.CO.UK/LIVE

18 - 19 SEPTEMBER 2019

Taking place in the heart of the midlands at the NAEC Stoneleigh, Warwickshire


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Events

September 2019 ENGINEERING UPDATE

“Good Read” – all the characters have been located and identified

AutoCoding Systems demonstrates 4Sight Automatic Print Inspection Solution on the SICK Stand – D64 - at the PPMA Total Show 2019

Following the global partnership between AutoCoding Systems and SICK, the recently launched automatic print inspection solution, 4Sight, will be demonstrated on the SICK stand at the forthcoming PPMA Total Show. We're also delighted that the 4Sight solution has already been shortlisted in the PPMA Awards for the most Innovative Vision Solution. Visitors to the show, which is taking place at the NEC between 1st and 3rd October, will be able to see how the 4Sight application communicates directly with any brand of printer, with no requirement to “teach” the camera what to look for. Unlike more traditional vision inspection techniques, no fixturing, such as an edge or logo, is needed; the software can automatically cope with variations in artwork, background and text location.  The versatility of the solution means it can be set for varying levels of inspection, from print presence through to full OCR. The application offers full flexibility allowing users to determine acceptable print quality tolerances and define what is considered a good read, bad read or no read on a per product basis. As all processing is undertaken onboard the SICK camera where the 4Sight software resides, no line-side PC is needed.  There is a simple setup process for camera position, set-up, focus, illumination and exposure time, with no requirement for operators to configure features or regions

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of interest. The software automatically adjusts to accommodate real-time message changes, such as date code and clock time.  In addition, there are a number of configurable features to allow the solution to be easily optimised for fast processing time, making it an ideal print inspection solution for high speed applications, such as bottling and canning lines. PPMA visitors will also be able to see demonstrations of AutoCoding's world class code deployment and packaging verification solution which is already being used on over 1000 packaging lines throughout the UK, US and Australia to reduce the risk of coding and packaging errors. 

www.autocodingsystems.com


1-3 OCTOBER 2019 NEC, BiRmiNgham

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Events

September 2019 ENGINEERING UPDATE

PPMA Total Show 2019 to host the latest sustainable developments and industry insights in packaging and processing PPMA Total Show 2019 will open its doors at the NEC, Birmingham, from 1 – 3 October for what will be the most comprehensive production line event in the UK. During the three days, visitors will have access to 450 exhibitors and approximately 2,500 brands, showcasing the latest innovations in smart manufacturing, processing equipment and packaging solutions for the following sectors: food and beverage, pharmaceutical, household products and toiletries, building materials and supplies, pet care, micro-brewery and distilleries, FMCG and contract packing. Leading players exhibiting at PPMA Total Show 2019 include: Hewlett Packard, KUKA, Mettler Toledo, Cama, Bizerba, Ishida, Ulma, Schneider Electric, BarryWehmiller, Bosch Packaging and Pester – to name a few. This gathering of industry leading manufacturers will deliver the latest solutions in processing equipment and packaging machinery, with real-time demonstrations of advanced technologies and innovative solutions. Other areas of interest include artificial intelligence and the integration of vision equipment and robotics into existing production lines. Renowned by the industry as a platform for launching new products, the 2019 show will be no exception, with multiple exhibitors announcing plans ahead of the show: Detectamet Detectable Products will unveil their new innovative detectable temperature digital probe (stand D01). An industry-first, this detectable thermometer minimises the risk of foreign body contamination IBIS Packaging Solutions (stand C92), UK distributor for the Robotize GoPal mobile robot, is launching the new GoPal 800 – a self-driving mobile robot designed for the automated transport of pallets Endoline Machinery (stand H120) is launching a brand new, high speed, fully automated, three-in-one erecting, packaging and sealing system Fortress Technology (stand B01), having already announced its recent acquisition of long-term partner Sparc Systems, will debut the Interceptor DF, its latest metal

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detector, which is designed to inspect high-value, low profile foods vertically and horizontally concurrently Smart cable manufacturer icotek (stand A36) will be showing its latest cable entry plate Interroll (stand G12) is introducing a modular platform, based on its Modular Conveyor Platform, for driven pallet conveyance, offering reliable and efficient pallet handling Multipix Imaging Components, recipient of the prestigious Vision Award, is showcasing its latest revolutionary 3D camera technology, the Photoneo MotionCam 3D (stand A85) Leuze Electronics (stand J70) is launching several new products, including the LCAM 408i industrial IP camera, and a new safety laser scanner, the RSL 400 PROFIsafe with PROFINET interface UK packaging solutions provider, Hazel 4D, has added a new void fill system to its range to help businesses use less plastic (stand C54)

Enterprise Zone The Enterprise Zone at PPMA Total Show 2019 will offer visitors a focal point for knowledge and expertise to educate and inform visitors with a free to attend, issues-led conference programme set to support business growth and development.

Featuring high-profile and respected experts from IKEA, DS Smith, The British Plastics Federation and The Sunday Times, this year’s first-class, industry-responsive conference programme will focus on some of the key issues facing modern manufacturing, including Brexit, serialisation, artificial intelligence, plastic packaging, food waste, and sustainability and the circular economy. Case studies and presentations will also give visitors real examples of best practice manufacturing and excellence in processing and packaging production, aiming to motivate and inspire visitors to improve their businesses. Richard Little, Show Director for the PPMA Group of Associations, said: “This year’s PPMA Total Show is topical for a number of reasons. Not only will it be the biggest PPMA show in the Association’s history, it’s only taking place in the same month that the UK is scheduled to leave the European Union. As a result, it’s encouraging more businesses to think laterally about investing in new machinery and equipment to ensure they maintain a competitive edge. “New technology, working machinery and live demonstrations are always a big draw for visitors to our shows, and this year’s Total Show will be no exception.

Free visitor registration Registration for the PPMA Total Show 2019 is now open. To register for your FREE visitor badge, visit the PPMA To t a l Show website at: www.ppmatotalshow.co.uk


SE N S OR S T ES T ME AS U R EME N T C O NT R OL ALL UNDER ONE ROOF

25 & 26 September 2019 | Hall 2, NEC Birmingham

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THE ENGINEERING DESIGN SHOW IS THE UK’S MUSTATTEND EVENT!

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Visitors, exhibitors and speakers have access to the new meetings tool, which enables everyone to pre-book meetings with key contacts at convenient times.

Robotics technology is advancing rapidly, and the new Robotics Innovation Hub will showcase the very latest in robotics design and technology from awardwinning companies and innovative start-ups. This interactive space will include demonstrations of robotics from Applied Automation, Comau and MakerBot.

Visitors will be able to discover how the latest VR technology from RiVR is changing the way humans learn and try it for themselves. RiVR can capture any location and recreate it in photorealistic virtual reality, allowing users to interact with and experience these worlds, enhancing the way humans learn.

The meetings tool is fully searchable by company and area of interest, allowing users to maximise their time at the show. Ensure your diary is full of meetings before the show opens.

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Events Speed up innovation During uncertain times capital investment is likely to fall, decision making on new projects can stagnate and new product lifecycles can elongate. However, for forwardthinking organisations, the need to innovate and invest in research and development (R&D) becomes even more crucial. “We offer services like simulation and accurate modelling to help our customers trial innovations,” explains Mark-Paul Buckingham, Managing Director of Xi Engineering. “Our customers benefit from reduced development time and a reduction in product cost. This gives our clients the ability to launch products more quickly to market without the roadblock typically associated with product development.”

September 2019 ENGINEERING UPDATE “This is an ongoing issue that we have to help our customers overcome. We’re educating and supporting our customers on how they can integrate digital technologies in a variety of applications. In particular we’ve used our latest collaborative robot to demonstrate how automation can work alongside human workers.” To read the full interviews with the companies we’ve mentioned above, as well as others, download Advanced Engineering’s Voice of Industry report – a look at overcoming uncertainty. To find out what’s being demonstrated at this year’s Advanced Engineering exhibition, which takes place at the National Exhibition Centre in Birmingham between 30–31 October, 2019, visit the website today.

Diversify your sector offering During times of uncertainty, it can be wise to step back and consider sectors where your products and specialisms could offer transferrable benefits. As global engineering company Renishaw has found, this strategy can yield surprisingly good results. “Our success lies in the fact that we have diversified in so many sectors,” explains Jonathan Archer, General Manager for UK sales at Renishaw. “In the medical sector, we’ve used our additive manufacturing expertise to produce some truly ground-breaking implants that would otherwise be impossible. “We learnt that the challenges engineers face in the highprecision industrial sector are not too dissimilar to those faced by professionals in the medical sector. Being able to think apply your expertise in non-traditional sectors is key.”

Inspire customer loyalty It’s important that businesses build closer ties with their customers and their own supply chains to mitigate risks from uncertainty. Kawasaki Robotics UK turned to education to strengthen its relationships when its customers were uncertain about investing in automation technologies. “Uncertainty has led many customers to be cautious about investing in new technologies,” explains Ian Hensman, Sales Manager for Kawasaki Robotics UK. “This stems from a wider uncertainty about the benefits of automation and how it works alongside the human workforce.

Advanced Engineering is on the lookout for start-ups to showcase their inventions as part of its innovation zone

Managing uncertainty in UK industry ~ What companies are doing to drive positive change ~ The current economic climate in the UK has created some uncertainty. Despite this, UK businesses have been resilient in the face of adversity and many are creatively leading innovation in the engineering sector. Here, Jeremy Whittingham, Head of Marketing at Advanced Engineering, the UK’s leading industrial trade show, explains some ways that businesses are managing uncertainty.

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• Visit the largest materials handling event in the UK • Discover how automation, AI and robotics are transforming the UK supply chain and shaping the next generation of warehouses • Evaluate the largest showcase of cutting-edge intralogistics products and services • Gain insight into future logistics trends from free-to-attend seminars

Register for your free pass at

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The Event for

Design-to-Manufacturing Innovation Registration is now open for TCT Show, a worldleading design-to-manufacturing event delivering business-critical insights on 3D printing, additive manufacturing, CAD/CAE, metrology and inspection as well as conventional manufacturing processes such as moulding, casting and CNC machining. Over 10,000 professionals from 60 countries and 20 key industries including automotive, aerospace, healthcare, FMCG, defense, consumer products and many more will attend TCT across three show days to find solutions for their design and manufacturing challenges.

