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AutoCoding Systems Ltd is a global provider of enterprisewide control and automation solutions for all packaging line devices for a broad range of industries, including a comprehensive knowledge of the requirements for the food and beverage sectors.
Proven Solutions With over ten years’ experience the business has installed hundreds of systems within the UK and Ireland, as well as more recently in the US, Mainland Europe and Australia. Our standard applications deliver value through automatic device and line set-up, removing operator intervention and eliminating the risk of packaging and coding errors. The system can be easily expanded upon with further modules to include dynamic acquisition and reporting of line performance data, helping to drive continuous improvement. We also have a range of standard solutions for managing off-line coding ‘print rooms’ including case and tray-end label production and the control of promotional stickering/labelling.
All applications can seamlessly be added to each other as well as interface to other existing customer systems and reside comfortably within the customer’s IS infrastructure. These can be links to an ERP, WMS, Quality System or Planning System, etc. Our systems are widely recognised for their engineering quality, ease of use and relevant functionality. We have many years of successful project experience working directly with leading UK manufacturers as well as excellent OEM relationships with all leading suppliers within production automation and coding industries. This ensures we deliver the best possible solution that precisely meets your requirements.
Flexible Applications For End Users
For System Integrators/Partners
7KH$XWR&RGLQJSURGXFWRIIHUVĂ H[LEOHIXQFWLRQDOLW\GHSHQGLQJRQ WKHFXVWRPHUÂˇVVSHFLĂ€FUHTXLUHPHQWV)URPVHWXSDQGFRQWURORI a single device to full integration of other packaging line devices, the solution can operate on a single line or multiple lines and can be extended to embrace the whole factory, as required. The solution is equally comfortable operating in a small factory, in effect DVWKHVROHFRGLQJDQGSDFNDJLQJYHULĂ€FDWLRQV\VWHPÂ˛RUDVDQ integrated element of a broader MES, with seamless integration to the ERP, WMS, Planning and other elements of the existing systemâ€™s environment.
We have an established network of System Integrators where our solutions can be sold alongside the products and services they already provide.
AutoCoding Systems carefully selects those partners who already have a proven, viable business within their own geographical area/ market. We work with those Systems Integrators who can readily deploy and support our standard solutions.
In recent years the business has established very close links with line equipment manufacturers. The product is well suited to the OEM market, for example to other coding manufacturers, where they can use the AutoCoding product to not only control their own equipment, but also other existing devices and coding brands. AutoCoding Systems has a comprehensive list of device drivers and a dedicated team to undertake any new software development to DLGFRPPXQLFDWLRQZLWKDVSHFLĂ€FGHYLFH:HFDQDOVRSURYLGHRXU own UI or integrate with the OEMâ€™s brand preferences to provide a customised and consistent â€œlook and feelâ€?.
2XUVSHFLĂ€FH[SHUWLVHLQSDFNDJLQJOLQHDXWRPDWLRQPHDQVWKDWZH can easily add value to the projects they are working on for their FXVWRPHUVRUHQKDQFHDQH[LVWLQJV\VWHP)UHTXHQWO\LQRQHRILWV PDQ\VWDQGDUGFRQĂ€JXUDWLRQVWKH$XWR&RGLQJSURGXFWLVXVHGWR satisfy a number of project deliverables or value-add requirements WKDWRWKHUZLVHZHUHGLIĂ€FXOWDQGRUWLPHFRQVXPLQJWRGHYHORSDQG execute.
The solution is suited for global use and is multi-lingual with all the PDLQ(XURSHDQODQJXDJHVZLWKVLJQLĂ€FDQWRWKHUODQJXDJHVVRRQWR be added.
We are delighted to be working with AutoCoding Systems as one of their lead Systems Integrators in the US, with close proximity to the West Coast and 3DFLĂ€F1RUWKZHVW:HEHOLHYHWKDWE\ combining the product expertise from ERWKRXUFRPSDQLHVZHFDQGHOLYHUDQ LPPHGLDWHDGYDQWDJHLQEUDQGSURWHFWLRQ WRRXUFXVWRPHUV7KH$XWR&RGLQJ SURGXFWIRFXVHVFRPSUHKHQVLYHDQG SRZHUIXOIXQFWLRQDOLW\H[FOXVLYHO\RQ the packaging line, which perfectly complements our broader enterprise control system capabilities and frequently used system architectures Sam Vail Apex, Boise
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PROVEN PRODUCTS from AutoCoding Systems
AutoCoding The entry level product starts with a centralised application deploying secure set-up and message data to one or more devices on a limited number of lines. As the scope of the system grows, additional modules and applications are available. It is then recommended that a dedicated HMI for each packaging line is used for ease of visualisation and operator interaction. 7KLVSUHVHQWVWKHRSWLPXPKDUGZDUHFRQĂ€JXUDWLRQIRUDGGLQJRWKHU â€œvalue-addâ€? modules, as detailed below. These can be used as stand alone applications or integrated with the AutoCoding system. ,QDOOFRQĂ€JXUDWLRQVORFDO,2LVSURYLGHGWRLQYRNHDOLQHVWRSLQWKH event of the system detecting an error or fault with the device or in-line inspection.
