NO37
4
VL 8 Line Housings: Precision and Reduced Costs
2
VSC 250 DUO
Complete Machining of Ring Gears
6
Customer Visit
EMAG at Bharat Forge Daun
14
Customer Visit
EMAG at MICROingranaggi
VSC 250 DUO:
COMPLETE MACHINING OF RING GEARS Electric motors deliver constant power over a wide range of speeds. They are capable of delivering a similar torque at both low and high speeds. Generally, however, a reduction gear is used to reduce the motor speed. One of the key components required for this is a ring gear.
T
he VSC 250 DUO is a vertical pick-up turning machine, which is ideal for machining ring gears. Its two machining areas enable it to machine both sides of the ring gear simultaneously (OP 10 and OP 20), maximizing the capacity utilization of the manufacturing systems and reduces costs. The machine is mainly used for medium and large mass production runs and delivers a productivity level of 200,000 to 300,000 workpieces per annum.
Electric motor Ring gear Differential housing
The VSC 250 DUO is easy to integrate in manufacturing systems and delivers efficient parts handling and turning of workpieces using its loading gantry.
2
Turnover station (gantry as an option)
Raw parts conveyor
Finished parts conveyor
DUO
VSC 250
BENEFITS OF THE VSC 250 DUO The VSC 250 DUO delivers a series of benefits, which make it ideal for machining ring gears:
1
Flexibility:
2
Process:
3
Stability:
4
Accuracy:
5
Cooling:
The two separate machining areas mean that the two machining operations can be carried out completely independently of each other and each machining area also features a probe, which enables the process to be controlled directly.
With its machine base made of Mineralit, the VSC 250 DUO delivers eight times better damping than similar machines with a gray cast iron base, which results in longer tool service lives.
The machine features a hydrostatic guideway in the Z-axis, which delivers maximum vibration damping and stability. This allows up to 30% longer tool service lives to be achieved.
The symmetrical design of the VSC 250 DUO ensures a closed power flow and lower thermal sensitivity.
OP 10: three-jaw chuck
OP 20: clamping mandrel
The machine features a cooling system (turret drives, main spindles, and control cabinet), which ensures maximum production accuracy in fluctuating ambient temperatures. The cooling temperature tracks the ambient temperature.
KEY FEATURES
6
Machining the first side
Machining the second side
Complete machining:
With two powerful turrets providing space for up to twelve tools, the VSC 250 DUO can complete the full machining operations for ring gears. The drilling operation can be integrated in the turning process.
VSC 250 DUO
Workpiece diameter
mm
200
Workpiece height
mm
30
in in
Annual production
8 1
200,000 parts
Quality
Cmk = 1.67
Design
Complete machining OP 10/OP 20
Cycle time
sec.
84
3
HOUSINGS:
PRECISION AND REDUCED COST EMAG offers an efficient solution for machining large components such as housings with the VL 8 vertical pick-up turning machine. The integrated pick-up automation allows the machines to be easily integrated into manufacturing systems.
T
he entire production process has a compact design and all the systems offer very easy access. The operator places the raw parts on the blank conveyor belt on which the housings are transported by TrackMotion to the two machining stations (OP 10/OP 20). The workpieces are then placed in the machining area by the pick-up spindle on the VL 8, where they are machined. With 12 available tools in the turret and short travel distances, the VL 8 guarantees minimal chip-to-chip times. The TrackMotion automation system also turns the parts and takes care of parts transport between the two machines. The machined housings can then be removed from the finished parts conveyor by the operator. The transport conveyors are used as a parts buffer so that the machines can continue to manufacture without supervision for a lengthy period of time.
» TrackMotion
TrackMotion delivers automation and parts handling processes
4
» OP 10
Machining of the first side
VL 8
LINE
THE HOUSINGS ARE MACHINED IN TWO CLAMPING OPERATIONS. The two VL 8 machines are linked together by the TrackMotion automation system.