Taking place across four dedicated stages split into key themes, including transport, healthcare, materials, design/CAD software, introduction to AM and skills for AM plus many more, the speaker programme will deliver relevant, inspirational content on exciting stages.

TCT Introducing Stage - Weighted towards presentations of new or improved products and services, the TCT Introducing Stage is the ideal stopping point if you’re keen to be up-todate with the state-of-the-art across additive manufacturing and 3D printing, inspection, metrology and beyond. TCT Tech Stage - A diverse range of presentation topics for beginners to additive manufacturing as well as 3D printing experts. The stage acts as a knowledge base, hosting captivating talks on the current issues in the manufacturing world. TCT Insights Stage - Shines a spotlight on the essentials required to understand the entire spectrum of current and emerging additive manufacturing technologies. It will host a workshop on the fundamentals of AM, delivered by Graham Tromans, plus the TCT Additive Insight Podcast, presented live by the expert TCT Editorial Team. The TCT Show will take place in Hall 3 and 3A of the National Exhibition Centre (NEC), Birmingham, UK, from 24-26 September 2019.

24 25 26 SEPTEMBER 2019 NEC, Birmingham, UK

Visitors will benefit not only from the opportunity to connect with cutting-edge exhibitors, displaying the most innovative and dynamic technologies and services available on the market, but also from ground-breaking product launches, exciting showfloor features with LIVE demonstrations and enthralling presentations from a world-leading speaker line up.

TCT Summit - Delivers deep technical knowhow and inspirational application studies across the spectrum of 3D technologies. Speakers from the UK, Europe, USA and Asia will deliver a truly global perspective ensuring your time out of the workplace will be of maximum value.

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The Event for

Design-to-Manufacturing Innovation 3d printing | additive manufacturing | inspection machine tools | cad/cae/cam/plm software | materials metrology | moulding and tooling | post processing

24 25 26 SEPTEMBER 2019 NEC, Birmingham, UK

TCT Show continues to accelerate the adoption of technologies and innovations that play a part in the design-to manufacturing process chain. In 2019 over 300 exhibitors will come together to present insights, intelligence and inspiration for over 10,000 attendees. If you’re looking to reach key buyers and influencers, and offer innovative design-to-manufacturing solutions, then you should have TCT on your show list for 2019.

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Events

September 2019 ENGINEERING UPDATE

T CARDS DIRECT LAUNCHES NEW ONLINE SYSTEMS AT AUTUMN SHOWS The proven and well established T CARDS DIRECT task management system will be showcased at a number of key exhibitions this autumn including Northern Manufacturing 2nd Oct and Advanced Engineering 31st October. Of special interest will be the demonstration of the very latest versions of T Cards Online, a web-based system featuring ITTT technology (If This, Then That) at these upcoming events.

The beauty of the manual T Cards system is its simplicity and how it can be implemented with minimal effort and cost which is why it’s established as one of the most effective ways of managing tasks and resources for a wide range of applications. The introduction of T Cards Online was a natural progression and the accessibility and connectivity benefits have now been further extended thanks to the development of the new updated version of T Cards Online. This represents a major step forward in managing tasks even more efficiently which is particularly important given the uncertainties of the current trading climate where operating margins and profits are under pressure and marginal gains become more significant. The new web-based T Cards Online system enables users to easily set rules for events and define outcomes using the ITTT function. For example, it can automatically send e-mails to a defined address when a task or job is moved to a category. Likewise, an automated alarm if a T Card has been ‘inactive’ for a pre-set time period. The system enables all this information to be displayed either on large in-office screens or on mobile devices such as mobiles and tablets allowing staff access to information which is critical to them. In addition, the new ‘Quick’ reporting system is ideal for generating graphs and reports showing Key Performance Indicators.

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Since its launch over 60 years ago T Cards continues to evolve and provide important benefits as a simple, yet vital tool in helping companies to make efficiencies and so proves the point that not all improvements need to be a high-tech, high cost solution. ENDS Visit T Cards at either Northern Manufacturing (Stand C61) or Advanced Engineering (Stand147) to see a live demonstration of the new T Cards Online or take a look at: www.tcardsonline.co.uk More information from: T Cards Online, Addington, West Malling, Kent, MER19 5BP, UK. www.tcardsonline.com    Tel: +44 (0) 1732 871417   email: philip@tcardsdirect.com


Tomorrow’s World Exhibition • Technical Conference • Awards Dinner Nottingham, 16-17 October 2019

High profile speaker programme

• Raise your profile and take advantage of exhibition space and a range of sponsorship opportunities • Presentations and insights with a technical focus on topical issues and key infrastructure projects • Celebrate the achievements in materials handling at the evening awards ceremony and network with industry colleagues

To exhibit or sponsor 01787 226995 Register free at bulkex.co.uk AF

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Events

September 2019 ENGINEERING UPDATE

LiftEx 2019 open for registration

Visitor registration is open for LiftEx 2019, which takes place on 13-14 November 2019 at the Marshall Arena, Milton Keynes, UK.

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n a new development, Day Two of LiftEx 2019 will have a sharp focus on training and knowledge. LEEA Learning & Development and Technical teams will be offering visitors free training sessions and clinics in the Open Learning Zone. This will be an open learning environment for visitors supported by TEAM card assessment sessions, mini presentations on specific subjects and technical updates, with the opportunity to gain a certificate of CPD attendance. There will also be a programme of speakers delivering Business Support Sessions. These will offer free industry-specific advice to visitors on IT, GDPR, legislation, HR issues, and more. Now in its fifteenth year, LiftEx is the unmissable global event for the lifting industry. It will bring together 100 exhibitors, over 1000 industry professionals attending, two days of educational content as well as the industry awards. LEEA’s flagship event, LiftEx inspires, educates and unites the industry through educational and technical sessions, presentations on innovation, a packed exhibition floor and the must-attend LEEA Awards dinner.

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Throughout LiftEx 2019, visitors have the opportunity to join their peers, potential suppliers and customers as well as industry professionals from a wide range of vertical markets – including rail, construction, renewable energy, civil engineering, entertainment, road & maritime transport, health & safety, utilities and manufacturing. To view the LiftEx experience, visit http://www.liftex.org to watch a video made at last year’s event. For further details on visiting or exhibiting at LiftEx, please contact the events team on +44 (0) 203 488 2865 or email enquiries@L2Events.com. For sponsorship and exhibition enquiries, please contact Leah Phelps on +44 (0) 20 3488 2865, or email enquiries@L2events.com. Further details can be found at: www.liftex.org.


REGISTER NOW Marshall Arena, Milton Keynes – 13-14 November 2019 The 15th LiftEx is the unmissable global exhibition for the lifting equipment industry, bringing together 100 vendors, over 1000 industry professionals and 2 days of educational content. LiftEx 2019 brings exciting new content in addition to the existing features: The Exhibition – showcasing over 100 lifting equipment vendors during the 2 days The Innovation Award Showcase – a dedicated and interactive demonstration area featuring the very latest products and services on the market The Open Learning Zone – register for free to attend TEAM card assessment sessions and technical updates by LEEA. Gain your certificate of CPD attendance and be the first to grab the latest edition of COPSULE! Business Support Sessions – get free industry-specific advice on IT, GDPR, legislation, HR issues, and more... The LEEA Awards – the unmissable evening of food and entertainment celebrating successes in the lifting industry, hosted by celebrity speaker Rachel Riley (LEEA members only)

Silver Sponsor

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Gold Sponsor

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Safety Award Sponsor

Apprentice of the Year Award Sponsor

Customer Service Award Sponsor

Sustainable Solution of the Year Award Sponsor

Unsung Hero Award Sponsor

Rigging Services TM

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September 2019 ENGINEERING UPDATE

Safety first – 5 food factory hazards that can be reduced with PC pumps Food and drink manufacturing is responsible for over a quarter of all manufacturing injuries – more than 5,000 incidents are reported each year. As an alternative to traditional manual labour, progressive cavity (PC) pumps can automate some of the key processes on food manufacturing sites. Lesley Eaton, Marketing Executive for PC pump specialist SEEPEX UK, explains how this is helping to de-risk five major food factory hazards... 1) Slips and trips Transferring liquids and pastes manually brings the risk of spillages. Pumping these products instead eliminates this risk and significantly cuts the likelihood of a slip occurring, as well as decreasing the number of people on the factory floor. Pumps are renowned for their ability to transfer liquids. Yet thanks to their gentle, low shear handling action, PC pumps are also able to efficiently transfer viscous products or those containing soft solids, without damaging them; further decreasing the chance of the factory floor becoming a slip hazard. 2) Conveyors By switching to a PC pump, food producers can transfer not just liquids and semi-solids, but also solid foodstuffs. By automating their handling and eliminating the need for conveyors, the risk of operator injury is significantly reduced. In addition, pumps and associated pipework are much easier to clean and maintain than conveyors and require less exposure to harsh cleaning chemicals. 3) Manual handling In the food and drink industry, around 1,700 acute injuries per year are attributed to manual handling. By automating food transfer duties, this figure can be significantly cut. For example, SEEPEX has delivered automated, fully enclosed, piped waste removal systems to a number of food manufacturing sites, including Natures Way Foods. Featuring an integrated chopping and pumping system which can handle large solid

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food items, these solutions can help to reduce manual handling-related injuries. 4) Workplace transport Enclosed, piped waste removal systems eliminate the need for fork lift trucks entering food production sites. Instead, waste can be piped directly out of the factory straight into a collection vehicle, away from high traffic areas. 5) Corrosive and abrasive materials Some ingredients contain allergic or irritant properties, making them harmful to the skin in their concentrated state. Automating the dosing process by using a PC dosing pump reduces the risk of exposure to the skin. Cleaning chemicals can also irritate skin and even cause respiratory problems. Many PC pumps now come with CIP as standard, meeting the exacting requirements of the food industry without compromising employee safety.