Shoplogixâ„˘ Performance Monitoring
Pallet Labelling System
Automatic capture of real-time manufacturing data to identify and evaluate where potential problems, performance limitations and constraints exist. Provides accurate machine performance information via a suite of highly professional reports, including all the usual KPI and production metrics, eg OEE and downtime pareto etc. Resulting information assists in structuring continuous improvement efforts, identifying a need for deeper analysis and WKHMXVWLĂ€FDWLRQRILQYHVWPHQWWRUHGXFHHOLPLQDWHPDQXIDFWXULQJ constraints. This makes business improvement decisions more easily measureable and accountable.
Automated system capture of in-line/off-line QA/QC processes with consolidated reports for compliance and traceability. User interface can also display relevant electronic documentation and standards for the packaging line.
Powerful standard application that integrates to all leading pallet labellers and interfaces to ERP, WMS and conveyor line control, as required. Additional module enables cases/pallets tracking WKURXJKRXWORJLVWLFDOZRUNĂ RZ
Vision )OH[LEOHVROXWLRQVIRUPXOWLFULWHULDLQOLQHLQVSHFWLRQUDQJLQJIURP simple ink detection of a date code, through to â€œsmartâ€? cameras and more complex bespoke vision applications for multiple inspections at high line speeds.
Print Room 7KLVDOORZVIRUHIĂ€FLHQWRIIOLQHSULQWPDQDJHPHQWRIYDULDEOHGDWD for labels, sleeves and stickers.
This is an example of an OEM partner utilising AutoCoding Systemsâ€™ technology and software frameworks to create a customised reporting application for their equipment.
As well as creating unique numbers for batch traceability, a special module exists to create unique numbers for promotional activities. These numbers can be used by our customers and their digital marketing partners.
All applications feed data into a central reporting engine facilitating collation of enterprise-wide statistics. 4
Loma TRACS is a real-time data analysis tool to monitor the performance of multiple Loma Systems/Lock Inspection products.
Modular Applications Positioning of our products within the MES space To ensure the system fully operates as an integrated MES, the standard solution can integrate seamlessly with all associated IS infrastructure systems, eg Planning, ERP, other MES, WMS, etc. Often there is a data connection between the front and back of the system infrastructure of a business, usually via the ERP. However, there are gaps in the system connectivity in the middle, where actual products are created, coded, packed and inspected. The AutoCoding product can provide an integration framework for these and ensures a seamless end-to-end solution.
ERP & Planning Systems
Automation Execution Gap
AutoCoding Solutions Â‡ AutoCoding Â‡ ShoplogixÂŒ Performance Monitoring
The Packaging Line
Â‡ 9ision Â‡ Paperless 4uality Â‡ Print Room
:HKDYHHQMR\HGDORQJVWDQGLQJEXVLQHVVSDUWQHUVKLS ZLWK$XWR&RGLQJ6\VWHPVVSDQQLQJPDQ\\HDUV 7KH$&6WHDPKDYHZRUNHGZLWKXVWRGHYHORSD combination of software and engineering solutions WKDWVSHFLĂ€FDOO\PHHWRXUUHTXLUHPHQWVLQWKHDUHDV of coding and packaging integrity, performance PRQLWRULQJYLVLRQDQGSDOOHWODEHOOLQJ:HKDYHIRXQG the systems robust and reliable, the people dependable DQGWKHWHFKQLFDOVXSSRUWVHFRQGWRQRQH
Outercase/Tray Label or Code
Â‡ 8nique 1umbering / Traceability Â‡ Pallet Labelling System
Â‡ Loma TRACS
Mark Gravatt Refresco Gerber UK Ltd
Warehouse & Logistics Systems
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Packaging line activity can be viewed remotely via a web browser on a PC, tablet or Smartphone
At its entry level form, this innovative centralised solution comprises many of the latest developments in software techniques. The entry level product is scalable and can start with a single coding device, extending to multiple devices on multiple lines. It is, therefore, well placed to serve as the standard software solution for those equipment manufacturers that wish to offer a world class software solution for their own products and perhaps do not have the in-house software engineering resources, or time, to create and develop their own.