TECHNICAL DATA
VL 8
Max. chuck diameter
mm
500
Swing diameter
mm in
520
20.5
Max. workpiece diameter
mm
400
Max. workpiece length
mm
300
Travel distance, X/Y/Z
mm
1,110/± 30/595
Power rating (40%/100% duty cycle)
kW
47.6/34.6
Nm
780/600
rpm
2,850
Torque (40%/100% duty cycle) Speed
in
19.5
in
15.5
in in
hp
ft-lb
12
44/± 1/23.5 64/46
575/443
MORE INFORMATION More information about the VL 8 can be found here:
» OP 20
Machining of the second side 5
EMAG AT BHARAT FORGE DAUN:
VERTICAL PROCESS RELIABILITY IN FOCUS Whether stator housings for electromobility or other rotation-symmetric production tasks, sophisticated components are produced at Bharat Forge Daun using vertical turning machines from EMAG. “Accuracy in the micrometer range is part of what we do,” emphasizes Christoph Steffens, Head of Mechanical Manufacturing at Bharat Forge Daun. “That’s why we monitor all processes, carry out many measurements, and, if requested, support component development. Industries such as the automotive industry, mechanical engineering, and many more benefit from this expertise.” A stator housing for the hybrid engine of a large automobile company shows what this means in concrete terms. Its cooking-pot-like shape is formidable. In addition, the blank is a forged steel component. How do you bring efficiency and process reliability together? In response to this, the specialists rely on six EMAG vertical turning machines. “We chose these vertical machines because their free chip flow prevents many disruptions. Our objective was maximum process reliability,” emphasizes Steffens.
6
BHARAT FORGE DAUN
The circulating conveyor belt of the VL machines also serves as parts storage.
Christoph Steffens Head of Mechanical Manufacturing at Bharat Forge Daun From the left: Sotirios Sidirokastritis, Area Service Manager at EMAG, Andreas Johannes, Head of Quality Assurance at Bharat Forge Daun, Christoph Steffens, Head of Mechanical Manufacturing at Bharat Forge Daun, Gabriel Goeden, Process support, key account manager Alexander Ott from EMAG and Manuel Szeidenleder from EMAG Service.
“The vertical construction with its free chip flow prevents a lot of disruptions.” Christoph Steffens, Head of Mechanical Manufacturing at Bharat Forge Daun
FAST EMAG SERVICE In addition to this, there is the fact that a regional service technician from EMAG will be on site quickly. “This is important for us because we produce five days a week in three shifts and in the event of minor disruptions, we receive help in record time,” says Christoph Steffens.
CONTACT BHARAT FORGE DAUN GmbH Julius Saxler Str. 4 54550 Daun/Vulkaneifel, Germany Phone: +49 (0) 6592 9501 10 Fax: +49 (0) 6592 9501 11 E-mail: info@bfdaun.de 7
VM 9:
MANUFACTURE OF LARGE, WIDELY VARYING WORKPIECES The VM 9 turning machine is optimally designed for the production of smaller series and changing families of parts thanks to the bottom spindle design. The technologies used are turning, milling and drilling, which can cover a wide range of applications. The highly accessible machining area and workpiece spindle fitted at the bottom ensure short tooling times and maximum flexibility in the production of workpieces in small series.
Machine body
Z-slide
X-slide
Turret
Main spindle
NC controller
BENEFITS: » Maximum productivity
Highly dynamic axes for short idle times and quick machining processes
» Simple handling
All the service units are easy to reach
» High surface accuracy
Axis monitoring by rotary, indirect absolute encoders. All axes with fully encapsulated linear glass scale (optional).
8
» Maximum performance
Thanks to short transport distances
» Ideal for heavy-duty machining
Generously dimensioned main spindle, maintenancefree spindle motors and rigid guideways
» Very long workpiece service lives
Very rigid machine body made of MINERALIT®, six to eight times better damping properties than gray cast iron
VM 9 BD HIGH PERFORMANCE FOR BRAKE DISC MACHINING
VM 9
VM 9 BD (BRAKE DISC) VM 9 with special turret, tailored to the needs for economical production of brake discs.