September 2019 ENGINEERING UPDATE

CHAIN MANUFACTURER CELEBRATES 10 YEARS IN THE UK

The UK arm of one of the world’s largest chain manufacturers is celebrating its 10th anniversary this month. Donghua Limited is the UK subsidiary of the Hangzhou Donghua Chain Group which produces in excess of 40 million metres of finished chain per year and designs three new chains per day! Donghua chain had previously been supplied to the European market for 20 years but was sold under more well-known Western brand names. The UK company was established in August 2009 by Bob Wellsbury, who previously worked for Iwis Drive Systems and Flexon, enabling the chain to be sold direct in the UK under its own brand name. Located in Wolverhampton, the company moved to larger premises on the same site in 2017 which tripled their warehouse capacity to 25,000 square feet adding space for further technical capabilities to their workshop. Donghua has now become one of the country’s leading chain suppliers, offering a range of high performance chain and sprockets sold through a network of suppliers across the UK and Ireland. One of the reasons for their success is that they only sell direct to OEMs and

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Stockists. Bob explains: “Our ethos is to never sell direct to end-users, but to promote our products via our UK network of suppliers. Our suppliers value this which is why they chose a chain manufacturer they can trust.”

assemble it right here in the UK. There are only a few manufacturers who can boast such innovative technical capabilities direct in the UK and when customers visit they’re always surprised by the facilities we have on site.”

Donghua Limited have enviable technical facilities in their UK workshop with a range of engineering tools and equipment such as a Chain Measuring Machine, Pre-Loading Machine and Hot-Dipped Lubrication facilities enabling the UK production of bespoke Attachment Chain. They have also developed a Laboratory which includes a Component Measuring Machine to accurately measure components and grain structure and test for conformance, concentricity, bore size and parallelism of made to measure Sprockets as well as the hardness of chain components. The team can also produce 3D models of bespoke chain for customers.

Donghua Limited continues to grow from strength to strength and has firmly established itself in the UK market as a chain manufacturer and supplier of affordable, high quality performance chain. Here’s to the next ten years!

Bob said: “Our customers have greater choice and reduced delivery times for bespoke Attachment Chain as we can


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September 2019 ENGINEERING UPDATE

Automation takes centre stage for XYZ Machine Tools

XYZ Machine Tools much anticipated mobile machine tool automation system, ROBOTEND, will have its official customer launch at two events during September. The first of these will be at the company’s prestigious headquarters at Woodlands Business Park, Burlescombe, Devon EX16 7LL on Tuesday, 10th September, and will be followed by a similar event at its Nuneaton Technology Centre at 5/6 Tungsten Court, Hemdale Business Park, Nuneaton CV11 6GZ on Thursday

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12th September. The events will highlight how ROBO-TEND re-calibrates the thought processes surrounding automation, bringing it within reach of a much wider audience. Key to ROBO-TEND is its ease of use and affordability. The system can be used with any of XYZ Machine Tools’ Siemens controlled machining centres or turning centres and can be relocated within the factory to where it is needed, (subject to machine having an auto door and interface) giving even greater versatility and efficiency. The user simply wheels the trolley-mounted robot up to the machine, the component loading trolley is then attached, and billet/ component size input to the control interface. So simple you will wonder how you managed without it. Costs are also addressed, making it appealing for small to medium sub-contract machinists, who would not normally consider automation as being viable. The cost of ROBO-TEND is calculated from just £2.00/hour, meaning that automation is now fast, straightforward and affordable for all. If the system is purchased outright payback is possible in just a few months of operation.

Both events commence at 9:00 with coffee and bacon rolls, followed by an introduction to ROBO-TEND from Nigel Atherton, Managing Director XYZ Machine Tools and Paul Stout Managing Director Adelphi Automation. This will be followed by a demonstration of ROBO-TEND and a Q&A session, after which you are invited to ‘roll up your sleeves’ and get hands-on with ROBO-TEND to see just how easy it is to automate your production. Space is limited at both these events, so it is recommended to book your place in advance. This can be done by contacting your local XYZ sales engineer or calling the XYZ headquarters on 01823 674200, alternatively e-mail your request to sales@xyzmachinetools.com or book online at www.xyzmachinetools.com


ENGINEERING PDATE September 2019

Benefit from our experience to increase your success! The valve technology by Schubert & Salzer Control Systems offers you the perfect solution for your individual control applications.

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September 2019 ENGINEERING UPDATE

PROFIsafe-Module: Extra Safety Functional safety of plant and machinery is of vital importance in production. The NORD SK TU4-PNS option module from NORD DRIVESYSTEMS assists the simple implementation of safe responses. In combination with a safety PLC, the drive electronics reliably communicate over the existing PROFINET via PROFIsafe.

T

he NORD SK TU4-PNS PROFIsafe module meets the most stringent safety requirements and ensures secure communication in PROFINET environments Functional Safety is becoming increasingly important as a fundamental component of modern machine and plant design and it is an indispensable aspect of the drive systems from NORD. At present, NORD DRIVESYSTEMS supplies frequency inverters with integrated STO and SS1. The drive specialist provides fail-safe communication and safe movement functions according to IEC 61800-5 with the SK TU4PNS PROFIsafe module. Functions such as SLS (Safety Limited Speed), SSR (Safe Speed Range), SDI (Safe Direction), SOS (Safe Operation Stop) and SSM (Safe Speed Monitor) can be integrated and expand the drive units’ safe stop functions. With this, the PROFIsafe interface module provides comprehensive safety for the reliable operation of plant and machinery.

Reliable communication of safety-relevant data PROFIsafe is the world's leading and generally used technology for safety applications for production and process automation. With SIL3 and PLe (Performance Level e) Category 4, the fail-safe communication protocol fulfils the most stringent safety requirements. The PROFIsafe failsafe protocol extension for PROFINET enables standard and fail-safe information to be transmitted with integrated functional safety between the higher level machine or the plant control system and the NORD drives in a single network cable.

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Elimination of conventional hardwired safety technology reduces the amount of wiring and therefore reduces costs Furthermore, networking via PROFIsafe makes extensive safety-relevant machine data accessible and globally available. The PROFIsafe module NORD SK TU4-PNS provides extra functional safety: If the user reaches through the light grid at full speed, the system is stopped. At the safe speed it continues to run

Operate drives safely The PROFIsafe bus interface SK TU4PNS monitors safe compliance with the limit values and provides safe inputs and outputs. If a limit value is exceeded or undershot, the bus interface switches to a safe state. The voltage is disconnected from all outputs, input information is reset and transmitted to the higher level failsafe controller. This is essential for the use of the PROFIsafe module.

Integration of safety functions into the drive unit offers many advantages in comparison with a drive solution with discrete safety technology. Less installation space is required, the number of external safety components is fewer and the system is modularly scalable. The amount of wiring is reduced to a minimum as only a network cable is required. Another advantage is the global availability of the security-related machine data.

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September 2019 ENGINEERING UPDATE

Rapidly Develop Touchscreen Process Control and User Interfaces with PanelPilotACE Lascar’s PanelPilotACE is a unique industrial control display platform ideal for the rapid development of touchscreen automation and user interfaces - without writing code. There’s no need to start from scratch, instead develop your application using Lascar’s free Design Studio software which provides powerful, easy to use drag and drop tools to build the complex functionality you need. Forget months of programming and hardware headaches, get a development edge with PanelPilotACE and deliver your project on time! PanelPilotACE has two display sizes, both competitively priced, with the 4.3” (SGD 43-A) at £179.95 ex VAT and 7” (SGD 70-A) at £299.95 ex VAT. These feature highresolution capacitive touch screens, four 16-bit bi-polar analogue inputs, eight digital input/output pins, two alarm outputs, four PWM outputs, RS232 comms, RS485 and Modbus comms (requires add-on board for SGD 43-A), CAN bus (SGD 70-A only, requires add-on board) and FTP transfer of logged data via wired Ethernet (SGD 70-A only). These are extremely capable units for the price point, with discounts available on volume purchases. Free to download for evaluation, the PanelPilot Design Studio software offers a wealth of functionality for building multi-page, intelligent display interfaces, allowing you to add background images, text elements, analogue and digital style meters, touch screen navigation, complex logic statements, serial communications, data logging, trend graphs and maths functionality. The Design Studio ‘Maths Builder’ provides powerful tools for performing, with a full range of mathematical operators available, from simple addition and multiplication, to exponential and trigonometric functions. These functions can be applied to most properties and variables within an application, such as calculating power from two analogue inputs. PanelPilotACE offers data logging capabilities, supporting

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high-resolution analogue and digital logging together with fully customisable on-screen graphing. You can monitor up to four 16-bit analogue inputs at any time with each data set holding over 1 million individual readings and sample rates from 5 seconds up being supported. The software includes an emulator, so you can design and test your interface for free before buying any hardware. PanelPilotACE development kits that include a development board for testing all the input/output functionality along with the display are also available. The PanelPilotACE University on the Lascar website provides video tutorials and shares templates and graphics for you to use in your display project. Alternatively, we offer a “one-stop” Custom Design service where our experts can build your display project for you. Download the PanelPilotACE Design Studio Software for free to try before you buy Lascar Electronics | 01794 884567 | sales@lascar.co.uk www.PanelPilot.Online/EngineeringUpdate


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Balancing the Digital Manufacturing Equation with Advanced Subtractive Technology

with advanced subtractive technology.

F

or a growing number of companies, digital manufacturing is an essential part of efficient product development and prototyping. The ability to quickly build a prototype, test piece, or even a functional component from a design file not only reduces time to market, but allows manufacturers to stay competitive in a constantly changing market. The terms digital or rapid prototyping are most often associated with additive manufacturing. However, as Engineering Product Manager David Richter of Universal Laser Systems confirms, a modern digital manufacturing strategy, one that delivers high flexibility and process capability, can only be achieved by balancing additive methods

The success of modern product development and manufacturing efforts depends increasingly on being able to iterate quickly, test innovative ideas and shorten time to market. Products must be designed, materials evaluated, prototypes tested, and parts manufactured faster than ever. With access to the right technology, agile teams can quickly go from design to production, using fewer resources and meeting customer demand. A comprehensive rapid prototyping and manufacturing strategy offers an obvious advantage to businesses looking to keep their products and services competitive. Although sophisticated and highly capable, additive manufacturing technologies are actually just one segment of rapid prototyping and manufacturing. Digital subtractive systems increase capability by offering complementary functionality with similar flexibility and speed.