Ethernet connection direct from server to packaging line devices
AutoCoding Systems offered us DSURDFWLYHHQKDQFHPHQWWRRXU DOUHDG\UREXVWV\VWHPVWRSURYLGH industry leading standards in SDFNDJLQJDQGFRGLQJLQWHJULW\ 3HWHU4XLQQÂ˛0DQDJLQJ'LUHFWRU Walkers Charnwood Bakery
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Example of an OEM template â€“ FRQÃ€JXUDEOHWR UHTXLUHPHQWV
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AutoCoding product can set up all packaging line devices with S.U speciĂ€c instructions from either a planning system or speciĂ€c product packaging barcode scan.
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Planning & Orders
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By removing operator intervention in the setup processes of devices on the line, the risk of error is immediately reduced. By obtaining product data from a reliable source, such as the ERP or Planning System, and with the addition of a validation or inspection system, the risk of coding or packaging errors is all but eliminated. AutoCoding is an extremely powerful modular application from single device set-up and control through to an integrated MES for the packing line. )HDWXUHVDQGEHQHĂ€WVRIWKHV\VWHPDYDLODEOHWKURXJKVFDODEOH modules: Â‡ 5HPRYHVWKHULVNRILQFRUUHFWFRGLQJWKURXJKRSHUDWRUHUURU Â‡ 5HPRYHVWKHQHHGIRURSHUDWRUSURJUDPPLQJRIFRGHUV labellers and barcode scanners Â‡ $XWRPDWLFFDOFXODWLRQRIGDWHFRGHIRUHDFKSURGXFW Â‡ $XWRPDWLFVHOHFWLRQRIFRUUHFWGHYLFHDQGFRGLQJOD\RXWIRUHDFK product Â‡ 3URYLGHVYHULĂ€FDWLRQRIFRUUHFWSURGXFWSDFNDJLQJWKURXJKLQOLQH barcode scanning
A signiĂ€cant cause of EPWs Emergency Product Withdrawals) and Red Alerts is incorrectly packaged and/or coded goods. AutoCoding Systems has established itself as a leader in advising UK retailers on best practice to avoid these errors using standard solutions. 10
:HKDGVSHFLĂ€FIXQFWLRQDOUHTXLUHPHQWVWKDWWKHFRGLQJ PDQDJHPHQWV\VWHPKDGWRPHHW$XWR&RGLQJ6\VWHPV RIIHUHGXVDFRVWHIIHFWLYHVROXWLRQWKDWIXOO\PHWRXUXVHU VSHFLĂ€FDWLRQDQGRXUEXGJHW7KHFRPSUHKHQVLYHWUDLQLQJ FRXUVHGHOLYHUHGRQVLWHZDVH[FHOOHQWDQGHTXLSSHGRXU RSHUDWRUVWRXVHWKHV\VWHPZLWKFRQĂ€GHQFH 1LFN+REVRQÂ˛7HFKQLFDO0DQDJHU ,VOHSRUW)RRGVÂ˛SDUWRI%DNNDYRU
Â‡ /LQHYLVXDOLVDWLRQLVSRVVLEOHYLDDQ\ZHEHQDEOHGGHYLFHVXFK as PC, tablet or Smartphone Â‡ $ELOLW\WRFUHDWHUHFHLYHQRWLÃ€FDWLRQVUHODWLQJWRVSHFLÃ€F activities on the line Â‡ $FFRPPRGDWHVQHFHVVDU\OLQHVWRSVDQGHTXLSPHQW breakdowns safely and securely Â‡ 'HGLFDWHGOLQH+0,VFDQEHDGGHGWRSURYLGHORFDOYLVXDOLVDWLRQ of the line equipment status and operator interaction Â‡ &DQEHH[WHQGHGWRDXWRPDWLFDOO\VHWXSDOOSDFNDJLQJOLQH devices, eg checkweighers and metal detectors Â‡ 'HYLFHSROOLQJGDWDDJJUHJDWLRQWUHQGLQJDQGZHEUHSRUWLQJ module can be added, as required. Â‡ 3URYLGHVFRPSUHKHQVLYHOLQHUHSRUWVZLWKDHYHQWORJ Â‡ ,QLQVWDQFHVZKHQDEVROXWHQHWZRUNUHVLVWDQFHLVUHTXLUHG the system can incorporate local database replication to allow the system to operate in the absence of the network. Resynchronisation of data takes place with the central server when network service is restored. Â‡ 6SHFLÃ€FVFUHHQLQWHUIDFHVFDQEHFXVWRPLVHGWRSUHVHQWD consistent brand oriented user experience.
Typically customers like to use the entry level product for coding and scanning operations.