» 1 x BMT 65 (for hydraulic lifting steel holder) + 9 x VDI40
» BMT with 2 external
hydraulic connections
TECHNICAL DATA Chuck diameter
mm
450
Weight, max.
kg
300
X-axis / Z-axis travel
mm
330/440
Spindle height (without clamping devices)
mm
1.040
Main spindle
inch
18
lb
661
inch
13/19
inch
38
» Spindle flange to ISO 702-1: 2009
Size
8
» Spindle bearing
mm
140
kW
55/42
1/min Nm
800 650/500
Main drive unit » Synchronous motor 40% duty cycle/ 100% duty cycle » Full power at spindle speed » Torque 40% duty cycle/ 100% duty cycle » Max. speed » Spindle positioning accuracy (C-axis) Disk-type turret » For cylindrical shanks to DIN 69 880 » Turret tool positions
hp
74/56
ft-lb
479/367
1/min
2.400
°
± 0,01
Standard VDI 40/BMT 65
High Performance BMT 65
» Width across flats
mm
12 360/380
12 360/380
» Cutting circle
mm
690
690
» Torque of driven tools, 40 % / 100%
Nm
24/15
44/33
1/min
6.000
9.600
» Revolutions of driven tools
MAIN SPINDLE
VM 9
inch inch
ft-lbh
15/15 27
20/11
15/15 27
32/24
Main bearing
Nm 700
kW 60
Spindle flange ISO 702-1 A8
MORE INFORMATION
600
50
Connecting rod
More information about the VM 9 can be found here:
500
40
400
30
300
Water-cooled engine
20
200
Support bearing 10
100 0
0 0
500
1.000
1.500
1/min
2.000
2.500
3.000
Spindle position sensor Clamping cylinder Rotary-Union
9
VT SERIES:
THE VT MACHINES FOR THE HIGHLY PRODUCTIVE MANUFACTURE OF SHAFTS Reliable and fast processes are required for machining large quantities of shafts. Both the machining process and the loading and unloading processes must be completed extremely quickly. The VT 2 and VT 4 machines offer this maximum performance. Another benefit of the machines is their openness to technology. Turning, drilling, hobbing and finishing technologies can be used in the machines.
» EMAG tool turret
The VT Series features two of EMAG’s own tool turrets. Each turret has 11 tool positions + a tool gripper for loading and unloading. The use of driven tools or a Y-axis is also possible.
WORKPIECES
10
»
TrackMotion automation system The VT Series can also be linked perfectly using EMAG’s TrackMotion automation system.
Turret 1 Working spindle with C-axis Turret 2 Tailstock
Automation
» 4-axis machining
The use of both tool turrets allows machining to take place from two sides. This significantly reduces the machining time.
VT
SERIES
Hobbing module in the turret of the VT turning machine Raw and finished part of an output shaft with plug-in gear
RANGE OF WORKPIECES FOR THE VT SERIES * Max. gripper diameter Workpiece diameter
630 mm/25 in
VT 4
400 mm/15.5 in
VT 2
Gears can also be machined with the powerful EMAG turret.
Ø 133/200* mm/5/8* in
VT 4 VT 2 Ø 63/100* mm 2.5/4* in
TECHNICAL DATA
» Direct position
measuring systems
The use of linear axes with incremental glass scales enables maximum machining precision to be achieved.
»
Integrated automation The VT Series has parts storage facilities for raw and finished parts. The machines are loaded automatically using the workpiece grippers integrated in the turret.