Flexibility, Precision and Speed – Essential Attributes

The ULTRA 9 addresses this by providing high baseline precision and extreme “tune-ability” to allow users to adjust the laser output to their application. The ULTRA 9 is able to provide consistent and repeatable results through stable laser energy delivery and selectable power density.

When selecting subtractive technology to work alongside additive manufacturing systems, it is essential that the system chosen is capable of matching or exceeding the quality and performance of the 3D technology, working flexibly, accurately and efficiently. David Richter of Universal Laser Systems explains why digital laser technology, specifically the company’s new ULTRA 9 system for laser cutting, drilling and marking, delivers the perfect balance when combining additive and subtractive methods.

The ULTRA 9 motion system also incorporates advanced path planning and addressable beam positioning as low as 2 um, which help maintain part dimensional integrity. The unmatched ability of the ULTRA 9 to control and fine-tune these critical laser parameters sets a new standard in processing quality.

“Our ULTRA 9 technology brings another dimension to rapid product development and prototyping by offering virtually unlimited potential to process a vast range of materials with extreme precision. Our advanced system produces components in less time, often just seconds or minutes, eliminating the need for lengthy setup or hard tooling. This allows for rapid evaluation of different materials to improve product performance and durability or provide unique functionality.” At the core of ULTRA 9 is the flexibility to process virtually any material by allowing users to select the ideal combination of wavelength and power for their application. The system supports up to 3 laser sources and wavelengths: CO2 in 10.6um & 9.3um and Fiber in 1.06um, with power options ranging from 10 to 150 watts. Using patented MultiWave HybridTM technology, the ULTRA 9 is even able to optimise energy absorption by focusing any combination of 3 wavelengths, either consecutively or simultaneously, onto one focal point on the target material. This enables the system to process the broadest range of materials, including multi-layer laminates and complex composites.

Not only does the ULTRA 9 produce high quality repeatable results, it is also very efficient. Throughput is optimised with a maximum beam positioning speed of 3810 mm / sec (150 in/ sec) for vector processing and a maximum raster material processing speed of more than 7620 mm/ sec (300 in/sec). Through advanced path planning and other features like material-independent autofocus, high quality results are consistently achieved in the shortest possible processing time. Richter sums up: “It’s clear that having subtractive laser technology such as our ULTRA 9 system available alongside 3D additive systems boosts productivity and opens up new manufacturing possibilities. The ability to quickly produce high quality components in the final material maximises manufacturing capability. With material flexibility, precision, and efficiency, the Ultra 9 checks all the boxes.” Universal Laser Systems will be showcasing the ULTRA 9 and demonstrating the benefits of subtractive laser technology as part of a comprehensive rapid product development and prototyping strategy at the forthcoming TCT Show at the NEC in Birmingham between the 24th and 26th September 2019.

Today, product designers, engineers and manufacturers alike demand high quality and finish even on prototype parts.

www.ulsinc.com


September 2019 ENGINEERING UPDATE

Getting the combination right:

Solenoid Interlock AZM400 plus Safety Fieldbox Higher machine availability and greater savings potential: Schmersal to present integrated safety solution at Motek Visit Schmersal at Motek 2019 in Stuttgart between 7 and 10 October – Stand 7103, Hall 7 Motek 2019 in Stuttgart will see the Schmersal Group presenting an integrated solution which offers users optimum safety, greater machine availability and significant savings potential. The solenoid interlock AZM400 has only been on the market a few years and since then has managed to demonstrate its varied range of potential uses. It impresses with its very high locking force of 10,000 newtons. Thanks to its dual-channel release signal, this solenoid interlock achieves PL e and SIL 3 safety performance levels for both its locking and interlock functions. Users can now connect several AZM400s to a PROFINET/PROFIsafe node in a safety circuit when combined with Schmersal’s new Safety Fieldbox. This solution is considerably more cost-effective than equipping each individual interlock with a PROFINET interface.

The lockout tag is suitable for fitting inside and outside the hazard zone. Up to six padlocks can be attached to the lockout tag, meaning up to six people can enter the hazard zone at the same time. Should an operator be accidentally trapped inside such a system, a Bowden cable can be used as an escape release mechanism. The Bowden cable acts as an emergency release when used outside the hazard zone. In the standard version, the pullcord measures a total of six metres in length with sheathing four metres in length, which means it can also be used as a safety device on large systems.

www.schmersal.com

Thanks to its universal device interface with an 8-pole M12 connector, the Safety Fieldbox can be used to connect an extensive variety of safety switchgears: safety interlocks, switches, sensors, light curtains and operation panels. When the Safety Fieldbox is used, safety interlocks of different types (electronic and electro-mechanical) require just one device connection. This solution brings a great advantage for users – highly simplified and, consequently, more cost-efficient wiring of safety switchgears. Moreover, there is no need for complex additional installations for controlling the interlock or reading diagnostic information. An additional digital input on the Safety Fieldbox helps to ensure higher machine availability: the diagnostic signals from all connected safety switchgears – such as the AZM400 – are transmitted to the controller via this digital input. This provides users with status information for interlocks and error messages for evaluation, users receive a message telling them to readjust the door when it is misaligned, for example. Preventive maintenance measures can thus eliminate machine downtimes. New accessory for the AZM400 Schmersal now offers the AZM400 with a new accessory: a lockout tag protects operating staff from being locked inside larger, walk-in systems and machines by mistake while they are performing servicing and repair work. To ensure protection, service personnel attach a padlock to the lockout tag when entering the hazard zone. This means the safety system door can no longer be closed and the machine is prevented from starting up unintentionally.

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An excellent combination which offers savings potential: the new Safety Fieldbox from Schmersal and the solenoid interlock AZM400.


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September 2019 ENGINEERING UPDATE

No limits - New inductive proximity switches sense all metals at same range Kplus is the name given by leading sensor manufacturer ifm electronic to their latest range of inductive proximity sensors. The main feature of these is their reliable detection: long sensing range on all metals, there is no reduction factor. Addition reliability stems from the fact that the K = 1 correction factor sensor technology is inherently immune to electromagnetic fields. This wide range of devices in standard M8, M12, M18 and M30 housings offers different lengths for different applications, all with flush or non-flush versions and all featuring an industry-standard M8 or M12 connector.

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These devices are suited to a numerous applications due to their wide operating temperature range and high protection rating. Installation is made easier by the fact that the thread can be completely used with the lock nuts, right to the end of the housing thread. The robust design in high-grade stainless steel renders this range ideal for all applications. ifm is committed to working closely with its customers to develop products which precisely match

their needs, and the company provides expert, readily accessible technical support to help users maximise the benefits they gain from ifm products. For further information, contact Gemma Anderson, ifm electronic Ltd., efector House, Kingsway Business Park, Oldfield Road, Hampton, Middlesex, TW12 2HD. Telephone: 020 8213-2234. E-mail – gemma.anderson@ifm.com.


W

Same range on any metal – inductive sensors from ifm

Reliability is key

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Reliable sensing for all metals, no reduction factors. Reliable performance over a temperature range of -40 to +85°C and in wet environments. Weld-immune versions resist spatter. Downtime costs money, don’t risk it.

www.ifm.com //uk/kplus uk/kplus ifm Telephone (020) 8213 1111


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September 2019 ENGINEERING UPDATE

Trant Engineering Ltd and Technor Italsmea announce agreement for Trant to become their UK manufacturer Trant Engineering Ltd are pleased to announce that we are now approved UK manufacturers for Technor Italsmea.

As part of our continual development as a company, we are continually looking for new solutions to ensure our clients demands can be satisfied in-house. With our Automation Control & Technology (ACT) division we have a dedicated team of experts in hazardous area equipment, having worked on this type of equipment for many years it was a natural step for us to begin this relationship with Technor Italsmea. We now machine, assemble and certify explosion-proof (EX) enclosures for hazardous environments. Carrying stock in the UK allows us to be much more reactive on delivery times, shortening the turnaround from months to weeks, while remaining commercially competitive. In addition, our in-house software development team can configure a range of PLC, HMI and SCADA equipment from manufacturers such as Rockwell Automation, Siemens, Mitsubishi and Schneider. The ability to keep both the manufacturing and

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software development under one roof gives Trant a major competitive advantage. Adding to our industrial software development capabilities, Trant ACT has also branched out into the world of 3D simulations. This enables us to simulate entire plant environments and equipment in full 3D, with complete interaction with PLC systems. Even more exciting than this however is our ability to render these 3D environments in virtual reality at our dedicated VR facility. From visualisation of projects prior to build, to HAZOP investigations, training and even remote site visualisation and operation, the possibilities for this new technology are endless. Dealing with all aspects of design, build and testing of automation systems, we are able to create bespoke solutions for all types of industrial automation. For more information about Trant Automation, Control & HAZEX, please contact StuartR.Rice@trant.co.uk


ENGINEERING PDATE September 2019 T +49 2961 7405-0 T +44 1234 783366

T +1 704 716 7022 T +39 02 62033057

Your Specialist for

EXPLOSION SAFETY and © REMBE® | All rights reserved

PRESSURE RELIEF SOLUTIONS Consulting. Engineering. Products. Service.

www.rembe.de

Inc.

www.rembe.us

Ltd.

www.rembe.co.uk

www.rembe.it

S.r.l.