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$VDVXSSOLHUWRDPDMRUUHWDLOHU Gunstones Bakery needed a coding and packaging integrity system which demonstrated functionality in line with the retailerâ€™s code of practice on packaging DQGFRGLQJYHULÃ€FDWLRQ1RWRQO\GLG AutoCoding Systems offer us a solution ZKLFKWLFNHGDOOWKHUHOHYDQWER[HVWKHLU VROXWLRQHQDEOHGXVWRPDNHVLJQLÃ€FDQW LPSURYHPHQWVWRWKHYHULÃ€FDWLRQRIÃ€OP ODEHOVNLOOHWDQGVOHHYHLGHQWLW\SURYLGLQJ XVZLWKVHFXUHDUWZRUNUHYLVLRQFRQWURORQ RXUYDULRXVW\SHVRISDFNDJLQJ ,QLWVVLPSOHVWIRUPWKH $XWR&RGLQJVROXWLRQFDQVHWXS DVLQJOHFRGLQJGHYLFHWRHQVXUH WKHFRUUHFWGDWHFRGHLVDOZD\V SULQWHGRQHYHU\SURGXFW
7RP3ULHVWOH\Â²3URMHFWV0DQDJHU Gunstones Bakery
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Device Integration As AutoCoding is an automation solution for most packaging line devices, it can be extended to set-up other devices in the inspection of product and associated packaging.
Checkweigher and Metal Detector Integration Â‡ )XQFWLRQDOLW\GHSHQGVXSRQWKHPRGHODQGLWVUHPRWH communications ability Â‡ :KHUHIHDVLEOHDOLQHWHUPLQDOFDQEHXVHGWRSURPSWIRUFKHFNVDQG actions, as per QC event Â‡ $OOFKHFNVDQGDFWLYLWLHVXQGHUWDNHQRQHTXLSPHQWWRJHWKHUZLWK operator details, are sent back to the line terminal and recorded centrally in the audit log Â‡ 6XPPDU\RIDOOUHMHFWVHJÂ´RXWRIWROHUDQFHÂµSURGXFWVDQG contaminated products, also stored in the audit log Â‡ $ELOLW\WRFDSWXUHDQGUHSRUWRQSDFNJLYHDZD\ZHLJKWV
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Shoplogix™ Performance Monitoring AutoCoding Systems have partnered with Shoplogix enabling us to offer a superior automated OEE (Overall Equipment Effectiveness) reporting solution to assist factories to increase productivity. 6KRSORJL[KDYHLQVWDOODWLRQVLQRYHUFRXQWULHV AutoCoding Systems is their exclusive partner in the UK and Ireland 7KH6KRSORJL[VROXWLRQFDQEHLQWHJUDWHGZLWKH[LVWLQJ AutoCoding hardware 7KHYLVXDOLVDWLRQRIPDQXIDFWXULQJ.3,GDWDLVDQDWXUDO extension of the AutoCoding product
Overall Equipment Effectiveness (OEE)
:HUHFRJQLVHWKDWSUHFLVHDQGWLPHO\LQIRUPDWLRQLVWKHÀUVW step in achieving a competitive advantage and the Shoplogix solution provides the objective measurements required to optimise any continuous improvement initiative. &ROOHFWLRQRIPDQXDOGDWDLVRIWHQLQDFFXUDWH 6SHHGORVVHVDUHKDUGWRFDSWXUHDQGGRZQWLPHLVQRW always recorded due to factory pressures 0DQXDOGDWDWKDWLVFDSWXUHGKDVWREHSURFHVVHGEHIRUHLW is useful, resulting in further delays 5HSRUWVXVLQJPDQXDOO\FROOHFWHGGDWDGRQ·WUHÁHFWZKDW·V currently happening in the factory
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(IÃ€FLHQF\/RVV$QDO\VLV The AutoCoding/Shoplogix solution concentrates on capturing real-time manufacturing data which is then visualised, via a suite of highly professional reports, to display accurate machine performance information. Â‡ .H\PHWULFVFDQEHPHDVXUHGYLDSDFNVFDQQLQJIRUH[DPSOHVWDUWDQGHQGMRE times, set-up time, line speed, downtime [no product being produced] Â‡ $XWRPDWLFDFTXLVLWLRQRIGDWDSURYLGHVUHDOWLPHDFFXUDWHLQIRUPDWLRQ Â‡ $OOHTXLSPHQWVSHHGVGRZQWLPHDQGUHDVRQFRGHVFDQEHFDSWXUHGZLWKRXW additional personnel, with all data archived electronically for reporting in real time Â‡ 5HSRUWVDUHDFFHVVLEOHWRYLHZDWDQ\WLPHYLDDQHWZRUNRULQWHUQHWFRQQHFWHG device, such as PC, tablet or Smartphone