Swing diameter
mm
210
Max. workpiece diameter
mm
100
200
Max. workpiece gripper diameter.
mm
63
133
Max. workpiece length
mm
400
630
X-axis travel
mm
340
395
Z-axis travel
mm
625
810
Y-axis travel (optional)
mm
±25
±25
» Power rating, 40%/100%
kW
17.9/14.1
32.4/26.4
» Torque, 40%/100%
Nm
142/90
250/200
6,000 2 x 11
4,500 2 x 11
Main spindle
Compact dimensions, vertical layout, and integrated automation mean that the machines can be integrated into almost any manufacturing scenario.
in in in in in in in in
hp
ft-lb
Turret tool positions Rapid-traverse rate, X/Y/Z Max. revolutions of driven tools Torque of driven tools, 30%/100%
m/min
ft/min
rpm Nm
ft-lb
160
VT 4
Chuck diameter
» Max. speed
WIDE RANGE OF POSSIBILITIES
VT 2
mm
6 8 4 2
16
14
25 1
24/19
105/66
250
10
270
10,5 8 in
5
25 15
32
1
43/35
184/148
(2 x 1 gripper)
(2 x 1 gripper)
98/49/98
98/49/98
30/15/30
12,000 30/16
22/12
30/15/30
9,600
56/33 41/24
11
VTC 200:
4-AXIS ACCELERATOR FOR ROTOR PRODUCTION It has been common practice for a considerable time to turn the laminated cores for rotors rather than grind them. When it receives an enquiry, EMAG, which is known for manufacturing both vertical turning machines and grinding machines, always decides whether grinding or turning technology is supplied on the basis of customer preference and surface finish requirements. The VT Series of vertical 4-axis shaft turning machines is ideal for the production of rotors. These machines can demonstrate all their strength for machining components with a maximum length of 630 mm and a maximum diameter of 200 mm.
Finished part
Washing
Balancing
Machining OP 10.2
THE BENEFITS OF THE VTC 200 AT A GLANCE:
1
2
3
4
Short cycle times and high level of accuracy:
Efficient machining:
Fast workpiece follow-on time:
Integrated automation:
The machines are designed for shaft parts measuring up to 630 mm in length and 200 mm in diameter. They have two tool turrets, each with eleven tool positions, which enable simultaneous four-axis machining of workpieces from two sides.
The chip-to-chip times of these turning machines are extremely low. The changeover time is just around six seconds, depending on the workpiece.
The VT turning machines load and unload themselves using a gripper in the tool turret, which enables the machines to operate autonomously.
The turning machines in the VT Series feature short cycle times, high accuracy, and process reliability. 12
VTC 200
SIMULTANEOUS: The machining work takes place on four axes, simultaneously from two sides. To achieve this, the machines feature two tool turrets, each with twelve tool positions.
Finish turning of the laminated core
4-axis machining of the laminated core
SCROLL-FREE TURNING – FAST, PRECISE, RELIABLE: Scroll-free turning is an advanced technology from EMAG to achieve high surface quality and short cycle times. It is up to 10 times faster than grinding or longitudinal turning and achieves surface quality levels of Rz < 1 µm. Longer tool service lives and, therefore, lower process costs are achieved by using the whole of the cutting edge. The VT Series from EMAG is perfectly equipped for this technology. Scroll-free turning delivers many benefits: reduction in machining costs, increase in flexibility, and the possibility to complete both hard and soft machining operations.
2
Raw part
Machining OP 10.1
5 Reduced machining times due to four-axis machining: Simultaneous machining from two sides of the workpiece enables the machining times to be reduced.
6 Lower investment costs thanks to integrated automation: The integrated automation of the machines enables the investment costs to be reduced.
TECHNICAL DATA Chuck diameter Swing diameter
VTC 200 mm
250
mm
270
inch
10
inch
10.5
» Gripper diameter
mm
133
» Workpiece diameter
mm
200
Max. workpiece length
mm
inch
630
25.5
Travel distance, X/Y/Z
mm
395/± 25/810
Max. part diameter inch inch
inch
5 8
15.5/± 1/32
13
In the factory in Buccinasco near Milan, highly precise workpieces are manufactured on an area of 3,000 m² on more than 20 CNC machines. A separate measurement room ensures quality assurance.
MAXIMUM PRECISION IN GEAR PRODUCTION The Italian contract manufacturer MICROingranaggi produces high-precision gears on hobbing machines from EMAG KOEPFER in its plant near Milan. Above all, the integrated automation of the EMAG Koepfer machines and the easy operation through the EMAG KOEPFER dialog control characterize the machines and ensure efficient processes and, in the end, high-quality gearing results.