> Corrosion resistant for up to 1000 hours in salt spray > Manufactured from a premium alloy with less than 0.1% copper content for corrosion resistance > IP tessng performed aaer impact tessng to verify the seal is maintained when the enclosure is treated roughly > Impact resistant up to 7 Joules > Reusable seals (Up to 200 compressions)

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September 2019 ENGINEERING UPDATE

ION SCIENCE ON TARGET TO ACHIEVE £20 MILLION TURNOVER IN 30TH ANNIVERSARY YEAR Increasing awareness of the need to monitor volatile organic compounds for indoor and outdoor air quality drives demand for photoionisation detectors that we are committed to developing market leading, cost effective and efficient sensing devices for end users across the world.” Ion Science was responsible for developing the world’s first truly field worthy and accurate PID detector which was patented in 1998. In 2000, it launched the PhoCheck 5000EX which was its first PID instrument designed to detect VOCs down to ppb levels and the range of hydrosteel corrosion monitors that continue to be the world’s premium hydrogen flux monitors used primarily in petrochemical streams. Responding to its growing experience of worldwide PID applications, the company took out a global patent on its advanced PID Fence Electrode technology in 2002, which enabled VOC measurement in contaminated, hot and humid atmospheres.

In line with its 30% year-on-year growth objective, Cambridge-based Ion Science (www.ionscience.com) is celebrating 30 years by announcing it is on target to achieve £20 million turnover in 2019. Increasing global awareness of the need to monitor volatile organic compounds (VOCs) for indoor and outdoor air quality continues to drive demand for the company’s high performance photoionisation detectors (PIDs). Further underlining its position as the world’s largest manufacturer of VOC monitors, Ion Science, which has subsidiary offices in France, Italy, Germany, India, China and the USA, is also reporting that April 2019 was a record month for the business with an unprecedented £1.3 million turnover, largely due to an order for 180 of its popular Tiger handheld instruments. The company has also benefitted from sales growth across Scandanavia and the Far East.

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“There is no doubt that widening recognition of the damaging effects of VOCs on health and the environment continues to fuel our growth,” comments Ion Science Managing Director, Duncan Johns. “It means that more companies are seeking well-designed, robust and reliable gas detection instruments for ensuring the safety of employees and the wider community. “As a technology led business, it is imperative we continue to move forward and push boundaries, which has been demonstrated by considerable investment in strategically located subsidiary offices in Europe and the Rest-of-the-World, as well as the expansion of our MiniPID sensor range, with a focus on indoor air quality applications. “Despite being established for 30 years, we are proud that our philosophies, core values and vision are the same as ever,

The serviceability and robustness of the PID using the Fence Electrode was enhanced by the in-house manufacture of a miniaturised PID (MiniPID), as incorporated in the Tiger series and other PID instruments. In 2007, Ion Science acquired a mercury vapour detector (MVI) which is ideally suited to chemical and petrochemical markets. Since then, the company has dedicated considerable resources to selective PID measurements within the petrochemical industries, such as the Tiger Select. Another key milestone for Ion Science was the move into a new state-ofthe-art £4.5 million, 1500m² facility in autumn 2017. Located in the village of Fowlmere in Cambridgeshire, the head office building was designed to meet current and short-term needs, as well as reflect the on-going ambitions of the business.


Everything from a single source… „From sensor and actuator cables to fieldbus and motor connectors – finding what I need is easy“

Connection Technology by Murrelektronik

It doesn’t matter if you’re transmitting data, signals or power, we have the right cables and connectors for you! Murrelektronik manufactures a wide variety of connector and cable combinations and every piece is 100 percent tested before it leaves the factory – ensuring you get first quality products.

www.murrelektronik.co.uk


September 2019 ENGINEERING UPDATE

Rittal Systems Ideally Suited to Switchgear Marine Applications Rittal’s systems, from housing and enclosure systems, to climate control solutions and to power distribution systems and IT infrastructure solutions, are used by maritime operators across the globe. 

The system at Emden is designed such that the individual functions of the lock and the bridge are networked together. As such, it requires complex automation which is essentially controlled across three different locations: the main engine room; the engine that drives the bridge and the emergency control station which sits above that.  

These include large numbers of shipyards, ships, harbours, offshore platforms and inland, with clients that include the major ships’ chandlers and shipyards.

Mark Guest, Rittal Product Manager for IT Power Distribution says: “International maritime switchgear construction specialists are typically very loyal Rittal customers, not least because of our focus on value creation from engineering through construction to final application.

The choice of Rittal as a partner is typically driven both by the high quality of its portfolio – easily sufficient to cope with the most demanding of marine environments - and by its consistent systems approach, which extends from project planning to implementation. Just recently, Rittal’s products were featured in the refurbishment of the Nesserland lock in Germany, which has acted as a gateway to the inland port of Emden for more than 100 years. The work included a new road bridge built over the lock for vehichles to cross which is also designed to open whenever ships need to enter the port. Power to the system was supplied via three low-voltage switchgear systems housed in Rittal enclosures, and included NH slimline fuse-switch-disconnectors from Rittal’s RiLine busbar range.  Rittal IT racks accommodate the system’s complex network technology, with its free-standing enclosures housing the complex automation and safety technology.

“For switchgear manufacturers, Rittal offers a combination of high product quality and a renowned system concept, around which all our solutions are based. This extends from our range of accessories, which are quick and easy to access, to engineering tools (such as EPLAN Electric P8 and EPLAN Pro Panel) and its Perforex machining centres. “It means production times can be minimised while project leaders can react fast to any changes to the original specifications, swapping enclosures around if the project requirements change.”

Further information at www.rittal.co.uk and www.friedhelm-loh-group.com or on twitter @rittal_ltd.     

Enclosure Climate Control Whatever the scale...... ......we have the solution ENCLOSURES

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POWER DISTRIBUTION

CLIMATE CONTROL


ENGINEERING PDATE September 2019

IT INFRASTRUCTURE

SOFTWARE & SERVICES

www.rittal.co.uk

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September 2019 ENGINEERING UPDATE

Metrologically-certified mains power analysis in a totally new dimension A versatile, mobile solution for power quality and energy consumption monitoring

P

ower grids ensure that consumers can be supplied with electrical energy at all times. Requirements for the quantity, availability and quality of the energy vary according to the consumer and are therefore contractually agreed between the consumer and the supplier. In this way, trouble-free operation of customer installations can be ensured without unduly influencing other energy consumers on the same network. However, where mains power quality is concerned, the problems caused by influences are increasing rapidly. This is not least the result of consumer behaviour in terms of AC-DC voltage conversion, which makes energy planning an increasingly difficult task (for example when considering e-mobility). But also, countless and everincreasing numbers of decentralised feedin points, such as PV systems for example, multiply the supplier’s problems and as a result make it more difficult for them to comply with their contracts. Detecting grid problems and remedying them Two types of measurement may be useful in assessing power quality. On the one hand, a permanent measurement procedure is used to support 24/7 operation. This measurement should monitor the system as uninterruptedly and permanently as possible and continuously transmit relevant information to the operator (for example, with the LINAX PQ3000 or PQ5000). On the other hand, the so-called mobile measurement method is used to obtain an up-to-date picture of the power network on-site, in the event of a fault or during periodic checks by means of measurement campaigns. For this application, Camille Bauer Metrawatt AG is now introducing the metrologically-certified LINAX PQ5000 MOBILE to the market. A complete technological solution The LINAX PQ5000 MOBILE series of power quality meters is based on the technological specifications of the PQ3000 and PQ5000 family for monitoring the power supply quality. The LINAX PQ5000 MOBILE mobile measurement solution can be used to check the operationally-relevant aspects of the

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energy supply. These are characterized by supply quality, supply availability, evaluation of changes or improvement measures as well as energy flow analysis. Using the recentlyintroduced, innovative PQ-EASY REPORT, statistical reports on the power quality can be generated directly from the measuring device via a web browser. The reports follow standards such as EN50160, IEC61000-22, IEC61000-2-4 and IEC610002-12, GB/T (China) and IEEE519 and can be retrieved cost-efficiently without external software. In addition, individual limit value standards can be entered and selected. The time frame for statistical observation can be flexibly set by the user, but should not be less than 7 days for it to be in compliance with the standard. The unique PQ-EASY REPORT allows customers to select the scope of the report from one of three levels: a conformity overview, an overview with statistical details or an overview with statistical details plus an event overview. Customers can also include their own company logo in the reports generated by PQ-EASY REPORT. Communication to a laptop, desktop, tablet or smartphone for data analysis and status reporting is possible via an integrated WLAN or LAN interface. Data export of load profiles, waveforms and event lists is possible via CSV file. During the measurement, the device does not require any external communication, as the start/stop control can be done directly on the device. This means that it can be used even in application environments where the use of LAN or WLAN is not possible. The LINAX PQ5000 MOBILE is housed in a robust and waterproof lockable enclosure. Individual current measurements are performed either via a current clamp set or Rogowoski coils. The voltage is measured directly via fused voltage taps. As an orderable option, GPS time synchronization can be added to display the field measurement data with the correct time stamp. The advantage of using PQ5000 MOBILE With the metrological certification of the LINAX PQ5000 MOBILE, Camille Bauer

Metrawatt AG continues to apply the principle of not only indicating its accuracy in the data sheet, but also having it metrologically certified at the highest level. This guarantees that all standard-related data are correct and verifiable and allow users to determine the corresponding corrective actions to be taken. Based on the latest technology standard, the LINAX PQ5000 MOBILE also offers a very high level of price-performance. This is not least due to the fact that LINAX PQ5000 MOBILE is autonomous with no requirement for external software, because the analysis can be performed via an integrated web browser and using PQ-EASY REPORT. Quite simply, a complete and versatile solution! The PQ5000 MOBILE checks the quality and availability of the electrical power supply using statistical evaluation methods and incident records. The unique PQ-EASY REPORT generates statistical conformity reports on power quality according to selectable standards. Individual criteria are also possible. All this, without the need for any external software. An overview of the possible LINAX PQ5000 MOBILE deliverables. www.camillebauer.com


EDITOR’ S CHOICE ENGINEERING PDATE September 2019

Our parent company Muller Coax was established 58 years ago and is now a recognised leader in valve design and innovation within the valve industry. We are synonymous for quality, experience and reliability in valve technology, this has been the case since the beginning of our dynamic development and it will continue to stay that way. Valve pictured was built for a specific application for one of our many blue chip clients, below is a case study and solution provided to match the requirement. APPLICATION: Customer required high pressure 2” BSP valve for

controlling water at 200 bar for fast shut off and giving feedback position sensing. SOLUTION:The Muller Coax 5 VMKH50 valves meets all the criteria with leak tight shut off, and full open and close cycle of 200 milliseconds with reliable position sensors fitted. The reliable proven high valve solution met all the clients exacting criteria. For details of how we can assist with your requirements contact co-ax valves uk: john.osborn@coaxvalves.co.uk or visit www.co-ax.com.