Our machines are our biggest assets, so senior PDQDJHPHQWZDQWHGWRKDYHDVWDQGDUGLVHGWRROWR monitor all the lines and performances; Shoplogix LVWKLVWRRO:HZDQWHGWRLPSOHPHQWVRPHWKLQJ HDV\WRLQVWDOOHDV\WRXVHEXWZLWKOLYHFDSDELOLWLHV 7KLVLVDNH\HOHPHQWHQDEOLQJXVWRXQGHUVWDQGRXU PDLQORVVHVSUHYHQWLQJXVIURPUHDFKLQJRSHUDWLRQDO H[FHOOHQFH,QLWLDOUHVXOWVKDYHEHHQYHU\SURPLVLQJ DQGHQFRXUDJLQJ:HDUHQRZORRNLQJIRUZDUGWR LPSOHPHQWLQJWKHWRROLQDOOWKH)DUHYDSODQWV Marc Spiniella â€“ Continuous Improvement and Projects Director )DUHYD
Vision Precision AutoCoding Systems are able to offer solutions for all levels of vision. These range from relatively simple ink detection, in the case of date coding, through to â€˜smartâ€™ cameras for more capable detection of code presence, location and alphanumeric text recognition OCR) and on to more complex bespoke vision using customised algorithms for multiple inspections at high line speeds. Vision by itself can deteriorate into a â€˜line policemanâ€™ causing too many nuisance line stops. Used correctly within AutoCoding it becomes a powerful tool to drive up coding and packaging compliance and quality standards.
Vision Â‡ 0RGXODUDSSOLFDWLRQWRPDQDJHFKDOOHQJHVVXFKDVSRRUGDWH code quality, poor pack presentation, varying pack sizes, etc Â‡ 3URYLGHVLQVSHFWLRQDQGFRQĂ€UPDWLRQRISUHVHQFHSRVLWLRQDQG content quality of critical packaging features Â‡ &DQEHXVHGWRPRQLWRUWKHDHVWKHWLFTXDOLW\DQGORFDWLRQRIWKH date code, promotional labels and unique graphic/text wording within the primary packaging itself Â‡ (QDEOHVIRUHFDVWLQJRIIDLOXUHSRLQWVDQGURRWFDXVHDQDO\VLVIRU preventive action Â‡ $VHDPOHVVDGGRQPRGXOHWRWKH$XWR&RGLQJV\VWHPDUFKLWHFWXUH
'DLU\&UHVW'DYLGVWRZKDGDUHTXLUHPHQWWRUHSODFHDQREVROHWH YLVLRQV\VWHPZKLFKFKHFNHGWKHYDFXXPVHDORQSDFNVRIFKHHVH AutoCoding Systems worked with our technical team to design a system which worked in the same way as our dated system, but with LPSURYHGUHVXOWV)URPSURMHFWFRQFHSWLRQWKURXJKWRÂśJROLYHÂˇDQG ongoing support, the professional expertise and personal touch shown E\$&6VWDIIKDVEHHQRYHUDQGDERYHRXUH[SHFWDWLRQV7KH\ZHUHNHHQ WRVSHQGWKHWLPHĂ€QHWXQLQJWKHV\VWHPDQGPDNLQJDQ\QHFHVVDU\ DGMXVWPHQWVXQWLOZHDFKLHYHGWKHEHVWSHUIRUPDQFHSRVVLEOH Neil Flood â€“ Automation Engineer 'DLU\&UHVW'DYLGVWRZ
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Quality All manufacturing involves routine quality checks at various stages of the process. These are quite often manual checks undertaken at set times during operations. AutoCoding Systemsâ€™ â€œpaperlessâ€? quality module automates in-line/offline QA/QC processes with data capture and subsequent reporting.