The MICROingranaggi hobbing department is equipped with 13 CNC hobbing machines. The five latest machines are four K 160 machines and a HLC 150 H machine from EMAG KOEPFER. CONTACT MICROingranaggi S.r.l Via del Commercio, 29 . 20090 Buccinasco (MI) 14
Phone: +39 02 48401364 . www.microingranaggi.it
MICROINGRANAGGI TECHNICAL DATA
K 160
Module range
0.3 – 2.5 mm inch mm inch mm inch mm inch mm inch
200/480
Main spindle: Max. speed
rpm
4,000
Hob speed
rpm
5,000
Max. workpiece diameter Max. workpiece length Max. hobbing length Max. hob width Shifting length
TECHNICAL DATA
» K 160
Gear Hobbing Machine The K 160 gear hobbing machine can provide high speeds at its milling head and main spindle. When used with a high-speed loading device, it offers high cutting speeds and correspondingly low cycle times, even for shafts and pinions with a very low number of teeth.
» HLC 150 H
Gear Hobbing Machine The HLC 150 H is a universal solution for hobbing and skiving, as well as worm milling and skiving processes, for components up to module 3. The HLC 150 H features a large axis spacing of up to 130 mm, a milling head swivel angle of -45°/+135°, and a milling head with a rating of 28 kW.
100 4
1,000 40
8/19
250
10
160 6.5
HLC 150 H
Module range
0.3 – 3.5 mm inch mm inch mm inch mm inch Nm ft-lb
103.5
Main spindle: Max. speed
rpm
4,000
Hob speed
rpm
4,000
Max. workpiece diameter Max. workpiece length Max. hob diameter Shifting length Max. torque
150
6
500
20
120 5
220 9
140
WORKPIECES
15
CLC SERIES:
HIGH-PERFORMANCE MACHINING OF GEAR WHEELS, WORM WHEELS, WORM SHAFTS, AND LONG TOOTHED SHAFTS
CLC 260 H FR HORIZONTAL WORM PROFILE MILLING MACHINE The CLC 260 H hobbing machine (gear and worm wheels) and CLC 260 H FR profile milling machine (worms) both feature a stable structure and are designed for high-performance machining operations. The only difference between them is their milling heads. A special worm profile milling head is installed on the CLC 260 H FR, to which milling cutters can be fitted. Its compact design enables the machine to achieve large swivel angles. Large diameter milling cutters can be fitted to the machine. Solid steel cutters or carbide metal reversible blade cutters can be used on it. This enables worms to be machined on a highly productive basis. The photo on the right shows a CLC 260 H FR with a gantry automation system and stacking cells. It can also be loaded through its front doors by a robot. 16
CLC
SERIES
CLC 260 H HORIZONTAL HOBBING MACHINE: Gear wheels, worm wheels, and long toothed shafts can be machined with excellent results on the CLC 260 H horizontal hobbing machine. The milling head features a handscraped tangential axis, which makes the machine ideal for highperformance machining operations. Both drilling and shaft tools can be mounted on it. Retooling for new workpieces can be completed quickly, which makes the machine very interesting for single parts and small series. An optional automatic steady rest can be installed on a slide, which is positioned using an NC system, for machining long shafts. Various shafts can be supported with minimal set-up work and machined in a single clamping cycle when clamped with a front cam and retainer center, even for multiple gearing on a single shaft. A table through-hole is available as an option for very long, thin shafts. An attachment spindle for mounting milling cutters is available as an option for worm milling.
