EMCOTURN E25 & E65 - CNC turnign center from EMCO

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That’s E[M]CONOMy:

]

Design to Cost.

EMCOTURN E-Serie CNC turning center for bar stock work up to Ø 95 mm and chucking work up to Ø 360 mm.

EMCOTURN E65 The EMCOTURN E65 gives you the finest European technology at the best possible price. You don’t have to go without anything: the EMCOTURN E65 has driven tools with a mighty 5 kW of drive performance, C-axis, bar loader package, your choice of Siemens or Fanuc control unit, and much, much more. All equipment is of the highest quality, guaranteeing accurate parts and a long machine life.

[ Tool turret ]

[ Control unit ]

-

-C utting-edge digital control technology - LCD color monitor - Sinuermik 828D or Fanuc 0i TD includes ShopTurn or ManualGuide i

12 stations VDI 30 axial 12 stations driven on request Polygonal turning Synchronized tapping

[ Work area ] - Straight chip fall - Top ergonomics - Guideways fully covered

[ Main spindle ] -

High drive performance Thermostable design Large speed range A2-6 spindle connection Bar capacity Ă˜ 65 mm

[ Bar loader package ] -

[ Machine base ]

Machine fitted with optional equipment

Short bar loader Parts catcher Interface Warning light Adaptor sleeves

- Easy to transport - Large coolant reservoir - Easy to clean

Screw fitting for hydraulic unit (Tempering steel)

Fan wheel (Brass)

End piece (Carbon steel)

Tool holder (Tool steel)

Hydraulic piston (Case-hardened steel)

EMCOTURN E65 - Big Bore The EMCOTURN E65 - Big Bore is specially designed for manufacturing steel, aluminum, and plastic workpieces with a diameter of up to 95 mm. This bar capacity provides high levels of machining flexibility combined with extreme accuracy.

The EMCO LM 1200 short bar loader permits the fully automated feeding and processing of bar stock measuring up to 1200 mm in length.

[ Tool turret ]

[ Work area ]

- 12 stations VDI 30 axial - If required, all 12 stations can be driven - Polygonal turning - Synchronized tapping

- Straight chip fall - Top ergonomics - Completely covered guide rails

[ Main spindle ] -

Extra large bar capacity of Ø 95 mm Thermo-symmetrical design A2-8 spindle nose Speed range 0 – 3200 rpm Increased torque 267 Nm Spindle length 1200 mm

[ Control unit ] - Cutting-edge digital control technology - LCD color monitor - Siemens or Fanuc includes ShopTurn or ManualGuide i

[ Bar loader ] -

[ Machine stand ]

Machine fitted with optional equipment

Fully automated loading of bar stock of up to 1200 mm Adapted to the machine’s spindle length Dry - no need to top up the oil Simple to operate and program Longitudinal displacement approx. 500 mm

Winch (Brass)

- Easy to transport - Large coolant reservoir - Easy to clean

Drive hub (Gray cast iron)

Adjustment sleeve (Aluminium)

EMCOTURN E65 EMCOTURN E65 Big Bore

[ Engineering ]

Power Performance and torque diagram for main spindle EMCOTURN E65

Performance and torque diagram for main spindle EMCOTURN E65 - Big Bore (Siemens)

192 Nm

180

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

18 kW

160 140 120 100 80 60 40 20

0

1000

2000

3000

896

0

The pull-down tool gauge is mounted in the work area and can be manually swung in to measure the tools.

4000

5000 n [rpm]

M [Nm]

P [kW] 26

325

24,4

24

300 275

22

250

20

225

18

200

16

175

14

150

12

125

10

100

8

75

6

50

4

25

2

267

0

S6-40% M

0 250 500

The finished parts catcher automatically transports the parts cut from the bar stock out of the work area and into a container.

1000

1500

n [rpm]

2000

2500

3000

3200

P [kW]

200

874

M [Nm]

The “M� version of the EMCOTURN E65 enables you to machine workpieces with drilling and milling tools. Polygonal turning and synchronized tapping are also possible.