Quality Â‡ /LQHWHUPLQDOFDQEHFRQĂ€JXUHGWRLQGLYLGXDOUHTXLUHPHQWV creating various methods for capturing quality data
Â‡ &DQLQFRUSRUDWHDZLGHUDQJHRIGDWDYDULDEOHVHJZHLJKW temperature, traceability codes etc
Â‡ 3URYLGHVRSSRUWXQLW\IRU4&DFWLYLWLHVWREHPDQGDWHGZLWKLQWKH line start procedure
Â‡ 7KHOLQHWHUPLQDOÂˇVKDQGVFDQQHUFDQEHXVHGWRDFTXLUHD digital image that can be automatically saved and archived for traceability purposes
Â‡ 7LPHSURPSWHGFKHFNVFDQEHLQFOXGHGWKURXJKRXWWKHMREUXQ as well as â€œend of jobâ€? checks Â‡ 6\VWHPFDQEHFRQĂ€JXUHGWRLQYRNHOLQHVWRSVZKHQQHFHVVDU\ and prompt for corrective action as appropriate by local operational procedures
Â‡ &RQVROLGDWHVDOO4$4&HYHQWVLQWKH$XWR&RGLQJDXGLWORJIURP both in-line and off-line activities Â‡ 5HGXFHVPXFKRIWKHSK\VLFDOSDSHUUHFRUGVRIFRPSOHWHG quality checks
$XWR&RGLQJ6\VWHPVKDYHKHOSHGXVPHHWVRPHQHZFXVWRPHU UHTXLUHPHQWVDWWKH%RGPLQVLWHHIĂ€FLHQWO\8VLQJWKHV\VWHPKDV RSHQHGXSRWKHUSRVVLELOLWLHVWRLPSURYHWKHHIĂ€FLHQF\RIRXUSDFNDJLQJ RSHUDWLRQ:HVWDUWHGZLWKOLQHVDQGKDYHQRZH[SDQGHGWKHVROXWLRQ WROLQHV 7KHVRIWZDUHLVYHUVDWLOHWRRSHUDWHDQGFDQEHVHFXUHGZKHUHUHTXLUHG 7KHVXSSRUWLVHDV\WRDFFHVVDQGWKHSHRSOHHDV\WRFRQWDFWÂ˛LQVKRUW $XWR&RGLQJ6\VWHPVDUHHDV\WRGREXVLQHVVZLWK /RUQD-0(GG\ Barcode/Production Systems Manager
Examples of Quality Checks
7XOLSQRZKDV$XWR&RGLQJLQVWDOOHGRQRYHUOLQHVLQWKHLU8. IDFWRULHV:HYDOXHWKHH[SHUWLVHWKH\KDYHGHPRQVWUDWHGLQWKHDUHDRI coding and packaging systems integration and we look forward to our EXVLQHVVUHODWLRQVKLSFRQWLQXLQJLQWKH\HDUVWRFRPH 'DYLG3DUNHU *URXS(QJLQHHULQJ'LUHFWRU
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Clear Efficiency Often coding and labelling must take place away from the packing line itself. With â€œPrint Roomâ€? the same controls as AutoCoding are available.
Print Room Â‡ (QVXUHVRIIOLQHFRGHGPDWHULDOVDUHFRUUHFWO\SULQWHG Â‡ 3URYLGHVDXQLTXHWUDFHDELOLW\3,1IRUODWHUYDOLGDWLRQDWOLQH ensuring the coded sleeves, labels etc are used on the correct line, with the right product, on the right day Â‡ 3URYLGHVDVWRFNVWRUDJHLVVXHDQGUHWXUQVV\VWHPIRUDOO line packaging Â‡ &DQHQVXUHH[SHQVLYHSDFNDJLQJLVFRXQWHGRXWZDVWHLVFRVWHG and returns are accounted for
7KLVĂ H[LEOHPRGXOHFDQZRUNLQDYDULHW\RIZD\VGHSHQGLQJRQ the partners involved and the end userâ€™s requirements. Unique, non-predictive and random numbers can be generated by the AutoCoding system or â€œfedâ€? to the system from an external source.
Unique Numbering/Traceability Â‡ $WOLQHOHYHODORFDOFRQWUROOHUFRPSOHWHO\PDQDJHVWKHFRGH printing operation Â‡ &RPSUHKHQVLYHORJJLQJDQGUHSRUWLQJLQFOXGHGDVVWDQGDUGWR ensure ease of reporting and trouble shooting Â‡ 7KHVROXWLRQZRUNVZLWKDOOZHOONQRZQFRGHUEUDQGVDQG technologies
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Pallet Labelling With manufacturers producing a variety of goods for different customers, it is of paramount importance to ensure pallets of products are identiĂ€ed and labelled correctly. Manual labelling is time consuming and prone to human error. Automation of pallet labellers is, therefore, becoming a necessity. Auditable and controlled labelling of pallets, from different lines, ZLWKLQIRUPDWLRQVXFKDVEDWFKFRGHRUGHU,'OLQH,'6.8DQG 66&&LQIRUPDWLRQHQVXUHVFRPSOLDQFHZLWKWKHUHTXLUHPHQWVRI WKH(8)RRG6DIHW\5HJXODWLRQ(& 1R