TECHNICAL DATA Max. module range (mm/in)
Max. Axial travel diameter (mm/in) (mm/in)
12
1.500/2.000
260
CLC 260 H
6
1,500/2,000
260
CLC 500 H
22/26/30
2,000/3,000 2)
500
CLC 260 H FR
59/79 59/79
79/118
10 10
20
MORE INFORMATION More information about the CLC 260 H can be found here
17
MORE THAN JUST GRINDING:
THE BENEFITS OF COMBINED MANUFACTURING TECHNOLOGIES Flexibility in the machining of workpieces is extremely important in modern production. The traditional approach, based on a multimachine concept, often no longer meets current requirements relating to efficiency and quality.
V
1 External grinding
aluable optimization potential is wasted by exclusively concentrating on the grinding process, in particular. High oversizes in the grinding process generally mean longer process times and higher tool costs to achieve the required surface quality.
Combination machining is a major approach to meet this challenge. The optimal design of the machining area, which is tailored perfectly to the machining task means that multiple operations can be carried out more efficiently. The VLC GT Series is an outstanding example of this. It enables various technologies such as turning, internal and external grinding, milling, reaming and honing to be combined to meet requirements in a single machine. That means that a workpiece can be machined in a single machine cycle using various processes.
2 Internal grinding
NC control from Siemens Turret equipped with 12 tool positions for hard turning tools Internal grinding spindle Pick-up working spindle Rotating dressing roller External grinding spindle
Probe Shuttle automation for supply and removal of parts
WORKPIECES
18
ding
ing
VLC 350 GT
APPLICATIONS
3 Internal grinding
» STONE HONING
Stone honing as a finishing process to reduce peak-to-valley heights and increase the level of support
» BOREHOLE HONING
Honing the borehole using an expanding honing tool
4 12-tool turning turret
» BELT FINISHING
Belt finishing included in a VLC-GT machine for very fine surface finishing
TECHNICAL DATA Max. workpiece diameter Max. chuck diameter Max. workpiece length X-/Z-axis travel
VLC 200 GT
VLC 350 GT
mm
200
350
mm
250
400
mm
100
200
mm
1,700/250
2,300/350
inch inch inch inch
8
10 4
67/10
14
15.5 8
90.5/14
19
LASER CLEANING OFFERS A NUMBER OF BENEFITS:
1 High and consistent cleaning quality:
Laser cleaning is a very precise process that ensures consistent cleaning quality across the entire surface of the workpiece. This is important for many manufacturing processes, e.g. welding, gluing, and coating.
2
3
Precise cleaning geometry:
No drying required:
Laser cleaning is suitable for cleaning very precisely defined local geometric elements. This is, for instance, required for weld seam preparation or preparation for gluing.
Laser cleaning is a dry process that does not require drying. This can save time and reduce the risk of errors.
HIGH QUALITY AND EFFICIENT:
LASER CLEANING AS A KEY TECHNOLOGY FOR CLEAN SURFACES Many industrial processes require a clean surface of the workpieces. This cleanliness is crucial for the function of the workpiece, the quality of the subsequent process, or the safety of the operator. The requirements for parts cleaning can be very different. This means that workpieces must be free of oils and greases, dirt, chips, oxides or anti-corrosion coatings.
PULSED LASER FOR PRECISE CLEANING
PRECISE CLEANING IN THE RIGHT PLACE
Laser cleaning uses a pulsed laser. The short pulses enable high peak power, which in turn enables efficient removal of material/contaminants. In addition, the short exposure time ensures that the material underneath remains almost undamaged. This is particularly beneficial because the goal is to only remove the dirt and leave the surface intact.
The laser beam is positioned using a mirror/scanning system. With this system, the laser beam can be guided precisely over the surface. Through the interaction of the parameters of the laser and scanning system, as well as the movement of the component, optimal quality of the cleaned surface is achieved without affecting the efficiency of the process.
WORKPIECES
20
Gear wheel
Coupling wheel
Ring gear
Differential housing
Disk carrier
Brake disk
Planetary carrier
5
Easy to integrate into manufacturing systems:
Little maintenance:
Laser cleaning is a flexible process that can be easily integrated into manufacturing systems. This can lead to increased efficiency and productivity.
LASER CLEANING
4
Laser cleaning requires little maintenance. This can lead to cost savings.