P

Highlights � Extremely solid machine base, optimum thermostability � Extreme machining precision � Cutting-edge control technology with Sinumerik 828D or Fanuc 0i TD with ShopTurn or ManualGuide i

� Made in the Heart of Europey

[ Validated quality ] Roundness and surface quality Material: Cutting tool: Turning diameter: Cutting speed: Feed rate: Cutting depth:

Brass (Cu Zn 40 Pb 2 ) Carbide insert CCGX 09 T3 04-AL ø 55 mm 300 m/min 0.025 mm/rev 0.03 mm

As measured: Roundness Surface finish:

0.45 µm Ra = 0.15 µm

Repeat accuracy Material: Turning diameter: Tolerance: Spindle speed: Feed rate: Cutting depth:

Steel - 16 Mn Cr 5 ø 50 h6 16 µm 2000 min-1 0.08 mm/rev 0.2 mm

Long term machining accuracy: 4 µm

As measured: Range: Cm value:

4 µm 2.70

EMCOTURN E25 Uncompromising quality right down to the last detail at a very reasonable price. With an extremely solid machine base, a thermosymmetric spindle headstock, high-precision spindle bearings, preloaded roller guideways in all axes, a fast tool turret and your choice of Sinumerik 828D or Fanuc 0i TD – with dialogue programming.

[ Tool changer ] [ Control unit ]

- 12 positions VDI 16 axial - With 6 driven positions on request - Polygonal turning - Synchronised tapping

- Cutting-edge digital control technology - Colour LCD monitor - Sinumerik 828D or Fanuc 0i TD includes ShopTurn or ManualGuide i

[ Work area ] - Free chip fall - Best ergonomics - Total protection from flying chips - Large safety-glass door

[ Main spindle ] -

High power Thermostable construction Large range of speeds Bar capacity Ă˜ 25 mm (1")

[ Bar loader package ] -

Machine with optional equipment

Short bar loader Parts catcher Interface Warning light Adaptor sleeves

Tensile test (Brass)

[ Machine stand ] - Small footprint - Easy transport - Large coolant reservoir - Easy to clean

Fitting (Stainless steel)

Ring (Gold)

Valve cap (Stainless steel)

Plug (Stainless steel)

[ Engineering ] Highlights

Performance and torque diagram main spindle EMCOTURN E25

� Best machining precision

M [Nm] 40 35

P [kW] 8

M (S6-40%ED)

7

30

� Cutting-edge control technology with Sinumerik 828D or Fanuc 0i TD with ShopTurn or ManualGuide i

� Made in the Heart of Europe

6

25

5

20

4

15

3

10

2

5

1

0

500

1000

1500

� Most compact machine construction

P (S6-40%ED)

2000

3000

4000

5000

6000

0 6300

� Extremely solid machine base, highest thermostability

n [rpm]

With a bar capacity of 25 mm (1") the EMCOTURN E25 is the ideal turning center for machining small parts.

With 12 stationary and up to 6 driven tools, the EMCOTURN E25 offers an astonishing cutting performance – with top precision.

Long workpieces can be precisely turned with the support of a tailstock.

[ Validated Quality ] Roundness and surface quality Material: Cutting tool: Turning diameter: Cutting speed: Feedrate: Cutting depth:

Brass (Cu Zn 40 Pb 2 ) Carbide insert CCGX 09 T3 04-AL ø 35 mm 300 m/min 0,025 mm/rev 0,03 mm

As measured: Roundness: Surface finish:

0,5 µm Ra = 0,177 µm

Repeat accuracy Material: Turning diameter: Tolerance: Spindle speed: Feedrate: Cutting depth:

Steel – 16 Mn Cr 5 ø 35 g6 16 µm 2000 rpm 0,08 mm/rev 0,2 mm

Long term machining accuracy: 4 µm

As measured: Variation: Cm-value:

4 µm 2,62

Work area EMCOTURN E65 / E65 - Big Bore EMCOTURN E65

EMCOTURN E65 - Big Bore

Specifications in millimeters

Turret clearance EMCOTURN E65 / E65 - Big Bore

Specifications in millimeters

Installation plan EMCOTURN E65

Specifications in millimeters

Installation plan EMCOTURN E65 Big Bore EMCOTURN E65 - Big Bore

235

1708 448

1827 55 1705

1096 1272 1346 1872

515

1200

500

577

210

1583

3157

3462 2516 552

1 ......Option 1

(500)