Pallet Labelling System Â‡ 6WDQGDUGDSSOLFDWLRQZRUNVZLWKDOOOHDGLQJSDOOHWODEHOOHUV Â‡ $FFRPPRGDWHVDPDQXDOODEHOVWDWLRQDVEDFNXS Â‡ ,QWHUDFWVDQGLQWHUIDFHVZLWKWKHSDOOHWLVHUFRQYH\RUOLQHFRQWURO Â‡ &RPPXQLFDWHVWR(53DQG:06DVUHTXLUHG Â‡ &RUUHFWO\LGHQWLĂ€HVSDOOHWVÂ˛RXWRIVHTXHQFHRUPXOWLSOHOLQHV Â‡ &DQEHH[WHQGHGWRSURYLGHIXOOWUDFHDELOLW\RISURGXFWFDVH and pallet
New - from 2014 Can be provided as an OEM tool kit for those vendors wishing to FRQĂ€JXUHDQGLPSOHPHQWWKHVROXWLRQWKHPVHOYHV
$XWR&RGLQJ6\VWHPVVXFFHVVIXOO\GHOLYHUHGWKH$XWR&RGLQJ 3DOOHW/DEHOOLQJ6\VWHPDWWKHSLORWVLWHZLWKLQDYHU\WLJKW WLPHVFDOH7KHLUWHFKQLFDOH[SHUWLVHZDVLQYDOXDEOHDQGIDFLOLWDWHG WKHVHDPOHVVLPSOHPHQWDWLRQ)ROORZLQJWKLVVXFFHVVWKH solution has now been rolled out to three further factories DQGIRUPVDQLQWHJUDOFRPSRQHQWRIWKH8%8.:DUHKRXVH 0DQDJHPHQW6\VWHP Joe Robinson â€“ IS Application Services Manager United Biscuits
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Loma TRACS Reporting Tool An example of AutoCoding Systems working with an OEM â€“ the Loma TRACS Reporting Tool. The Loma reporting tool is designed to monitor the performance of PXOWLSOH/RPDFKHFNZHLJKHUVDQGPHWDOGHWHFWRUVSURYLGLQJLQVWDQW feedback across all production lines in a central format. The PCbased real-time data analysis tool offers improved operational control, HIÃ€FLHQF\DQGHDV\DFFHVVFRPSOLDQFHUHSRUWLQJ Â‡ ,QIRUPDWLRQUHODWLQJWRFRQWDPLQDQWGHWHFWLRQUDWHVZHLJKWDQG RYHUÃ€OOUHFRUGVFDQEHFRPSLOHGTXLFNO\ Â‡ ,QHIÃ€FLHQFLHVFDQEHLGHQWLÃ€HGDQGDGGUHVVHGTXLFNO\UDWKHU than waiting for historical data Â‡ &RVWRISURGXFWJLYHDZD\FDQEHUHFRUGHGDQGWUDFNHGDJDLQVW baseline performance targets Â‡ 3URGXFWLRQSURFHVVHVFDQEHDGMXVWHGTXLFNO\HQVXULQJSURGXFW giveaway is kept to a minimum and unit weight targets are achieved Â‡ 7KHWRROFDQHDVLO\EHDGDSWHGWRLQFOXGHRWKHUEUDQGVRI checkweigher and metal detector
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Reliable Support Any automated system can have problems from time-to-time. At AutoCoding Systems we are always available to assist our customers to diagnose the root cause of a problem and provide a solution quickly. Through remote links and locally available resources, we offer a support service to be proud of, for both hardware and software. Â‡ +HOSGHVNDYDLODEOH Â‡ 5HPRWHV\VWHPWHFKQLFDOVXSSRUWYLD931
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Prior to the AutoCoding system being implemented, all the GHYLFHVRQWKHSDFNDJLQJOLQHVZHUHVHWXSPDQXDOO\OHDYLQJXV YXOQHUDEOHWRKXPDQHUURU7KH$XWR&RGLQJV\VWHPKDVJLYHQ XVSHDFHRIPLQGZLWKRYHUGLIIHUHQWSURGXFWVDQGLQH[FHVV RIODEHOYHUVLRQVZHQHHGWREHFRQÃ€GHQWWKDWWKH FRUUHFWODEHOLVDSSOLHGZLWKWKHFRUUHFWFRGLQJLQIRUPDWLRQ Gordon Poole 7HFKQLFDO0DQDJHUÂ²6FRWEHHI/WG
Strategic Partnerships AutoCoding Systems has a strong commitment to our partnerships with OEMs. We have a long and successful track record working with all the major coding and labelling companies, as well as packaging equipment and software providers. This co-operation is imperative, not only to ensure we can offer creative and robust automation solutions to our customers, but also to enable our partners to add value to their product offerings.