NEW FP400 A LOW PULSATION DIAPHRAGM PUMP • Five diaphragm technology • Delivers up to 4.6 l/min • Low pulsation and low vibration • Great linearity and controllability

• Long life time • Robust and durable design • IP65

• Vibration Sensors (IEPE + 4-20mA) • Test & Measurement Sensors • Hazardous Area Vibration Sensors • Seismic Sensors • Hydrophones • Vector Sensors

• Proximity Probes • Inclinometers • Vibration Switches • Cable Assemblies • Vibration Transmitters • Supportive Instrumentation

Certifications Including FM, CSA, ATEX and IECEx Offer Compliance to Customers Worldwide.

KDP are able to offer the user a complete high-quality measurement chain that can be relied upon in the most demanding of applications.

To discuss your application further contact our dedicated team of experienced technical pump engineers. KNF Neuberger UK Ltd Ave 2, Station Lane Ind Est, Witney, Oxon, OX28 4FA Tel: 01993 778373 info.uk@knf.com www.knf.co.uk

KDP are exhibiting, please visit us on stand 94

WORLD-CLASS SENSORS FOR INDUSTRY +44 (0)1767 651058

www.kdpes.co.uk

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September 2019 ENGINEERING UPDATE

Periodic Table 2019 is the international year of the periodic table, marking the 150th year of the table of elements. To mark this milestone, mk Profile Systems have been working closely with Warwick University to create a giant periodic table sized at 3.6m x 2.7m x 2m with its structure based on both the 25 and 40 series of the mk aluminium profile system. The benefit of using mk’s comprehensive profile system is that it requires no welding, abrasive grinding or painting unlike a steel structure. However the profiles are sturdy and combine high load capacity whilst retaining an attractive design. The 25 series profile is ideal for light duty frames and show cases but by incorporating the 40 series, which is ideal for exhibit pieces, this provides additional strength to the display piece. Initially on display at the Royal Society Summer Exhibition in London at the start of July, the table will then be used at other shows/events later in the year. The idea for the structure came from Warwick University, a long standing customer of mk Profiles, and then mk assisted with the design to ensure that the vision became a reality. Once all of the profiles and associated components had been delivered to Warwick University the students set to work

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assembling the structure and then adding the elements. This included 1064 LEDs with 9 LEDs for each element; the elements each have their own micro controller with individual addresses, then each of the six main blocks has a 12C routing board to address the (up to) 24 elements. The routing boards connect to a central hub which in turn links to the control panel that has its own controllers, 126 in total.


Profile Technology

Conveyor Technology

Linear Motion

Factory Equipment

Flexible modular solutions from mk! Compatible standard modules from mk simplify your production and maximise efficiency. Technology from mk provides the ideal solution for plant and special machinery engineering.

mk Profile Systems Limited a company of the mk Technology Group

Unit 2·Wolds Farm Business Park Kinoulton Lane·Kinoulton·Nottinghamshire, NG12 3EQ Phone +44 (0)1949 823751·Fax +44 (0)1949 81270 www.mkprofiles.co.uk·info@mkprofiles.co.uk


September 2019 ENGINEERING UPDATE

Actify provides a set of business solutions designed to support the creation, management, dissemination and collaborative use of product data (i.e. product definition information including BOM structures, CAD files, specifications, requirements, manufacturing instructions, etc.). For over 20 years, Actify has delivered powerful and affordable Product Data Intelligence solutions to the aerospace, automotive, industrial automation, and discrete manufacturing industries. Actify’s solutions enable designers and knowledge workers alike to participate in product design and development activities, thereby lowering collaboration costs and improving manufacturing performance. Actify is passionate about leveraging available enterprise data to make manufacturing companies smarter by harnessing the product data trapped in all their data sources. Through technology, Actify help manufacturers unlock the power of their data and amplify underlying business processes, making operations faster, better and cheaper. Actify is more than an economical technology provider, Actify deliver the greatest return on every dollar invested! Unlock operational efficiencies and business success Actify identifies interdisciplinary enterprise collaboration holds the key to unlock operational efficiencies and business success. Actify provides an enterprise solution that enables organizations to align processes, engage stakeholders and act strategically to maximize business results. The software helps companies gain a competitive edge through streamline operations and processes across the enterprise while increasing quality and productivity levels. Actify helps manufacturers collate and organize disparate program data, providing a highly systematic and structured environment for continuous improvement and optimization of today’s heterogeneous enterprise. Enterprise CAD Collaboration

Actify Centro offers a completely new approach to traditional PDM & PLM offerings.

Actify Centro is everything you need to effectively organize, track, view, and collaborate on your enterprise files and CAD data. Providing the core PDM & PLM features to manage complex product processes and navigate the digitally connected enterprise. Actify’s enterprise solutions are designed to complement other enterprise applications and provide the core functionality needed for managing, merging and leveraging data across the enterprise. Actify’s neutral platform best supports the needs and connects the data from different disciplines to effectively communicate, share information and securely collaborate regardless what file type or line of business system you typically use. Through robust features, such as data governance, check in and check out, Actify can manage revisions of all your enterprise files, not just CAD. Learn more click here. Actify Business Tools Actify’s business tools can be configured to replicate your company’s Excel driven process; this ensures you can retain your organization’s unique competitive advantage—the process. Minimize process change and gain all the benefits of modern software. A single version of data, accessible anywhere, change audit, store and access previous versions and compare changes between revisions.

While CAD tools themselves have come a long way in the past 30 years, most people think CAD files are exclusively for their company’s engineering and design departments. However, the business value of using CAD beyond the design team is incredible. Many departments across the organization need access to valuable information contained within CAD files. Even if you are locked into using another CAD system as your primary CAD authoring platform, you can still take full advantage of Actify’s neutral enterprise CAD package to support communication and collaboration. Learn more click here.

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Actify’s business tools are configurable. Business tool functionality and phases are customizable to support your organization's nomenclature and processes, whilst adhering to industry standards. Below is a list of readily available business tools: • • • • • •

Job Sheet Manager End Item Manager ERP Uploader Quoting Manager APQP Manager PPAP Manager Learn more click here.


September 2019 ENGINEERING UPDATE

TR Fastenings showcases specialist range of Enclosure Hardware products TR Fastenings (TR), the global specialist in the design, engineering, manufacture and distribution of high quality industrial fasteners, offers a broad range of enclosure hardware products for use in a number of applications in industries including Telecoms, Oil & Gas, HVAC and Transport. As an increasing number of industries use cabinets, secure boxes and other enclosure units to house electronics, wiring and other systems in public places, there is also a need for high quality enclosure hardware and mechanisms to be an integral part of the design. TR’s extensive range features locks, locking systems, gaskets, hinges, latches, handles, clamps and terminals. Products in detail: • Locking systems are used on large door spans where one handle operates multiple locking points. These systems are modular, providing flexibility for customising to different door sizes. • Locks provide a single locking point with a variety of keys to suit the differing inserts available. • Hinges are commonly used to connect a door to its frame or supporting object, to provide a point upon where it can rotate open and closed. • Clamps are typically used to connect electrical conductors such as cables or terminals. • Gaskets can be used as edge protection, or to provide a seal between 2 surfaces (such as a door and a frame), with a wide range of profile types and fixing methods depending upon the application. • Accessories such as rod guides enable door features and locking systems to be customised and tailored to suit individual sizes, shapes and settings.

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These products are used in numerous applications across various industries, including both on board and track / roadside in rail, bus and other transport solutions, in cabinets housing heating and ventilation (HVAC) equipment and in telecoms enclosures. The products can also be used in more hazardous industries and conditions, including on-and off-shore Oil & Gas sites and Energy plants. Additional applications of enclosure hardware include: • Medium Voltage Switchgear • Data Centre & Server Rack Cabinets • Electricity generation/transmission/transformers • EV Charging Units Kevin de Stadler, UK & Ireland Sales Director, TR Fastenings, comments: “As new technology, equipment and applications are developed throughout different industrial sectors, there is an increasing need to make sure they are kept safe, especially in settings where they may be exposed to dangers such as severe weather, corrosive atmospheres, tampering or theft. Our enclosure hardware products not only increase the safety of the contents inside an enclosure or cabinet but also improve other factors such as ease of installation and access for maintenance teams.”


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Transport

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September 2019 ENGINEERING UPDATE

HARTING commissions new European Distribution Centre A day of celebrations marked the HARTING Technology Group's official opening of its state-of-the-art European Distribution Centre (EDC) in Espelkamp. Up to 20,000 order items will be processed every day, with goods dispatched to customers on the day of order. Costing an estimated â‚Ź45 million, the European logistics centre is the largest single investment in the 74-year history of HARTING. Around 10,000 packages can be shipped to customers and branches around the world every single day and the 20-metre-high shelf warehouse can accommodate approximately 7,000 pallets and 120,000 containers. A total of 2,000 containers can be taken in and out of the warehouse every hour. Installation work involved laying 100 kilometres of IT cabling, 40 kilometres of sprinkler piping and container conveyor technology with a total length of 1,000 metres. Technical highlights include the highly-automated picking system and the storage area, which is optimally managed and efficiently utilised according to the respective order load and capacity. Cutting-

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edge HARTING technology can be seen as soon as you enter the premises, as approaching vehicles are automatically recognised and the barrier lifted to grant access. RFID technology ensures that pallets are correctly placed and loaded. A driverless transport system is responsible for moving goods between the halls and independently selects the optimum route. The highly flexible logistics of the EDC also enable a fast response to changing economic or political framework conditions such as trade barriers. Great emphasis was also placed on generating a sustainable energy supply. The power for the European Distribution Centre is supplied by a photovoltaic system installed on the

roof, while the energy requirements for cooling and heating are covered by internally produced biomethane and a geothermal plant, for which 36 holes needed to be drilled to a depth of 150m. The implemented energy supply minimises Co2 emissions and the cost of the entire centre came in 27 percent lower than the figure originally calculated by the Kreditanstalt fĂźr Wiederaufbau (KfW). 140 employees will work in the logistics centre in a two-shift system and benefit from ergonomically designed workstations, where pallets are lifted by almost a metre for picking, preventing employees from having to bend over constantly. The offices and social spaces, reception, bistro with terrace and seating areas are all bright and friendly and the EDC sits on an 8-hectare site just off the L770 in northwest Espelkamp. For further information visit the Harting UK website.