LASER CLEANING IN DETAIL Laser cleaning evaporates the impurities on surfaces using a high energy laser beam. Evaporation residues are extracted and neutralized by catalysts or filter systems.
Impurities
Surface prior to the cleaning process
( dust & dirt, oils & grease, other residues)
Oxidation layer
Metal
The entire process is extremely eco-friendly and also features very compact dimensions and low noise emissions.
Schematic illustration of the laser cleaning process Plasma resulting from evaporated dirt and oxidation particles Impurities
Laser beam Extraction unit
(partially absorbent)
Cleaned area
Metal
TECHNICAL DATA Footprint (without extraction unit)
Adaption layer
LC 4
mm 1,500 x 3,050
inch
60 x 120
Laser capacity (fiber laser)
W
200
Max. axis speed (rapid-traverse), X-/Z-axis
m/s
0.4/0.5
Typ. C-axis feed rate
m/s
CNC controller
Sinumerik 840D sl
in/s
0.01/0.02
in/s
0,002
Oxidation layer
(absorbent)
0.05
21
SLIGHTLY USED, DEMONSTRATION AND TRADE FAIR MACHINES:
THE QUICKLY AVAILABLE ALTERNATIVE In order to be able to react quickly to new production requirements, purchasing used machines can be a convincing alternative to purchasing new machines.
U
sed machines from EMAG are of high quality, reliable and offer a significant cost advantage. Demonstration and trade fair machines in particular can be a first-class option when it comes to increasing production capacity at short notice.
High-quality used machines and retrofit machines are often in almost new condition and offer technological performance that corresponds to that of new machines. Another advantage is that these machines are immediately available.
24-MONTH WARRANTY
INCLUDED!
EMAG OPEN HOUSE RETROFIT: EXPERIENCE RETROFITTING LIVE! On November 29, 2023, EMAG will open its doors in Eislingen for the Open House Retrofit. Here you can see for yourself the quality of our retrofit and used machines. As part of the event, we offer you, among other things:
» Live presentations on the machines » Background information on potential for improvement in retrofitting » Tours through our retrofit factory Take the opportunity to find out about all aspects of retrofitting. We look forward to seeing you there! 22
» VENUE: EMAG Retrofit Factory Eislingen » TIMES: 9:30 a.m. to 4 p.m.
OVERVIEW OF THE AVAILABLE MACHINES:
1 Turning machines:
– V L 2 & VL 4: Ideal for small to medium-sized workpieces up to 100/200 mm in diameter. – V L 6 & VL 8: Suitable for larger workpieces, offering maximum flexibility. – V L 3 DUO: Twin-spindle machine for chucked components up to 150 mm in diameter, highly automated and productive.
2 Gear cutting machines:
– HLC 150 H: Horizontal hobbing machine: hobbing, skiving, and worm milling up to module 3. – K 160: Horizontal hobbing machine: latest controller generation, high speeds for fast work with shafts and pinions up to module 2.5. – K 300: Horizontal hobbing machine: fully automatic with nine CNC axes, processes gear wheels up to module 4. High stability thanks to the inclined base arrangement and closed frame.
3 Grinding machines: – V LC 200 GT: Hard machining of chucked components up to 200 mm, versatile process combinations, adaptable machining area. – G 160: Fast generating grinding machine with a chip-to-chip time of less than 2 seconds, ideal for large series. – W 11 CNC: Universal cylindrical grinding machine for diameters up to 350 mm and lengths up to 2,000 mm, suitable for single parts, prototypes, small series, as well as training and maintenance.