Domino is proud to be associated as an OEM partner ZLWK$XWR&RGLQJ6\VWHPV%RWK RXUFRPSDQLHVKDYHHQMR\HG many years of successful shared SURMHFWZRUNXWLOLVLQJHTXLSPHQW V\VWHPVDQGH[SHUWLVHWRSURYLGH customers with turnkey solutions to a wide range of automation UHTXLUHPHQWV
By partnering with AutoCoding Systems, /RPDKDYHH[WHQGHGWKHLUFDSDELOLWLHV in data capture to offer customers a remote reporting solution based RQWKHODWHVWVRIWZDUHWHFKQRORJLHV 7KHVROXWLRQFDQEHLQVWDOOHGRQDQ\ SURGXFWLRQOLQHDQGKDVWKHDGYDQWDJH RIRQJRLQJVSHFLDOLVWWHFKQLFDOVXSSRUW 2XUFXVWRPHUVDOVRQRZKDYHWKH option to expand the scope of their data PDQDJHPHQWVROXWLRQYLD$XWR&RGLQJ Systemsâ€™ broader automation expertise DFURVVSDFNDJLQJOLQHRSHUDWLRQV
$XWR&RGLQJ6\VWHPVKDVHQMR\HG a strong working relationship with 0DUNHP,PDMHIRUPDQ\\HDUV7KH\ KDYHZRUNHGWRJHWKHUWRGHOLYHU DGGHGYDOXHVROXWLRQVLQWHJUDWLQJ LQWRDOOW\SHVRI0DUNHP,PDMH HTXLSPHQWFRYHULQJLQNMHWWKHUPDO WUDQVIHUDQGSDOOHWODEHOOLQJ
7KHVWUDWHJLFSDUWQHUVKLSEHWZHHQ Shoplogix and AutoCoding Systems KDVUHVXOWHGLQEHQHĂ€WVIRUERWK FRPSDQLHV2XUH[LVWLQJFXVWRPHUV LQWKH8.DQG,UHODQGQRZKDYH DUHOLDEOH8.SUHVHQFHIRUERWK technical support and additional V\VWHPIXQFWLRQDOLW\(TXDOO\ AutoCoding Systems can now offer a superior performance monitoring solution to assist factories to LPSURYH2((DQGSURGXFWLYLW\
)RURYHU\HDUVQRZ6,&. DQG$XWR&RGLQJ6\VWHPVKDYH HQMR\HGFRQWLQXHGJURZWKWKURXJK FRQVWUXFWLYHUHODWLRQVKLSEXLOGLQJ utilising product/application knowledge and good commercial SUDFWLFHV6,&.VHH$XWR&RGLQJ Systems as a strategic customer going forward, offering excellent WHFKQLFDODGYLFHDQGDGGHGYDOXHIRU WKHLUFXVWRPHUV
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Our in-house product development team has many yearsâ€™ experience creating robust and reliable data connections and interfaces to many different types of machinery and IT systems such as ERP, planning tools, recipe control systems and, as required, MS Excel spreadsheets. AutoCoding Systems also has a strong partner relationship with:
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Global SI Network AutoCoding Systemsâ€™ reputation has now extended beyond the UK and our customer base is now expanding internationally across Europe and rest of the world. As a result of participation in major overseas exhibitions, we have developed strong partnerships with a number of Systems Integrators in Europe, Australia and several throughout the US. We are already discussing many potential multi-region projects which previously may have been a challenge for either party to attempt alone. Using joint expertise and technologies, as well as professional partnering RQSURMHFWVKDVRSHQHGXSPDQ\PXWXDOO\EHQHĂ€FLDORSSRUWXQLWLHV
$VOHDGHUVLQODEHOOLQJDQGLGHQWLĂ€FDWLRQWHFKQRORJLHVLQ$XVWUDOLD 7URQLFVDUHSOHDVHGWREHZRUNLQJZLWK$XWR&RGLQJ6\VWHPV FRPELQLQJRXUH[SHUWLVHWRPHHWVSHFLĂ€FFXVWRPHUFKDOOHQJHV$V WKHVROHGLVWULEXWRUIRU9LGHRMHWSURGXFWVZHKDYHDOUHDG\LQVWDOOHG an AutoCoding pilot line at one of our key customers controlling 9LGHRMHWSULQWHUVDQG6,&.EDUFRGHVFDQQHUV:HDUHQRZORRNLQJ IRUZDUGWRPDQ\PRUHVXFFHVVIXOSURMHFWVLQWKHQHDUIXWXUH 0LFKDHO%HVW Tronics Pty Ltd
AutoCoding Systems are pleased to work with the following Systems Integrators In the USA
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AutoCoding Systems Limited Cedar House, Sutton Quays Business Park, 6XWWRQ:HDYHU&KHVKLUH:$(+ Telephone: Fax: Web: www.autocodingsystems.com Email: email@example.com
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