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Robot versus knot – it’s a tie The applications for robots and automation continue to grow as the technology becomes ever more capable and flexible. Add innovative design concepts to the mix and it is now possible to achieve tasks that were once the strict domain of the human. A system designed and built by Wood – Automated Systems UK to tie knots automatically clearly demonstrates that robots and automation together have taken great leaps forward and are no longer not just for the simple tasks. Many of the traditional tasks for robots involve either handling and picking items from one location to another, or performing process operations such as spot welding, arc welding, gluing, sealing and laser cutting. These are all important applications at the heart of many manufacturing processes, some of which also use external sensors or machine vision to enhance their flexibility and capability. Until now, the more tactile and dextorous tasks, such as tying a knot, have generally been left to operators. However, where consistency and speed are essential elements, then a combination of robots and intelligent automation is likely to be the preferred solution.

was just too slow. A revised concept was tested, this time incorporating an intelligent tooling post, and the final solution was identified. Tim Bednall, Sales and Marketing Manager for Wood Automated Systems UK commented: “This is a great example of combining innovative design concepts with a highly flexible robot and an element of bespoke automation to deliver a solution to a task generally perceived as requiring a manual operator. Whilst this system has been designed specifically for twisted wire pairs, the fundamental concept could be applied to many different knot-tying applications. ” The cell incorporates a 6-axis robot and a machine vision system. The machine vision system performs multiple roles including, checking that the knot is present, determining the position of the knot in relation to another component - to a pre-defined tolerance and, performing a quality inspection on that component for the presence of flash. Wood – Automated Systems UK apply their design and automation expertise to a wide spectrum of applications, many of which incorporate a diverse range of technologies, to deliver high quality production automation solutions for multiple industry sectors. (The system designed and built by Wood – Automated Systems UK uses a combination of a robot and intelligent automation to tie knots in twisted wire pair’s)

The challenge presented to Wood – Automated Systems UK was to tie a knot in a twisted wire pair, in a repeatable manner and within a specified target cycle time. A virtual reality (VR) simulation was performed using a robot operating in conjunction with a static tooling post to evaluate the technique and prove the concept. Although the knot typing concept proved to be successful, the robot on it’s own

woodplc.com/automation www.the-atg.com


Efficiency matters. Reliability matters. Safety matters. In your world, it all matters.

This is why level matters. Rag layers, foam and mud tanks. Scrubbers, shakers and steam. There are no excuses when you need the toughest level measurements. That’s why Magnetrol® matters. We have the deepest experience in your applications and the broadest portfolio of level instruments for your industry. Our experts will help you identif y ef ficiencies, lower costs, improve production and reduce downtime. It all mat ters. Because in your world, level matters.

©2019 Magnetrol International

Connect with the level measurement experts at magnetrol.com


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September 2019 ENGINEERING UPDATE

Replacing pneumatics Electric linear drives are replacing conventional pneumatic cylinders in more and more applications. The reasons include poor efficiency, high costs for commissioning, reconfiguration, service, and maintenance, and the limited control capabilities of pneumatic systems. Although pneumatic drives have a lower initial purchase cost than that of a linear motor, their on-going energy and service costs are much higher and their long-term life is much shorter. They also need constant maintenance and adjustment to maintain process stability. The linear motor also offers a much simpler solution when considered as a complete system. As a leader in the development of high performance linear motors, LinMot have been offering simple to install cylindrical linear motor with a single cable connection. More recently they now offer even simpler option of a combined drive and motor, only requiring a cable connection directly from the PLC to the motor drive.

The electric linear motor also offers much more flexibility with smooth and very fast programmable motion. This offers improved production stability and monitoring and lower product waste costs. Typical performance is for example is achieving a 400mm stroke in less than 300ms, consuming less than 200W. This can be achieved with total repeatability with very little noise, low maintenance and no adjustment needed. Energy and running costs can be even more important and an analysis of the investment and energy costs over their service life, shows that industrial linear motors from LinMot can pay for themselves within a few months or even weeks, even in simple point-topoint motions between two positions. For example, moving 400 mm with a 15 kg of mass in motion, operating at 30 cycles per minutes and 50% duty cycle (= 2,000 ms cycle time) shows that the savings from the use of an industrial linear motor, compared to the use of a pneumatic cylinder, are 2,300 EUR and 5,900 EUR at 12 and 24 months of service respectively. What may not be immediately realised is the increased lifespan that is possible with an electric linear motor. With no seals and smoother motion, hundreds of millions of cycles of operation can be achieved with complete repeatability during the lifetime. In summary, for linear motions in many applications, the very efficient, all-purpose electric linear motor in tubular form is a good substitute for pneumatic cylinders. For more information, please contact Quin Systems, the UK LinMot distributor on 0118 977 1077 or sales@quin.co.uk Website: www.quin.co.uk

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EcoCooling internal and external ranges Industrial Cooling: Provides 35kW of cooling for only 1.5kW of electricty. 14,000m3/hr of cool air for less than 12p per hour. ROI in under 3 years. Data Centre Cooling: Acheive PUEs lower than 1.1 with ASHRAE compliant conditions. ROI in under 1 year. New CloudCooler© range of internal Plug & Play, rapid deployment High Performance Computing (HPC) equipment coolers. Large UK wide network of installers ready to quote on a solution to fit your needs.

sales@ecocooling.co.uk | T: 01284 810586 www.ecocooling.co.uk | www.cloudcooler.co.uk


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September 2019 ENGINEERING UPDATE

Trant Engineering Ltd and Technor Italsmea announce agreement for Trant to become their UK manufacturer Trant Engineering Ltd are pleased to announce that we are now approved UK manufacturers for Technor Italsmea. As part of our continual development as a company, we are continually looking for new solutions to ensure our clients demands can be satisfied in-house. With our Automation Control & Technology (ACT) division we have a dedicated team of experts in hazardous area equipment, having worked on this type of equipment for many years it was a natural step for us to begin this relationship with Technor Italsmea. We now machine, assemble and certify explosion-proof (EX) enclosures for hazardous environments. Carrying stock in the UK allows us to be much more reactive on delivery times, shortening the turnaround from months to weeks, while remaining commercially competitive. In addition, our in-house software development team can configure a range of PLC, HMI and SCADA equipment from manufacturers such as Rockwell Automation, Siemens, Mitsubishi and Schneider. The ability to keep both the manufacturing and software development under one roof gives Trant a major competitive advantage. Adding to our industrial software development capabilities, Trant ACT

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has also branched out into the world of 3D simulations. This enables us to simulate entire plant environments and equipment in full 3D, with complete interaction with PLC systems. Even more exciting than this however is our ability to render these 3D environments in virtual reality at our dedicated VR facility. From visualisation of projects prior to build, to HAZOP investigations, training and even remote

site visualisation and operation, the possibilities for this new technology are endless. Dealing with all aspects of design, build and testing of automation systems, we are able to create bespoke solutions for all types of industrial automation. For more information about Trant Automation, Control & HAZEX, please contact StuartR.Rice@trant.co.uk


September 2019 ENGINEERING UPDATE

HARTING launches new digital services to improve customer collaboration HARTING has always been at the forefront of new technologies and innovative ideas, an approach which helps us to drive advancements across industries and markets. However, it’s not just in the area of new products where we are evolving our offerings. Building close working relationships with customers and simplifying our processes are key to working together efficiently, helping to make your job easier. In light of this, HARTING have recently launched myHARTING, a digital project and partnership platform with a range of tools designed to help you manage your day-to-day tasks. All you need to do is login with your current details or register for a free account to access a wide range of benefits, which include: myHARTING Cockpit: An easy to use home page which displays all your relevant data and information. Wishlist: Store all your favourite products and solutions in one place for quick access. Download History: Easily store and access premium content that’s relevant for you, including CAD files, technical data and whitepapers. Upgrade to eShop: Apply for an upgrade to an eShop account, where you can

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check pricing and stock, place and track orders and manage delivery details. Newsletter Subscription: Manage your account so you only receive information that matters to you. In addition, if your role involves sourcing and designing interfaces for industrial connectors, the new and improved Han® Configurator is the perfect solution for you. It is an online tool that allows you to design and build a connector that meets your exact requirements, based on the Han® portfolio. You start by selecting three inputs (contacts, voltage and current) to generate the first possible solution. At each stage of the process you can receive suggestions for alternative interfaces and the smart assistant feature will only allow you to apply valid configurations, avoiding numerous combination options and saving valuable design time. You’ll benefit from an onscreen 3D visualisation of the current configuration, meaning you can view your creation from a range of angles. It’s also extremely easy to download all documentation (including STP files)

with a single click and quickly save, load and share your configuration within a team; an ideal solution if you’re working remotely or in a different location from your colleagues. So if you’d like to benefit from a fast, efficient configuration process with a host of additional functions, click here to try the new Han® Configurator. Be inspired and discover new digital solutions from HARTING.


I reinvent the world every day, and I expect the same from my partner.

Innovation included. The HARTING Han® Configurator for industrial connectors.