EMAG MACHINES IN STOCK – CONTACT US! » SLIGHTLY USED MACHINES Contact: Manuel Kurzer
»U SED MACHINES > 3 YEARS with retrofit option
Contact: Ivonne Öchsle
mkurzer@emag.com
ioechsle@emag.com
+49 160 3146475
+49 151-51222092
More information can be found at: www.emag.com
More information can be found at: www.maschinensucher.de
23
Salach Austrasse 24 73084 Salach Germany Phone: +49 7162 17–0 E-mail: info@emag.com
Sweden Phone: +46 70-650 0997 E-mail: mkarlsson@emag.com
Czech Republic Lolkova 766 103 00 Praha 10 – Kolovraty Czech Republic Phone: +420 731 476070 E-mail: mdelis@emag.com
Austria Glaneckerweg 1 5400 Hallein Austria Phone: +43 6245 76023–0 E-mail: info@austria.emag.com
Hungary Gerenda 10 1163 Budapest Hungary Phone: +36 30 9362-416 E-mail: lbujaki@emag.com
Poland ul. Krzycka 71A/6 53-020 Wrocław Poland Phone: +48 728 389 989 E-mail: arak@emag.com
EUROPE
AMERICA
ASIA
EMAG MILANO S.r.l. Via dei Mille 31 20098 San Giuliano Milanese (Mi) Italy Phone: +39 02 905942-1 E-mail: info.milano@emag.com
EMAG L.L.C. USA 38800 Grand River Avenue Farmington Hills, MI 48335 USA Phone: +1 248 477-7440 E-mail: info@usa.emag.com
EMAG Salach GmbH Succursale en France 5 Avenue de l’Europe 18150 La Guerche sur l’Aubois France Phone: +33 02 48 7711-00 E-mail: info.france@emag.com
EMAG MEXICO Maquinaria EMAG Mexico S de RL de CV Av. Hercules 301 Nave 1 Poligono Empresarial Santa Rosa 76220 Santa Rosa Jauregui, Querétaro Mexico Phone: +52 442 291 1552 E-mail: info.mexico@emag.com
EMAG (China) Machinery Co., Ltd. Sino-German Advanced Manufacturing Technology International Innovation park Building 2, No. 101, Chen Men Jing Road 215400 Taicang Jiangsu, China Phone: +86 512 5357-4098 E-mail: info.china@emag.com
EMAG INDIA Pvt. Ltd. Technology Centre No. 17/G/46-3, Industrial Suburb 2nd Stage, Yeshwantpur Bengaluru – 560 022 India Phone: +91 80 50050163 E-mail: info@india.emag.com
EMAG (Chongqing) Intelligent Technical Co., Ltd Building 7, No. 24 Fangzheng Avenue Beibei District Chongqing 400714 China Phone: +86 23 49783399 E-mail: info.china@emag.com
EMAG KOREA Ltd. Rm204, Biz center, SKn Technopark 124 Sagimakgol-ro, Sangdaewon-dong, Jungwon-gu, Seongnam City, Gyeonggi-do, 462-721 South Korea Phone: +82 31 776-4415 E-mail: info@korea.emag.com
EMAG MIDDLE EAST – FZCO United Arab Emirates IFZA Dubai - Building A 3 Office A3-L3-304 Phone: +97 1555424736 E-mail: iandronov@emag.com
EMAG Systems GmbH (Thailand) Eastern Seaboard 848/14 M.3, Bowin, Sriracha Chonburi 20230 Thailand Phone: +66 (0) 38110485 E-mail: service.thailand@emag.com
Turkey Sanayi Cad. No.: 44 Nish İstanbul Sitesi D Blok D: 155 Yenibosna – Istanbul Turkey Phone: +90 532 694 54 44 E-mail: ckoc@emag.com
Market Companies
EMAG Salach GmbH Sucursal en España Pasaje Arrahona, n° 18 Polígono Industrial Santiga 08210 Barberà del Vallès (Barcelona) Spain Phone: +34 93 7195080 E-mail: info.spain@emag.com
EMAG DO BRASIL Edifício Neo Corporate Offices, CJ 1503 Rua Enxovia, 472 04711-030 São Paulo SP Brazil Phone: +55 11 38370145 E-mail: info@brasil.emag.com
www.emag.com
EMAG NEWS 37/10.2023 · © Copyright EMAG · Printed in Germany · Subject to technical changes. Illustration of all machines in trade show versions, may differ from the standard.
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