1

1708

1

640

1

6355 Specifications in millimeters

260

29,5 41

Work area EMCOTURN E25 Arbeitsraum E25 TCM 6

17

8

max. M6

26

M6 24

ÂŻ95 87,5 93,5

30

12

1

58

29 211,5

120

200

Specifications in millimeters

sraum E25 TCM

Turret clearance EMCOTURN E25 8

18

212

24

24

24 90

100

75

85 100

176

26

176

46

30 51

260

156

58

70

max.105 9,5 41

0

24

12

66

120

25,5

25,5

29

18

30 51

85

20

42 max.29,5 7 22,5 61,5

LA7

329 256

75

max.36,5

43 68,5

176

36

85 2

24

100

100

176

44

max.105 LA7 29,5 41

7

max. M8

max.61

212

256

58

max. 16

300

100

30

58

29 Specifications in millimeters

120

Installation plan EMCOTURN E25 1583 163

1420

1812 1130

1123

1323

1812

1200

1103

250

2950

1522

45,3

1266

715

1025

1684

Specifications in millimeters

[ Technical data ] Work area Swing over bed Swing over cross slide Maximum distance between centers Maximum turning diameter Maximum turning length Maximum bar-stock diameter Travel Travel in X Travel in Z Main spindle Speed range Drive performance (Siemens / Fanuc) Spindle torque (Siemens / Fanuc) Spindle nose DIN 55026 Spindle bearing (inner diameter at front) Spindle bore C axis Resolution Rapid motion speed Spindle indexing Tool turret Number of tool positions Tool holding shaft in accordance with VDI (DIN 69880) Tool cross-section for square tools Shank diameter for boring bars Driven tools DIN 5480 Number of stations Drive performance Maximum torque Speed range Feed drives Rapid traverse X / Z Feed force in the X / Z axis Position variation Ps in accordance with VDI 3441 in X / Z Tailstock Tailstock travel Quill stroke Max. Quill thrust Quill bore taper Coolant system Tank volume Pump performance Dimensions and weight Height of spindle center Machine height Required space for machine L x D Total weight

E25 Ø 250 mm Ø 85 mm 405 mm Ø 85 mm 255 mm Ø 25.5 mm

E65 Ø 540 mm Ø 360 mm 680 mm Ø 310 mm 520 mm Ø 65 mm

E65 - Big Bore Ø 600 mm Ø 360 mm 669 mm Ø 310 mm 520 mm Ø 95 mm

100 mm 300 mm

210 mm 610 mm

210 mm 610 mm

60 – 6300 rpm 5,5 kW (7.4 hp) 35 Nm (25.8 ft·lbs) Ø 70 h5 50 mm 30 mm

60 – 4200 rpm 18 kW (24.1 hp) 192 Nm (141.5 ft·lbs) A2-6 Ø 100 mm Ø 73 mm

60 – 3200 rpm 24.4 / 22 kW (32.7 / 29.5 hp) 267 / 242 Nm (197 / 178.5 ft·lbs) A2-8 160 mm Ø 106 mm

0.001° 1000 rpm 3°

0.001° 1000 / 100 rpm 0.01°

0.001° 1000 / 100 rpm 0.01°

12 16 12 x 12 mm Ø 16 mm

12 30 mm 20 x 20 mm Ø 32 mm

12 30 mm 20 x 20 mm Ø 32 mm

6 1.2 kW (1.6 hp) 4 Nm (2.95 ft·lbs) 0 – 6000 rpm

12 5 kW (6.7 hp) 20 Nm (14.7 ft·lbs) 0 – 5000 rpm

12 5 kW (6.7 hp) 20 Nm (14.7 ft·lbs) 0 – 5000 rpm

15 / 24 m/min (590.55 / 944.9 ipm) 3000 / 3500 N (674.4 / 786.8 lbs) 0.003 / 0.004 mm

24 / 24 m/min (944.9 / 944.9 ipm) 5000 / 7000 N (1124 / 1573.6 lbs) 0,003 / 0,0035 mm

24 / 24 m/min (944.9 / 944.9 ipm) 5000 / 7000 N (1124 / 1573.6 lbs) 0,003 / 0,0035 mm

– 120 mm 2500 N (562 lbs) integrated Tailstock

500 mm – 8000 N (1798.4 lbs) MT 4

500 mm – 8000 N (1798.4 lbs) MT 4

140 liters (37.03 gal) 0.57 kW (0.76 hp)

230 liters (60.7 gal) 0.57 (2.2) kW (0.76 (3) hp)

230 liters (60.7 gal) 0.57 (2.2) kW (0.76 (3) hp)

1131 mm 1820 mm 1700 x 1270 mm 1100 kg (2425.06 lb)

1100 mm 1880 mm 2852 x 1722 mm 4300 kg (9460 lb)

1100 mm 1880 mm 3160 x 1725 mm 4500 kg (9921 lb)

EN4303 . 07/14 . Subject to change. We can accept no liability for printing errors.

EMCOTURN E25 / E65 / E65 - Big Bore

ZERTIFIZIERT EN ISO 9001 ZERTIFIKAT NR. 20 100 20419

TÜV AUSTRIA CERT GMBH

www.emco-world.com

EMCO MAIER Ges.m.b.H. Salzburger Str. 80 . 5400 Hallein-Taxach . Austria Phone +43 6245 891-0 . Fax +43 6245 869 65 . info@emco.at