We want to make work as straightforward as possible for you. Therefore, rather than simply optimising our configurator, we completely overhauled it. The new HARTING Han® Configurator offers a wide array of functions. You can not only save your solutions, reload them and share them with others, but also download the entire documentation with a single click. Be inspired and discover new solutions! www.harting.com/UK/en-gb/highlight/new-han-configurator


September 2019 ENGINEERING UPDATE

New igus material optimises insulation for chainflex VFD and servo cables The trend for variable frequency drives (VFDs) is moving towards more compact drives with the same or a higher performance level than their predecessors.

The more compact design of the motors can result in higher temperatures within the system, compared to larger ranges of the same motors. The result is that the cable heats up via the connector contacts. "Although there are no consequences for the motor and the connected components in the short term, serious problems might occur in the long term,” explains Justin Leonard, thechain director, igus. “If the insulation material for the

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cable does not withstand the elevated temperatures in the long term, short circuits can occur inside the cable and in the vicinity of the connectors, which in the worst case can lead to fires. Therefore, the insulation material plays a central role in the selection of the correct servo and motor cables.” Smaller, plastic-insulated round power connectors such as the M16 or M18 are being used more and more for the new motor designs to be able to exploit their

full potential. As a result, when selecting the cable, the engineer not only has to pay attention to the right combination of number of cores and cross-sections, but also to the electrical and thermal specifications. That is why igus has developed a material that meets these new challenges for its latest generation of motor and servo cables. In tests, it was able to withstand a bend radius of 7.2 x d over 45 million strokes. This makes igus the only supplier

in the global market to offer long-term tested ranges of VFD and servo cables for continuous use in energy chains, which meet the specific thermal and electrical requirements of the latest generation of motors. As with all chainflex cables, the new VFD and servo cables come with a 36-month guarantee. For more information about VFD and servo chainflex cables, please visit: www.igus.co.uk/chainflex or call igus directly on: 01604 677240


Surface Technologies www.cwst.co.uk

Increasing life and performance of critical components Surface treatment or modification can improve and extend the operating life of components and structures, optimising performance to its maximum potential.

Range of Surface Treatments Our wide range of surface finishing services and products include: l

Controlled Shot Peening

l

Laser Peening

l

Engineered Coatings, including:

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On-site Shot and Laser Peening

l

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Thermal Spray – HVOF (High Velocity Oxy Fuel), Plasma, Arc Wire and Flame Spray

l

Everlube® Dry Film Lubricants

l

PROCOAT 100™ Corrosion Protection

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Parylene – ultra high biocompatible conformal coating with moisture and barrier protection – USP Class V1, ISO 10993 tested and MAF 1176 on file with FDA

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Organic and inorganic overlay and diffusion coatings suited to the gas turbine and aerospace industries

Material Analytical Services

For more information and full worldwide contact details: www.cwst.co.uk or contact 01635 279621


September 2019 ENGINEERING UPDATE

Keeping RH in its place Effective humidity control is a necessity for all work environments and is particularly important in many industrial environments, says John Barker of Humidity Solutions

In any indoor environment, controlling humidity is essential for protecting the health of occupants and the building fabric. In an industrial environment, poor humidity control may also impact on productivity and profitability, so there are strong commercial reasons for taking control. In terms of measuring humidity, we use the term ‘relative humidity’ – or RH - to describe the relationship between the temperature of air and the amount of moisture it can hold. In most industrial environments the RH should be maintained between 40% and 60%. Humidity Solutions is the UK’s leading independent specialist in humidity control, designing, installing and maintaining humidification and dehumidification systems for a wide variety of industrial and commercial applications. The company is a distributor for humidifiers and dehumidifiers from some of the world’s

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leading manufacturers and, since April 2019, has been the exclusive UK distributor for the West Midland manufactured Vapac range of electrode boiler steam humidifiers. The strength of this range is reliability and return on investment, with user friendly accessibility and flexibility of installation. In-room and in-duct options allow the humidifier to be installed into almost every industrial and commercial application. Rob Luddington, Humidity Solutions’ After Sales Director stated ‘The number of Vapac units installed across the country is testament to the quality and to the ease of maintenance of the humidifier. Vapac is the industry word for electrode boilers and we have certainly found them to be reliable and a great unit for HVAC applications.’ Humidity Solutions provide their own service solution, or are happy to support

contractors with technical advice, spares and new units. One of these is Independent Humidity Services, whose director Mick Lillywhite looks after and maintains many Vapac humidifiers on sites including Cumbria Constabulary and The Dean Gallery in Edinburgh. Mick stated ‘reliability is essential for my customers to ensure that the air that they are conditioning is kept within the specified parameters. For me the most important thing is the ease of maintenance and the Vapac units certainly tick both of these boxes.’ Humidity Solutions add the reliability of supply with a large stock of spares and units held in our warehouse in Leatherhead, plus technical support either for the design of a new system or assistance when advice may be required post sales. www.humiditysolutions.co.uk info@humiditysolutions.co.uk


Humidifiers from Humidity Solutions

Service & Maintenance

Steam Humidifiers

• Exclusive distributor • The only British made steam humidifier • UK stocked spares & units • Design, supply & installation services • Full after sales backup, technical support & maintenance 01372 571200 info@humiditysolutions.co.uk www.humiditysolutions.co.uk


September 2019 ENGINEERING UPDATE

Got Modbus? Get instant remote monitoring & Internet of Things! Adding connectivity from your devices to a cloud based IOT portal to manage your assets has never been easier! Using products and the IOT platform from Caption Data Ltd in Worcester provides an “out of the box” or “plug and play” solution with immediate access.. Watch the video at https://youtu.be/yUgBKSqXE5A

Once their NanoULTRA Edge product is connected to your target device (RS232 or RS485) and powered up, all of the configuration work is then done via the SmartHub. There is no need to connect to the device directly with a PC to configure Modbus communications. This can all be achieved, securely via any browser using any Smart Device. So no software to buuy or load!

What exactly can you do via the SmartHub in terms of Modbus configuration?

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• Quickly chose controllers from a drop down menu • Add new controllers with a list of Modbus registers • Set baud rates, stop bits etc. • Save Controllers which can be recalled at any point in the future with new NanoULTRA systems • Configure registers for both read and write functions • Add up to four different slave devices to any one NanoULTRA e.g. Power meter, flow meter, environmental sensor all communicating to one NanoULTRA • Configure what Users (as opposed to administrators) can view • Select which registers you wish to monitor at high frequency • Apply bit masks to data strings and associate to alarm messages

And what could this mean to your business? • Improved customer service levels • A helicopter view of your assets with single click drill down to individual units to manage them • Faster, less onerous commissioning, with less time on site • Better resolution of customer issues • Improved spares & maintenance sales All of which adds up to improved competitive advantage, improved profits and reduced risks!! Caption Data supply a host of global engineering businesses with their IOT solutions, and provide a one stop shop. You can contact them on +44 (0)1905 754078 or at solutions@captiondata.com and find lots more information at www.captiondata.com


Directory

September 2019 ENGINEERING UPDATE

T&D Corporation Mr Minoru Ito, European Sales Office, Gronauer Straße 1, 61194 Niddatal, Germany 0049 (0)6034 930970 europe.office@tandd.de www.tandd.com

Unit 3A, Whitworth Court, Manor Park, Runcorn WA7 1WA. Tel.: (0044)-330 002 0640, sales@odu-uk.co.uk www.odu-uk.co.uk

ECi Software Solutions

TR Fastenings LTD

Si One, St Ives Business Park, Parsons Green, St Ives, PE27 4AA +44 (0) 333 123 0333   www.eci.eu     eu-sales@ecisolutions.com

Trifast House, Bellbrook Park, Uckfield, East Sussex, TN22 1QW Free phone: 08454 811 800 E-mail: sales@trfastenings.com www.trfastenings.com

Phoenix Mecano Ltd

Blackfast Chemicals Ltd

26 Faraday Road, Aylesbury, Buckinghamshire, HP19 8RY +44 (0)1296 611660 www.phoenix-mecano.co.uk

Unit 5 Russell House , Molesey Road, Walton-onThames, Surrey, KT12 3PE 0207 339 7370, sales@blackfast.com www.blackfast.com

Monitran

Ecopac (UK) Power Ltd

Monitran Ltd, Monitor House, 33 Hazlemere Road, Penn, HP10 8AD, UK T: +44 (0)1494 816569 E: info@monitran.com www.monitran.com

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ODU-UK LTD.

Unit 4, Ridgeway, Crendon Industrial Area, Long Crendon, Bucks, HP18 9BF Tel: +44 1844204420 www.ecopacpower.co.uk


Directory

ENGINEERING PDATE September 2019

Foremost Electronics Ltd

Seepex UK Ltd.

14 Bluegate Business Park Great Bardfield, Essex CM7 4PZ TEL: +44 (0) 1371 811171 FAX: +44 (0) 1371 810933 WEB: www.4most.co.uk

3 Armtech Row Houndstone Business Park Yeovil, Somerset, BA22 8RW

HRS Heat Exchangers 0-12 Caxton Way Watford Business Park, Watford, Hertfordshire, WD18 8JY Email: info@uk.hrs-he.com Tel: +44 (0)1923 232 335

T +44 1935 472376 sales.uk@seepex.com www.seepex.com

Ilapak Ltd 29 Riverside Way Uxbridge UB8 2YF

1 Brownfields Court Welwyn Garden City Hertfordshire AL7 1AJ

BÜLTE GmbH Kunststofferzeugnisse Carl-Sonnenschein-Straße 22 D-59348 Lüdinghausen – Germany Phone: (+49) 02591 / 91 94 – 0 info@bulte.de www.bulte.com

Wood Automated Systems UK (ATG – Systems) Tenter Road, Moulton Park Industrial Estate Northampton, NN3 6AX +44 (0)7827 327231 Tim.Bednall@woodplc.com www.the-atg.com

Lascar Electronics Ltd UK Module House Whiteparish, Wiltshire SP5 2SJ +44 (0)1794 884 567 sales@lascar.co.uk www.lascarelectronics.com

Rotech Machines Limited

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Profile for Jet Digital Media Ltd

Engineering Update - September 2019  

Engineering Update - September 2019